United States Pumice Company Griddle WG 2424G User Manual

WELLS BLOOMFIELD, LLC  
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439  
telephone: 775-689-5703  
121  
fax: 775-689-5976  
OPERATION MANUAL  
COUNTERTOP  
GAS  
GRIDDLES  
MODELS  
WG-2424G  
WG-2436G  
WG-3036G  
WG-3048G  
Includes  
INSTALLATION  
USE & CARE  
Model WG-2424G  
WARNING:  
Improper installation, adjustment, alteration, service or maintenance can cause  
property damage, injury or death. Read the installation, operating and mainte-  
nance instructions thoroughly before installing or servicing this equipment.  
IMPORTANT:  
The purchaser of this equipment must post in a prominent location instructions to be followed in the  
event the user smells gas. This information shall be obtained by consulting the local gas supplier.  
IMPORTANT: DO NOT DISCARD THIS MANUAL  
This manual is considered to be part of the appliance and is to be given to the OWNER or  
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of  
this appliance. Additional manuals are available from your WELLS DEALER.  
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR  
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any  
questions concerning installation, operation or maintenance of this equipment.  
PRINTED IN UNITED STATES OF AMERICA  
p/n 45324 Rev. D ECN-13352  
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M225 071018 cps  
TABLE OF CONTENTS  
WARRANTY  
SPECIFICATIONS  
xi  
1
FEATURES & OPERATING CONTROLS  
PRECAUTIONS & GENERAL INFORMATION  
AGENCY LISTING INFORMATION  
INSTALLATION  
2
3
4
4
INITIAL ADJUSTMENT  
8
OPERATION  
10  
CLEANING INSTRUCTIONS  
Standard and GroovedGriddles  
Chrome-Plated griddles  
TROUBLESHOOTING SUGGESTIONS  
PARTS & SERVICE  
12  
13  
14  
15  
15  
CUSTOMER SERVICE DATA  
INTRODUCTION  
Thank You for purchasing this Wells Bloomfield appliance.  
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it  
gives you the very best performance and a long, economical service life.  
This manual contains the information needed to properly install this appliance, and to use and care for the  
appliance in a manner which will ensure its optimum performance.  
SPECIFICATIONS  
COOKING  
SURFACE  
MANIFOLD  
PRESSURE  
B.T.U /HR/  
BURNER  
B.T.U./HR  
TOTAL  
MODEL  
FUEL  
Natural Gas  
Propane  
5.0” W.C.  
10.0” W.C.  
5.0” W.C.  
10.0” W.C.  
5.0” W.C.  
10.0” W.C.  
5.0” W.C.  
10.0” W.C.  
23 7/8” x 20 1/2”  
2 BURNER  
WG-2424G  
25,000 BTU/hr  
25,000 BTU/hr  
25,000 BTU/hr  
50,000 BTU/hr  
75,000 BTU/hr  
75,000 BTU/hr  
Natural Gas  
Propane  
35 7/8” x 20 1/2”  
3 BURNER  
WG-2436G  
WG-3036G  
WG-3046G  
Natural Gas  
Propane  
35 7/8” x 24”  
3 BURNER  
Natural Gas  
Propane  
47 3/4” x 24”  
4 BURNER  
25,000 BTU/hr 100,000 BTU/hr  
1
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SPLASH  
GUARD  
GREASE  
TROUGH  
GREASE DRAWER  
FRONT ACCESS PANEL  
GAS SAFETY VALVE  
THERMOSTAT  
ADJUSTABLE LEGS  
GAS CONTROL KNOB  
TEMPERATURE CONTROL KNOB  
Fig. 1 Countertop Gas Griddle - Features & Operating Controls  
FRONT ACCESS PANEL  
Allows access to gas control valve and themerature control thermostat.  
Energizes gas valve and allows burners to light based on temp. control  
knob setting and temperature sensed at griddle surface  
THERMOSTAT  
Each section of the griddle is individually controllable.  
TEMP. CONTROL KNOB  
Dial position is an indication of the temperature setting. The actual  
temperature at the griddle surface will vary, depending upon the initial  
type and temperature of the product, and other variables.  
GAS SAFETY VALVE  
Provides ignition pilot flame.  
GAS CONTROL VALVE  
Allows fuel to burners only when pilot flame is established.  
Extra-wide trough with radiused corners for easier cleaning. Trough  
slopes toward a large waste hole that empties into the removable  
grease drawer.  
