Toshiba Projection Television P600DL User Manual

SERVICE MANUAL  
VIDEO WALL PROJECTION UNIT  
P600DL  
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CONTENTS  
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SAFETY PRECAUTIONS FOR USER  
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7
Electric Circuit Explanation  
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5. RS232C Control PCB  
1. RGB/Control PCB  
2. DMD Driver PCB  
3. Power Supply PCB  
4. Lamp Ballast PCB  
PRECAUTIONS FOR USE AND MAINTENANCE  
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GENERAL DESCRIPTIONS  
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1. FEATURES  
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2. DIMENSIONS  
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6. Video PCB  
3. PART NAMES AND FUNCTIONS  
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3-1. I/O PANEL  
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3-2. POWER PANEL  
4. POWER SWITCH AND POWER INDICATOR  
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5. SPECIFICATIONS  
APPENDIX  
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6. ACCEPTABLE SIGNAL TYPE  
1. P600DL control board LED status  
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42  
7. ACCEPTABLE RGB INPUT SIGNAL TIMING  
2. Control via RS-232C -Command Protocol List  
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8. CONNECTION AT A MULTI-PROJECTION SYSTEM  
3. DMD Driver board debug  
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4. PARTS LIST  
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DISASSEMBLY  
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1. HOW TO REPLACE THE LAMP  
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2. LOCATION OF KEY COMPONENTS AND FUNCTION MODULE  
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3. EXPLODED VIEW OF THE PROJECTION BLOCK  
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5-1. Removing the DLP engine  
5-2. Installing the DLP engine  
SERVICING DIAGRAM  
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1. DMD Driver Board Block Diagram  
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4. EXPLODED VIEW OF THE SCREEN BLOCK AND CABINET  
2. Signal Process Section Block Diagram  
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5. WIRING  
3. Wiring Diagram  
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4. ENTIRE BLOCK DIAGRAM  
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ADJUSTMENT  
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5. DMD Board Micro controller  
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1. ADJUSTING THE DLP ENGINE  
6. DMD Display Controller  
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2. ADJUSTING THE ENGINE MOUNT  
7. DMD Data Formatter  
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3. ELECTRONICS ADJUSTMENT OR SETTING  
8. DMD Memory  
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3-1. Input Signal selection  
9. DMD Switching Voltage  
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3-2. Adjust Mode  
10. DMD Positive Bias  
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3-3. Saving adjustments  
11. DMD Reset ASIC Driver  
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3-4. Adjustment parameters  
12. DMD Imager  
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3-5. Internal Test Pattern  
13. Motor Rotation Sensor  
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3-6. White Balance adjustment  
14. Video Input Buffer  
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3-7. Gain and Off-Set  
15. RS-232C Board  
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3-8. Clock frequency adjustment and phase adjustment  
16. PFC & Main Power Supply  
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3-9. Image position adjustment  
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17. Sub Power Supply  
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3-10. Screen Mode Selection  
18. Video Decoder  
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3-11. On-Screen-Display, OSD  
19. Voltage Regulator and Fan Control  
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3-12. Video Enhancer  
20. 96-pin Connector & D/A Converter  
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3-13. Interpolation Filter  
21. Magnification Scaler  
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3-14. Image direction  
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22. MAG/Freq Conv Control MPU  
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3-15. Status Indication  
23. Freq Conv Scaler  
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3-16. Power ON delay  
24. Freq Conv Scaler  
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4. Multiple Screen Wall system (example)  
25. Analog SW & A/D Converter  
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5. ID Assignment (example)  
26. DVI Input Buffer  
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5-1. Clearing I.D.  
27. DVI Output Buffer  
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5-2. Setting I.D.  
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5-3. Selecting I.D.  
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6. Magnification  
2
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SAFETY PRECAUTIONS FOR USER  
On the product and in the operation manual, precautions are presented to protect you and other persons  
from injuries and properties from damage and to use this equipment safely.  
Indications and symbols for such precautions are as shown below.  
Wrong operation or incorrect handling with ignoring this indication may  
result in death or serious injury of users and third parties.  
WARNING  
Wrong operation or incorrect handling with ignoring this indication may result  
in serious injury of users and third parties and damage of properties.  
CAUTION  
First things to be observed  
When installing or move the equipment:  
WARNING  
Installation or transportation of this equipment shall be entrusted to vendors qualified by " Toshiba  
Lightning and Equipment Technology ".  
Installation and transportation by parties other than qualified vendors may result in injury or damage of  
the equipment. Also, improper power connection may result in fire disasters.  
For installation works, Please refer to the contents of the "Items to be checked before installation works by  
qualified vendor".  
Items to be observed upon use of this equipment  
For abnormality or trouble  
WARNING  
When smoke or strange smell comes out of the equipment, cut off the power circuit breaker immediately  
and disconnect the power plug from the outlet.  
After confirming smoke stopped coming out, contact your dealer for repair.  
If you should continue using the equipment, fire or electric shocks may result.  
When no image appears on the screen, cut off the power circuit breaker immediately and disconnect the  
power plug from the outlet.  
If you should continue using the equipment, fire or electric shocks may result. Contact your dealer for  
repair.  
When water or a foreign matter should get in the equipment, cut off the power circuit breaker immediately  
and disconnect the power plug from the outlet.  
If you should continue using the equipment, fire or electric shocks may result. Contact your dealer for  
repair.  
When the equipment should fall down or the cabinet is broken, cut off the power circuit breaker  
immediately and disconnect the power plug from the outlet.  
If you should continue using the equipment, fire or electric shocks may result. Contact your dealer for  
repair.  
3
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SAFETY PRECAUTIONS FOR USER  
For use of the equipment  
WARNING  
Do not remove the rear cover, cabinet or the cover.  
There are high-voltage parts in the unit. Touching components inside may result in electric shocks.  
Do not repair or reconstruct the equipment by the user.  
Never attempt to do so, otherwise fire disaster or electric shocks may result. For repair, contact your  
dealer.  
Do not damage, break, modify, bend forcibly, tug, twist, bundle, put a heavy thing on or heat the power  
cable.  
If the equipment is used with damaged power cable, fire disaster or electric shocks may result.  
If the cable is damaged, contact your dealer for repair.  
Do not insert or drop metals or combustible into the equipment though the vent holes, etc.  
