Trojan Elliptical Trainer SOLO 200 User Manual

in your own space / in your own time  
SOLO 200  
ELLIPTICAL TRAINER  
CARE INSTRUCTIONS AND ASSEMBLY MANUAL  
CAUTION  
READ ALL PRECAUTIONS AND  
INSTRUCTIONS IN THIS MANUAL  
BEFORE USING THIS EQUIPMENT  
CALL  
08-93015557  
KEEP THIS MANUAL FOR  
FUTURE REFERENCE  
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SAFETY INSTRUCTION  
WARNING :  
Safety Instruction before using theTROJAN SOLO 200 ELLIPTICAL.  
To reduce the risk of serious injury, read the following.  
1. Use theTROJAN SOLO 200 ELLIPTICAL only on a level surface.  
2. Keep children and pets away from this equipment at all times.  
3.TheTROJAN SOLO 200 ELLIPTICAL should not be used by persons weighing more than 110kgs.  
4.TheTROJAN SOLO 200 ELLIPTICAL should be used by only one person at a time.  
5. Be careful to maintain your balance while using, mounting, dismounting, folding, unfolding or assembling theTROJAN  
SOLO 200 ELLIPTICAL, loss of balance may result in a fall and serious bodily injury.  
6. Use theTROJAN SOLO 200 ELLIPTICAL only as described in the manual.  
7. Before using this equipment to exercise, always do stretching exercises to properly warm up.  
8.Always make sure all bolts and nuts are tightened prior to each use.  
WARNING  
Before starting any exercise or conditioning program you should consult with your personal physician to see if you  
require a complete physical exam.This is especially important if you are over the age of 35, have never exercised before,  
are pregnant, or suffer from any illness.  
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BEFORE YOU BEGIN  
Thank you for choosing theTROJAN SOLO 200 ELLIPTICAL.We take great pride in producing this quality product and  
hope it will provide many hours of quality exercise to make you feel better, look better and enjoy life to its fullest.  
Yes, it’s a proven fact that a regular exercise program can improve your physical and mental health.Too often, our busy  
lifestyles limit our time and opportunity to exercise.TheTrojan Solo 200 Elliptical provides a convenient and simple  
method to begin your assault on getting your body in shape and achieving a healthier lifestyle.  
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.  
• Read this manual carefully before using theTROJAN SOLO 200 ELLIPTICAL.  
Upper Handlebar (5)  
U-Bar (42)  
Computer (61)  
Tension Knob (59)  
Upright Post (2)  
Plastic Cover (72/73)  
Wheel Cap (9)  
End Cap (10)  
Right Pedal (8)  
Rear Stabilizer (4)  
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PRE-ASSEMBLY CHECKLIST  
No. Description  
Q’ty No. Description  
Q’ty  
4
14  
4
12  
4
64  
63  
11  
Washer (M6 x 13mm)  
Carriage Bolt  
Cap nut (M8)  
15  
4
8
Arc Washer (M8 x 19mm)  
12  
Carriage BcLt (M8 x 70mm)  
Screw (M8 x l5mm)  
23  
2
1
1
1
Washer (23)  
M5 Allen Wrench  
39  
2
Knob  
M6 Allen Wrench  
53  
4
Nut Cap (13#)  
65  
4
Screw Driver (10 x 13 x 14 x 15 x 19)  
Cap Nut (M6)  
NOTE :  
The described parts are all you need to assemble this machine.  
Before starting assembly, please check the hardware packing to make sure they are included.  
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ASSEMBLY STEP  
STEP 01  
• Attach the FRONT STABILIZER (3) to the MAIN FRAME (1) with the  
SCREWS (12), arc WASHERS (15) and CAP NUTS (14 ).  
Then attach the REAR STABILIZER (4) to the MAIN  
FRAME (1) with CARRIAGE BOLT (12) ,ARC WASHERS (15) and CAP  
NUTS (14).  
STEP 02  
• Connect the SENSOR WIRE (50) in the MAIN FRAME (1) with the  
EXTENSION WIRE (51) on the UPRIGHT TUBE (2).  