GREASE TROUGH  
GREASE DRAWER  
Large-capacity drawer is removable through the front for easy cleaning.  
REMOVABLE SPLASH  
GUARD  
Stainless steel aplash guard simplifies griddle maintenance and helps  
to keep grease from splattering onto adjacent walls and equipment  
NAMEPLATE  
(located on rear of unit)  
Lists manufacturer’s information, model and serial number. Also lists  
fuel requirement specifications.  
2
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AGENCY APPROVAL INFORMATION  
STD 4  
®
3
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4
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5
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DANGER:  
FIRE AND  
EXPLOSION  
HAZARD  
NEVER use an open flame to  
check for gas leaks. Fire and  
explosion may result.  
IMPORTANT:  
All pipe joints must be checked  
for leaks before lighting. Leak  
checks should be performed  
with a soap and water solution.  
WARNING:  
FIRE HAZARD  
This griddle is supplied with a  
gas pressure regulator.  
Failure to properly install the  
supplied regulator will result in  
an extremely hazardous  
condition.  
Flow arrow stamped on body  
of regulator must point toward  
the griddle.  
Regulator adjusting screw and  
vent hole must point UP.  
IMPORTANT:  
Verify fuel gas type. If the  
available fuel does not match  
the nameplate specification,  
exchange the griddle for the  
correct type. DO NOT attempt  
to modify a unit in the field to  
accept a different fuel.  
IMPORTANT:  
Avoid damage to the regulator:  
if the gas supply piping system  
is pressure tested at pressures  
exceeding 1/2 psig (3.45kPa) ,  
the griddle must be isolated or  
disconnected from the gas pip-  
ing system for the duration of  
the test.  
Fig. 2 Gas Supply Piping  
6
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IMPORTANT:  
PRESSURE TESTING MUST  
BE PERFORMED BY A  
QUALIFIED TECHNICIAN  
ONLY.  
NOTE: The maximum inlet  
pressure from the supply  
piping must not exceed ½ p.s.i  
(14” W.C.) Pressure above this  
limit will damage the regulator  
and gas valves.  
Port for measuring outlet gas  
pressure is located on the  
manifold. Remove the grease  
drawer to gain access.  
Remove the allen head plug  
sealing the test port, then  
connect the hose of a water  
column gauge.  
Be sure to reinstall the allen  
head plug at the conclusion of  
testing.  
7
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Fig. 3 Adjust gas pressure  
3/8“ to 1/2”  
THERMOCOUPLE  
Fig. 4 Adjust pilot flame  
LOCKING SCREW  
SHUTTER  
LESS AIR  
MORE AIR  
Fig. 5 Adjust burner flame  
8
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IMPORTANT: SCRATCHES  
WILL DAMAGE THE CHROME-  
SURFACE!  
DO NOT use anything on a  
Chrome griddle that could  
scratch the surface.  
DO NOT clean chrome surface  
with griddle bricks, pumice  
stone or abrasive cleansers.  
9
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WARNING:  
FIRE HAZARD  
NEVER attempt to force or  
repair a stuck control valve.  
Contact your Authorized Wells  
Service Agency for repairs.  
Forced or improperly repaired  
valves pose the risk of fire and/  
or explosion  
NOTE:  
LIGHTING INSTRUCTIONS  
are posted on inside of front  
panel.  
10  
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USING THE GRIDDLE  
Check the chart below for recommended cooking temperatures. Turn  
temperature control knob to the desired temperature.  
For standard griddles:  
Keep the griddle surface clean and well oiled during use.  
Scrape cooking waste into the grease trough frequently during use.  
Occasionally brush or spray a light coat of cooking oil on the  
griddle surface in order to maintain the non-stick surface.  
For chrome plated griddles:  
Scrape cooking waste into the grease trough after preparing each  
order.  
DO NOT bang or tap pots, pans, spatulas or other metal utensils  
on the griddle surface as this may damage the chrome plating.  
RECOMMENDED COOKING TIMES AND TEMPERATURES  
PRODUCT  
Sausage, link and patty  
Bacon  
TEMP ºF  
350º  
350º  
350º  
375º  
375º  
400º  
400º  
400º  
350º  
350º  
375º  
325º  
TIME  
3 minutes  
2 - 3 minutes  
2 - 3 minutes  
3 - 4 minutes  
2 minutes  
Canadian Bacon  
Ham Steaks  
Broiled Ham  
Beef Tenderloin  
Minute Steaks  
Club Steak, 1” thick  
Hamburgers  
3 - 4 minutes  
3 - 4 minutes  
3 - 5 minutes  
3 - 4 minutes  
3 - 4 minutes  
3 - 4 minutes  
2 - 3 minutes  
Cheeseburgers  
Melted Cheese Sandwich  
Hot Dogs  
11  
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CLEANING INSTRUCTIONS - STANDARD AND GROOVED GRIDDLES  
PREPARATION  
Set temperature control to 220ºF. Allow  
griddle temperature to drop to 220ºF before  
proceeding.  
