United States Stove Furnace 2941 User Manual

OWNERS MANUAL  
Model 2941  
HOW TO ORDER REPAIR PARTS  
Thismanualwillhelpyoutoobtainefficient,dependableservice  
from the heater, and enable you to order repair parts correctly.  
WONDERWOOD  
THERMOSTAT CONTROLLED WOOD BURNING CIRCULATOR  
Keep this manual in a safe place for future reference.  
Whenwriting, alwaysgivethefullmodelnumberwhichisonthe  
nameplate attached to the inside of the cabinet door of the  
heater.  
*ASSEMBLY  
*INSTALLATION  
*OPERATION  
*REPAIR PARTS  
When ordering repair parts or options, always  
givethefollowinginformationasshowninthislist:  
1. The PART NUMBER  
2. The PART DESCRIPTION  
3. The MODEL NUMBER: 2941  
4. The SERIAL NUMBER:________________  
SAFETY NOTICE:  
If this heater is not properly installed, a house fire may result.  
For your safety, follow the installation directions.  
Contact local building or fire officials about restrictions and  
inspection requirements in your area.  
Before installing your heater, fill in the serial number of your  
heater in the space provided above.  
CAUTION:  
Read all instructions carefully before starting the installation  
or operation of this heater.  
Improper installation may void your warranty.  
DO NOT USE THIS HEATER IN A MOBILE HOME OR TRAILER  
Tested to UL 1482 & CAN/ULC-S627  
United States Stove Company  
227 Industrial Park Rd.  
P.O.Box 151  
United States Stove Company  
227 Industrial Park Rd.  
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P.O.Box 151  
South Pittsburg, TN 37380  
(423) 837-2100  
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VE  
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South Pittsburg, TN 37380  
(423) 837-2100  
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85947-J  
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or masonry) must be tall enough to provide 11.DISPOSAL OF ASHES- Ashes should be  
NOTE:  
sufficient draft and safe exit of smoke and  
combustionproducts. PleaserefertoPage  
5.  
placedinametalcontainerwithatightfitting  
lid. Keep the closed container on a non-  
combustible floor or on the ground, well  
away from all combustible materials. Keep  
the ashes in the closed container until all  
cindershavethoroughlycooled.Theashes  
may be buried in the ground or used as  
fertilizer.  
DURING OPENING AND CLOSING OF THE FEED AND ASH DOORS  
OF THIS HEATER, IT MAY SEEM THAT THE FIT OF THE DOOR IS  
"TOO TIGHT". AS THE HEATER IS FIRED, THE GASKETING  
"SETTLES" OR "SEATS" ITSELF IN THE DOOR. THE TIGHT FIT AT  
THE FACTORY AND BEFORE THE HEATER'S INITIAL FIRING IS TO  
INSURE A GOOD SEAL AFTER THE GASKETING "SETTLES".  
4. Be sure that your Chimney is safely con  
structed and in good repair. Have the chim  
ney inspected by the Fire Department or a  
qualified inspector (such as a Chimney  
sweep). Your insurance company may be  
able to recommend a qualified inspector.  
5. Inspect chimney connector and chimney  
twicemonthlyduringtheheatingseasonfor  
any deposit of creosote or soot which must  
beremoved.  
12.CAUTION:Thespecialpaintsusedonyour  
heater may give off some smoke while they  
are curing during first few fires. Build small  
fires at first. The metal used in construction  
of the heater has a light coating of oil. This  
could give off smoke and/or odors when  
heater is used for the first couple of times.  
This should disappear after a short period.  
Once this burn-off has occurred, it should  
not reoccur.  
NOTE:  
FOR YOUR SAFETY, WE RECOMMEND INSTALLING SMOKE  
DETECTORS IN YOUR HOME IF NOT ALREADY INSTALLED.  
6. Provideairforcombustionfromoutsidethe  
house into the room where the heater is  
located.Iftheintakeisnotinthesameroom,  
air must have free access to the room.  
7. CAST IRON PARTS MUST BE "SEA  
SONED" TO AVOID CRACKING. BUILD 13.CARING FOR PAINTED PARTS- This  
SAFETY NOTICE  
ONLY SMALL FIRES ON FIRST USE.  