• Get theTENSION CABLE (59) out of the MAIN FRAME (1), and con-  
nect it with wire on theTENSION CONTROLLER (58) as step belowe:  
Step 2.1: Put the CABLE END (58) into the SPRING HOOK (59).(pic A)  
Step 2.2: Pull the knob and force the SHORT CABLE (58) into the GAP  
OFTHE BRACKET (59). (pic B)  
Tension is increased by turning the knob clockwise.  
• Insert the UPRIGHTTUBE (2) into the MAIN FRAME and fix it with  
SCREWS ( 11) and are WASHERS (15)  
STEP 03  
Take off the NUT CAPS (68), NYLON NUTS (22) and WASHERS (43).  
Attach the SLEEVES (6) to the UP RIGHT TUBE (2) with the WASH-  
ERS (43) and NYLON NUTS(22).  
Take off the NYLOCK NUTS (76), and attach the other one end of the  
PEDALTUBES (7) onto the CRANK (21)with the NYLOCK NUTS (76)  
and screw driver.  
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ASSEMBLY STEP  
STEP 04  
• Connect the PEDALS (8) onto the PEDALTUBE (7) with the KNOB  
(39) and WASHERS (23),  
• Each pedal is marked “L” for left,R” for right.  
STEP 05  
• Insert the PULSE WIRE (55) into the bigger hole and pull out from the  
top of the top of handlebar post.  
• Attach the pulse HANDLEBAR (42) onto the HANDLEBAR POST (2)  
with the SCREWS (11) and ARC WASHERS (15).  
STEP 06  
• Connect the EXTENSION WIRE (51) that protrudes from the  
HANDLEBAR ROD and PULSE WIRES (55) into the jack of the  
COMPUTER (61) Attach the COMPUTER (61) to the HANDLE ROD  
using the SCREWS (49).  
STEP 07  
• Attach two HANDLEBARS (5) onto the axles of the handlebar post  
respectively with the CARRIAGE BOLT (63),WASHERS ( 64) and CAP  
NUTS (65).  
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COMPUTER INSTRUCTIONS  
FUNCTION BUTTON  
1. Press MODE to select each function display on the main screen.  
Mode  
(Simultaniously the same function will blink on the bottom field)  
2. Press MODE and hold for 2 seconds to reset all function figures.  
To set function ofTime, Distance. Calorie, Pulse  
The user may use RESET key for single reset of each function:Time, Distance,  
Calorie and Pulse. Or hold for 4 seconds to reset all function values while pre-  
setting. (When the user replace batteries, all function values may also be reset to  
zero.)  
Set  
Recovery Press the button to have recovery function work after exercising for a while.  
FUNCTIONS  
Automatically scan through each mode in sequence every 6 seconds.The display loop is Scan - Speed  
- Rpm (If Have) -Time - Distance - Calorie - Pulse - Scan on the main screen.  
Scan  
Speed  
Displays current training speed, the maximum is 99.9Km/hr  
Displays current rotation per minute. Rpm and speed will switch to another display, every 6 seconds  
after exercise starts.  
Rpm (if have)  
Accumulates total working time from 00:00 up to 99:59.You may also preset the targetTime before  
training by pressing “up” and “down” buttons. Each setting is 1:00 minute.As soon as the target time is  
achieved, time starts to count up immediately and the monitor sounds alarm for 8 seconds.  
Time  
Accumulates training distance from 0.00 to the maximum 99.99Km with each increment 0.01 Km.  
You may also preset the target distance before training by pressing “up” and “down” buttons.  
Each setting is 0.5Km.As soon as the target distance is achieved, distance starts counting up  
immediately and the monitor sounds alarm for 8 seconds.  
Distance  
Accumulates calories consumption during training from 0 to the maximum 9999 cal with each  
increment 1 cal.You may also preset calories before training, by pressing “up” and “down” buttons. Each  
setting is 10 cal. As soon as the target calorie is achieved, calorie starts counting up immediately and  
the monitor sounds alarm for 8 seconds.  
