Vulcan Hart Tiller VGLT 20 ML 52994 VGLT 30 ML 114955 VGLT 40 ML 52995 VGLT 60 ML 52996 User Manual

CATALOG OF  
REPLACEMENT PARTS  
GAS TILTING KETTLES  
MODEL  
VGLT-20  
ML-52994  
ML-114955  
ML-52995  
ML-52996  
VGLT-30  
VGLT-40  
VGLT-60  
For additional information on Vulcan-Hart Company or to locate an authorized  
VULCAN-HART  
P.O. BOX 696, LOUISVILLE, KY 40201-0696  
TEL. (800) 814-2028  
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC  
WWW.VULCANHART.COM  
FORM 31223 Rev. A (September 2006)  
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GAS TILTING KETTLES REPLACEMENT PARTS  
CONTROLS AND COMPONENTS  
ILLUS.  
PART NO.  
NAME OF PART  
AMT.  
PL-55734  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
00-850589  
00-881971  
00-844483  
00-853021  
00-844482  
00-851572  
00-851572  
00-836958  
00-840511  
00-843969  
00-844493  
00-844492  
00-881961  
00-854273  
00-844488  
00-881979  
00-844322  
00-844489  
00-844490  
00-844487  
00-844486  
00-844485  
00-844321  
00-844484  
00-844481  
00-850216  
00-850217  
00-844424  
00-844319  
00-856601  
00-854293  
00-851018  
00-851020  
Pilot Light – Green (24 V.) ................................................................................................. 1  
Interlock Switch .................................................................................................................1  
Thermostat ........................................................................................................................ 1  
L.W. Cut Off (PC Board) (Current Construction)..............................................................1  
L.W. Mounting Bracket ....................................................................................................... 1  
Probe (20 & 40 Gallon) ...................................................................................................... 1  
Probe (60 Gallon) ..............................................................................................................1  
Flanged Foot ...................................................................................................................... 4  
Terminal Block ................................................................................................................... 2  
End Section ........................................................................................................................ 1  
Ground Lug ........................................................................................................................ 1  
Relief Valve (50 PSI) ..........................................................................................................1  
Vent .................................................................................................................................... 1  
Sight Glass Assy. ..............................................................................................................1  
Pressure Gauge Bracket ..................................................................................................1  
Pressure Gauge ................................................................................................................ 1  
Pressure Switch ................................................................................................................ 1  
Mounting Bracket (20, 30, & 40 Gallon) ........................................................................... 1  
Mounting Bracket (60 Gallon) ........................................................................................... 1  
Dial ..................................................................................................................................... 1  
Pilot Light – Amber ............................................................................................................. 1  
Pilot Light – Red .................................................................................................................1  
Power Switch ..................................................................................................................... 1  
Poly Panel........................................................................................................................... 1  
Label – Instruction ............................................................................................................. 1  
Cover (20 Gallon Kettle) .................................................................................................... 1  
Cover (30 & 40 Gallon Kettle) ........................................................................................... 1  
Cover (60 Gallon Kettle) .................................................................................................... 1  
L.W. Cut Off (Mechanical) (Previous Construction) ........................................................1  
Bottom Cover VGLT20 ...................................................................................................... 1  
Bottom Cover VGLT60 ...................................................................................................... 1  
Control Panel Cover (VGLT20, 30, 40) ............................................................................ 1  
Control Panel Cover (VGLT60) ........................................................................................ 1  
- 3 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
1
2
3
4
5
6
7
8
9
10  
13  
12  
11  
PL-55735  
TILTING MECHANISM  
(FOR 20, 30, 40, & 60 GALLON UNITS)  
(PREVIOUS CONSTRUCTION)  
- 4 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
TILTING MECHANISM  
(FOR 20, 30, 40, & 60 GALLON UNITS)  
(PREVIOUS CONSTRUCTION)  
ILLUS.  
PART NO.  
NAME OF PART  
AMT.  