8. To prevent injury, do not allow anyone to  
use this heater who is unfamiliar with the  
correctoperationoftheheater.Donotallow  
children to use or in any way operate this  
heater.  
heaterhasapaintedoutsidejacket,whichis  
durable but will not stand rough handling or  
abuse. When installing your heater, use  
careinhandling.Cleanwithsoapandwarm  
water when heater is not hot. DO NOT use  
any harsh chemicals (acids or caustics) or  
scouringpowder,asthesewearanddullthe  
finish.  
In the unlikely event that your 2941 "overfires" (a condition evidenced by elbows,  
stovepipes, and connectors glowing red in appearance or otherwise discoloring),  
then your installation is subject to excessive draft created by either a chimney too tall  
or too great in diameter in conjunction with its height, or some other factor of an  
indeterminate cause. In this event, you should install a barometric draft regulator.  
Such installation will preclude any overfiring and/or any hazardous consequences  
of potential overfiring.  
9. Forfurtherinformationonusingyourheater  
safely, obtain a copy of the National Fire  
ProtectionAssociation(NFPA)publication 14.KEEPTHEFEEDDOOR,ASHDOORAND  
"UsingCoalandWoodStovesSafely"NFPA  
No.HS-10-1978.TheaddressoftheNFPA  
is Battery March Park, Quincy, MA. 02269.  
10.Keep the ash pit section free of excess  
ashes. Do not allow ashes to stack higher  
than the sides of the ash pan.*  
CABINET DOOR CLOSED AT ALL TIMES  
EXCEPTWHILETENDINGTHEHEATER.  
DO NOT OVERFIRE THE HEATER. THIS  
WILL HAPPEN IF THE FEED DOOR, OR  
PARTICULARLYTHEASHDOOR,ISLEFT  
OPENDURINGOPERATION.UNDEREX  
TREME CONDITIONS THIS CAN PRO  
DUCE DANGEROUS RESULTS. AT A  
MINIMUM,ITWILLALLOWTHEPAINTTO  
DISCOLOR.  
Barometric draft regulators are generally available where you purchased your stove  
or may be ordered directly from United States Stove Company at a nominal charge.  
CAUTION: DO NOT TOUCH THE  
HEATER UNTIL IT HAS COOLED.  
ALWAYS WEAR GLOVES WHEN  
REFUELING THIS UNIT OR WORKING  
WITH METAL CABINET PARTS.  
2001 Consumer Price:  
$24.00 - Includes Shipping and Handling  
* Never allow ashes to contact the grate(s).  
MINIMUM CLEARANCES TO COMBUSTIBLE WALLS AND CEILINGS  
Minimumclearancestounprotectedcombustiblewallsandceilingsasnotedbyfigures2through  
4mustbemaintained. Drapes,curtains,furnitureandothercombustiblematerialsshouldbekept  
much further away from the heater to avoid fire. If you choose to, you may install the heater and  
chimney connector closer to combustible surfaces than indicated by Figures 2 through 4 IF a  
clearance reduction system is also installed to protect combustible ceilings and walls near the  
heater and chimney connector. However, there are limits to how close the heater and chimney  
connector can be installed to combustible surfaces protected by a clearance reduction system.  
Acorrectlyinstalledclearancereductionsystemprotectsthecombustiblesurfaceswellbeyond  
thesidesandabovethetopoftheheaterandbeyondthesidesandtopofthechimneyconnector  
pipe.  
BAROMETRIC DRAFT REGULATOR  
Model DR6  
Two common types of clearance reduction systems use sheet metal with a minimum thickness  
of28gauge(galvanizedsteel, aluminum, copper)ora3-1/2inch(4inchnominal)thickmasonry  
wall. Either of these materials must be spaced out 1 inch from the combustible surfaces. With  
sheetmetal,non-combustiblespacersareusedtomaintainthe1inchairspace. Withamasonry  
wall,metalwalltiesandfurringstrips,ifneededareusedtoanchorthebricktothewall. Toavoid  
excessive heat transmission, the spacers or wall ties should not be placed directly behind the  
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heaterorchimneyconnector. The1inchairspaceprovidesfreeaircirculation. Itisessentialthat  
there be openings at the top and bottom of these clearance reducers so cool air can enter at the  
bottom and hot air exit at the top. It is the "chimney effect" whereby when the air in the space is  
heated,itrisesexitingfromthetopandbeingreplacedbycoolerairatthebottom,thatmakesthese  
shieldseffective.  