(This data is a rough guide for comparison of different exercise sessions which can not be used in  
medical treatment)  
Calories  
Pulse  
The monitor will display the user’s heart rate while exericing.  
Gripped sensor pulse function description  
You will see your current heart rate (bpm) display on the LCD during exercising.When you start to  
exercise,you have to hold onto the grips with both hands, for 30 seconds to 1 minute.The pulse figure  
will display on the LCD. If you hold on the grip with one hand only, the pulse figure display will not  
read correctly. For accuracy reasons, we suggest you hold on with both hands during exercising.You  
may also preset target pulse to assist training.As soon as your current heart rate exceeds the target  
set, the monitor sounds alarm, to warn the user to train at the target heart rate.  
After exercising for a period of time, keep holding on grips and press recovery” button”.The  
monitor will stop all the function display except “time” which will keep counting from 00:60 - 00:59  
- 00:58-. Down to 00:00.As soon as 00:00 is achieved, the botton area of LCD will show your heart  
rate status with grade F1,F2. to F6. Fl is the best, and F6 is the worst.The user may keep exercising to  
improve the heart rate status (recovery result) day by day from F6 up to F1.Press the “recovery”  
button again to return to the main display.  
Recovery  
Note  
1.Without any signal being transmitted into the monitor for 4 minutes, the LCD display will shut off automatically.  
All function values will be kept.You may press mode or start pedalling to have the monitor power on again.  
2. Replace batteries if display shown unusaul data.  
3. Battery spec : 1.5V UM-3 or AA (2pcs).  
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FITNESS TIPS AND TECHNIQUES  
AEROBIC EXERCISE  
Aerobic exercise is any sustained activity that sends oxygen to your muscles via your heart and lungs.Aerobic exercise  
improves the fitness of your lungs and heart - your body’s most important muscle.Aerobic exercise fitness is promoted  
by any activity that uses your large muscles -arms, legs, or buttock, for example.Your heart beats quickly and you breathe  
deeply. An aerobic exercise should be part of your entire exercise routine.  
WEIGHT TRAINING  
Along with aerobic exercising which helps get rid of and keep off the excess fat that our bodies can store, weight  
training is an essential part of the exercise routine process.Weight training helps tone, build and strengthen muscle.  
If you are working above your target zone, you may want to do less reps.And as always consult your  
physician before beginning any exercise program.  
MUSCLE CHART  
The exercise routine that is performed on the elliptical trainer will develop both the lower and upper body muscle  
groups, as well as condition the circulatory system and provide a good aerobic workout .These muscle groups are  
highlighted on the muscle chart below.  
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CONDITIONING GUIDELINES  
How you begin your exercise program depends on your physical condition. If you have been inactive for several years, or  
are severely overweight, you must start slowly and increase your time on the equipment; a few minutes per workout.  
Initially, you may be able to exercise only for a few minutes in your target zone, however, your aerobic fitness will improve  
over the next six to eight weeks. Don’t be discouraged if it takes longer. It’s important to work at your own pace. Ulti-  
mately, you’ll be able to exercise continuously for 30 minutes.The better your aerobic fitness, the harder you will have to  
work to stay in your target zone. Please remember these essentials :  
• Have your doctor review your training and diet programs to advise you of a workout routine you should adopt.  
• Begin your training program slowly with realistic goals that have been set by you and your doctor.  
• Monitor your pulse frequently. Establish your target heart rate based on your age and condition.  
• Set up your equipment on a flat, even surface at least 3 feet from walls and furniture.  
EXERCISE INTENSITY  
To maximize the benefits of exercising, it is important to exercise with the  
proper intensity.The proper intensity level can be found by using your heart  
rate as a guide. For effective aerobic exercise, your heart rate should be  
maintained at a level between 70% and 85% of your maximum heart rate as  
you exercise.This is known as your target zone.You can find your target zone  
in the table below.Target zones are listed for both unconditioned and condi-  
tioned persons according to age.  
During the first few months of your exercise program, keep your heart rate  
UNCONDITIONED  
TARGET ZONE  
(BEATS/MINS)  
CONDITIONED  
TARGET ZONE  
(BEATS/MINS)  
near the low end of your target zone as you exercise.After a few months,  
your heart rate can be increased gradually until it is near the middle of your  
target zone as you exercise.  
