Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Op e r a t O r ’s Ma n u a l
Hydrostatic Lawn Tractor — TB2246
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-06610
(November 1, 2010)
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Important Safe Operation Practices
2
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
CALIfORNIA PROPOsITION 65
WARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.
WARNING! Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
6.
Thoroughly inspect the area where the equipment is to be
used. Remove all stones, sticks, wire, bones, toys, and other
foreign objects which could be picked up and thrown by
the blade(s). Thrown objects can cause serious personal
injury.
General Operation
1.
Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.
7.
Plan your mowing pattern to avoid discharge of material
toward roads, sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or obstruction
which may cause discharged material to ricochet back
toward the operator.
2.
3.
Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.
8.
Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair
to protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
9.
Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Loose fitting clothes and jewelry can be
caught in movable parts. Never operate this machine in
bare feet or sandals.
4.
Never allow adults to operate this machine without proper
instruction.
5.
To help avoid blade contact or a thrown object injury,
keep bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if
anyone enters the area.
10. Be aware of the mower and attachment discharge direction
and do not point it at anyone. Do not operate the mower
without the discharge cover or entire grass catcher in its
proper place.
11. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade(s) can amputate
hands and feet.
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12. A missing or damaged discharge cover can cause blade
Slope Operation
contact or thrown object injuries.
Slopes are a major factor related to loss of control and tip-over
accidents which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
13. Stop the blade(s) when crossing gravel drives, walks, or
roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on any
public roadway.
For your safety, use the slope gauge included as part of this
manual to measure slopes before operating this machine on
a sloped or hilly area. If the slope is greater than 15 degrees as
shown on the slope gauge, do not operate this machine on that
area or serious injury could result.
15. Do not operate the machine while under the influence of
alcohol or drugs.
16. Mow only in daylight or good artificial light.
Do:
17. Never carry passengers.
1.
Mow up and down slopes, not across. Exercise extreme
caution when changing direction on slopes.
18. Disengage blade(s) before shifting into reverse. Back up
slowly. Always look down and behind before and while
backing to avoid a back-over accident.
2.
Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
19. Slow down before turning. Operate the machine smoothly.
Avoid erratic operation and excessive speed.
3.
Use slow speed. Choose a low enough speed setting so
that you will not have to stop or shift while on the slope.
Tires may lose traction on slopes even though the brakes
are functioning properly. Always keep machine in gear
when going down slopes to take advantage of engine
braking action.
20. Disengage blade(s), set parking brake, stop engine and wait
until the blade(s) come to a complete stop before removing
grass catcher, emptying grass, unclogging chute, removing
any grass or debris, or making any adjustments.
21. Never leave a running machine unattended. Always turn
off blade(s), place transmission in neutral, set parking
brake, stop engine and remove key before dismounting.
4.
5.
6.
Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
22. Use extra care when loading or unloading the machine into
a trailer or truck. This machine should not be driven up or
down ramp(s), because the machine could tip over, causing
serious personal injury. The machine must be pushed
manually on ramp(s) to load or unload properly.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction. Rapid
engagement or braking could cause the front of the
machine to lift and rapidly flip over backwards which could
cause serious injury.
23. Muffler and engine become hot and can cause a burn. Do
not touch.
24. Check overhead clearances carefully before driving under
low hanging tree branches, wires, door openings etc.,
where the operator may be struck or pulled from the
machine, which could result in serious injury.
7.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight down
the slope.
25. Disengage all attachment clutches, depress the brake
pedal completely and shift into neutral before attempting
to start engine.
Do Not:
1.
Do not turn on slopes unless necessary; then, turn slowly
and gradually downhill, if possible.
26. Your machine is designed to cut normal residential grass of
a height no more than 10”. Do not attempt to mow through
unusually tall, dry grass (e.g., pasture) or piles of dry leaves.
Dry grass or leaves may contact the engine exhaust and/
or build up on the mower deck presenting a potential fire
hazard.
2.
Do not mow near drop-offs, ditches or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff, ditch, or if an edge caves in.
3.
Do not try to stabilize the machine by putting your foot on
the ground.
4.
Do not use a grass catcher on steep slopes.
27. Use only accessories and attachments approved for this
machine by the machine manufacturer. Read, understand
and follow all instructions provided with the approved
accessory or attachment.
5.
Do not mow on wet grass. Reduced traction could cause
sliding.
6.
Do not shift to neutral and coast downhill. Over-speeding
may cause the operator to lose control of the machine
resulting in serious injury or death.
28. Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability
to operate the riding mower safely enough to protect
themselves and others from serious injury.
7.
Do not tow heavy pull behind attachments (e.g. loaded
dump cart, lawn roller, etc.) on slopes greater than 5
degrees. When going down hill, the extra weight tends
to push the tractor and may cause you to loose control
(e.g. tractor may speed up, braking and steering ability are
reduced, attachment may jack-knife and cause tractor to
overturn).
29. If situations occur which are not covered in this manual, use
care and good judgment. Contact your customer service
representative for assistance.
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Children
Service
1.
Tragic accidents can occur if the operator is not alert to the
Safe Handling of Gasoline:
presence of children. Children are often attracted to the
machine and the mowing activity. They do not understand
the dangers. Never assume that children will remain where
you last saw them.
1.
To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite. Wash your skin
and change clothes immediately.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the
operator.
a. Use only an approved gasoline container.
b. Be alert and turn machine off if a child enters the
area.
b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.
c. Before and while backing, look behind and down for
small children.
d. Never carry children, even with the blade(s) shut off.
They may fall off and be seriously injured or interfere
with safe machine operation.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a
gasoline dispenser nozzle.
e. Use extreme care when approaching blind corners,
doorways, shrubs, trees or other objects that may
block your vision of a child who may run into the
path of the machine.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
f.
To avoid back-over accidents, always disengage
the cutting blade(s) before shifting into Reverse.
If equipped, the “Reverse Caution Mode” should
not be used when children or others are around.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f.
Never fuel machine indoors.
g. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
g. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two
minutes before refueling.
h. Remove key when machine is unattended to
prevent unauthorized operation.
h. Never over fill fuel tank. Fill tank to no more than ½
inch below bottom of filler neck to allow space for
fuel expansion.
2.
Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.
i.
j.
Replace gasoline cap and tighten securely.
If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine.
Towing
1.
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel
spillage and remove any fuel soaked debris.
2.
Follow the manufacturers recommendation for weight
limits for towed equipment and towing on slopes.
l.
Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
as on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
3.
Never allow children or others in or on towed equipment.
4.
On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
m. Allow a machine to cool at least five minutes before
storing.
5.
Always use extra caution when towing with a machine
capable of making tight turns (e.g. “zero-turn” ride-on
mower). Make wide turns to avoid jack-knifing.
General Service
1.
Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless,
and deadly gas.
6.
Travel slowly and allow extra distance to stop.
Do not shift to neutral and coast downhill.
7.
2.
Before cleaning, repairing, or inspecting, make certain the
blade(s) and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.
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3.
Periodically check to make sure the blades come to
complete stop within approximately (5) five seconds after
operating the blade disengagement control. If the blades
do not stop within the this time frame, your machine
should be serviced professionally by an authorized MTD
Service Dealer.
Do not modify engine
To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.
4.
Check brake operation frequently as it is subjected to wear
during normal operation. Adjust and service as required.
Notice Regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
5.
Check the blade(s) and engine mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade(s)
for damage (e.g., excessive wear, bent, cracked). Replace
the blade(s) with the original equipment manufacturer’s
(O.E.M.) blade(s) only, listed in this manual. “Use of parts
which do not meet the original equipment specifications
may lead to improper performance and compromise
safety!”
