OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. HBT920W
WARNING
Table of Contents
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.
Save these instructions for future reference.
If you are assembling this unit for someone else,
give this manual to him or her to read and save
for future reference.
The use and installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA
Z240 RV Series, Recreational Vehicle Code, as applicable.
California Proposition 65: Chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm are created by the combustion of propane.
Manufactured in China for:
Blue Rhino Global Sourcing, Inc
Winston-Salem, NC USA
Made from 70% Bagasse
© 2008 Blue Rhino Global Sourcing, Inc. All Rights Reserved
(Environmentally Friendly Sugar
Cane Pulp By-product)
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved.
HBT920W-OM-100 ES
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page no.
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For great recipes and tips, visit recipes.uniflame.com.
3
Parts List
Exploded View
1
55-07-700
1
2
3
4
5
6
7
8
9
Lid Handle Bar
3
2
55-09-099
55-09-192
55-07-712
55-09-186
55-09-191
55-09-180
55-09-179
55-09-188
55-09-183
55-09-178
55-14-986
55-09-185
55-09-189
55-07-717
55-09-181
Left Lid Handle Support
Right Lid Handle Support
Temperature Gauge
Lid
4
6
5
Warming Rack
Cooking Grid
7
Burner
8
9
10
13
Rear Panel
10 Heat Plate
12
11
11 Bottom Bowl
12 Regulator/Control Valve
13 Left Side Handle
14 Right Side Handle
15 Wind Guard
16 Grease Tray
17 Igniter Wire
18 Lock
14
15
16
17
18
19
55-07-728
55-07-698
19 Leg (2)
Hardware
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver
1 pc
M4x8 Nickel Plated Phillips Truss Head
Screw
7 pcs
4 pcs
1 pcs
8 pcs
5 pcs
4 pcs
9 pcs
5 pcs
4 pcs
9 pcs
2 pcs
2 pcs
A
B
C
D
E
F
G
H
M5x10 Nickel Plated Phillips Truss Head
Screw
M6x8 Nickel Plated Phillips Truss Head
Screw
M6x12 Nickel Plated Phillips Truss Head
Screw
ø4 Steel
Washer
ø5 Steel
Washer
ø6 Steel
Washer
ø4 Steel
Lock Washer
ø5 Steel
Lock Washer
I
J
K
ø6 Steel
Lock Washer
ø6 x 15 Zinc Plated
ø1.4 x 30 Steel
Pin
Cotter Pin
L
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Outdoor LP Gas Barbecue Grill Model No. HBT920W
Assembly Instructions
Attach Temperature Gauge and Lid Handle
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have
your owner’s manual and serial number available for
reference.
1
2
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble
your product on a hard level surface that does not have cracks
or openings.
• Clear an area large enough to layout all components and
hardware.
• When applicable, tighten all hardware connections by hand
first. Once the step is completed go back and fully tighten all
hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make
solution are included in “Operating Instructions” section)
• (1) 14.1 oz or (1) 16.4 oz LP gas tank.
Note: You must follow all steps to properly assemble grill.
Typical assembly: approximately 30 minutes.
x 4
x 4
J
D
G
x 4
Attach Legs
Unfold Legs
3
4
x 4
x 4
J
D
G
x 4
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5
Attach Burner and Wind Guard
Attach Regulator/Control Valve, Side Handles and
Igniter wire
Note: Once attached, the regulator/control valve will freely rotate to accomodate for
the LP gas tank.
5
7
6
x 1
x 2
x 1
x 2
x 1
G
H
J
A
x 4
x 4
I
B
F
C
E
x 4
x 2
Attach rear panel
Attach Lid and Insert Heat Plate, Cooking Grid and
Warming Rack
8
x 3
H
x 5
A
x 2
x 2
L
K
x 3
E
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Outdoor LP Gas Barbecue Grill Model No. HBT920W
Assembly Instructions (continued)
Operating Instructions
This grill is designed to operate with a one pound 7-3/8” high disposable / 16.4 oz. or 14.1 oz.
propane gas tank (DOT 39 Cylinder).
DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz. or 14.1 oz.) PROPANE GAS TANKS!
Figure 1a
Figure 1b
Connecting Gas Tank
1. Make sure the regulator/control valve is in the “LOCK
OFF” position. (Figure 1a)
Insert Grease Tray
LOCK
9
OFF
2. Lubricate the threads of the regulator valve with
petroleum jelly, insert the gas tank into the regulator
valve and hand-tighten firmly. (Figure 1b)
PUSH
TO
TURN ON
M E D
3. Test for leaks
Checking for Leaks
Burner Connection
Figure 2
1. Make sure the control valve is securely fastened to
the burner. (Figure 2)
If your unit was assembled for you, visually check the
connection between the burner and control valve.