AGE  
20  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
75  
80  
85  
138-167  
136-166  
135-164  
134-162  
132-161  
131-159  
129-156  
127-155  
126-153  
125-151  
123-150  
122-147  
120-146  
118-144  
133-162  
132-132  
130-158  
129-156  
127-155  
125-153  
124-150  
122-149  
121-147  
119-145  
118-144  
117-142  
115-140  
114-139  
To measure your heart rate, stop exercising but continue moving your legs  
or walking around and place two fingers on your wrist.Take a six-second  
heartbeat count and multiply the results by 10 to find your heart rate. For ex-  
ample, if your six-second heartbeat count is 14, your heart rate is 140 beats  
per minute. (A six-seconds count is used because your heart rate will drop  
rapidly when you stop exercising.) Adjust the intensity of your exercise until  
your heart rate is at the proper level.  
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WARM-UP AND COOL-DOWN  
WORKOUT GUIDELINES  
Each workout should include the following three parts:  
A warm-up, consisting of 5 to 10 minutes of stretching and light exercise.A proper warm-up increases your body tem-  
perature, heart rate, and circulation in preparation for exercise.  
Training zone exercise, consisting of 20 to 30 minutes of exercising with your heart rate in your training zone. (Note:  
During the first few weeks of your exercise program, do not keep your heart rate in your training zone for longer than  
20 minutes.)  
A cool-down, with 5 to 10 minutes of stretching.This will increase the flexibility of your muscles and will help to prevent  
post-exercise problems.  
EXERCISE FREQUENCY  
To maintain or improve your condition, plan three workouts each week, with at least one day of rest between workouts.  
After a few months of regular exercise, you may complete up to five workouts each week, if desired. Remember, the key  
to success is make exercise a regular and enjoyable part of your everyday life.  
1
SUGGESTED STRETCHES  
The correct form for several basic stretches is shown at the right. Move slowly as you  
stretch-never bounce.  
1.ToeTouch Stretch  
Stand with your knees bent slightly and slowly bend forward from your hips.Allow  
your back and shoulders to relax as you reach down toward your toes as far as pos-  
sible. Hold for 15 counts, then relax. Repeat 3 times. Stretches: Hamstrings, back of  
knees and back.  
2
2. Hamstring Stretch  
Sit with one leg extended. Bring the sole of the opposite foot toward you and rest it  
against the inner thigh of your extended leg. Reach toward your toes as far as pos-  
sible. Hold for 15 counts, then relax. Repeat 3 times for each leg. Stretches: Ham-  
strings, lower back and groin.  
3. Calf/Achilles Stretch  
3
With one leg in front of the other, reach forward and place your hands against a wall.  
Keep your back leg straight and your back foot flat on the floor. Bend your front leg,  
lean forward and move your hips toward the wall. Hold for 15 counts, then relax.  
Repeat 3 times for each leg.To cause further stretching of the achilles tendons, bend  
your back leg as well. Stretches: Calves, achilles tendons and ankles.  
4. Quadriceps Stretch  
With one hand against a wall for balance, reach back and grasp one foot with your  
other hand. Bring your heel as close to your buttocks as possible. Hold for 15 counts,  
then relax. Repeat 3 times for each leg. Stretches: Quadriceps and hip muscles.  
4
5. InnerThigh Stretch  
Sit with the soles of your feet together and your knees outward. Pull your feet  
toward your groin area as far as possible. Hold for 15 counts, then relax. Repeat 3  
times. Stretches: Quadriceps and hip muscles.  
5
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PART LIST  
No.  
Description  
Q’ty  
1
No.  