Spark Arrestor
WARNING! This machine is equipped with an
internal combustion engine and should not be used
on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the
engine’s exhaust system is equipped with a spark
arrestor meeting applicable local or state laws (if
any).
6.
7.
Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
8.
9.
Never tamper with the safety interlock system or other
safety devices. Check their proper operation regularly.
If a spark arrestor is used, it should be maintained in effective
working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.
A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
After striking a foreign object, stop the engine, disconnect
the spark plug wire(s) and ground against the engine.
Thoroughly inspect the machine for any damage. Repair
the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the
machine while the engine is running.
11. Grass catcher components and the discharge cover are
subject to wear and damage which could expose moving
parts or allow objects to be thrown. For safety protection,
frequently check components and replace immediately
with original equipment manufacturer’s (O.E.M.) parts only,
listed in this manual. “Use of parts which do not meet the
original equipment specifications may lead to improper
performance and compromise safety!”
12. Do not change the engine governor settings or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
13. Maintain or replace safety and instruction labels, as
necessary.
14. Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
15. According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 270 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.
WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!
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Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
Symbol
Description
READ THE OPERATOR’S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
DANGER— ROTATING BLADES
Never carry passengers. Never carry children, even with the blades off.
DANGER— ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING— ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the
blade(s) can amputate hands and feet.
WARNING—THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
WARNING—THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING— SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING— HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
DANGER — ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover
or grass catcher is in its proper place. If damaged, replace immediately.
WARNING— TOWING
Avoid jack-knifing when towing, go slow and make wide turns.
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Assembly & Set-Up
3
Contents of Crate
•
•
One Lawn Tractor
•
•
One Oil Drain Tube
•
One Deck Wash Hose Coupler
One Lawn Tractor Operator’s Manual
One Kohler Engine Operator’s
Manual
Shipping Brace Removal
Tractor Set-Up
WARNING! Make sure the lawn tractor’s engine is
off, set the parking brake and remove the ignition
key before removing the shipping brace.
Moving The Tractor Manually
Your tractor’s transmission is equipped with a hydrostatic
relief valve for occasions when it is necessary to move the
tractor manually. Opening this valve permits the fluid in the
transmission to bypass its normal route, allowing the rear tires
to “freewheel.” To open the hydrostatic relief valve, proceed as
follows:
1.
Locate the shipping brace, if present, and warning tag
found on the right side of the cutting deck. See Fig. 3-2.
1.
Locate the hydrostatic bypass rod in the rear of the tractor.
See Fig. 3-1.
Figure 3-2
2.
While holding the discharge chute with your left hand,
remove the shipping brace with your right hand by
grasping it between your thumb and index finger and
rotating it clockwise.
Figure 3-1
2.
Pull the hydrostatic bypass rod outward, then down, to lock
it in place.
WARNING! The shipping brace is used for
packaging purposes only. Remove and discard the
shipping brace before operating your lawn tractor.
NOTE: The transmission will NOT engage when the hydrostatic
bypass rod is pulled out. Return the rod to its normal position
prior to operating the tractor.
CAUTION: Never attempt to move the tractor
manually without first opening the hydrostatic relief
valve. Doing so will result in serious damage to the
tractor’s transmission.
WARNING! The mowing deck is capable of
throwing objects. Failure to operate the riding
mower without the discharge cover in the proper
operating position could result in serious personal
injury and/or property damage.
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Checking Tire Pressure
Connecting the Battery Cables
WARNING! Do not overinflate tires. Check sidewall
CALIFORNIA PROPOSITION 65 WARNING!
of tires for maximum psi. Equal tire pressure should
be maintained at all times.
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
The tires on your tractor may be over inflated for shipping
purposes. Reduce the tire pressure before operating the tractor.
Check sidewall of tires for maximum psi.
CAUTION: When attaching battery cables, always
connect the POSITIVE (Red) wire to its terminal first,
followed by the NEGATIVE (Black) wire.
Setting the Deck Gauge Wheels
Move the tractor on a firm and level surface, preferably
pavement, and proceed as follows:
To connect the battery cables, proceed as follows:
NOTE: The positive battery terminal is marked Pos. (+). The
negative battery terminal is marked Neg. (–).
1.
Select the height position of the cutting deck by placing
the deck lift lever in the normally desired mowing height
setting (any of the six different cutting height notches on
the right fender).
1.
Remove the plastic cover, if present, from the positive (+)
battery terminal and attach the red cable to the positive
battery terminal (+) with the bolt and hex nut. See Fig. 3-3.
2.
Check the gauge wheels for contact or excessive clearance
with the surface below. The deck gauge wheels should
have between ¼” and ½” clearance above the ground as
follows:
If the gauge wheels have excessive clearance or contact with the
surface, adjust as follows:
a. Raise the deck lift handle to its highest setting.
b. Remove the front and rear gauge wheels by
removing the lock nuts and shoulder screws which
secure them to the deck. See Fig. 3-4.
Figure 3-3
2.
3.
Remove the plastic cover, if present, from the negative (–)
battery terminal and attach the black cable to the negative
battery terminal (–) with the bolt and hex nut. See Fig. 3-3.
Position the red rubber boot over the positive battery
terminal to help protect it from corrosion.
NOTE: If the battery is put into service after the date shown
on top/side of battery, charge the battery as instructed in the
Maintenance section your Operator’s Manual prior to operating
the tractor.
Figure 3-4
c. Place the deck lift lever in the desired mowing
height setting.
d. Reinsert the shoulder screw (with each gauge
wheel) into the index hole that leaves approximately
½-inch between the bottom of the wheel and the
pavement.
Refer to Leveling the Deck in the Maintenance section of this
manual for more detailed instructions regarding various deck
adjustments.
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Adjusting the Seat
Gas and Oil
To adjust the position of the seat, pull up and hold the seat
adjustment lever. Slide the seat forward or rearward to the
desired position; then release the adjustment lever. Make sure
seat is locked into position before operating the tractor. See
Fig. 3-5.
The fuel tank is located under the hood. Remove the fuel cap by
turning it counterclockwise. Use only clean, fresh (no more than
30 days old), unleaded gasoline. Do not overfill the tank.
WARNING! Use extreme care when handling
gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel the machine
indoors or while the engine is hot or running.
Extinguish cigarettes, cigars, pipes and other
sources of ignition.
NOTE: Your tractor is shipped with oil in the engine. However,
you MUST check the oil level before operating.
CAUTION: Always check the engine oil level before
each use as instructed in the Kohler Owner’s Manual.
Add oil as necessary. Failure to do so may result in
serious damage to your engine.
Figure 3-5
WARNING! Before operating the tractor, make sure
the seat is engaged in the seat-stop. Engage the
parking brake. Stand behind the machine and pull
back on seat until it clicks into place.
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Controls and Features
4
Systems Indicator
Monitor
Throttle/Choke Control
Ignition Switch
Module
Drive/Reverse
Pedal
Brake Pedal
Parking Brake/
Cruise Control Lever
Deck Lift Lever
PTO (Blade Engage)
Handle
Cup Holder
Figure 4-1
Lawn Tractor controls and features are illustrated in Fig. 4-1 and
described on the following pages.
Brake Pedal
The brake pedal is located on the left
front side of the tractor along the
running board. The brake pedal can be
used for sudden stops or setting the
parking brake.
WARNING! Read and follow all safety rules and
instructions in this manual, including the entire
Operation section, before attempting to operate
this machine. Failure to comply with all safety rules
and instructions may result in personal injury.