WARNING: Failure to inspect this
connection or follow these instructions
could cause a fire or an explosion which
can cause death, serious bodily injury,
or damage to property.
Figure 3
2. If the burner pipe does not rest flush to the control
valve, please contact 1.800.762.1142 for assistance.
LOCK
OFF
PUSH
TO
Regulator / 1# LP Gas Tank Connection
TURN ON
1. Make 2-3 oz. of leak solution by mixing one part
liquid dishwashing soap with three parts water.
M E D
2. Make sure control knob is “OFF”. (Figure 3)
3. Spoon several drops of solution, or use squirt bottle,
at the LP gas tank to regulator connection. (Figure 4)
Figure 4
4. Inspect the solution at the connection, looking for
bubbles.
a. If NO bubbles appear, the connections are
secure.
X
b. If bubbles appear, you have a leak.
X
1. Loosen and retighten this connection,
making sure the connection is secure.
2. Retest with solution.
a. If you continue to see bubbles after several attempts, disconnect propane
source and contact 1.800.762.1142 for assistance.
Lock Lid
Figure 5
10
First Use
1. Make sure all labels, packaging and protective films
have been removed from the grill.
2. Remove manufacturing oils before cooking on this
grill for the first time, by operating the grill for at least
15 minutes on “HIGH” with the lid closed. This will
“heat clean” the internal parts and dissipate odors.
Match
Lighting
Caution: Keep outdoor gas cooking
appliance area clear and free from
combustible materials, gasoline and
other flammable vapors and liquids.
Figure 6
Caution: Do not obstruct the flow of
combustion and ventilation air.
Caution: Check and clean burner/venturi
tubes for insects and insect nests. A
clogged tube can lead to a fire beneath
the grill.
Unlock Lid
1/2"
Flame
12.7 mm
1/4"
6.4mm
0"
0mm
1. Make sure all labels, packaging and protective films
have been removed from the grill.
2. Open lid. Attempting to light the burner with the lid closed may cause an explosion!
3. Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest
within and clog the burner / venturi tube at the orifice.
A clogged burner tube can lead to a fire beneath the appliance.
4. Control knob must be in the “LOCK OFF” position. (Figure 3)
5. Turn the control knob to “HIGH”
6. Press the Igniter button repeatedly to light burner.
7. If ignition does not occur in 5 seconds, turn burner control knob OFF, wait 5 minutes and
repeat lighting procedure.
8. If igniter does not light burner, use a lit match secured with the lighting rod provided to light
burner manually. Access the burner through the hole in bottom bowl as indicated. (Figure 5)
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7
Cleaning and Care
9. Turn the grill to “LOW” and position the lit match near side of the burner.
8. Clean any clogged ports with a stiff wire (such as an opened paper clip)
Important: Always use the lighting rod provided when lighting burners with a match.
9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new
burner.
10. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height
matches illustration. (Figure 7)
10. Reinstall burner. Reconnect igniter, wind guard, and regulator.
11. Replace heat plate and cooking grid
12. Preform leak test.
Caution: If burner flame goes out during operation, immediately turn
the gas “OFF” and open lid to let the gas clear for about 5 minutes
before re-lighting.
Product Registration
Turning Off
call 1.800.762.1142.
1. Turn control knob to the “LOCK OFF” position.
2. Remove LP gas tank and properly store tank.
Limited Warranty
Cooking
1. Open lid and ignite burner per lighting instructions.
Blue Rhino Global Sourcing, Inc (“Vendor”) warrants to the original retail purchaser of this
product, and to no other person, that if this product is assembled and operated in accordance
with the printed instructions accompanying it, then for a period of one (1) year from the date
of purchase, all parts in such product shall be free from defects in material and workmanship.
Vendor may require reasonable proof of your date of purchase. Therefore, you should retain
your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of
parts, which prove defective under normal use and service and which Vendor shall determine
in its reasonable discretion upon examination to be defective. Before returning any parts, you
should contact Vendor’s Customer Service Department using the contact information listed
below. If Vendor confirms, after examination, a defect covered by this Limited Warranty in any
returned part, and if Vendor approves the claim, Vendor will replace such defective part without
charge. If you return defective parts, transportation charges must be prepaid by you. Vendor will
return replacement parts to the original retail purchaser, freight or postage prepaid.
2. Close lid and preheat grill on “HIGH”.
3. Adjust controls to desired temperature.
4. Wear protective gloves and use long handle tongs to place food onto cooking grids above the
lit burners.
5. With lid open or closed, cook until desired internal food temperatures are achieved.
6. Turn grill “OFF” by turning control knob to the “LOCK OFF” position. Remove LP gas tank and
properly store tank.