Description  
Q’ty  
1
1
1
4
1
1
1
1
2
2
1
1
2
2
1
2
4
1
1
1
2
1
4
4
4
4
2
2
4
4
10  
4
1
1
1
4
1
2
1
1529-01 Main Frame  
1529-40 Idler Spacer  
1529-02 Upright Post  
1
1529-41 Idler Wheel (ø48 x ø26 x 24)  
1529-42 U-bar  
1529-03 Front Stabilizer (ø60 x 500mm)  
1529-04 Rear Stabilizer (ø60 x 500mm)  
1529-05 Upper Handlebar (ø28.6)  
1529-06 Lower Handlebar  
1529-07 PedalTube  
1
1
1529-43 Washer (ø13 x ø26 x 2.0)  
1529-44 Nylock Nut (M10)  
1529-45 Idler Spring  
2
2
2
1529-46 Magnetic Plate  
1529-47 Plate Spring  
1529-08 Pedal  
2
1529-09 Wheel Cap (ø60)  
1529-10 End Cap (ø60)  
2
1529-48 Hex Head Bolt (M8 x 60mm)  
1529-49 Round Bolt (M5 x10mm)  
1529-50 Sensor Wire  
2
1529-11 Bolt (M8 x 15mm)  
1529-12 Carriage Bolt (M8 x 70mm)  
1529-13 Washer (ø8 x ø19 xT1.5)  
1529-14 Nut Cap (M8)  
8
4
1529-51 Extension Wire  
1529-52 Nut (M8)  
3
4
1529-53 Plastic Cap  
1529-15 Arc Washer (ø8 x ø19 xT1.5)  
1529-16 C Clip (S-17)  
12  
1
1529-54 Belt  
1529-55 Pulse Wire  
1529-17 Bearing (6004zz)  
1529-18 Magnet (ø12.5 x 5mm)  
1529-19 Pulley (ø270)  
2
1529-56 Washer (ø20 x 38mm)  
1529-57 Bolt  
1
1
1529-58 Tension Cable  
1529-20 Pedal Axle  
1
1529-59 Tension Knob (8-Level)  
1529-60 Round Cap  
1529-21L Left Crank (1/2”)  
1529-21R Right Crank  
1
1
1529-61 Computer  
1529-22 Nylock Nut (1/2”)  
1529-23 Washer (M10 x 26mm)  
1529-24 Plastic Roll (19 x 38 x 28)  
1529-25 Rear Axle (Right)  
1529-26 Rear Axle (Left)  
1529-27 Flywheel (8kgs)  
5
1529-62 Spring Washer  
1529-63 Carriage Bolt (M6 x 40mm)  
1529-64 Washer (ø6 x ø13 x 1.0mm)  
1529-65 Nut Cap (M6)  
1529-66 Foam Grip (ø28.6)  
1529-67 Handlebar Cap (ø28.6)  
1529-68 Plastic Cap (19)  
1529-69 Plastic Cap  
4
12  
1
1
1
1529-28 Bearing (6000zz)  
1529-29 Flywheel Spacer (ø10 x ø13 x ø4)  
1529-30 BC Nut (3/8”)  
3
1
1
1529-70 Bolt (M4 x 16mm)  
1529-71 Bolt (M4 x 76mm)  
1529-72 Plastic Cover (Left)  
1529-73 Plastic Cover (Right)  
1529-74 Outside Bearing Collar  
1529-75 Nylock Nut (M8)  
1529-76 Nylock Nut (1/2”)  
1529-77 Bolt (M8)  
1529-31 Washer (ø10 x ø19 x T1.5)  
1529-32 Nut (3/8”)  
1
1
1529-33 Greased Bearing (ø8 x ø13 xT6)  
1529-34 Flywheel Axle (ø9.98 x 126)  
1529-35 Nut (M10)  
1
1
2
1529-36 Hex Head Bolt (3/8” x 26mm)  
1529-37 Axle Roll  
1
2
1529-38 Idler Arm  
1
1529-78 Nylock Nut (3/8’’)  
1529-39 Adjust Knob  
2
1529AU-12  
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EXPLODED DRAWING  
70  
70  
70  
70  
70  
70  
73  
70  
72  
70  
71  
69  
62  
62  
69  
71  
71  
75  
43  
69  
24  
62  
24  
56  
26  
25  
56  
62  
24  
24  
43  
75  
69  
71  
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TROJAN 1 YEAR LIMITED WARRANTY  
Trojan Fitness Pty Ltd (“the Supplier”) hereby provides a limited warranty to the original purchaser of this product (“the  
Consumer”) that this product will be free of manufacturing defects in materials and workmanship which under normal,  
personal, family or household use (commercial use expressly excluded) manifest themselves within the following stipu-  
lated periods from the date of purchase:  
Exclusions  
The warranty does not include and will not be construed to cover products damaged as a result of disaster; misuse;  
commercial use; use not in accordance with the written instructions included with the product; abuse; and/or any non-  
authorized modification of the product. It also does not cover replacement of the light bulbs and other expendables.All  
demo models carry a 3 month warranty.  