Masonry,orothernon-combustibleproducts,attacheddirectlytoacombustiblesurfacewithout  
an air space offer very little protection and cannot be considered a clearance reducer unless  
specified materials have been tested and listed for direct attachment to a combustible surface.  
The same applies to thin veneer brick and stone coverings. These materials provide adequate  
protection only when mounted on sheet metal with a 1 inch spacing to the wall.  
A variety or prefabricated clearance reduction systems which have been tested and listed are  
available through heater dealers. Always look for a safety listing label on the product when  
selectingaclearancereductionsystemandmakesureitisdesignedforsolidfuelappliances. The  
manufactures of these systems provide specific installation instructions that must be followed  
exactly for a safe installation.  
REPAIR PARTS LIST - MODEL 2941 (SEE PAGE 18)  
AUTOMATIC WOOD BURNING CIRCULATOR  
Key No. Description  
Qty.  
Part No.  
68619  
67859  
22090  
22171  
40246  
88032  
40075  
23476  
17200  
83818  
40076  
40100  
89066  
40132  
68621  
68620  
40199  
40289  
22108  
40091  
88033  
88033  
83250  
83045  
21467  
83872  
23441  
23475  
89523  
67444  
D6  
1
Heat Jacket Assembly  
1
2
3
*
4
Base Weldment  
Smoke Curtain  
Smoke Curtain Bracket  
Flue Collar  
1
1
2
1
1
1
1
1
1
2
3
10  
2
5
6
7
8
Flue Collar Gasket  
Draft Damper Frame  
Draft Control Damper  
Draft Damper Hinge Pin  
Clip Spring  
9
LOCATING THE HEATER  
AS A LOCATION IS SELECTED,  
10  
11  
12  
13  
Fire Grate  
Liner  
Firebrick  
Top Brick Retainer  
Feed Door Assembly  
Ash Door Assembly  
FeedDoor  
KEEP THE FOLLOWING IN MIND:  
1. The chimney connection should be as airtight as possible. The heater must have its own  
chimney flue. Do not connect this unit to a chimney flue serving another appliance. If there  
is no chimney near where you wish to place the heater, you can use a UL 103HT Residential  
Type and Building Heating Appliance Chimney (Fig. 5, 6, 6A & 6B).  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
1
1
2
2
Ash Door  
Door Latch  
DoorHandle  
2. Place the heater on solid masonry or solid concrete. When the heater is used on a  
combustible floor protector of one layer of 3/8" millboard having a thermal conductivity of  
K=0.84 BTU in./ft. 2 hr. Deg. F with 28-gauge sheet metal or a UL Listed floor protector. Have  
the floor protector extend 16" beyond the door side of the heater and under the connector pipe  
in the back.  
Feed Door Rope Gasket  
Ash Door Rope Gasket  
1/4-20 Kep Nut  
5/16 ID, 3/4 OD Washer  
Latch Spacer  
Door Hinge Pin (Short)  
Door Hinge Pin (Long)  
HeatShield  
3.75FT  
2.5FT  
2
2
2
1
1
1
1
1
1
1
1
1
3. Check Figures 2, 3, and 4. Be sure you have the clearances shown from the heater and  
the connector pipe to combustible surfaces. If you have a solid brick or stone wall behind your  
heater, you can place the heater as close as you wish to the wall. If the wall is only faced with  
brick or stone, treat it as a combustible wall.  
26"  
25"  
DropWoodenHandle  
Ash Pan  
SolidDamper  
WONDERWOOD  
Fig. 2  
Fig. 3  
TopLiner  
HeatShield  
SecondaryHeatShield  
23474  
22110  
22030  
35"  
16"  
12"  
*
NOT SHOWN  
NON-COMBUSTIBLE  
CONSTRUCTION IN  
ACCORDANCE WITH  
NFPA 211  
54"  
12"  
Fig. 4  
36"  
19 1/4"  
NOTE: DASHED LINES SHOW  
STRAIGHT UP AND THROUGH  
THE WALL INSTALLATION  
32 1/4"  
4 3/4"  
16"  
17"  
SIDEWALL  
FLOOR PROTECTOR  
(TOP VIEW)  
4
17  
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of which is apparent: The chimney  
providesameansforexhaustingsmoke  
andfluegasesresultingfromcombustion  
of the fuel. Secondarily, though, the  
chimney provides "Draft" which allows  
oxygen to be continuously introduced  
into the appliance, so that proper  
combustion is possible. As of April 1,  
1987, all heaters and furnaces  
manufactured by United States Stove  
Company should be installed using a  
factory built chimney that meets the  
"TypeHT"requirementofUL103(when  
a factory - built chimney is used).  