Tips for Better Cookouts and Longer Grill Life
1. For great recipes and tips, visit recipes.uniflame.com.
This Limited Warranty does not cover any failures or operating difficulties due to accident,
abuse, misuse, alteration, misapplication, improper installation or improper maintenance or
service by you or any third party, or failure to perform normal and routine maintenance on
the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover
damage to the finish, such as scratches, dents, discoloration, rust or other weather damage,
after purchase.
3. Use the upper cooking grid (warming rack) for keeping cooked food warm, toasting breads or
cooking delicate foods in aluminum foil pouches.
4. To keep food from sticking to the grids, spray or coat with cooking oil before lighting.
5. To reduce flare-up keep grill clean, use lean cuts of meat (or trim fat) and avoid cooking on
very high temperatures.
This Limited Warranty is in lieu of all other express warranties. Vendor disclaims all warranties
for products that are purchased from sellers other than authorized retailers or distributors,
including the warranty of merchantability or the warranty of fitness for a particular purpose.
VENDOR ALSO DISCLAIMS AND ANY ALL IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. VENDOR SHALL NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Vendor further
disclaims any implied or express warranty of, and assumes no responsibility for, defects in
workmanship caused by third parties.
6. Place delicate foods like fish and vegetables in aluminum foil pouches and place on upper
cooking levels (warming rack).
7. To avoid losing natural juices, use long handled tongs or spatulas instead of forks and turn
foods over just once during cooking.
8. Enhance food flavors by using wood chips in smoker boxes or aluminum foil pouches. Follow
the wood manufacturer’s instructions.
9. Clean cooking grids and racks after every use with a quality grill bush designed for your grid
material. Wear protective gloves and gently remove the build-up while grids are hot.
10. After every use, allow grill to cool. Then protect clean cooking grids with a light coat of
cooking oil, empty grease pan (if included), wipe outside surfaces with a suitable kitchen
cleaner and store in a cool dry place.
This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other
rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or
limitation of special, incidental or consequential damages, or limitations on how long a warranty
lasts, so the above exclusion and limitations may not apply to everyone.
related barbecue cookbooks to learn more interesting tips.
Vendor does not authorize any person or company to assume for it any other obligation or
liability in connection with the sale, installation, use, removal, return, or replacement of its
equipment, and no such representations are binding on Vendor.
Cleaning and Care
Blue Rhino Global Sourcing, Inc
Winston-Salem, North Carolina USA
(800) 762-1142
Caution:
1. All cleaning and maintenance should be done when grill is cool
and with the fuel supply disconnected.
2. DO NOT clean any grill part in a self cleaning oven. The extreme heat
will damage the finish.
Notices
1. Abrasive cleaners will damage this product.
2. Never use oven cleaner to clean any part of grill.
3. Do not clean any grill part in a self cleaning oven. The extreme heat will damage the
finish.
4. This grill should be thoroughly cleaned and inspected on a regular basis.
Cleaning Surfaces
1. Wipe surfaces clean with mild dishwashing detergent or baking soda.
2. For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush.
3. Rinse clean with water.
Cleaning Burner
1. Turn gas off at the control knob and remove LP gas tank.
2. Remove regulator and wind guard.
3. Remove cooking grids and heat plate.
4. Disconnect wire from igniter.
5. Remove burner.
6. Clean inlet of burner with small bottle brush or compressed air.
7. Remove all food residue and dirt on burner surface.
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Outdoor LP Gas Barbecue Grill Model No. HBT920W
Troubleshooting
Problem
Burner will not light with match
Possible Cause
No gas flow.
Prevention/Cure
Check if LP gas tank is empty.
Clear burner.
Obstruction of gas flow.
Spider webs or insect nest in burner tube.
Burner ports clogged or blocked.
Clean burner tube.
Clean burner ports.
Clean burner ports.
Irregular flame pattern, flame does not run the full length Burner ports are clogged or blocked.
of burner.
Flame is yellow or orange
New burner may have residual manufacturing oils.
Burn grill for 15 minutes with the lid closed.
Clean burner tube.
Spider webs or insect nest in burner tube.
Food residue, grease or seasoning salt on burner.
High or gusting winds.
Clean burner.
Flame blow out
Flare-up
Turn front of grill to face wind or increase flame height.
Replace LP gas tank.
Low on LP Gas.
Grease buildup.
Clean grill.
Excess fat in meat.
Trim fat from meat before grilling.
Adjust (lower) temperature accordingly.
Excessive cooking temperature.
Grease trapped by food buildup around burner system.
Persistent grease fire.
Turn knobs to “LOCK OFF” position. Leave lid in closed position
and let fire burn out. After grill cools, remove and clean all parts.
Flashback (fire in burner tube(s))
Burner and/or burner tube is blocked.
Clean burner and/or burner tube.
Inside of lid or cooking grid is peeling
Baked on grease buildup has turned to carbon and is flaking off. Clean thoroughly.
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