PL-55735  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
00-881962  
00-853253  
00-854316  
00-844455  
00-855086  
00-836952  
00-844455  
00-881963  
00-844456  
00-853489  
00-844457  
00-850166  
00-855086  
Handwheel ......................................................................................................................... 1  
Set Screw...........................................................................................................................1  
Tilt Shaft .............................................................................................................................1  
Bushing ..............................................................................................................................1  
Worm & Segment Gear Kit ................................................................................................1  
Tension Pin ........................................................................................................................1  
Bushing ..............................................................................................................................1  
Thrust Bearing ................................................................................................................... 2  
Jam Nut ..............................................................................................................................2  
Set Screw...........................................................................................................................1  
Retaining Ring ....................................................................................................................1  
Key ..................................................................................................................................... 1  
Worm & Segment Gear Kit ................................................................................................1  
- 5 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
3-4  
2
1
49  
5
6
7
8
9
48  
10  
11  
44  
45  
17  
18  
46  
43  
47  
12  
16  
13  
41  
40  
39  
14-15  
38  
37  
36  
42  
35  
34  
33  
32  
31  
30  
29  
28  
27  
26  
25  
24  
23  
19  
20  
21  
22  
PL-55738  
TILT CONSOLE AND PARTS  
(CURRENT CONSTRUCTION)  
STARTING WITH S/N AP1028722 (30 GALLON),  
AP1028441 (40 GALLON), AP1028356 (60 GALLON)  
- 6 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
TILT CONSOLE AND PARTS  
(CURRENT CONSTRUCTION)  
STARTING WITH S/N AP1028722 (30 GALLON),  
AP1028441 (40 GALLON), AP1028356 (60 GALLON)  
ILLUS.  
PART NO.  
NAME OF PART  
AMT.  
PL-55738  
1
2
3
4
5
6
7
8
9
00-854304-00027  
00-854304-00030  
00-854304-00031  
00-854304-00008  
00-854304-00029  
00-854304-00028  
00-854304-00027  
00-854304-00026  
00-854304-00025  
00-854304-00015  
00-854304-00014  
00-854304-00024  
00-854304-00023  
00-840511  
Key ..................................................................................................................................... 1  
Sprocket.............................................................................................................................1  
Chain .................................................................................................................................. 1  
Link ..................................................................................................................................... 1  
Shaft – Output ....................................................................................................................1  
Sprocket.............................................................................................................................1  
Key ..................................................................................................................................... 1  
Retaining Ring ....................................................................................................................1  
3
Set Screw 1/4-28 x /8 .......................................................................................................... 1  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
Self-Tapping Screw 10-32 x 11/4 Phil. Truss Hd................................................................. 2  
Washer...............................................................................................................................2  
Shaft Guide ........................................................................................................................2  
Flexible Shaft Assy. ...........................................................................................................1  
Terminal Block ................................................................................................................... 2  
End Section ........................................................................................................................1  
Earth ID Tag .......................................................................................................................1  
Self-Tapping Screw 8-32 x 1/4 Slotted Rd. Hd. ..................................................................3  
Washer #8 External ...........................................................................................................3  
Self-Tapping Screw 10-32 x 1/2 Slotted Truss Hd. ............................................................ 10  
Side Panel ..........................................................................................................................1  
Adjustable Foot ..................................................................................................................2  
Bearing ...............................................................................................................................2  
00-843969  
00-852016  
00-854304-00016  
00-854304-00017  
00-850073  
00-854304-00013  
00-836958  
00-854304-00012  
00-854304-00007  
00-854304-00005  
00-854304-00011  
00-854304-00010  
00-854304-00009  
00-854304-00005  
00-854304-00007  
00-854304-00006  
00-854304-00005  
00-854304-00004  
00-844457  
3
Cap Screw /8-16 x 11/4 Hex Hd. .......................................................................................4  
Washer............................................................................................................................. AR  
Base Bracket Assy. ...........................................................................................................1  
Base Assy. ......................................................................................................................... 1  
Screw Jack ........................................................................................................................1  
Washer............................................................................................................................. AR  
3
Cap Screw /8-16 x 11/4 Hex Hd. .......................................................................................4  
3
Cap Screw /8-16 x 21/8 Hex Hd. ........................................................................................ 1  
Washer............................................................................................................................. AR  
Arm ..................................................................................................................................... 1  
Retaining Ring ....................................................................................................................1  
Key ..................................................................................................................................... 1  
Trunnion Housing Assy. .................................................................................................... 1  
Pin ......................................................................................................................................1  
Set Screw 1/4-20 x 1/2 Soc. Hd. ..........................................................................................1  
00-850166  
00-851738  
00-854304-00018  
00-854304-00019  
00-854304-00020  
00-853310  
00-854304-00020  
00-854304-00021  
00-851360  
3
Lockwasher /8 ................................................................................................................. AR  
3
Nut /8-16 Hex ....................................................................................................................7  
3
Lockwasher /8 ................................................................................................................. AR  
Grease Fitting ....................................................................................................................1  
Tilt Label .............................................................................................................................1  
Handwheel ......................................................................................................................... 1  
Set Screw...........................................................................................................................1  
Front Bearing .....................................................................................................................1  
Washer...............................................................................................................................2  
00-881962  
00-853253  
00-854304-00002  
00-854304-00022  
NS-015-16  
00-854304-00003  
00-854304-00001  
5
Nut /16-18 Hex ................................................................................................................... 2  
Tilt Shaft .............................................................................................................................1  
Console Cover ................................................................................................................... 1  
- 7 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
COMPONENT BOX  
19  
18  
1
2
17  
16  
3 THRU 7  
o
3/4" / PIPE  
8
15  
o
3/4" / PIPE  
7
ORIFICE  
ACCESS  
o
1/2" / PIPE  
UNION  
12  
14  
13  
10  
11  
9
PL-55736  
GAS COMPONENTS  
- 8 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
GAS COMPONENTS  
ILLUS.  