CHIMNEY CONNECTION  
Two basic types of chimneys are ap-  
proved for use with solid fuel: Factory-  
builtandmasonry.Factory-builtchimney  
must comply with UL103HT standard.  
Do not expect your stove or furnace to  
create draft. Draft is not a function of the  
appliance. Draft is purely a function of  
the chimney. Modern stoves and  
furnaces are much more air-tight and  
efficient than those of the past and,  
therefore require greater draft. A  
minimum of .05, measured in water  
column (gauges to measure chimney  
draftarereadilyavailableatstoveshops  
andareeconomicaltopurchaseorrent)  
is required for proper drafting to prevent  
back-puffing, smoke spillage, and to  
maximize performance.  
IMPORTANT  
*Size the chimney to the flue outlet on  
the stove. (6" outlet = 6" I.D. chimney)  
*Avoid using elbows except as  
necessary (they reduce draft).  
*Make sure all horizontal runs of con-  
nector pipe go up hill (1/4" elevation for  
each horizontal foot).  
Chimneys perform two functions - one  
CHIMNEY CAP MANDATORY  
CHIMNEY CAP MANDATORY  
2 FT MIN.  
2 FT MIN.  
3 FT.  
MIN.  
11 FT. MIN.  
10 FT.  
3 FT.  
MIN.  
11 FT. MIN.  
10 FT.  
REFER TO CHIMNEY  
MANUFACTURERS PARTS  
AND INSTRUCTIONS  
REFER TO CHIMNEY  
MANUFACTURERS PARTS  
AND INSTRUCTIONS  
PIPE  
PIPE  
DAMPER  
DAMPER  
BAROMETRIC  
DRAFT CONTROL  
(OPTIONAL)  
BAROMETRIC  
DRAFT CONTROL  
(OPTIONAL)  
FLOOR PROTECTOR  
FLOOR PROTECTOR  
FIG. 6  
FIG. 5  
Cathedral Ceiling - Chimney  
Cap Mandatory  
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FIG. 6A - Thru-The-Wall Installation  
REPAIR PARTS  
AUTOMATIC WOOD BURNING CIRCULATOR HEATER  
NON-COMBUSTIBLE  
WALL  
MODEL NUMBER 2941  
(SEE PAGE 16)  
THIMBLE  
COLLAR  
PIPE  
DAMPER  
REPAIR PARTS LIST  
KEY NO. PART NO. DESCRIPTION  
QTY.  
1
BAROMETRIC  
DRAFT CONTROL  
(OPTIONAL)  
1
2
89062  
83005  
83033  
83093  
83244  
67968  
86191  
85381W  
89142  
67725  
67967  
21593  
83833  
67966  
67743  
21063  
67514  
89065  
67969  
23477  
83406  
Cabinet Door Knob  
Screw (10-24 x 1/2) FL  
Screw (8-32 x 1/4) PH,TR,HD,Z  
Spring Latch  
1
CLASS A UL 103HT  
FLOOR PROTECTOR  
3
1
CHIMNEY KIT INCLUDING  
WALL THIMBLE.  
4
1
5
Kep Nut (10-24)  
1
6
Cabinet Door Frame  
Thermostat Linkage  
Control Panel Plate  
Thermostat Knob  
Cabinet Front Assembly  
Cabinet Left Side  
Hinge Support  
1
7
1
FIG. 6B - Typical Masonry Chimney Installation  
8
1
APPROVED COWL  
9
1
2 FT MIN.  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
1
10 FT.  
MINIMUM  
1
3 FT.  
MIN.  
1
Hinge Clip  
1
Cabinet Top  
1
APPROVED  
THIMBLE  
Thermostat Assembly  
Back Brace  
1
6" MIN.  
2
60" MIN.  