Fire disaster or electric shocks may result.  
Do not put thing on the equipment.  
When metals or liquid should get in the equipment, fire or electric shocks may result. Also, a heavy  
thing may drop from the unit, resulting in injury.  
Do not humidify the atmosphere around the unit. Do not place a humidifier near the unit.  
High humidity may cause fire or electric shocks. Also, the screen may be degraded and broken, resulting  
in injury.  
CAUTION  
When disconnecting the power plug, do not pull the power cable.  
Make sure to hold the plug to disconnect. If you pull the cable, the cable may be damaged, causing fire or  
electric shocks.  
Do not connect/disconnect the power plug with wet hands.  
It may cause electric shocks.  
Do not step on the equipment, or put a heavy thing on it.  
The equipment will loose the balance and fall down or be broken, causing injury. Also, the equipment  
may be deformed, causing fire or electric shocks.  
When leaving the equipment out of use for a long time, make sure to disconnect the power plug from the  
outlet for safety.  
When the power supply is cut off by the controller, the equipment is placed in the stand-by mode and  
electricity is still consumed for the functions to turn on the power by the controller. Also, if a trouble  
should occur, it may cause fire disaster.  
Do not block the vent ports of the equipment, or obstruct air flow around the equipment.  
When the vent ports are blocked, temperature inside will rise and cause fire disaster. For example, avoid  
using the equipment in the following manners.  
(1) Cover the equipment with a cloth or curtain.  
(2) Place packages around the equipment or stand things against the equipment.  
Do not expose the equipment to oily smoke or steam, or do not use the equipment in dusty atmosphere.  
It may cause fire or electric shocks.  
Do not expose the equipment to wind and rain.  
The screen may drop or fall down due to wind and cause injury. Or rain may result in fire or electric  
shocks.  
4
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SAFETY PRECAUTIONS FOR USER  
For servicing, maintenance and inspection  
WARNING  
If dust and dirt attached on the blades or the blade clamping face of the power plug, clean the dust and  
dirt from the plug.  
Otherwise, fire may occur due to lowering of insulation of the power plug.  
CAUTION  
Make a maintenance contract with the dealer and entrust the dealer with periodical inspection and  
adjustment.  
If the equipment is left for long time without cleaning dust inside the equipment, fire, electric shocks,  
trouble of the equipment may result.  
Servicing of the equipment shall be done after disconnecting the power plug from the outlet.  
Otherwise electric shocks may result.  
Pay attention for the connection cables.  
Injury may occur by being caught by or stumbling on the cables. In addition, the equipment may fall  
down, resulting in injury.  
Items to be confirmed with the qualified vendor for installation works  
WARNING  
Do not use the equipment outdoors, fire or electric shocks may result.  
This equipment has been designed exclusively for indoor use.  
Do not install the equipment on unstable places.  
The equipment may drop or fall down, resulting in injury.  
Install the equipment on a rigid and level floor.  
Confirm that the installation works are done for sufficient withstanding force against the overall load  
of piled-up units and vibration of earthquake, etc. If the installation is unstable, the equipment may  
drop or fall down, resulting in injury.  
Do not install the equipment at places exposed to direct sunshine, or where temperature rises, such as  
a place near heater, etc.  
If the temperature inside the equipment rises, fire may result.  
Do not use the equipment in places with high humidity, such as a bathroom or a place near a  
humidifier.  
It may cause fire or electric shocks. Also, the screen may be broken, resulting in injury.  
Do not use the equipment with power voltages other than the one indicated on the equipment.  
Otherwise, fire or electric shocks may result.  
Make sure to install a circuit breaker in the power supply line exclusively for the equipment.  
Otherwise, fire may occur because power supply cannot be cut off immediately when trouble or  
abnormality occurs in the equipment.  
The socket-outlet shall be installed near the equipment and shall be easily accessible.  
5
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SAFETY PRECAUTIONS FOR USER  
Make sure to provide ground line from the ground terminal of the power plug.  
Otherwise, electric shocks may result.  
Do not connect many loads on a single outlet.  
It may cause fire or electric shocks due to overload.  
Do not put things on the equipment.  
When metals or liquid should get in the equipment, fire or electric shocks may result. Also, a heavy thing  
may drop from the unit, resulting in injury.  
Secure the equipment to the building.  
A high projection system may topple during an earthquake. Human life and property may sustain great  
damage if a system topples. Prevent toppling and accidents. Following offers some examples of how to avoid  
toppling. Use the most appropriate one
CAUTION  
Do not block the vent ports of the equipment, or obstruct air flow around the equipment.  
When the vent ports are blocked, temperature inside will rise and cause fire disaster. For example, avoid  
using the equipment in the following manners.  
(1) Install the equipment in places with poor ventilation.  
(2) Place the equipment facing up, sideways, or upside-down.  
(3) Place the equipment on a carpet or bedding.  
(4) Cover the equipment with a cloth or curtain.  
(5) Place packages around the equipment or stand things against the equipment.  
(6) Press the equipment against walls.(At the rear side of the equipment, a space for maintenance and  
inspection is needed.)  
Do not place the equipment at places where it may be exposed to oily smoke or steam such as a place near a  
cooking area, etc. or at dusty places.  
Do not place the equipment at places where it may be exposed to wind and rain.  
The screen may drop or fall down due to wind and cause injury. Or rain may result in fire or electric shocks.  
6
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PRECAUTIONS FOR USE AND MAINTENANCE  
Request to User  
Screen protector  
Screen protectors are provided to protect the screen from scratching and separation  
during transportation.  
Please remove screen protectors before using the projection unit and attach them  
when storing or transporting the projection unit.  
Precautions on Use  
Connection of a grounded cable  
Ground the projection unit in order to prevent electric shock with 3-core power cable. There is greater  
danger of electric shock when multi projection units are used without ground wire connected.  
Condensation  
When room temperature rises rapidly (or the video wall projection unit is moved from a cold place to a hot  
place), condensation may form on the lens, causing picture distortion or color fade-out. In such cases, wait  
for a while (with keeping power ON) until the condensation clears.  
About radiator fan  
The radiator fan in the projection unit needs to be replaced after about three years of use. Contact your  
dealer for the replacement work.  
Maintenance  
Do not use solvent or paint thinner  
If these are used, coating layer may peel off or deteriorate. If rubber or plastic comes into contact with the  
projection unit for a long time, the projection unit may be stained.  