PART NO.  
NAME OF PART  
AMT.  
PL-55736  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
00-850199  
00-850200  
00-850207  
00-850208  
00-850209  
00-850211  
00-850212  
00-850202  
00-850206  
00-853546-00002  
00-853546  
00-851008  
00-850412  
00-850412  
00-850201  
00-850198  
00-850177  
00-851642  
00-850197  
00-855519  
00-850442  
00-852957  
00-851837  
Terminal Block ................................................................................................................... 1  
Transformer .......................................................................................................................1  
Orifice #23 (20 Gallon) (Natural Gas) .............................................................................. 1  
Orifice #17 (30 & 40 Gallon) (Natural Gas) ...................................................................... 1  
Orifice #12 (60 Gallon) (Natural Gas) .............................................................................. 1  
Orifice #32 (30 & 40 Gallon) (LP Gas) .............................................................................1  
Orifice #28 (60 Gallon) (LP Gas) ......................................................................................1  
Motor (120 V.) ....................................................................................................................1  
Gasket ...............................................................................................................................1  
Orifice Tee #55 (Natural Gas) .......................................................................................... 1  
Orifice Tee #58 (LP Gas) ................................................................................................. 1  
Complete Burner Assy. .....................................................................................................1  
Ignitor (Sensor).................................................................................................................. 1  
Ignitor ................................................................................................................................. 1  
Gas Regulator ................................................................................................................... 1  
Direct Spark Ignitor Module...............................................................................................1  
Fuse (3 Amp.) (250 V.) ...................................................................................................... 1  
Sensor Cable ..................................................................................................................... 1  
Ignition Cable ..................................................................................................................... 1  
Blower Wheel (VGLT60) ................................................................................................... 1  
Burner Box (VGLT60) ...................................................................................................... 1  
Burner Box (VGLT20) ....................................................................................................... 1  
Burner Box (VGLT30, VGLT40) ....................................................................................... 1  
- 9 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
1-2  
4-5-6  
3
7-8  
13  
11-12  
9-10  
14-15  
16  
17-18  
PL-55737  
SPRING ASSIST HINGE ASSEMBLY  
- 10 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
SPRING ASSIST HINGE ASSEMBLY  
ILLUS.  
PART NO.  
NAME OF PART  
AMT.  
PL-55737  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
00-836993  
00-836993  
00-836983  
00-850213  
00-850214  
00-850215  
00-844367-00035  
00-836990  
00-844367-00034  
00-836989  
00-836979  
00-836988  
00-836964  
00-836978  
00-844367-00040  
00-836986  
00-844367-00036  
SC-041-10  
00-844459  
00-844461  
End Stop Plate (20, 30, & 40 Gallon) ................................................................................1  
End Stop Plate (60 Gallon) ................................................................................................ 1  
Rotary Disc ........................................................................................................................ 1  
Handle Assy. (20 Gallon) ................................................................................................... 1  
Handle Assy. (30 & 40 Gallon) .......................................................................................... 1  
Handle Assy. (60 Gallon) ................................................................................................... 1  
Spring (20, 30, & 40 Gallon) .............................................................................................. 1  
Spring (60 Gallon)..............................................................................................................1  
Cores (20, 30, & 40 Gallon) .............................................................................................. 2  
Cores (60 Gallon) ..............................................................................................................2  
Stationary Disc (20, 30, & 40 Gallon) ............................................................................... 1  
Stationary Disc (60 Gallon) ...............................................................................................1  
Knob ...................................................................................................................................1  
End Lock Plate (20, 30, & 40 Gallon)................................................................................1  
End Lock Plate (60 Gallon) ...............................................................................................1  
Lock Pin .............................................................................................................................1  
Cap Screws (20, 30, & 40 Gallon) .................................................................................... 4  
Cap Screws (60 Gallon) .................................................................................................... 4  
Hinge Assy. (20, 30, & 40 Gallon) (Incls. Items 1, 3, 4, 5, 7, 9, 11, 13, 14, 16, & 17) .....1  
Hinge Assy. (60 Gallon) (Incls. Items 2, 6, 8, 10, 12, 15, & 18) ....................................... 1  
- 11 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
19  
18  
17  
13  
12  
11  
7
6
5
10  
9
8
16  
15  
14  
1-2  
3-4  
PL-55741  
DRAW OFF VALVE ASSEMBLY  
ILLUS.  