Cabinet Back  
1
DAMPER  
BAROMETRIC DRAFT  
CONTROL  
Door Hinge  
4
Cabinet Door  
1
Top Thermostat Shield  
10-16 x 3/4 TORX, WAF, HD,DP,Z  
1
6"  
MIN.  
2
FLOOR PROTECTOR  
6
15  
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VENTING INTO A FIREPLACE  
(Not recommended)  
Many people may wish to convert an  
Many prefabricated fireplaces fall into  
the"zero-clearancefireplace"category.  
This is a factory metal fireplace with  
multi-layeredconstruction.Itisdesigned  
to provide enough insulation and/or air  
coolingsothatthebase, backandsides  
can be safely placed in close contact  
with combustible floors and walls. Al-  
though many prefabricated fireplaces  
have been tested by nationally recog-  
nized organizations for use as fire-  
places, they have not been tested to  
acceptheaters.Infact,theiruseassuch  
may void the manufacturer's warranty.  
existingfireplacetoheateruse.Usually,  
safe connection of stovepipe to a ma-  
sonrychimneyrequiresmoreeffortthan  
connection to a prefabricated chimney.  
Thefireplacemustbeclosedandsealed  
atthedamperintheflue. Goodsealants  
are high temperature caulking, ceramic  
wool, and furnace cement. Always re-  
member to inspect the masonry chim-  
ney and fireplace. If necessary, clean  
the flue and smoke shelf before begin-  
ning your installation. Install the heater  
into the chimney so that the system can  
be dismantled for cleaning and inspec-  
tion.  
Steel-lined fireplaces, on the other  
hand, can be used with heaters. These  
units use a 1/4-inch fire box liner and an  
air chamber in connection with 8 inches  
of masonry to meet code. They contain  
all the essential parts of a fireplace,  
firebox, damper, throat, smoke shelf,  
andsmokechamber.Manyofthemlook  
exactly like a masonry fireplace and  
must be checked closely for above re-  
quirements before installing a coal  
heater into them.  
Before deciding to convert your fire-  
place or existing chimney, keep in mind  
that older fireplaces and their chimneys  
are unsafe. They must be structurally  
sound,andthefluelinermustbeingood  
condition. Do not use a chimney if it is  
unlined (should have a tile clay liner  
to protect brickwork), have it relined  
professionally.Clearancestocombus-  
tibles are explained in the previous sec-  
tion on masonry chimneys. If you have  
any questions regarding the condition  
of the chimney, consult a qualified engi-  
neer, competentmason, certifiedChim-  
ney Sweep, or knowledgeable inspec-  
tor.  
Another method frequently used by  
some people is to vent the heater di-  
rectly into the fireplace. This does not  
meet code since the heater is being  
vented into another appliance - the  
fireplace. This method should not be  
attempted because combustion prod-  
ucts will deposit and build up in the  
firebox or fireplace. Be certain not to  
install a hazard in you house. You will  
void your warranty with this installa-  
tion.  
CAUTION:  
NOT ALL FIREPLACES  
ARE SUITABLE FOR  
INSTALLATION OF A WOOD  
HEATER.  
14  
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SERVICE HINTS  
Do not expect a heater to draw. It is the  
FIREPLACE INSTALLATION  
4. If the chimney is too cool, water will  
condense in the chimney and run back  
into the stove. Creosote formation will  
be rapid and may block the chimney.  
Operatetheheateratahighenoughfire  
to keep the chimney warm preventing  
this condensation. (Poorly insulated  
chimney)  
chimney that creates the draft. Smoke  
spillage into the house or excessive  
build-up of water or creosote in the  
chimney are warnings that the chimney  
is not functioning properly. Possible  
causes are:  
Connectionofthestovepipedirectlyinto  
the existing masonry chimney over the  
fireplace opening is the only approved  
method. This installation performs bet-  
ter, yielding easy to clean and inspect  
for creosote. Before beginning this type  
of installation plan carefully; a high de-  
gree of skill is required to insure safety.  
Install the stovepipe as far as possible  
into the thimble, but not past the inside  
of the flue lining. There should be a  
small air space (approximately 1/2 in.)  
between the stovepipe and thimble, al-  
lowing for expansion of the stovepipe.  