Care of the screen  
After switching the power supply off, gently wipe the screen with a soft cloth. Since the screen surface is  
easily scratched, do not rub it with a hard object. Never use a chemical duster.  
Care of the cabinet  
After switching the power supply off, wipe gently with soft cloth.  
When using a chemical duster, follow the maker's precautions.  
7
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GENERAL DESCRIPTIONS  
FEATURES  
Digital Light Processing TM (DLP TM) by Texas Instruments  
TM  
P600DL is a projection unit using the Texas Instruments’ Digital Mirror Device (DMD)  
optical  
TM  
element. The DLP TM, Digital Light Processing  
engine is constructed with the DMD chip, with  
XGA resolution.  
Flexible input capability  
From Video signal (NTSC/PAL) to SXGA 75Hz are compatible.  
Incoming PC signal timing should be followed the VESA standard.  
XGA signal is reproduced on screen without having any scaling function.  
The other frequencies are converted to XGA resolution inside the cube. See note 1.  
Internal magnification  
A multi-screen system can be formed easily with an internal magnification function from 1x1 to 6x6  
with some popular magnification ratio as 2x3, 3x4 or 4x5.  
Digital signal link between units  
The unit has digital I/O interface. A signal supplied to 1st unit, master cube, is distributed to the  
following cube with DVI digital Link Cable. Signal distributor and other signal cables are not  
necessary. See Note 2 below.  
Superior image quality  
* Native resolution of XGA, 1024x768 pixels  
* No burn-in unlike projection tube  
* High Contrast image by 12-degree mirror flip DMD chip  
Easy installation and maintenance  
* Convergence free between colors  
* Steady geometric alignment  
* Engine installed at factory  
* Easy replacement 6000H (Survival rate of 50%) UHP 120W lamp, See Note 3  
Low power consumption  
120W UHP lamp is used for light source.  
Total power consumption is 200W.  
Highly reliable control system  
Projection system can be controlled with a PC via RS232C cable. Also most of the control/adjustment  
is possible to do with optional wired remote control, CT-90000.  
RS232C IN/OUT are to send command and also for communication between cubes.  
Mechanical function  
Screen escutcheon can be removed from front.  
Almost all the connection cables can be hidden inside the cube.  
Note 1: This does not mean that all the signals are accepted. For acceptable signals, refer to the later page in Acceptable  
Signal Type and also Acceptable RGB input Signal Timing.  
Note 2: Maximum number of units which can be connected via Digital Signal Link is depend on input signal quality, including  
S/N and jitter, etc..  
Note 3: The lamp is expected to last more than 4000H, with the recent information, it will be more than 6000H, with survival  
rate of 50%, however, the actual life of each lamp varies depending on conditions of use. For warranty and exchange  
of lamp, please check with your dealer/distributor.  
8
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DIMENSIONS  
9
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FUNCTION OF I/O PANEL  
(1)  
(2)  
(3)  
(4)  
DIGITAL S IGNAL LINK  
RGB INP UT  
OUT  
IN  
RGB 2  
RGB 1  
(8)  
(9)  
P OWER  
FAN  
LAMP  
REMOT E  
OUT  
IN  
CONTROL RS - 2 3 2 C  
VIDEO  
IN  
OUT  
(5)  
(6)  
(7)  
(10)  
(11)  
No. Name  
Function  
Remarks  
1Digital Signal Link terminal Cube signal transfer  
2Digital Signal Link terminal Cube signal transfer  
OUT: 24-pin DVI-D  
IN: 24-pin DVI-D  
3RGB-2 input  
4RGB-1 input  
5Power indicator  
6Fan indicator  
7Lamp indicator  
8RS-232C port  
RGB Signal Input - 2  
RGB Signal Input - 1  
Power status indication  
Fan Status indication  
Lamp Status indication  
RS-232C communication  
D-sub HD15-pin (female)  
D-sub HD15-pin (female)  
Green/Red LED  
Green LED  
Green LED  
OUT: 9-pin D-sub (male)  
IN:9-pin D-sub (female)  
3.5mm Stereo Mini Jack  
BNC  
[SELV circuit: max. + - 12V]  
Wired remote control  
9Remote control  
10Video Output  
11Video Input  
Composite Video loop output  
Composite Video Input  
BNC  
R, G, B: 0.7 V (p-p) at 75-ohm  
RGB-1 and RGB-2 input terminal  
C.SYNC , H.SYNC, V.SYNC : TTL  
Connectors: 15-pin HD D-sub connector (female)  
Pin assignment  
5
4
3
2
1
10  
9
8
7
6
15  
14 13  
12  
11  
1: R  
4: GND 7: GND 10: GND 13: H./C.SYNC  
2: G/(ON SYNC) 5: GND 8: GND 11: GND 14: V.SYNC  
No.4-40 UNC screw  
3: B  
6: GND 9: NC  
12: NC  
15: NC  
10  
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FUNCTION OF POWER PANEL  
REAR OF CABINET  
INSIDE OF CABINET  
O N  
(2)  
(3)  
AC INLET  
15A 125V/250V AC  
(1)  
POWER  
OFF  
AC OUTLET  
AC100V-240V 50/60Hz  
UNSWITCHED MAX 10A  
No. Name  
Function  
Remark  
ON/OFF  
3P plug  
1 Power Switch  
2 AC Inlet  
Turn ON and OFF main power  
AC 100-240V, 50/60Hz input  
AC outlet, un-switched, max 10A  
3 AC Outlet  
3P socket  
Note 1: The AC outlet supplies un-switched power source to a second unit in a multi-projection  
system. Do not use it for any other purpose. Serial connection using this power outlet must be  
maximum four units including the 1st unit.  
Note 2: The plug type of the projection unit power cable may not match the AC outlet. When power is  
to be supplied to another unit from this AC outlet, please purchase necessary power cable.  
Note 3: About Power Supply cord  
The Power Supply cord must be in accordance with the applicable standards.  
A three-core cord, one for ground, must be used.  
The power cord must be at least 1.0mm2 and H05VV-F.  
POWER SWITCH AND POWER INDICATOR  
AC power source is turned-on/off with the Power Switch. When the Power Switch is turned-on, the  
Power Indicator lights in green color and a projection unit enters active state.  