NOTE: The brake pedal must be fully
depressed to activate the safety
interlock switch when starting the tractor.
Throttle/Choke Control
CHOKE
The throttle/choke control is located on the left
side of the tractor’s dash panel. This lever controls
the speed of the engine and, when pushed all the
Seat Adjustment Lever
FAST
The seat adjustment lever is located below the front/left of the
seat. The lever allows for adjustment of the fore to aft position of
the operator’s seat. Refer to the Assembly and Set-Up section of
this manual for more detailed instructions.
way forward, closes the choke for cold starting.
When set in a given position, the throttle will
maintain a uniform engine speed.
NOTE: When operating the tractor with the
cutting deck engaged, be certain that the
throttle/choke control is always in the FAST
(rabbit) position.
SLOW
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Deck Lift Lever
Systems Indicator Monitor / Hour Meter LCD
When the ignition key is
rotated out of the STOP
position but not into
the START position, the
systems indicator monitor
displays the battery’s
Found on your tractor’s right fender, the deck lift lever is used to
change the height of the cutting deck. To use, move the lever to
the left, then place in the notch best suited for your application.
output, in volts, on its
Ignition Switch Module
LCD for approximately
five seconds, after which
it displays an hour glass
and the hours of tractor
operation. Once the tractor
is started, the monitor
continually displays an
hour glass and the hours of tractor operation on its LCD.
WARNING! Never
leave a running
machine unattended.
Always disengage
PTO, set parking
brake, stop engine
and remove key to
prevent unintended
starting.
NOTE: Hours of tractor operation are recorded any time the
ignition key is rotated out of the STOP position, regardless of
whether the engine is started.
To start the engine, insert the key
into the ignition switch and turn
clockwise to the START position.
Release the key into the NORMAL MOWING MODE position once
the engine has fired.
The Indicator Monitor will also remind the operator of
maintenance intervals for changing the engine oil. The LCD will
alternately flash the recorded hours, “CHG” and “OIL” for five
minutes, after every 50 hours of recorded operation elapse. The
maintenance interval lasts for two hours (from 50-52, 100-102,
150-152, etc.). The LCD will also flash as described above for five
minutes every time the tractor’s engine has been started during
this maintenance interval. Before the interval expires, change
the engine oil as instructed in the Maintenance & Adjustments
section of this Operator’s Manual.
To stop the engine, turn the ignition key counterclockwise to the
STOP position.
CAUTION: Prior to operating the tractor, refer to
both Safety Interlock Switches and Starting The
Engine in the Operation section of this manual for
detailed instructions regarding the Ignition Switch
Module and operating the tractor in REVERSE
CAUTION MODE.
PTO (Blade Engage)
If the PTO light illuminates when attempting to start the tractor’s
engine, move PTO lever into the disengaged (OFF) position.
Drive Pedal
Oil
The drive pedal is located on the right side
of the tractor, along the running board. Press
the drive pedal forward to cause the tractor to
travel forward. Ground speed is also controlled
with the drive pedal. The further forward that
the pedal is pivoted, the faster the tractor
will travel. The pedal will return to its original
position when it’s not pressed.
It is normal for the Oil light to illuminate while the engine is
cranking during start-up, but if it illuminates during operation,
while the engine is running, stop the tractor immediately and
check the engine oil level as instructed in this Owner’s Manual.
Battery
It is normal for the Battery light to illuminate while the engine is
cranking during start-up, but if it illuminates during operation,
while the engine is running, the battery is in need of a charge
or the engine’s charging system is not generating sufficient
amperage. Charge the battery as instructed in the Service
section of this manual or have the charging system checked by
your an authorized service dealer.
Reverse Pedal
The reverse pedal is located on the right side of
the tractor along the running board. Ground
speed is also controlled with the reverse pedal.
The further downward the pedal is pivoted,
the faster the tractor will travel. The pedal will
return to its original position when it’s not
pressed.
Brake
If the Brake light illuminates when attempting to start the
tractor’s engine, depress the brake pedal.
se c t i O n 4 — cO n t r O l s a n d fe a t u r e s
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Fuel Level Indicator
The Fuel Level Indicator is located on the left side of the
tractor’s dash and indicates the amount of fuel in the gas
tank.
Parking Brake/Cruise Control Lever
100%
Located in the center of the tractor’s dash
panel below the steering wheel, the Parking
Brake/Cruise Control lever is used to engage
the parking brake and the cruise control.
Refer to the Operation section of this manual
for detailed instructions regarding the
parking brake.
50%
NOTE: The parking brake must be set if the
operator leaves the seat with the engine
running or the engine will automatically shut
off.
0%
NOTE: Cruise control can NOT be engaged
at the tractor’s fastest ground speed. If the
operator should attempt to do so, the tractor
will automatically decelerate to the fastest
optimal mowing ground speed.
PTO/Blade Engage Handle
Activating the PTO engages
power to the cutting deck or other
(separately available) attachments.
Push forward on the
PTO/Blade Engage handle to
activate it. Pull the PTO/Blade
Engage handle back to disengage
the power to the cutting deck
or other (separately available)
attachments.
WARNING! Never leave a running machine
unattended. Always disengage PTO, set parking
brake, stop engine and remove key to prevent
unintended starting.
NOTE: The PTO/Blade Engage handle must be in the disengaged
(OFF) position when starting the engine.
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Operation
5
Starting the Engine
NOTE: Refer to the Assembly & Set-Up section of this manual for
Gasoline and Oil fill-up instructions.
TO AVOID SERIOUS INJURY OR DEATH
1.
Insert the tractor key into the ignition switch module.
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
2.
Place the PTO (Blade Engage) lever in the disengaged (OFF)
position.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S)
AND BACK DOWNHILL SLOWLY.
3.
Engage the tractor’s parking brake.
4.
Activate the choke control by moving the throttle/choke
control all the way forward into the choke position.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND
SWITCHES, ETC.) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE
PLACING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE
BLADE(S), ENGAGE PARKING BRAKE, SHUT OFF AND
REMOVE KEY.
5.
Turn the ignition key clockwise to the START position.
After the engine starts, release the key. It will return to the
NORMAL MOWING position.
CAUTION: Do NOT hold the key in the START
position for longer than ten seconds at a time. Doing
so may cause damage to your engine’s electric
starter.
6.
After the engine starts, deactivate the choke control.
READ OPERATOR'S MANUAL
NOTE: Do NOT leave the choke control on while operating the
tractor. Doing so will result in a “rich” fuel mixture and cause the
engine to run poorly.
Safety Interlock Switches
This tractor is equipped with a safety interlock system for the
protection of the operator. If the interlock system should ever
malfunction, do not operate the tractor. Contact an authorized
service dealer.
Stopping the Engine
WARNING! If you strike a foreign object, stop the
engine and disconnect the spark plug wire(s).
Thoroughly inspect the machine for any damage.
Repair the damage before restarting and operating.
•
The safety interlock system prevents the engine from
cranking or starting unless the parking brake is engaged,
and the PTO (Blade Engage) knob is in the disengaged
(OFF) position.
1.
If the blades are engaged, place the PTO/Blade Engage
lever in the disengaged (OFF) position.
2.
3.
Place the throttle control near the SLOW position.
•
The engine will automatically shut off if the operator leaves
the seat before engaging the parking brake.
Turn the ignition key counterclockwise to the STOP
position.
WARNING! Do not operate the tractor if the
interlock system is malfunctioning. This system was
designed for your safety and protection.
4.
Remove the key from the ignition switch to prevent
unintended starting.
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Driving The Tractor
Reverse Caution Mode
The REVERSE CAUTION MODE position of the key switch module
allows the tractor to be operated in reverse with the blades (PTO)
engaged.