Seal this airspace with high-tempera-  
ture caulking or ceramic wool. Finally,  
be sure to wire the damper closed and  
apply the same sealant you used at the  
stovepipe and thimble junction.  
1. The connection pipe may be pushed  
into the chimney too far, stopping the  
draft (Fig. 8).  
5. The chimney top may be lower than  
another part of the house or a nearby  
tree. The wind blowing over a house or  
a tree falls on top of the chimney like  
water over a dam, beating down the  
smoke. The top of the chimney should  
be at least 3 feet higher than any point  
of the roof within 10 feet (Fig. 6).  
An entry port for the stovepipe must be  
cut through the chimney with minimum  
damage to the fire clay liner. Some  
involvedmeasurementsmayberequired  
to locate the flue liner exactly. Before  
cutting, take time to mark the size and  
position of the entry port. Position the  
entry port so that at least 8 inches of the  
flue liner remains below the port.  
2. Two heaters connected into the  
same chimney flue.  
Do not vent up through the fireplace  
opening, regardless of whether the fire-  
place opening is closed.  
3. Same flue being used to ventilate the  
cellar orbasement. Ifthere isa cleanout  
opening at the base of the chimney, it  
must be closed tightly and sealed.  
MASONRY CHIMNEY have several  
positive attributes: If properly built, they  
arequitedurable,andmosthomeowners  
consider them more attractive perhaps  
than a non-enclosed factory built  
chimney. And, if the chimney is located  
within the confines of the house (that is,  
not attached to an exterior wall), its  
mass alone will store heat longer and  
continue to release the heat long after  
the fire has died. Masonry chimneys  
have many disadvantages though.  
6. Other chimney/flue inadequacies  
covered else where in this manual.  
Keep in mind that wood mantels and  
combustible trim around the fireplace  
must have adequate clearances from  
the heater and stovepipe or must be  
protected in an approved manner. Also,  
be sure to leave at least 24" clearance  
between the top of the stovepipe and  
the combustible ceiling or other com-  
bustibles.Placingthecenteroftheentry  
port 2 feet below the ceiling will insure  
proper clearance for 6 inch, 8 inch, and  
10 inch stovepipes. Next, install a fire  
clay (at least 5/8 in. thick) or metal  
thimble, being sure that the thimble is  
flush with the inner flue lining. Secure  
the thimble in place with refractory mor-  
tar. The thimble should be surrounded  
on all sides with 8 inches of brickwork  
(solid masonry units) or 24 inches of  
stone.  
NOTE:  
A draft reading of .05 to .06 w.c. is suggested for proper burning of this  
unit.  
CHIMNEY MAINTENANCE  
CREOSOTE-FORMATION AND NEED FOR REMOVAL  
If creosote has accumulated, it should  
be removed.  
When wood is burned slowly, it pro-  
duces tar and other organic vapors,  
which combine with expelled moisture  
to form creosote. The creosote vapors  
condense in the relatively cool chimney  
flue of a slow burning fire. As a result,  
creosote residue accumulates on the  
flue lining. When ignited, this creosote  
makes an extremely hot fire.  
Masonry chimneys constructed on an  
exterior wall are exposed to cold out-  
door temperatures, promoting greater  
heater loss, higher accumulations of  
creosote,andreduceddraftwhichleads  
topoorerheaterorfurnaceperformance.  
Failure to remove creosote or soot may  
cause a house fire. Creosote may be  
removed by using a chimney brush or  
othercommonlyavailablematerials. Or,  
betteryet,byacertifiedchimneysweep.  
Chimney fires burn very hot. If the chim-  
neyconnectorshouldglowred,immedi-  
ately call the fire department, then re-  
duce the fire by closing the inlet air  
control and closing the damper in the  
pipe.  
The chimney connector and chimney  
should be inspected at least twice  
monthly during the heating season to  
determine if a creosote build-up has  
occurred.  
CAUTION  
A chimney fire may cause ignition of wall studs or rafters which you  
thought were safe distance from the chimney. If you have a chimney fire,  
have your chimney inspected by a qualified person before using again.  