It takes about 30 seconds typically till an image is shown after Power Switch is turned-on.  
In the active state, it is possible to power on/off with an external controller. When power is turned-off  
with an external controller, the Power Indicator lights in red color and a projection unit enters  
standby state.  
Interval from turn-off to turn-on shall be more than 30 seconds. If the interval is not enough, the  
lamp may not strike. If the user continues to do this, it may shorten the life of the lamp.  
The power indicator indicates also failure information of the projection unit.  
The later page at appendix list shows the lamp status.  
11  
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SPECIFICATIONS  
Model name  
P600DL  
Type  
60-inch rear projection unit  
Acceptable signals  
Image device  
Light source  
Refer to page 13 and page 14.  
1 chip XGA Digital Mirror Device (R)  
120W UHP lamp  
Resolution  
1024 x 768 dot (Include part hidden with screen frame)  
300cd/m2 (Typ.)  
Brightness  
Screen  
Fresnel sheet (internal), Lenticular sheet (external)  
0.7mm average  
Screen frame  
Viewing Angle  
Color temperature  
Operating temperature  
Operating humidity  
Power requirement  
Dimensions  
Horizontal: Min. 150 degrees, Vertical: Min. 60 degrees  
Selection of three user defines  
5-35 (41-95 F)  
30-70 % (Relative humidity non-condensing)  
AC100-240V, 50/60Hz, 200W (200VA)  
1200.6 (W) x 1161.9 (H) x 754.7 (D) mm (48 x 45.7 x 29.3 inches)  
protrusions not included  
Weight  
70kg  
Accessories  
Owner’s Manual, DVI link cable, RS232C link cable, Assembly parts  
Video Input  
RGB Input  
Terminal Not available (Optional Video Input Card : BNC IN/OUT)  
Level (Optional Video Input Card : 1.0Vp-p composite video, PAL/NTSC)  
Terminal RGB-1 input / RGB-2 input: HD D-sub 15pin (female) connector x 2  
Level  
R/G/B signal: 0.7Vp-p (75-ohm termination)  
H.SYNC / V.SYNC / C.SYNC signals: TTL  
External control  
System: RS-232C, Terminal: D-sub 9pin (female) connector x 1  
Speed: 1200, 2400, 4800, 9600 baud  
Communication Link  
Digital Signal Link  
System: RS-232C, Terminal: D-sub 9pin connector x 2 for IN and OUT  
System: TMDS, Terminal: DVI-D 24pin connector x 2 for IN and OUT  
Remote Control Terminal 3.5mm terminal for optional Remote Controller  
The Digital Signal Link is used for signal transmission between projection units and this does not  
support external input signal.  
The specifications and design of this product are subject to change without notice.  
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ACCEPTABLE SIGNAL TYPE  
The following are acceptable input signal types.  
Projection unit automatically distinguishes mode according to frequency of input signal. All the signals  
accepted are displayed on screen with 1024x768 dot by internal resolution converter.  
The Digital Signal Link function may not support NTSC/PAL/SECAM signal supplied from RGB-1 and RGB-2  
input terminal. Also, Digital Signal Link function may not support unstable signal either.  
Format Type  
Mode  
H. Freq. V. Freq. Input  
Resolution  
Sync Pol. Scan Type  
H/V  
Input  
Terminal  
RGB IN  
RGB IN  
RGB IN  
NTSC @R,G,B,H,V  
NTSC  
PAL  
15.734  
15.625  
33.75  
24.82  
31.47  
31.47  
31.47  
31.47  
59.94  
50.00  
60.00  
N/N  
N/N  
N/N  
N/N  
P/N  
N/P  
P/N  
N/P  
P/N  
N/P  
N/N  
N/N  
N/N  
N/N  
N/N  
- / -  
Interlaced  
Interlaced  
Interlaced  
PAL/SECAM @R,G,B,H,V  
HDTV @R,G,B,H,V  
HDTV  
NEC24k  
NEC PC98 Standard @56Hz  
55.90 640 x 400  
70.09 640 x 350  
70.09 640 x 400  
70.09 720 x 350  
70.09 720 x 400  
85.08 640 x 350  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
VGA Graphic 350 Lines @70Hz TEXT70  
VGA Graphic 400 Lines @70Hz TEXT70  
VGA Text 350 Lines @70Hz  
VGA Text 400 Lines @70Hz  
VESA 640 x 350 @85Hz  
VESA 640 x 400 @85Hz  
VESA 720 x 400 @85Hz  
VESA 640 x 480 @60Hz  
VESA 640 x 480 @72Hz  
VESA 640 x 480 @75Hz  
VESA 640 x 480 @85Hz  
TEXT70  
TEXT70  
TEXT85 37.861  
TEXT85 37.861 85.080 640 x 400  
TEXT85 37.927 85.039 720 x 400  
VGA60  
VGA72  
VGA75  
VGA85  
31.469 59.940 640 x 480  
37.861 72.809 640 x 480  
37.50 75.000 640 x 480  
43.269 85.008 640 x 480  
35.000 66.667 640 x 480  
Macintosh 13 Inch Mode @67Hz MAC13  
VESA 800 x 600 @56Hz  
VESA 800 x 600 @60Hz  
VESA 800 x 600 @72Hz  
VESA 800 x 600 @75Hz  
VESA 800 x 600 @85Hz  
SVGA56 35.156 56.250 800 x 600  
SVGA60 37.879 60.317 800 x 600  
SVGA72 48.077 72.188 800 x 600  
SVGA75 46.875 75.000 800 x 600  
SVGA85 53.674 85.061 800 x 600  
P/P  
P/P  
P/P  
P/P  
P/P  
- / -  
Macintosh 16 Inch Mode @75Hz MAC16  
49.725 74.550 832 x 624  
35.522 43.479 1024 x 768  
48.363 60.004 1024 x 768  
56.476 70.069 1024 x 768  
60.023 75.029 1024 x 768  
68.677 84.997 1024 x 768  
60.135 74.700 1024 x 768  
64.00 60.000 1280 X 1024  
79.976 75.025 1280 X 1024  
VESA 1024 x 768 @43Hz  
VESA 1024 x 768 @60Hz  
VESA 1024 x 768 @70Hz  
VESA 1024 x 768 @75Hz  
VESA 1024 x 768 @85Hz  
XGA43  
XGA60  
XGA70  
XGA75  
XGA85  
P/P  
N/N  
N/N  
P/P  
N/N  
N/N  
N/N  
P/P  
Interlaced  
RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Noninterlaced RGB IN  
Macintosh 19 Inch Mode @75Hz MAC19  
WK Stn 1280X1024@60Hz  
1028 x 1024 @75Hz  
SXGA  
SXGA  
Note 1: In composite sync or sync-on-green signal, H sync signal must be inserted into V sync signal.  