WARNING! Avoid sudden starts, excessive speed
and sudden stops.
NOTE: Mowing in reverse is not recommended.
1.
Lightly press the brake pedal to release the parking brake.
Move the throttle lever into the FAST (rabbit) position.
WARNING! Use extreme caution while operating
the tractor in the REVERSE CAUTION MODE. Always
look down and behind before and while backing. Do
not operate the tractor when children or others are
around. Stop the tractor immediately if someone
enters the area.
2.
To travel FORWARD, slowly press the upper portion of the
drive pedal forward until the desired speed is achieved. See
Fig. 5-1.
To use the REVERSE CAUTION MODE:
NOTE: The operator MUST be seated in the tractor seat.
1.
Start the engine as previously instructed on the previous
page.
2.
Turn the key from the NORMAL MOWING (Green) position
to the REVERSE CAUTION MODE (Yellow) position of the
key switch module. See Fig. 5-2.
Reverse
Push Button
Indicator
Light
Reverse
Caution Mode
Position
stop
Position
start
Position
Figure 5-1
3.
To travel in REVERSE, check that the area behind is clear
then slowly depress the lower portion of the drive pedal
with the ball of your foot (NOT your heel) until the desired
speed is achieved. See Fig. 5-1.
CAUTION: Do NOT attempt to change the
direction of travel when the tractor is in motion.
Always bring the tractor to a complete stop before
moving from forward to reverse or vice versa.
Figure 5-2
WARNING! Do not leave the seat of the tractor
without first placing the PTO/Blade Engage lever in
the disengaged (OFF) position and engaging the
parking brake. If leaving the tractor unattended, also
turn the engine off and remove the ignition key.
3.
Press the REVERSE PUSH BUTTON (Orange, Triangular
Button) at the top, right corner of the key switch module.
The red indicator light at the top, left corner of the key
switch module will be ON while activated. See Fig. 5-2.
4.
Once activated (indicator light ON), the tractor can be
driven in reverse with the cutting blades (PTO) engaged.
5.
Always look down and behind before and while backing to
make sure no children are around. After resuming forward
motion, return the key to the NORMAL MOWING position.
The REVERSE CAUTION MODE will remain activated until:
a. The key is placed in either the NORMAL MOWING
position or STOP position or
b. The operator leaves the seat.
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Cruise Control
Driving On Slopes
WARNING! Never engage the cruise control lever
while traveling in reverse.
Refer to the SLOPE GAUGE on page 8 to help determine slopes
where you may operate the tractor safely.
WARNING! Do not mow on inclines with a slope in
excess of 15 degrees (a rise of approximately 2-1⁄2
feet every 10 feet). The tractor could overturn and
cause serious injury.
To set the cruise control:
1.
Slowly press the upper portion of the drive pedal with your
right foot until the desired speed is achieved.
•
•
Mow up and down slopes, NEVER across.
2.
Lightly press the parking brake/cruise control lever
downward and hold it in that position.
Exercise extreme caution when changing direction on
slopes.
3.
Remove your foot from the drive pedal.
•
•
•
Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
4.
Release pressure from the parking brake/cruise control
lever.
Avoid turns when driving on a slope. If a turn must be
made, turn down the slope. Turning up a slope greatly
increases the chance of a roll over.
After completing step 3, the drive pedal should remain in the
down position and the tractor will maintain the same forward
speed. If it doesn’t, the cruise control is not engaged. Repeat
steps 1 through 4 to engage the cruise control.
Avoid stopping when driving up a slope. If it is necessary
to stop while driving up a slope, start up smoothly and
carefully to reduce the possibility of flipping the tractor
over backward.
To disengage the cruise control, lightly press the drive pedal or
the brake pedal.
NOTE: Cruise control can NOT be set at the tractor’s fastest
ground speed. If the operator should attempt to do so, the
tractor will automatically decelerate to the fastest optimal
mowing ground speed.
Engaging the Parking Brake/
Setting the Cruise Control
NOTE: The parking break and cruise control are controlled by
the same lever. If using the brake when engaging the parking
brake/cruise control lever, the parking brake will engage. If using
the drive pedal when engaging the parking brake/cruise control
lever, the cruise control will engage.
To change the direction of travel from forward to reverse when
cruise control is engaged, press the brake pedal to disengage
the cruise control and bring the tractor to a complete stop. Then
slowly press the reverse pedal with the ball of your foot to travel
in reverse.
Using the Deck Lift Lever
To raise the cutting deck, move the deck lift lever to the left, then
place it in the notch best suited for your application.
Parking Brake
NOTE: The parking brake must be set if the operator leaves the
seat with the engine running or the engine will automatically
shut off.
Operating the Headlights
To set the parking brake:
The lamps are ON whenever the ignition key is rotated out of
the STOP position. The lamps turn OFF when the ignition key is
moved to the STOP position.
1.
Press the brake pedal completely down with your left foot
and hold it in that position.
2.
Push the parking brake/cruise control lever downward and
hold it in that position.
3.
Remove your foot from the brake pedal.
4.
Release pressure from the parking brake/cruise control
lever.
After completing step 3, the brake pedal should remain in the
down position. If it doesn’t, the parking brake is not engaged.
Repeat steps 1 through 4 to engage the parking brake.
To disengage the parking brake, lightly press the brake pedal.
WARNING! Never leave a running machine
unattended. Always disengage PTO, set parking
brake, stop engine and remove key to prevent
unintended starting.
se c t i O n 5 — Op e r a t iO n
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Engaging the PTO
Mowing
Engaging the PTO transfers power to the cutting deck or other
(separately available) attachments. To engage the PTO:
WARNING! To help avoid blade contact or a
thrown object injury, keep bystanders, helpers,
children and pets at least 75 feet from the machine
while it is in operation. Stop machine if anyone
enters the area.
1.
Move the Throttle/Choke control lever to the FAST (rabbit)
position.
2.
Push the PTO/Blade Engage lever forward into the engaged
(ON) position.
The following information will be helpful when using the cutting
deck with your tractor.
NOTE: Always operate the tractor with the Throttle/Choke
control lever in the FAST (rabbit) position for the most
efficient use of the cutting deck or other (separately available)
attachments.
WARNING! Plan your mowing pattern to avoid
discharge of materials toward roads, sidewalks,
bystanders and the like. Also, avoid discharging
material against a wall or obstruction which may
cause discharged material to ricochet back toward
the operator.
•
•
•
•
Do not mow at high ground speed, especially if a mulch kit
or grass collector is installed.
Do not cut the grass too short. Short grass is prone to weed
growth and yellows quickly in dry weather.
Always operate the tractor with the throttle lever in the
FAST (rabbit) position while mowing.
For best results, it is recommended that the first two laps
be cut with the discharge thrown towards the center.
After the first two laps, reverse the direction to throw the
discharge to the outside for the balance of cutting. This will
give a better appearance to the lawn.
•
•
Do NOT attempt to mow heavy brush and weeds or
extremely tall grass. Your tractor is designed to mow lawns,
NOT clear brush.
Keep the blades sharp and replace the blades when worn.