8
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When considering a masonry chimney, solid fuel appliance must not be joined  
round tiles are preferable to square or to a chimney flue which is connected to  
rectangular, as round tiles have much another appliance burning other fuels.  
better airflow characteristics and are far  
easier to clean. Unfortunately, most If your chimney has a typically oversized  
North American chimneys use square or flue liner of 8x12 inches or greater, or if it  
rectangular tile liners that are really de- is unlined, it will be necessary for you to  
signed for open fireplaces, not stoves or reline the chimney, using many of the  
furnaces. Of most importance, second modern approved and economical meth-  
only to overall chimney height, is the ods such as stainless steel, castable  
diameter of the flue liner itself. In most refractory, or properly sized fireclay lin-  
instances, it should be sized to the appli- ings.  
CABINET DOOR KNOB ASSEMBLY  
The door knob is mounted inside of the cabinet door to facilitate  
shipping and must be reversed for proper usage.  
To get cabinet door open, place hand under cabinet frame (right  
hand side of cabinet door) and push door out.  
INSTALL THE CABINET DOOR KNOB USING THE STEPS  
BELOW:  
ance; i.e., 6" flue outlet on the appliance  
requires a 6" flue. The inner diameter  
1. Remove the machine screw and door knob (Fig. 10).  
Ifyouhaveanyquestionregardingventing  
should never be less than the flue outlet  
your appliance, feel free to contact the  
diameter and should never be greater  
factoryattheaddressandphonenumber  
2. Place door knob on outside of cabinet door. Then place  
machine screw through hole and into door knob and tighten (Fig.  
11).  
than 50% of the appliance flue outlet. For  
on this Owner's Manual. You may also  
example, do not expect a wood burning  
contact NFPA (National Fire Protection  
stove or furnace to function properly if  
Association)andrequestNFPAStandard  
installed into a chimney with a flue liner  
211 (1984 Edition). Their address is  
MACHINE  
SCREW  
greater than 50% the appliance outlet -  
Battery March Park, Quincy,  
- such as a 6" flue outlet requires a 6"  
Massachusetts 02269. Another helpful  
diameter for optimum drafting, but can  
publication is NFPA Standard 908,  
function well with an 8", but becomes  
available at the same address. Specify  
borderline beyond 8" diameter.  
1984 Edition on either of the above  
publications.  
Masonry chimneys built of concrete  
blocks without flue liners of at least 5/8"  
fireclay do not meet modern building  
codes. A  
CABINET DOOR  
KNOB  
5/8" FIRECLAY  
FLUE LINER  
STOVEPIPE CONNECTOR  
SEALED AT THIMBLE  
TYPE "A"  
FIREPLACE  
CONVERSION  
HORIZONTAL 6" STOVEPIPE  
(24 GAUGE) WITH 1/4"  
RISE PER FOOT  
6" STOVEPIPE ELBOW  
CLEARANCE REDUCER  
(FOR MANTEL)  
Fig. 7  
6" STOVEPIPE - HAVING  
THREE SHEET METAL SCREWS  
PER JOINT OF STOVEPIPE  
Fig. 10  
Fig. 11  
U.L. LISTED  
FLOOR PROTECTOR  
DAMPER THROAT  
CLOSED AND SEALED  
12  
9
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RULES FOR CONNECTOR PIPE INSTALLATION  
OPERATING INSTRUC-  
TIONS  
1. The crimped end of the stovepipe fits  
5. Seal each connector pipe joint with  
furnace cement. Also seal the pipe at  
CAUTION: BUILD A FIRE ON THE  
INTEGRAL GRATE THAT IS PRO-  
VIDED WITH THE HEATER.  
inside the heater flue collar. Install ad-  
ditional pipe and elbow with the  
the chimney.  
FUEL  
CRIMPED END TOWARD THE  
Hardwood, 18" to 23" should be split  
and airdried (seasoned) for 6 monthsto  
obtain maximum burning efficiency.  
HEATER. This will allow any  
CAUTION: STORING OF WOOD  
WITHIN MINIMUM CLEARANCES OF  
HEATER MAY CAUSE HOUSE FIRE.  
6. Use 3 Sheet Metal screws at each  
condensation in the flue to run back into  
joint to make the piping rigid.  
theheater. Smokewillnotescapewhen  
installed in this manner.  
Wood should be stored in a dry, well  
ventilated area. A Wooden box or crate  
is ideal for storage.  