CAUTION:  
BURN HAZARD  
Griddle will be hot during  
portions of this cleaning  
procedure.  
Always heat-protective gloves  
and apron.  
FREQUENCY  
TOOLS  
Daily  
Griddle Brick or Pumice Stone, Fiber Brush  
Plastic Scouring Pad, Plastic Scraper  
Contoured Scraper (grooved griddle)  
Mild Detergent, Non-Abrasive Cleanser  
Clean Soft Cloth / Sponge  
IMPORTANT: DO NOT spill  
or pour water into controls,  
control panel or wiring.  
DO NOT allow main or pilot  
burners to get wet.  
CLEANING  
Pour a small amount of water on the griddle surface and let it “sizzle”.  
DO NOT submerge griddle in  
water. Damage to internal  
components will occur.  
Damage to internal  
components from water  
damage is not covered by  
warranty.  
Clean the griddle surface:  
a. For standard griddles, use a pumice stone or griddle brick to  
scrape food waste. Clean the griddle surface down to bright  
metal. Wipe off any remaining powder residue.  
b. For grooved-surface griddles, use the supplied contoured  
scraper to scrape food waste. Clean the griddle surface down  
to bright metal.  
IMPORTANT: NEVER USE  
STEEL WOOL TO CLEAN  
THE GRIDDLE SURFACE!  
DO NOT use detergent or  
oven cleaner to clean the  
griddle surface.  
Use a soft-bristled fiber brush in a circular motion to remove any  
remaining food particles.  
Turn temperature control to OFF. Allow the griddle surface to cool,  
then wipe the surface with a clean cloth. Dry the griddle surface  
thoroughly.  
IMPORTANT: DO NOT use  
steel wool or abrasive  
cleansers for cleaning the  
griddle cabinet.  
IMPORTANT: SEASON THE COOKING SURFACE AFTER EACH  
CLEANING. Refer to page 6.  
At least once each day, the grease trough must be thoroughly cleaned.  
Using a scraper, remove all grease and food waste from the grease  
trough by pushing it down the waste hole and into the grease drawer.  
After scraping all cooking waste from grease trough into the grease  
drawer, take the grease drawer to kitchen cleaning area and properly  
dispose of all waste.  
a. Clean drawer with hot water and a mild detergent.  
b. Dry drawer thoroughly and reinstall in griddle.  
Clean the splash guard in the sink with warm water and mild detergent,  
or in the dishwasher. Rinse thoroughly and reinstall.  
Wipe down exterior of griddle cabinet with a clean cloth and  
non-abrasive cleanser. Rinse thoroughly with water and a clean cloth.  
Dry with a soft clean cloth  
Procedure is complete.  
12  
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CLEANING INSTRUCTIONS - CHROME PLATED GRIDDLES  
PREPARATION  
Set temperature control to 220ºF. Allow  
griddle temperature to drop to 220ºF before  
proceeding.  
CAUTION:  
BURN HAZARD  
Griddle will be hot during  
portions of this cleaning  
procedure.  
Always heat-protective gloves  
and apron.  
FREQUENCY  
TOOLS  
Daily  
4” Razor-Style Scraper, Soft Bristle Brush  
Mild Detergent, Non-Abrasive Cleanser  
Clean Soft Cloth / Sponge  
IMPORTANT: DO NOT spill  
or pour water into controls,  
control panel or wiring.  
DO NOT allow main or pilot  
burners to get wet.  
CLEANING  
Pour a small amount of water on the griddle surface and let it “sizzle”.  
Use a 4” razor-style scraper to clean the remaining food particles from  
the griddle surface  
IMPORTANT: DO NOT spill  
or pour water into controls,  
control panel or wiring.  
IMPORTANT: NEVER USE GRIDDLE BRICKS, PUMICE STONES  
OR STEEL WOOL TO CLEAN THE GRIDDLE SURFACE!  
DO NOT use detergent or oven cleaner to clean griddle surface.  