No good  
Good  
Note 2: In H/V separation sync signal, V sync signal must not be included H sync signal or equalization pulse.  
Also, H sync signal must not included V sync signal and equalization pulse.  
No good  
Good  
No good (Equalization pulse)  
V sync signal  
H sync signal  
Note 3: When composite sync or sync-on-green signal is supplied, horizontal frequency must be 31 kHz or  
higher.  
Note 4: Sync signal : Horizontal Positive or Negative. Minimum H. sync width : 1μS  
Vertical  
Positive or Negative. Minimum V. sync width : 2H  
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ACCEPTABLE RGB INPUT SIGNAL TIMING  
Following are acceptable RGB input signal timings which have been tested by Toshiba. These are timings  
checked on the RGB input terminals of projection unit. If signal supplied is not exactly the same as one of the  
followings but is simile to one, it may be accepted by adjustment of projection unit.  
When picture caused horizontal jitter or display position difference, adjust the projection unit with optional  
controller. However, when signal cable used or other factors have problems, timing may cause trouble and  
picture will not be stable. When signal is not stable, each function of projection unit will not be guaranteed for  
good picture display.  
Horizontal Timing  
Vertical Timing  
A
B
C
G
H
I
R,G,B  
R,G,B  
H.Sync  
V.Sync  
D
J
E
K
Mode  
Input  
A
B
C
D
E
fH  
fV  
Clock  
(MHz)  
G
H
I
J
K
Resolution  
(Pixels) (Pixels) (Pixels) (Pixels) (Pixels) (kHz)  
15.734  
(Hz)  
(Lines) (Lines) (Lines) (Lines) (Lines)  
NTSC  
59.94 16.521  
50 16.406  
PAL  
15.625  
33.75  
24.82  
31.47  
31.47  
31.47  
31.47  
HDTV  
60 67.264  
NEC24k  
TEXT70  
TEXT70  
TEXT70  
TEXT70  
TEXT85  
TEXT85  
TEXT85  
VGA60  
VGA72  
VGA75  
VGA85  
MAC13  
SVGA56  
SVGA60  
SVGA72  
SVGA75  
SVGA85  
MAC16  
XGA43  
XGA60  
XGA70  
XGA75  
XGA85  
640 x 400  
640 x 350  
640 x 400  
720 x 350  
720 x 400  
640 x 350  
640 x 400  
720 x 400  
640 x 480  
640 x 480  
640 x 480  
640 x 480  
640 x 480  
800 x 600  
800 x 600  
800 x 600  
800 x 600  
800 x 600  
832 x 624  
1024 x 768  
1024 x 768  
1024 x 768  
1024 x 768  
1024 x 768  
85  
48  
640  
640  
59  
14  
14  
18  
18  
32  
32  
36  
24  
32  
16  
56  
64  
24  
40  
56  
16  
32  
32  
8
64  
96  
848  
800  
800  
900  
900  
55.9 21.047  
70.09 25.176  
70.09 25.176  
70.09 28.323  
70.09 28.323  
25  
60  
35  
60  
35  
60  
41  
42  
25  
20  
16  
25  
39  
22  
23  
23  
21  
27  
39  
40  
29  
29  
28  
36  
30  
38  
38  
400  
350  
400  
350  
400  
350  
400  
400  
480  
480  
480  
480  
480  
600  
600  
600  
600  
600  
624  
768  
768  
768  
768  
768  
768  
1024  
1024  
7
38  
13  
38  
13  
32  
1
8
2
2
2
2
3
3
3
2
3
3
3
3
2
4
6
3
3
3
8
6
6
3
3
3
3
3
440  
449  
449  
449  
449  
445  
445  
446  
525  
520  
500  
509  
525  
625  
628  
666  
625  
631  
667  
816  
806  
806  
800  
808  
805  
1066  
1066  
48  
640  
96  
54  
720  
108  
108  
64  
54  
720  
96  
640  
832 37.861  
85.08  
85.08  
31.5  
31.5  
35.5  
96  
640  
64  
832 37.861  
108  
40  
720  
72  
936 37.927 85.039  
800 31.469  
832 37.861 72.809  
840 37.5 75  
832 43.269 85.008  
864 35 66.667  
1024 35.156 56.25  
1
640  
96  
59.94 25.175  
18  
17  
1
120  
120  
80  
640  
40  
31.5  
31.5  
36  
640  
64  
640  
56  
1
96  
640  
64  
30.24  
36  
3
128  
88  
800  
72  
1
800  
128  
120  
80  
1056 37.879 60.317  
40  
1
64  
800  
1040 48.079 72.188  
50  
37  
1
160  
152  
224  
56  
800  
1056 46.875  
1048 53.674 85.061  
1152 49.725  
75  
49.5  
56.25  
800  
64  
1
832  
64  
74.55 57.283  
1
1024  
1024  
1024  
1024  
1024  
1024  
1280  
1280  
176  
136  
136  
96  
1264 35.522 43.479  
1344 48.363 60.004  
1328 56.476 70.069  
1312 60.023 75.029  
1376 68.677 84.997  
44.9  
65  
0
160  
144  
176  
208  
172  
248  
248  
24  
24  
16  
48  
34  
48  
16  
3
75  
3
78.75  
94.5  
79.86  
108  
1
96  
1
MAC19 1024 x 768  
SXGA60 1280 x 1024  
SXGA75 1280 x 1024  
96  
1328 60.135  
74.7  
4
112  
144  
1688 63.981  
60.02  
1
1688 79.976 75.025  
135  
1
Note 1: The clock pulse is made in projection unit automatically. External clock input is not equipped.  
Note 2: When 15kHz NTSC/PAL signal is supplied to the RGB input terminal, the Digital Signal Link function is not guaranteed for correct signal  
transfer.  