7. It is recommended that no more than  
two 90 degree bends be used in the  
CAUTION: DO NOT OVERFIRE THE  
HEATER,ASSTATEDEARLIER,THIS  
CAN PRODUCE A DANGEROUS  
CONDITION AND EVEN CAUSE A  
HOUSE FIRE. IF ANY PORTION OF  
THE HEATER OR ANY CHIMNEY  
CONNECTOR GLOWS RED OR DIS-  
COLORS, THE HEATER IS BEING  
OVERFIRED.  
2. Slope any horizontal pipe upward  
stovepipe installation as more than two  
toward the chimney at least 1/4 inch for  
may decrease the amount of draw and  
if possible, use only corrugated (non-  
adjustable)elbows.Theyaremuchmore  
each foot of horizontal run.  
NOTE:USESOLIDWOODMATERIAL  
ONLY. DO NOT USE COAL.  
3. You must have at least 18 inches of  
airtight.  
DO NOT USE MANUFACTURED OR  
CHARCOAL LOGS!  
clearance between any horizontal pip-  
ing and the ceiling.  
8. The chimney connector must not  
pass through an attic or roof space,  
closet, oranyconcealed space, orfloor,  
ceiling, wall or combustive construc-  
tion.  
LIGHTING  
1. Set the thermostat on "High" for  
maximum draft.  
4. The pipe cannot extend into the  
chimney flue. (Fig. 8)  
CAUTION: DO NOT OPERATE THIS  
HEATER WITH FEED OR ASH DOOR  
OPEN. THIS HEATER IS DESIGNED  
FOR THERMOSTATIC OPERATION.  
OPERATION WITH EITHER DOOR  
OPEN WILL OVERHEAT AND DAM-  
AGE THE HEATER.  
2. Open the feed door and place paper  
and kindling on the grate for starting the  
fire.  
3. Light fire and close feed door.  
4. Add fuel after fire is burning briskly.  
Usecarenottosmotherthekindlingfire.  
5. Set thermostat higher or lower for  
desired temperature.  
CAUTION: NEVER STORE FLAM-  
MABLE LIQUIDS, ESPECIALLY  
GASOLINE, IN THE VICINITY OF THE  
HEATER.  
RIGHT  
WRONG  
WRONG  
Fig. 8  
HOW TO LIFT THE TOP  
ADDING FUEL  
CAUTION: NEVER USE GASOLINE,  
GASOLINE-TYPE LANTERN FUEL,  
KEROSENE, CHARCOAL LIGHTER  
FLUID, OR SIMILAR LIQUIDS TO  
START OR "FRESHEN UP" A FIRE IN  
THE HEATER.  
CAUTION - DO NOT OPEN OR CLOSE TOP WHEN HEATER IS HOT!  
To open, grasp TOP at front and lift all the way, then gently lower the TOP  
until the TOP SUPPORT ROD latches to hold the TOP (Fig. A).  
To close, lift TOP until the TOP SUPPORT ROD is unlatched. Pull the ROD  
forward and lower the TOP (Fig. B).  
When possible, add small amounts of  
fuel each hour or so instead of adding  
large quantities of fresh fuel every 4 to  
5 hours. This will give more complete  
combustion and less build-up of tars or  
soot in the chimney.  
DONOTBURNGARBAGEORFLAM-  
MABLE FLUIDS.  
SUPPORT ROD  
1. SetThermostattoHIGHbeforeopen-  
ing feed door.  
TOP  
SUPPORT  
SEAT  
2. Empty ash pan regularly. Do not  
allow ashes to build up to grate as grate  
will warp and burnout will occur, and  
you might spill the ashes when remov-  
ing the pan. Dispose of hot ashes prop-  
erly (see Note 11 on Page 3).  
GRASP TOP  
HERE TO  
OPEN  
DO NOT CONNECT TO ANY AIR  
DISTRIBUTION DUCT OR SYSTEM.  
NOTE: BEFORE FIRING  
HEATER  
1. Remove plastic knob from  
inside of cabinet door and  
install on outside of door.  
(See Page 15)  
2. Slide firebricks toward the  
rear so no gaps remain  
between them.  
CAUTION:  
HOT WHILE IN OPERATION.  
KEEP CHILDREN, CLOTHING  
AND FURNITURE AWAY.  
CONTACT MAY CAUSE  
SKIN BURNS.  
A
B
Fig. 9  
10  
11  
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