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Maintenance & Adjustments
6
Maintenance Schedule
Before
Every
Every
Every
Every
Prior
Each use
10 Hours
25 Hours
50 Hours
100 Hours
to Storing
Clean Hood/Dash Louvers
P
P
Check Engine Oil Level
P
P
Check Air Filter for Dirty, Loose or Damaged Parts
Clean and Re-oil Air Filter’s Foam Precleaner
Replace Air Filter Element
Change Engine Oil and Replace Oil Filter
Clean Battery Terminals
P
P
P
P
P
P
P
P
P
P
P
Lube Front Axles and Rims
Clean Engine Cooling Fins
Lube Front Deck Wheels
P
P
P
P
Lube Deck Spindles
Lube Pedal Pivot Points
Check Spark Plug Condition & Gap
Replace Fuel Filter
P P
P
Changing the Engine Oil
Maintenance
WARNING! If the engine has been recently run, the
engine, muffler and surrounding metal surfaces will
be hot and can cause burns to the skin. Exercise
caution to avoid burns.
WARNING! Before performing any maintenance or
repairs, disengage PTO, set parking brake, stop
engine and remove key to prevent unintended
starting.
NOTE: The oil filter should be changed at every oil change
interval. To complete an oil change, proceed as follows:
Engine
Refer to the Kohler Owner’s Manual for all engine maintenance
procedures and instructions.
1.
Run the engine for a few minutes to allow the oil in the
crankcase to warm up. Warm oil will flow more freely and
carry away more of the engine sediment which may have
settled at the bottom of the crankcase. Use care to avoid
burns from hot oil.
NOTE: Maintenance, repair, or replacement of the emission
control devices and systems which are being done at owner’s
expense may be performed by any engine repair establishment
or individual. Warranty repairs must be performed by an
authorized service dealer.
2.
Open the tractor’s hood and locate the oil drain port on the
left side of the engine.
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3.
Pop open the protective cap on the end of the oil drain
valve to expose the drain port. See Fig 6-1.
Battery
CALIFORNIA PROPOSITION 65 WARNING!
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
The battery is sealed and is maintenance-free. Acid levels cannot
be checked and fluid cannot be added.
•
Always keep the battery cables and terminals clean and
free of corrosive build-up.
•
After cleaning the battery and terminals, apply a light coat
of petroleum jelly or grease to both terminals.
CAUTION: If removing the battery for cleaning,
disconnect the NEGATIVE (Black) wire from its
terminal first, followed by the POSITIVE (Red) wire.
When reinstalling the battery, always connect the
POSITIVE (Red) wire to its terminal first, followed by
the NEGATIVE (Black) wire. Be certain that the wires
are connected to the correct terminals; reversing
them could result in serious damage to your
engine’s alternating system.
Figure 6-1
Cleaning the Tractor
4.
Remove the oil fill cap/dipstick from the oil fill tube.
5.
Push the oil drain hose (packed with this manual) onto the
oil drain port. Route the opposite end of the hose into an
appropriate oil collection container with at least a 2.5 quart
capacity to collect the used oil.
Any fuel or oil spilled on the machine should be wiped off
promptly. Do NOT allow debris to accumulate around the cooling
fins of the engine, the transmission’s cooling fan or on any other
part of the machine, especially the belts and pulleys.
6.
The engine is equipped with a twist-and-pull drain port.
Turn the oil drain valve 1⁄4-turn, then pull outward to begin
draining oil. After the oil has finished draining, push the
end of the oil drain valve back in and turn 1⁄4-turn to secure
it back in place. Re-cap the end of the oil drain valve to
keep debris from entering the drain port.
Cleaning the Tractor
Any fuel or oil spilled on the machine should be wiped off
promptly. Do NOT allow debris to accumulate around the cooling
fins of the engine, the transmission’s cooling fan or on any other
part of the machine, especially the belts and pulleys.
7.
Replace the oil filter as instructed in the Kohler Owner’s
Manual.
Deck Wash System
Your tractor’s deck is equipped with a water port on its surface as
part of its deck wash system.
8.
Refill the engine with new oil. Refer to the Kohler Owner’s
Manual for information regarding the volume and weight
of engine oil.
Use the deck wash system to rinse grass clippings from the
deck’s underside and prevent the buildup of corrosive chemicals.
Complete the following steps AFTER EACH MOWING:
Air Cleaner
Service the pre-cleaner and cartridge/air cleaner element as
instructed in the Kohler Owner’s Manual.
1.
Drive the tractor to a level, clear spot on your lawn, near
enough for your garden hose to reach.
CAUTION: Make certain the tractor’s discharge
chute is directed AWAY from your house, garage,
parked cars, etc.
Spark Plug
The spark plug should be cleaned and the gap reset once a
season. Refer to the Kohler Owner’s Manual for correct plug type
and gap specifications.
1.
Disengage the PTO (Blade Engage), set the parking brake
and stop the engine.
Hydrostatic Transmission
The hydrostatic transmission is sealed at the factory and is
maintenance-free. The fluid level cannot be checked and the
fluid cannot be changed.
2.
Thread the hose coupler (packaged with your tractor’s
Operator’s Manual) onto the end of your garden hose.
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3.
Attach the hose coupler to the water port on your decks
surface. See Fig. 6-2.
Lubrication
WARNING! Before lubricating, repairing, or
inspecting, always disengage PTO, set parking
brake, stop engine and remove key to prevent
unintended starting.
Front Wheels
Each of the front wheel axles and rims is equipped with a
grease fitting. See Fig. 6-3. Lubricate with a No. 2 multi-purpose
grease applied with a grease gun after every 25 hours of tractor
operation.
Figure 6-2
4.
Turn the water on.
5.
While sitting in the operator’s position on the tractor, start
the engine and place the throttle lever in the FAST (rabbit)
position.
6.
Move the tractor’s PTO (Blade Engage) into the ON position.
7.
Remain in the operator’s position with the cutting deck
engaged for a minimum of two minutes, allowing the
underside of the cutting deck to thoroughly rinse.
Figure 6-3
8.
Move the tractor’s PTO (Blade Engage) into the OFF
position.
Pivot Points & Linkage
Lubricate all the pivot points on the drive system, parking brake
and lift linkage at least once a season with light oil.
9.
Turn the ignition key to the STOP position to turn the
tractor’s engine off.
10. Turn the water off and detach the hose coupler from the
Deck Wheels
water port on your deck’s surface.
Each of the tractor deck’s front gauge wheels is equipped with
a grease fitting. Lubricate with a No. 2 multi-purpose grease
applied with a grease gun after every 25 hours of tractor
operation.
11. Repeat step 4- step 11 on the opposite side of the cutting
deck.
After cleaning your deck with the deck wash system, return to
the operator’s position and engage the PTO. Keep the cutting
deck running for a minimum of two minutes, allowing the
underside of the cutting deck to thoroughly dry.
se c t i O n 6 — Ma in t e n a n c e & ad j u s t M e n t s
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Determine the approximate distance necessary for proper
adjustment and proceed, if necessary.
Adjustments
WARNING! Shut the engine off, remove the
1.
Loosen (thread outward) the hex lock nut on the end of the
deck hanger rod. See Fig. 6-4.
ignition key and engage the parking brake before
making adjustments. Protect your hands by using
heavy gloves when handling the blades.
NOTE: Check the tractor’s tire pressure before performing
any deck leveling adjustments. Refer to Tires on page 27 for
information regarding tire pressure.
Leveling the Deck (Front To Rear)
The front of the cutting deck is supported by a stabilizer bar that
can be adjusted to level the deck from front to rear. The front of
the deck should be between 1⁄4-inch and 3⁄8-inch lower than the
rear of the deck. Adjust if necessary as follows:
1.
2.
3.
Park the tractor on a firm, level surface and place the deck
lift lever in the middle position.
Rotate the blade nearest the discharge chute so that it is
parallel with the tractor.
Measure the distance from the front of the blade tip to the
ground and the rear of the blade tip to the ground. The
first measurement taken should be between 1⁄4” and 3⁄8” less
than the second measurement.