Note 3: When signal except standard type (for example, played back software with a copy guard or a special effect play of VCR, etc.) is supplied to  
the RGB input terminal, projection unit may not function properly.  
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CONNECTION AT A MULTI PROJECTION SYSTEM  
Following is example of connection for a multi-projection system using four projection units.  
In this example, signal sources are supplied into the Unit-1 and a signal selected by the Unit-1 is  
supplied from Unit-1 to Unit-2 through Unit-4 with the Digital Signal Link.  
The optional wired remote controller is connected to Unit-1 and all Units are controlled by the System  
Bus Link.  
OU  
T
DIGIT  
AL SIGNAL LI  
N
K
IN  
R
GB  
2
R
GB  
IN  
PU  
T
R
GB  
1
DIGIT  
AL SIGNAL LI  
N
K
R
GB  
IN  
PU  
T
OU  
T
IN  
R
GB  
2
R
GB  
1
P
OWE  
R
FA  
N
LAMP  
R
EMO TE  
C
ON TR  
O
L
R
S-  
2
3
2
C
P
OWE  
R
FA  
N
LAMP  
R
EMO TE  
OU  
T
IN  
OU  
T
C
ON TR  
O
L
R
S-  
2
3
2
C
IN  
VI DEO  
OU T  
IN  
VI DEO  
IN  
OU T  
Unit-4  
Unit-3  
AC INLET  
15A 125V/250V AC  
AC INLET  
15A 125V/250V AC  
AC OUTLET  
AC OUTLET  
AC100V-240V 50/60Hz  
UNSWITCHED MAX 10A  
AC100V-240V 50/60Hz  
UNSWITCHED MAX 10A  
AC Power Supply  
AC Power Supply  
Wired Remote  
Control  
RGB Input- 1  
RGB Input- 2  
DI GITAL SI GNA L LI NK  
RGB INPUT  
DI GITAL SI GNA L LI NK  
RGB INPUT  
OU T  
IN  
RGB  
2
RGB  
1
OU T  
IN  
RGB  
2
RGB  
1
P
OWER  
FAN  
LAMP  
REMOTE  
P
OWER  
FAN  
LAMP  
REMOTE  
CONTROL RS -2  
3
2C  
CONTROL RS -2 2C  
3
OU T  
IN  
OU T  
IN  
OU T  
VI DEO  
IN  
OU T  
VI DEO  
IN  
Video Input  
Unit-2  
Unit-1  
AC INLET  
15A 125V/250V AC  
AC INLET  
15A 125V/250V AC  
AC OUTLET  
AC OUTLET  
AC100V-240V 50/60Hz  
UNSWITCHED MAX 10A  
AC100V-240V 50/60Hz  
UNSWITCHED MAX 10A  
AC Power Supply  
AC Power Supply  
Note: Maximum number of units which can be connected via Digital Signal Link is dependent on input  
signal quality including S/N and jitter, etc.  
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DISASSEMBLY  
1. HOW TO REPLACE THE LAMP  
1) turn off the power switch and disconnect AC cord.  
2) Open lamp door.  
(1) Remove 2 screws.  
(2) Open Lamp door. Be careful, lamp door switch is located at door.  
(2)  
3) Remove Old lamp  
(1) Rotate Lock lever down as picture shows.  
(2) Pull the Lamp unit to the right and remove lamp.  
Lock handle  
Lamp unit  
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DIASSEMBLY  
4) Attach new lamp  
(1) Place the lamp housing to the guide rail and insert the lamp.  
Check if the power supply connector is securely inserted.  
(2) Lock the lamp housing rotating Lock lever.  
guide rail  
lock lever  
lamp unit  
5) Attach lamp door.  
6) Turn ON the power switch, connect PC with software, Cube commander, or remote control , then  
enter to the ADJUST mode SPECIAL mode F STD thus the lamp timer is reset.  
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DIASSEMBLY  
2.LOCATION OF KEY COMPONENTS AND FUNCTION MODULE  
DLP engine  
(1) Projection Lens  
(2) DMD Drive Board  
(3) Lamp Unit  
(4) Input Connector  
(5) Exhaust Fan  
POWER SUPPLY MODULE  
BALLAST MODULE  
CONTROL MODULE  
(A)  
(B)  
(D)  
(B)  
Engine Mount (Adjustment Table)  
(A) Left to Right position adjustment  
(B) Horizontal Tilt, Up/Down adjustment  
(C) Left/Right trapezoid adjustment by Mirror  
(D) Image Size adjustment  
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DIASSEMBLY  
3. EXPLODED VIEW OF THE PROJECTION BLOCK  
CAUTION  
Be careful to prevent the ESD (Electro Static Discharge) before touching the DLP Engine.  
If ESD happened, important key components including DMD device may easily damaged.  
This electro-static destruction will not be covered by Texas Instruments guarantee.  
For ESD prevention, use conductive wrist strap and connect the wire to the metal frame of the  
projection engine.  
BALLAST MODULE  
DLP Engine  
POWER SUPPLY MODULE  
CONTROL MODULE  
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DIASSEMBLY  
5-1. How to remove the DLP Engine  
1) Remove 96-pin connector from the DLP engine.  
2) Remove clock connector from the engine.  
3) Remove ballast connector from engine.  
4) Remove 2 screws of lamp power connector from engine.  
5) Remove 5 screws which are used to tighten engine block and remove engine.  
5-2. How to install the DLP Engine  
1) Place the engine at the right place, locating guide pins to the location holes.  
2) Tighten 5 screws so that engine will be securely attached.  
3) By using 2 screws, the lamp connecter could be fixed.  
4) Connect ballast connector to the engine.  
5) Connect the clock connector to the engine.  
6) Attach 96-pin connector to the engine, placing correct direction/position of it.  
96pin connector  
Clock connector  
Ballast connector  
Lamp power connector  
Guide pins (at the bottom of the engine)  
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DIASSEMBLY  
6.EXPLODED VIEW OF THE SCREEN BLOCK AND CABINET  
How to remove the screen block  
1) Rotate two screen locks and unlock the screen.  
2) Pull up the Tab at both sides as figure shows.  
3) Pull the screen block, holding Pull Tabs, so that screen frame can be removed.  