DO NOT submerge griddle in  
water. Damage to internal  
components will occur.  
Damage to internal  
components from water  
damage is not covered by  
warranty.  
IMPORTANT: NEVER BANG OR TAP METAL IMPLEMENTS,  
SPATULAS, POTS, PANS, OR SCRAPERS ON THE GRIDDLE  
SURFACE!  
Use a soft-bristled fiber brush in a circular motion to remove any  
remaining food particles.  
IMPORTANT: DO NOT use  
griddle bricks, steel wool or  
abrasive cleansers to clean  
chrome-plated cooking  
surface.  
Turn temperature control to OFF. Allow the griddle surface to cool,  
then wipe the surface with a clean cloth. Dry the griddle surface  
thoroughly.  
At least once each day, the grease trough must be thoroughly cleaned.  
Using a scraper, remove all grease and food waste from the grease  
trough by pushing it down the waste hole and into the grease drawer.  
IMPORTANT: DO NOT use  
steel wool or abrasive  
cleansers for cleaning the  
griddle cabinet .  
After scraping all cooking waste from grease trough into the grease  
drawer, take the grease drawer to kitchen cleaning area and properly  
dispose of all waste.  
IMPORTANT:  
a. Clean drawer with hot water and a mild detergent.  
b. Dry drawer thoroughly and reinstall in griddle.  
Never bang or tap metal  
implements, spatulas, pots,  
pans or scrapers on the  
griddle surface.  
Clean the splash guard in the sink with warm water and mild detergent,  
or in the dishwasher. Rinse thoroughly and reinstall.  
Wipe down exterior of griddle cabinet with a clean cloth and  
non-abrasive cleanser. Rinse thoroughly with water and a clean cloth.  
Dry with a soft clean cloth  
Procedure is complete.  
13  
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TROUBLESHOOTING  
DESCRIPTION  
POSSIBLE PROBLEM  
Gas supply off  
SUGGESTED REMEDY  
Check main / unit gas valves  
Turn gas valve on. Attempt to light  
pilot every 15 sec.  
Air in lines  
Pilot will not light  
Refer to page 10 for pilot lighting  
instructions  
Pilot valve not on or not depressed  
Turn off gas — allow unit to  
vent for 5 minutes. Turn gas back on  
and light pilot  
Pilot light not lit  
Burners won’t light  
Turn temperature control to desired  
temperature  
Control not on  
Water in burner  
Remove burner and dry  
thoroughly  
Individual burner won’t  
light  
Damaged temperature control,  
burner or other internal component  
Contact Authorized Wells  
Service Agency for repairs  
Temperature control not set  
Adjust for desired temperature  
Contact qualified technician for  
adjustment  
Shutter or nozzle out of adjustment  
Damaged temperature control,  
Burner not hot enough  
Griddle drips grease  
Contact Authorized Wells  
element or other internal component Service Agency for repairs  
Empty grease drawer.  
Grease drawer full or not installed  
Install properly  
Contact Wells Authorized Service  
Damaged internal component  
Agency for repairs  
NOTE: There are no user serviceable components in the griddle. In all  
cases of damage or malfunction, contact your Authorized Wells Service  
Agency for repairs.  
14  
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PARTS & SERVICE  
DESCRIPTION  
SERVICE PART NO.  
20563  
IMPORTANT: Use only  
factory authorized service  
parts and replacement  
filters.  
For factory authorized  
service, or to order factory  
authorized replacement parts,  
contact your Wells authorized  
service agency, or call:  
LEGS, 4”, METAL, SET OF 4  
SCRAPER, GROOVED GRIDDLE  
20651  
Wells Bloomfield, LLC  
2 Erik Circle  
P. O. Box 280  
Verdi, NV 89439  
Service Parts Dept.  
phone: (775) 689-5707  
fax:  
(775) 689-5976  
Service Parts Department can  
supply you with the name and  
telephone number of the  
WELLS AUTHORIZED  
SERVICE AGENCY  
nearest you.  
15  
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Commercial Food Equipment Service Association  
Wells Bloomfield proudly supports CFESA  
Commercial Food Equipment Service Association  
SERVICE TRAINING - QUAALITY SSEERVICE  
Genuine Parts  
Protect - YOU - All - Ways  
CUSTOMER SATIISFACCTION  
WELLS BLOOMFIELD, LLC  
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439  
telephone: 775-689-5703  
fax: 775-689-5976  
PRINTED IN UNITED STATES OF AMERICA  
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