Figure 6-4
2.
3.
4.
To raise the front of the deck, tighten (thread inward) the
inner hex nut against the front hanger bracket.
To lower the front of the deck, loosen (thread outward) the
hex nut, away from the front hanger bracket. See Fig. 6-4.
Retighten the lock nut against each hex nut when proper
adjustment is achieved.
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Leveling the Deck (Side to Side)
Steering Adjustment
If the cutting deck appears to be mowing unevenly, a side to side
adjustment can be performed. Adjust if necessary as follows:
If the tractor turns tighter in one direction than the other, or if
the ball joints are being replaced due to damage or wear, the
steering drag links may need to be adjusted.
1.
With the tractor parked on a firm, level surface, place the
deck lift lever in the middle position and rotate both blades Adjust the drag links so that equal lengths of each are threaded
so that they are perpendicular with the tractor.
into the ball joint on the left side and the ball joint on the right
side:
2.
Measure the distance from the outside of the left blade
tip to the ground and the distance from the outside of the
right blade tip to the ground. Both measurements taken
should be equal. If not, proceed to the next step.
1.
Remove the hex nut below the ball joint. See Fig. 6-6.
3.
Loosen, but do NOT remove, the hex bolt on the left deck
hanger bracket. See Fig. 6-5.
Ball Joint
Hex Bolt
Drag Link
Hex Nut
Adjustment
Gear
Figure 6-6
2.
3.
Thread the ball joint inward to shorten the drag link.
Thread the ball joint outward to lengthen the drag link.
Replace the hex nut after proper adjustment is achieved.
Figure 6-5
NOTE: Threading the ball joints too far onto the drag links
will cause the front tires to “toe-in” too far. Proper toe-in is
between 1⁄16” and 5⁄16”.
4.
Using a wrench, raise or lower the left side of the deck by
turning the adjustment gear. See Fig. 6-5.
The deck is properly leveled when both blade tip measurements
taken in step 2 are equal. Retighten the hex bolt on the left deck
hanger bracket when proper adjustment is achieved.
4.
Front tire toe-in can be measured as follows:
a. Place the steering wheel in position for straight
ahead travel.
Parking Brake Adjustment
b. In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
If the tractor does not come to a complete stop when the brake
pedal is completely depressed, or if the tractor’s rear wheels
can roll with the parking brake applied (and the hydrostatic
relief valve open), the brake is in need of adjustment. See an
authorized service dealer to have the brake properly adjusted.
c. Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
Adjusting the Seat
Refer to the Set-Up and Assembly section of this manual for seat
adjustment instructions.
5.
The measurement taken in front of the axle should be
between 1⁄16” and 5⁄16” less than the measurement taken
behind the axle.
WARNING! Before operating the tractor, make sure
the seat is engaged in the seat-stop. Engage the
parking brake. Stand behind the machine and pull
back on seat until it clicks into place.
se c t i O n 6 — Ma in t e n a n c e & ad j u s t M e n t s
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Service
7
NOTE: If there is too much tension on the belt for it to be
Cutting Deck Removal
easily removed from the engine pulley, carefully insert a
3⁄8” drive ratchet wrench (set to loosen) into the square hole
found in the deck idler bracket and pivot it toward the
tractor’s left side to relieve tension on the belt. See Fig. 7-2.
1.
2.
3.
Place the PTO/Blade Engage knob in the disengaged (OFF)
position and engage the parking brake.
Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
Locate the engine pulley under the front of your tractor.
See Fig. 7-1.
Deck Idler
Bracket
Figure 7-2
WARNING! Avoid pinching injuries. Never place
your fingers on the idler spring or between the belt
and a pulley while removing the belt.
Figure 7-1
4.
Remove the belt guard and belt as follows. Refer to Fig. 7-1:
a. Remove the hex screws.
5.
Looking at the cutting deck from the left side of the tractor,
locate the deck support pin on the rear left side of the
deck.
b. Pull the belt keeper rod to the right and down to
remove.
c. Remove the deck belt from around the tractor’s
engine pulley.
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6.
Pull the deck support pin outward to release the deck from
the deck lift arm. See Fig. 7-3.
10. Remove the cotter pin from the end of the stabilizer rod
and slide the stabilizer out of the hanger bracket on the
deck. See Fig. 7-5.
Deck Lift
Arm
Deck Support
Pin
Figure 7-3
Figure 7-5
7.
Repeat the above steps on the tractor’s right side.
11. Gently slide the cutting deck (from the right side) out from
8.
Move the deck lift lever into the top notch to raise the deck
lift arms up and out of the way.
underneath the tractor.
9.
Carefully remove the deck engage cable from the rear of
the cutting deck by removing the bow-tie cotter clip that
secures it. Remove the spring from the deck idler bracket.
See Fig. 7-4.
Changing the Deck Belt
WARNING! The V-belts found on your tractor are
specially designed to engage and disengage safely.
A substitute (non-OEM) V-belt can be dangerous by
not disengaging completely. For a proper working
machine, use factory approved belts.
All belts on your tractor are subject to wear and should be
replaced if any signs of wear are present. To change or replace
the deck belt on your tractor, proceed as follows:
1.
Remove the deck as instructed on page 24.
2.
Remove the belt covers by removing the hex washer
screws that fasten them to the deck. See Fig. 7-6.
Hex Washer Screws
Spindle Pulley
Belt Cover
Belt Guard
Figure 7-4
Deck Idler Pulley
Figure 7-6
se c t i O n 7 — se r v i c e
25
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3.
It may also be necessary to loosen the hex nut on the left
idler pulley to get the belt off the pulley and around the
belt guard.
10. Place the belt into the engine pulley. See Fig. 7-8.
4.
Carefully remove the deck belt from around the two
spindle pulleys and the two deck idler pulleys. See Fig. 7-6.
5.
To place the new belt, begin by routing the belt around the
two outer spindle pulleys as shown in Fig. 7-7.
PTO Belt
Rotate
Pulley
Figure 7-8
11. Replace the belt guard. See Fig. 7-1.
Cutting Blades
WARNING! Shut the engine off and remove
ignition key before removing the cutting blade(s) for
sharpening or replacement. Protect your hands by
using heavy gloves when grasping the blade
Figure 7-7
6.
Then route the belt around the two deck idler pulleys as
shown in Fig. 7-7.
WARNING! Periodically inspect the blade and/or
spindle for cracks or damage, especially after you’ve
struck a foreign object. Do not operate the machine
until damaged components are replaced.
7.
8.
9.
Retighten the belt keeper rod loosened earlier.
Remount the belt guards removed earlier.
Reinstall the deck as follows:
To remove the blades, proceed as follows:
a. With the deck beneath the mower frame, attach the
stabilizer rod. See Fig. 7-5.
1.
Remove the deck from beneath the tractor, (refer to
Cutting Deck Removal earlier in this section) then gently
flip the deck over to expose its underside.
b. Reconnect the deck lift arms. See Fig. 7-3.
c. Reattach the deck engage cable. See Fig. 7-4.
26
se c t i O n 7— se r v i c e
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2.
Place a block of wood between the center deck housing
baffle and the cutting blade to act as a stabilizer.
See Fig. 7-9.
5.
Test the blade’s balance using a blade balancer. Grind
metal from the heavy side until it balances evenly.
NOTE: When replacing the blade, be sure to install the
blade with the side of the blade marked ‘‘Bottom’’ (or with
a part number stamped in it) facing the ground when the
mower is in the operating position.
CAUTION: Use a torque wrench to tighten the
blade spindle hex flange nut to between 70 ft-lbs
and 90 ft-lbs.