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DIASSEMBLY  
7.WIRING  
SIGNAL CONTROL  
CN41  
RS232C  
VIDEO  
CN13  
CN42  
CN15  
CN05  
CN34  
CN40  
CN38  
CN39  
CN31  
CN36  
CN37  
CN32  
CN33  
Air intake Fan  
Door Switch  
CN201  
CN202  
CN53  
CN51  
CN52  
POWER  
CN102  
CN101  
DLP engine  
CB1  
CB2  
BALLAST  
Power Switch Box  
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ADJUSTMENT  
1. DLP Engine adjustment  
When DLP Engine is replaced, most of occasion, following adjustments are needed.  
New DLP engine may have some position displacement. The engine mount base  
has limited adjustment range so that optical engine need to be perfectly adjusted.  
1) Adjust the engine mount to the proper positions  
By rotating the screw and , obtain 10mm of clearance between base and adjusting platform.  
2) Place the engine on the engine mount  
Place the engine on the mount and connect all the connectors.  
3)Adjust lens focus  
Focus Ring fastening knob  
(1) Loosen Focus Ring fastening screw knob and  
rotate it to have the best focus.  
(2) After the adjustment, tighten the screw  
so that Focus ring will not move by vibration.  
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ADJUSTMENT  
2.ENGINE MOUNT ADJUSTMENT  
1).Use internal test signal, refer to page 28, TEST.P #02, thus full frame image appears on the screen  
2). Adjusting Picture Horizontal Position  
Rotate knob to adjust Picture Horizontal Position  
3). Adjusting Picture Rotation  
Rotate the adjustment wheel to adjust picture rotation.  
Faster Rotation  
Rotate both and wheels to rotate the picture  
much faster.  
4).Adjusting Picture Size  
Rotate knob to adjust the Picture size.  
5). Adjust Picture Vertical Position  
Rotate the adjustment wheels and of both sides together to adjust the picture vertical position.  
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ADJUSTMENT  
6)Top to Bottom Trapezoid can be compensated by a primary mirror.  
Picture Distortion Adjustment  
Rotate 1,2,3 to minimize picture distortion.  
1.When rotate 1, Picture will become as below: 2. When rotate 2, Picture will become as below:  
3.When rotate 3, Picture will become as below:  
Important Notice:  
Do not exceed the adjustment too much, mechanism comes to the end of its adjustment area,  
there is no stopper mechanism provided and further forcing to do so will make fatal damage to  
the mechanism.  
In such case, Lens Mount Position needs to be corrected at right position.  
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ADJUSTMENT  
3. Electronics Adjustment or Setting  
Selection or adjustment can be performed using optional Remote Control, model CT-90000 or no  
obligation, user-risk freeware, 'Cube Commander'.  
Remote control CT-9956 (for CRT cubes) can also be used even though the keys are labeled  
differently - please refer to the diagram below.  
Not all keys are used for adjustment.  
Connect the remote control to the REMOTE jack on the projector.  
3-1. Input Signal selection  
Sources are selected by pressing the relevant source button: RGB1, RGB2, VIDEO or DIGITAL.  
The screen will mute for approximately 5-7 seconds following source selection.  
Source selection is only possible in Normal Mode.  
(To change sources in Adjust Mode it is necessary to press the MODE button first)  
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ADJUSTMENT  
3-2. Adjust Mode  
Press ADJUST to enter Adjust Mode.  
To exit Adjust Mode press ADJUST twice (one press will request confirmation that you wish  
to exit Adjust Mode).  
3-3. Saving adjustments  
Pressing WRITING will exit Adjust Mode and save any adjustments made to non-volatile  
memory.  
3-4. Adjustment parameters  
All parameters except ‘Layout’ can be adjusted using the  
buttons.  
‘Layout’ position is adjusted using the  
3-5. Internal Test Pattern  
٨
٧
<
> buttons.  
Test Patterns can be accessed by pressing TEST.P in Adjust Mode.  
Continuously pressing TEST.P button will cycle through the available patterns or individual  
patterns can be selected by entering the relevant two digit number.  
3-6. White Balance adjustment  
There are three independent memories for white balance adjustments, press WB in NORMAL  
mode to select the desired memory (WB1, WB2, WB3) before making adjustments.  
There are two stages for white balance adjustment to allow adjustment of low-level and  
high-level portions of the image.  
For low-level adjustment 10-20% IRE signal is required and this should be provided by the  
main source to be used (i.e. if video is the main source a video test pattern generator should be  
used and if computer is the main source test pattern software should be used).  
BRIGHTNESS will control the overall brightness of the image (not available for DIGITAL  
input) and CUTOFF followed by ADJ.R, ADJ.G and ADJ.B can be used to adjust the relative  
intensities of red, green and blue.  
For high-level adjustment 70-80-90% IRE signal is required.  
CONTRAST will control the overall level of the image (not available for DIGITAL input) and  
DRIVE followed by ADJ.R, ADJ.G and ADJ.B can be used to adjust the relative intensities of  
red, green and blue.  
3-7. Gain and Off-Set  
The above adjustments act on the digital signal (after the A/D converter) and assume a signal  
level of 0.7V p-p.  
It is also possible to adjust the analogue signal (before the A/D converter) but these  
adjustments should be kept to the default values in most cases.  
OFFSET followed by ADJ.R, ADJ.G and ADJ.B can be used for the low-level adjustment and  
GAIN followed by ADJ.R, ADJ.G and ADJ.B for the high-level adjustment.  
27  
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ADJUSTMENT  
3-8. Clock frequency adjustment and phase adjustment  
Supply fine pitch signal (such as Windows shut-down screen) and adjust CLOCK and PHASE  
to eliminate moiré and jitter.  
3-9. Image position adjustment  
Initially image position should be adjusted using the mechanical adjustments so that all  
unmagnified images appear at the same position. Use POSI to electronically shift the image  
and CAP to select the position of the image for magnification.  
3-10. Screen Mode Selection  
Incoming signals are automatically synchronized and the relevant timing data is stored in  
memory so that this data can be read out each time a particular source is recognized. RGB1 and  
RGB2 settings are memorized separately. There are a total of 10 memory areas available, if  
additional frequencies are supplied the earlier settings will be lost.  
Auto-adjustment can be switched on or off by pressing SPECIAL and then 1  
3-11. On-Screen-Display, OSD  
The default condition is for the OSD to be on, this can be switched off by pressing the CALL  
button in Adjust Mode.  