Waiver  
The warranty provided herein and the obligations of the Supplier are in lieu of, and the Customer waives, all other war-  
ranties, guarantees, conditions or liabilities, express or implied, arising by law or otherwise, including without limitation, any  
obligation of the Supplier in respect of any injury , loss or damage (direct, indirect or consequential) arising out of the  
use of, or inability to use, this product and whether or not occasioned by the Supplier’s negligence or any act or omission  
on its part.  
Claims under 1Year Limited Warranty  
Within 7 days of purchase:  
The faulty product will be exchanged (provided that the product is in its original packaging with all accessories).  
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TROJAN REPAIRS PROCEDURE  
1. Procedure for repairs  
Should you experience any faults or breakdowns on yourTrojan Solo 200 product, please adhere to the following  
procedure to have the fault rectifi ed speedily and professionally.  
• Do not return the product to the store*  
• Call 08 9301 5557 to log the faulty product (under warranty or out of warranty)  
The operator or technical advisor will try identify the fault, and will book a service team call out.  
The service team will endevour to fi x the problem in your home on an agreed date and time.  
• Only if the fault cannot be repaired in the convenience of your home, will the service team take the faulty  
product back to the service center.  
• Items repaired in our service center will be returned to your home on an agreed date and time.  
* Note:  
Should you live in an outlying area, it may be neccessary to return the product to the store nearest to you.Our service  
operator will advise you of your repair procedure.  
2. Cost of Repairs  
2.1  
Under warranty  
Any items still under warranty will be repaired free of charge, as long as it complies with the  
terms and conditions of the warranty. (refer to “warranties” section in this manual)  
Any items that need to be repaired that are NOT covered in the warranty will be for the  
consumer’s expense.A quote for the repair/replacement of these items will be provided to the  
consumer for approval prior to repairs being conducted.  
2.2  
Out of Warranty  
Any items that need to be repaired once the warranty has expired will be for the consumer’s  
expense including call out fees.A quote for the repair/replacement of these items will be  
provided to the consumer for approval prior to repairs being conducted.  
1529AU-15  
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PROOF OF PURCHASE  
Any claim in terms of the warranty must be supported by a proof of purchase or a warranty number.Warranty numbers  
is not available, then not with standing anything to thecontrary herein, the service agent’s prevailing charges for services/  
repairs including call-out and/or spares willbe payable by the Consumer upon collection or delivery of the repaired  
product.  
The Consumer does not need to return the product to the store.  
The Consumer shall phone theTrojan hotline on 08 9301 5557 and the Supplier’s authorized agent will at its discretion  
either repair the item at the Consumer’s residence or collect and repair the item at their premises.  
During the warranty period the product may only be serviced and/or repaired by the Supplier’s duly authorized agent(s).  
ATTACH RECEIPT  
TEL : 08 9301 5557 / FAX : 08 9301 4551 / www.trojanfitness.com.au  
CLIENT DETAILS  
ADDRESS  
NAME  
EMAIL  
CELL  
TEL (H)  
TEL (W)  
FAX  
PRODUCT DETAILS  
DISCRIPTION PRODUCT  
DATE OF PURCHASE  
dd / mm / yy  
SERIAL NUMBER  
TILL SLIP NUMBER  
STORE PURCHASED AT  
Trojan Fitness Pty Ltd  
1/210 Winton Road - 6027 Joondalop  
Perth - Western Australia  
1529AU-16  
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