Battery
CALIFORNIA PROPOSITION 65 WARNING:
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
CAUTION: If removing the battery, disconnect the
NEGATIVE (Black) wire from its terminal first,
followed by the POSITIVE (Red) wire. When
reinstalling the battery, always connect the POSITIVE
(Red) wire its terminal first, followed by the
NEGATIVE (Black) wire.
Figure 7-9
3.
Remove the hex flange nut that secures the blade to the
spindle assembly. See Fig. 7-9.
Jump Starting
4.
To properly sharpen the cutting blades, remove equal
amounts of metal from both ends of the blades along the
cutting edges, parallel to the trailing edge, at a 25°- 30°
angle. Always grind each cutting blade edge equally to
maintain proper blade balance. See Fig. 7-10.
WARNING! Never jump start a damaged or frozen
battery. Be certain the vehicles do not touch and
ignitions are off. Do not allow cable clamps to touch.
CAUTION: If the cutting edge of the blade has
previously been sharpened, or if any metal
separation is present, replace the blades with new
ones.
1.
2.
3.
4.
Connect the positive (+) cable to positive (+) post of your
tractor’s discharged battery.
Connect the other end of the cable to the positive (+) post
of the jumper battery.
WARNING! A poorly balanced blade will cause
excessive vibration, may cause damage to the
tractor and/or result in personal injury.
Connect the negative (–) cable to the other post of the
jumper battery.
Make the final connection on the engine block of the
tractor, away from the battery. Attach to an unpainted part
to assure a good connection.
CAUTION: If the jumper battery is installed on a
vehicle (i.e. car, truck), do NOT start the vehicle’s
engine when jump starting your tractor.
5.
Start the tractor (as instructed in the Operation section of
this manual).
6.
Set the tractor’s parking brake before removing the jumper
cables, in reverse order of connection.
Figure 7-10
se c t i O n 7 — se r v i c e
27
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Charging
Tires
WARNING! Batteries give off an explosive gas
while charging. Charge the battery in a well
ventilated area and keep away from an open flame
or pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas appliances.
WARNING! Never exceed the maximum inflation
pressure shown on the sidewall of the tire.
Refer to the tire sidewall for exact tire manufacturer’s
recommended or maximum psi. Do not overinflate.
CAUTION: When charging your tractor’s battery,
use only a charger designed for 12V lead-acid
batteries. Read your battery charger’s Owner’s
Manual prior to charging your tractor’s battery.
Uneven tire pressure could cause the cutting deck to mow
unevenly.
Always follow its instructions and heed its warnings. Changing the Transmission Drive Belt
If your tractor has not been put into use for an extended period
of time, charge the battery as follows:
Several components must be removed and special tools used in
order to change the tractor’s transmission drive belt. See your
Troybilt dealer to have the transmission drive belt replaced.
1.
Set your battery charger to deliver a max of 10 amperes.
2.
If your battery charger is automatic, charge the battery
until the charger indicates that charging is complete. If the
charger is not automatic, charge for no fewer than eight
hours.
Fuse
WARNING! Before servicing, repairing, or
inspecting, always disengage PTO, set parking
brake, stop engine and remove key to prevent
unintended starting.
A fuse is installed in your tractor’s wiring harness to protect the
tractor’s electrical system from damage caused by excessive
amperage.
If the electrical system does not function, or your tractor’s engine
will not crank, first check to be certain that the fuse has not
blown. It is located under the hood, mounted behind the top of
the dash panel on the support bar.
CAUTION: Always use a replacement fuse with the
same amperage capacity as the blown fuse.
28
se c t i O n 7— se r v i c e
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Troubleshooting
8
Problem
Cause
Remedy
1. Place lever in disengaged (OFF) position.
Engine fails to start
1. PTO/Blade Engage lever engaged.
2. Parking brake not engaged.
2. Engage parking brake.
3. Spark plug wire disconnected.
3. Connect wire to spark plug.
4. Throttle/Choke control lever not in correct
4. Place Throttle/Choke lever to FAST position.
starting position.
5. Fuel tank empty, or stale fuel.
5. Fill tank with clean, fresh (less than 30 days
old) gas.
6. Blocked fuel line.
6. Clean fuel line and replace fuel filter.
7. Clean, adjust gap or replace plug.
7. Faulty spark plug.
8. Engine flooded.
8. Crank engine with throttle in FAST position.
Engine runs erratic
1. Tractor running with Choke activated.
1. Move the Throttle/Choke control lever out of
the choke position.
2. Spark plug wires loose.
2. Connect and tighten spark plug wires.
3. Blocked fuel line or stale fuel.
3. Clean fuel line; fill tank with clean, fresh
gasoline and replace fuel filter.
4. Vent in gas cap plugged.
4. Clear vent or replace cap if damaged.
5. Water or dirt in fuel system.
5. Drain fuel tank. Refill with clean, fresh
gasoline.
6. Dirty air cleaner.
6. Replace air cleaner paper element or clean
foam precleaner.
Engine overheats
1. Engine oil level low.
1. Fill crankcase with proper amount and
weight of oil.
2. Air flow restricted.
2. Clean grass clippings and debris from around
the engine’s cooling fins and blower housing.
Engine hesitates at high
1. Spark plug gap too close.
1. Remove spark plug and reset the gap.
RPM
Engine Idles rough
1. Spark plug fouled, faulty or gap too wide.
1. Replace spark plug. Set plug gap.
2. Dirty air cleaner.
2. Replace air cleaner element and/or clean
pre-cleaner.
Excessive vibration
1. Cutting blade loose or unbalanced.
1. Tighten blade and spindle.
2. Damaged or bent cutting blade.
2. Replace blade.
Mower will not mulch grass
1. Engine speed too low.
1. Place Throttle/Choke control in FAST (rabbit)
position.
2. Wet grass.
2. Do not mulch when grass is wet.
3. Excessively high grass.
3. Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting swath.
4. Dull blade.
4. Sharpen or replace blade.
Uneven cut
1. Deck not leveled properly.
1. Perform side-to-side deck adjustment.
2. Dull blade.
2. Sharpen or replace blade.
3. Uneven tire pressure.
3. Check tire pressure in all four tires.
29
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Replacement Parts
9
Component
Part Number and Description
759-3336
Spark Plug (Champion RC12YC)
KH-32-883-02-S1 Air Filter Element and Pre-cleaner
KH-12-050-01-S Oil Filter
KH-25-050-21-S Fuel Filter
954-04219
Drive Belt (Mowing Deck)
942-04290
2-in-1 Deck Blade
Deck Spindle
918-04865A
Contact your Troybilt dealer to order replacement parts or a complete Parts Manual (have your full model number and serial number
30
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Component
Part Number and Description
734-04155
Deck Wheel (Front)
734-0973
Deck Wheel (Rear)
925-1707D
Battery
951-12182
Fuel Tank Cap
946-04364
Throttle/Choke Control Cable
925-1745A
631-04288
Ignition Key
Discharge Chute Assembly
Contact your Troybilt dealer to order replacement parts or a complete Parts Manual (have your full model number and serial number
se c t i O n 9 — re p l a c e M e n t pa r t s
31
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Attachments & Accessories
10
The following attachments and accessories are compatible for the Troybilt TB2246. See your Troybilt dealer or the retailer from which
you purchased your tractor for information regarding price and availability.
CAUTION: Troybilt Series TB2246 lawn tractors are NOT designed for use with any type of ground-engaging
attachments (e.g. tiller or moldboard plow). Use of this type of equipment WILL void the tractor’s warranty.