PART NO.  
NAME OF PART  
AMT.  
PL-55741  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
00-836939  
00-836940  
00-836967  
00-836942  
00-836946  
00-836947  
00-836948  
00-836943  
00-836944  
00-836945  
00-836966  
00-836953  
00-836954  
00-850218  
00-836950  
00-836951  
00-836955  
00-836956  
00-836957  
00-851291  
00-851293  
00-851294  
00-851561  
00-850593  
00-840554  
Wing Nut 10-24 (11/2 In. & 2 In. Draw Off Valve Assy.) .....................................................1  
Acorn Nut – 7/16-14 (3 In. Draw Off Valve Assy.) ...............................................................1  
Handle (SST) (11/2 In. & 2 In. Draw Off Valve Assy.) ........................................................1  
Handle (SST) (3 In. Draw Off Valve Assy.) .......................................................................1  
Bonnet (11/2 In. Draw Off Valve Assy.)............................................................................... 1  
Bonnet (2 In. Draw Off Valve Assy.) .................................................................................. 1  
Bonnet (3 In. Draw Off Valve Assy.) .................................................................................. 1  
Gland Nut (11/2 In. Draw Off Valve Assy.) ......................................................................... 1  
Gland Nut (2 In. Draw Off Valve Assy.).............................................................................1  
Gland Nut (3 In. Draw Off Valve Assy.).............................................................................1  
O-Ring (11/2 In. Draw Off Valve Assy.) ..............................................................................1  
O-Ring (2 In. Draw Off Valve Assy.) .................................................................................1  
O-Ring (3 In. Draw Off Valve Assy.) .................................................................................1  
Stem Assy. (11/2 In. Draw Off Valve Assy.) ........................................................................1  
Stem Assy. (2 In. Draw Off Valve Assy.) ...........................................................................1  
Stem Assy. (3 In. Draw Off Valve Assy.) ...........................................................................1  
Valve Body (11/2 In. Draw Off Valve Assy.) ........................................................................1  
Valve Body (2 In. Draw Off Valve Assy.) ...........................................................................1  
Valve Body (3 In. Draw Off Valve Assy.) ......................................................................... 1  
Draw Off Valve Complete (1 1/2” ) ...................................................................................1  
Draw Off Valve Complete (2”) ..........................................................................................1  
Draw Off Valve Complete (3”) ..........................................................................................1  
Perforated Strainer (1 1/2” Draw Off Valve) .....................................................................1  
Perforated Strainer (2” Draw Off Valve) ...........................................................................1  
Perforated Strainer (3” Draw Off Valve) ...........................................................................1  
- 12 -  
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GAS TILTING KETTLES REPLACEMENT PARTS  
RECOMMENDED SPARE PARTS  
PART NO.  
NAME OF PART  
AMT.  
00-851572  
00-854294-00002  
00-844319  
00-853021  
00-844483  
00-844487  
00-844321  
00-850198  
00-881991  
00-881992  
00-844322  
00-850207  
00-850210  
00-850208  
00-850211  
00-850209  
00-850212  
00-844492  
00-881979  
00-854273  
00-881962  
00-850200  
00-844327  
00-844485  
00-844486  
Probe (20, 30, 40 Gallon) ..................................................................................................1  
Probe (60 Gallon) ..............................................................................................................1  
Low Water Cut Off (Mechanical) ......................................................................................1  
Low Water Cut Off (PC Board) .........................................................................................1  
Thermostat ........................................................................................................................1  
Thermostat Knob ...............................................................................................................1  
Power Switch .....................................................................................................................2  
Ignition Module ................................................................................................................... 1  
Fuse (3-amp 25V) ............................................................................................................. 2  
Fuse Holder .......................................................................................................................2  
Pressure Switch ................................................................................................................ 1  
Burner Orifice (Nat. Gas) (20 Gallon) (#23) ....................................................................2  
Burner Orifice (L.P. Gas) (20 Gallon) (#36) .....................................................................2  
Burner Orifice (Nat. Gas) (30/40 Gallon) (#17) ...............................................................2  
Burner Orifice (LP. Gas) (30/40 Gallon) (#32).................................................................2  
Burner Orifice (Nat. Gas) (60 Gallon) (#12) ....................................................................2  
Burner Orifice (L.P. Gas) (60 Gallon) (#28) .....................................................................2  
Pressure Relief Valve (50 lb.) ........................................................................................... 1  
Pressure Gauge ................................................................................................................ 1  
Sight Glass Assy. ..............................................................................................................1  
Air Vent ............................................................................................................................... 1  
Transformer .......................................................................................................................1  
Purge Relay .......................................................................................................................1  
Red Cooking Light ............................................................................................................. 1  
Amber Low Water Light .....................................................................................................1  
- 13 -  
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