Model Number
Description
19A30005100
OEM-190-032
19A30003100
OEM-190-215
190-679-101
OEM-190-833
OEM-190-916
190-012-100
OEM-19A-218
Mulch Plug, 46”
Snow Thrower, 42”
Twin Bagger, 46” Twin Blade
Wheel Weights
Bumper
46” Snow Blade
Tire Chains, 20” x 10”
Armrest Kit
Rear Bracket Weight Kit
32
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Notes
11
33
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FEDERAL and/or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MTD Consumer Group Inc, the United States Environmental Protection Agency (EPA), and, for those products certified for sale in the state of California, the
California Air Resources Board (CARB) are pleased to explain the emission (evaporative and/or exhaust) control system (ECS) warranty on your outdoor 2006
and later small off-road spark-ignited engine and equipment (outdoor equipment engine) In California, new outdoor equipment engines must be designed, built and
equipped to meet the State’s stringent anti-smog standards (in other states, 1997 and later model year equipment must be designed, built, and equipped to meet
the U.S. EPA small off-road, spark ignition engine regulations. MTD Consumer Group Inc must warrant the ECS on your outdoor equipment engine for the period of
time listed below provided there has been no abuse, neglect or improper maintenance of outdoor equipment engine.
Your ECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters,
filters, vapor hoses, clamps, connectors, and other associated emission-related components.
Where a warrantable condition exists, MTD Consumer Group Inc will repair your outdoor equipment engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This emission control system is warranted for two years. If any emission-related part on your outdoor equipment engine is defective, the part will be repaired or
replaced by MTD CONSUMER GROUP INC.
OWNER’S WARRANTY RESPONSIBILITIES:
As the outdoor equipment engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group
Inc recommends that you retain all receipts covering maintenance on your outdoor equipment engine, but MTD Consumer Group Inc cannot deny warranty solely
for the lack of receipts.
As the outdoor equipment engine owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your outdoor equipment
engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
You are responsible for presenting your outdoor equipment engine to MTD Consumer Group Inc’s distribution center or service center as soon as the problem
exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage,
GENERAL EMISSIONS WARRANTY COVERAGE:
MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the outdoor equipment engine is: Designed, built and equipped
so as to conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all
material respects to that part as described in MTD Consumer Group Inc’s application for certification.
The warranty period begins on the date the outdoor equipment engine is delivered to an ultimate purchaser or first placed into service. The warranty period is two
years.
Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period
stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection
(4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such
part repaired or replaced under warranty will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the
first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer
Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the
first scheduled replacement point for the part.
4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject
engines or equipment.
6. The outdoor equipment engine owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-related war-
ranted part, provided that such diagnostic work is performed at a warranty station.
7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted
part.
8. Throughout the off-road engine and equipment warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to
meet the expected demand for such parts.
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will
not reduce the warranty obligations of MTD Consumer Group Inc.
10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the
ultimate purchaser will be grounds for disallowing a warranty claims. MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused
by the use of a non-exempted add-on or modified part.
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WARRANTED PARTS:
The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group
Inc demonstrates that the outdoor equipment engine has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper mainte-
nance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed,
and properly operating, adjustment limiting device is still eligible for warranty coverage. Further, the coverage under this warranty extends only to parts that were
present on the off-road engine and equipment purchased.
The following emission warranty parts are covered (if applicable):
(1) Fuel Metering System
•
•
•
•
Cold start enrichment system (soft choke)
Carburetor and internal parts (or fuel injection system)
Fuel pump
Fuel tank
(2) Air Induction System
•
•
Air cleaner
Intake manifold
(3) Ignition System
•
•
Spark plug(s)
Magneto ignition system
(4) Exhaust System
•
•
Catalytic converter
SAI (Reed valve)
(5) Miscellaneous Items Used in Above System
•
•
Vacuum, temperature, position, time sensitive valves and switches
Connectors and assemblies
(6) Evaporative Control
•
•
•
•
Fuel hose
Fuel hose clamps
Tethered fuel cap
Carbon canister
• Vapor lines
GDOC-100223 Rev. A
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MANUFACTURER’S LIMITED WARRANTY FOR
The limited warranty set forth below is given by Troy-Bilt LLC with
c. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments,
deck adjustments, and normal deterioration of the exterior finish
due to use or exposure.
respect to new merchandise purchased and used in the United States
and/or its territories and possessions, and by MTD Products Limited
with respect to new merchandise purchased and used in Canada and/
or its territories and possessions (either entity respectively, “Troy-
Bilt”).
d. Service completed by someone other than an authorized service
dealer.
“Troy-Bilt” warrants this product (excluding its Normal Wear Parts
and Attachments as described below) against defects in material and
workmanship for a period of two (2) years commencing on the date
of original purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or workmanship.
This limited warranty shall only apply if this product has been
operated and maintained in accordance with the Operator’s Manual
furnished with the product, and has not been subject to misuse,
abuse, commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of other
peril or natural disaster. Damage resulting from the installation or use
of any part, accessory or attachment not approved by Troy-Bilt for use
with the product(s) covered by this manual will void your warranty as
to any resulting damage.
e. Troy-Bilt does not extend any warranty for products sold or
exported outside of the United States and/or Canada, and their
respective possessions and territories, except those sold through
Troy-Bilt’s authorized channels of export distribution.
f. Replacement parts that are not genuine Troy-Bilt parts.
g. Transportation charges and service calls.
h. Troy-Bilt does not warrant this product for commercial use.
No implied warranty, including any implied warranty of
merchantability or fitness for a particular purpose, applies after
the applicable period of express written warranty above as to the
parts as identified. No other express warranty, whether written or
oral, except as mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product, shall
bind Troy-Bilt. During the period of the warranty, the exclusive
remedy is repair or replacement of the product as set forth above.
Normal Wear Parts are warranted to be free from defects in material
and workmanship for a period of thirty (30) days from the date of
purchase. Normal wear parts include, but are not limited to items
such as: batteries, belts, blades, blade adapters, tines, grass bags,
wheels, rider deck wheels, seats, snow thrower skid shoes, friction
wheels, shave plates, auger spiral rubber and tires.
The provisions as set forth in this warranty provide the sole and
exclusive remedy arising from the sale. Troy-Bilt shall not be liable
for incidental or consequential loss or damage including, without
limitation, expenses incurred for substitute or replacement lawn
care services or for rental expenses to temporarily replace a
warranted product.
Attachments — Troy-Bilt warrants attachments for this product
against defects in material and workmanship for a period of one (1)
year, commencing on the date of the attachment’s original purchase
or lease. Attachments include, but are not limited to items such as:
grass collectors and mulch kits.
Some states do not allow the exclusion or limitation of incidental
or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions or limitations may not apply
to you.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH
PROOF OF PURCHASE, through your local authorized service dealer.
To locate the dealer in your area:
In no event shall recovery of any kind be greater than the amount of
the purchase price of the product sold. Alteration of safety features of
the product shall void this warranty. You assume the risk and liability
for loss, damage, or injury to you and your property and/or to others
and their property arising out of the misuse or inability to use the
product.
In the U.S.A.
Check your Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-866-840-6483,
In Canada
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased as a
gift.
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800-
HOW STATE LAW RELATES TO THIS WARRANTY: This limited
warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
This limited warranty does not provide coverage in the following
cases:
a. The engine or component parts thereof. These items may carry a
separate manufacturer’s warranty. Refer to applicable manufac-
turer’s warranty for terms and conditions.
IMPORTANT: Owner must present Original Proof of Purchase to
obtain warranty coverage.
b. Log splitter pumps, valves, and cylinders have a separate one-
year warranty.
Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
GDOC-100020 REV. A
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