It is possible to change the color of the OSD:  
SPECIAL A = red, SPECIAL B = green, SPECIAL C = blue, SPECIAL 8 = white.  
3-12. Video Enhancer  
When video input is selected the following adjustments are available: COLOUR , TINT  
(NTSC only) and SHARP  
3-13. Interpolation Filter  
Filtering can be switched on and off by pressing SERVICE and then 4  
3-14. Image direction  
The image orientation can be flipped up, down, left and right using the FLIP key.  
3-15. Status Indication  
Pressing CALL in Normal Mode will display general information such input selection and  
source frequency.  
Pressing SPECIAL and then D in Adjust Mode will display software version and date.  
SPECIAL F will display the lamp timer and SPECIAL E will display lamp history.  
3-16. Power ON delay  
This can be set in intervals of 0.5secs by pressing SPECIAL 9  
28  
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ADJUSTMENT  
4. Multiple Screen Wall system (example)  
Digital Signal Link  
System Bus Link  
Unit-3  
Unit-4  
Unit-1  
Signal source  
Remote controller  
Unit-2  
5. ID Assignment (example)  
ID# should be assigned before connecting the RS232C control cables and ID# must be cleared  
before they can be re-assigned.  
5-1. Clearing I.D.  
Press ADJUST to enter Adjust Mode and then press ID.ALL to enter I.D. Mode, press ID.SEL 3  
times and then press ID.CLR to erase the current I.D.  
5-2. Setting I.D.  
Press ID.ALL so that ‘INPUT ID NUMBER’ appears and enter the desired 2 digit I.D. using the  
alpha-numeric keys. Press ID.SEL 3 times and then ID.SET , to assign the I.D. – the OSD will  
disappear and the unit will return to Normal Mode.  
5-3 Selecting I.D.  
If using Cube Commander software simply select the two digit I.D. for the cube you wish to  
control.  
If using remote control it is necessary to press ID.SEL to access the correct menu for I.D.  
selection and control.  
If ID.ALL is pressed instead of an alpha-numeric key ‘X’ will appear, pressing ID.ALL twice will  
display ‘XX’ which will allow control of all units simultaneously.  
6. Magnification  
To magnify the image repeatedly press MAG in Adjust Mode to change the magnification factor  
1x1, 2x2, 3x3… It is also possible to select the magnification factor using the numeric keys so  
that magnifications such as 1x2, 2x3, 4x3 etc can be selected.  
Once the desired magnification has been selected press LAYOUT followed by
٨
 
٧
 < > to  
select the portion of the image to be displayed.  
29  
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Electronic Circuit Explanation  
1. RGB/Control PCB  
Input signals RGB1 and RGB2 are switched by analogue RGB switch IC, ADG774.  
VIDEO input is decoded by VPC3230D, auto-switching between PAL and NTSC, the  
output is 16 bit 4:2:2 YUV.  
DIGITAL signal is supplied to SII151, single link DVI receiver.  
Analogue signals are then converted to digital by A-D converter is AD9884.  
The digital signal is supplied to the frequency converter scaler PW164.  
The functions of PW164 scaler IC are:  
- Auto-detect 48-bit RGB signal display timing  
- Auto-adjust capture, position, signal clock and phase  
- Auto-capture video 16 bit YUV signal  
- Image scaling up/down (VGA, SVGA, SXGA to XGA)  
- Frame rate conversion with frame buffer memory  
- Video YUV color space conversion  
- Test pattern OSD generation  
- On-chip 16 bit MPU for software development  
- DMD control signal generation  
- Digital 24 bit RGB, XGA outputs  
Incoming signals are all converted to XGA, 60Hz  
Signal recognition and scaling is carried out using standard VESA signals, if a  
non-standard signal is supplied the image may not be displayed correctly.  
All incoming signals are converted to 60Hz and the color filter rotation speed is 120Hz.  
The output from the scaler is supplied to the magnification scaler, GmZ4S and this IC is  
controlled by MCU8051.  
30  
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ELECTRIC CIRCUIT EXPLANATION  
2. DMD Driver PCB  
The processed digital signal is sent from the RGB/Control PCB to the DMD Driver PCB via  
the 96-pin digital signal cable. The TI driver IC controls to signal supplied to the DMD  
through frame memory buffers.  
3.Power Supply PCB  
The power supply consists of two sections, Power Factor Control and DC-DC conversion.  
Incoming AC is rectified and supplied to the PFC converter where the resulting power factor  
is 1.  
The output of the PFC circuit is 370V DC and this is supplied to the main and standby  
DC-DC converters and also the Lamp Ballast.  
The outputs of the main DC-DC converter are +12V and +4V, the outputs of the standby  
DC-DC converter are +12V and +5V.  
Over-voltage protection is triggered when the +4V supply rises above +6.3V. SCR201 is  
controlled by ZD201 and this triggers the protection circuit.  
Short circuit protection of the +12V and +4V lines is monitored by IC101 pin3 and the +12V  
and +5V standby lines are monitored by IC104 pin5  
4.Lamp Ballast PCB  
The Philips® 120W UHP lamp is driven by Philips ballast power supply, input voltage is  
370V DC and high voltage trigger and lamp supplies are output.  
5.RS232C Control PCB  
RS232C control signals and remote control from optional CT90000 are accepted, if both are  
connected CT90000 has priority.  
6.Video PCB  
Accepts PAL/NTSC composite video signal and has a buffered output for loop-through.  
31  
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Appendix-1  
P600DL control board LED status  
12-11-2001 Ver. 0.9  
POWER FAN  
off  
LAMP Blink time  
POWER ON  
STANBY  
red  
grn  
POWER ON  
FAN STOP  
Before Lamp lights  
After Lamp lights  
Lamp shutdown  
0.2 SEC  
Lamp cannot  
light  
Lamp Broken  
Interlock  
FAN NG  
0.2 SEC  
0.5 SEC  
0.2 SEC  
Before Lamp lights  
STANBY  
0.5 SEC  
Lamp shutdown  
STANBY  
red  
red  
Temperature  
abnormal  
Thermal sensor  
The star indications are showing that the lamp blinks.  
32  
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Appendix-2  
Control via RS-232C – Command Protocol list  
Table –1 RS-232C pin-connection configuration  
Pin No  
Signal name  
CD  
Signal items  
I/O (in projector)  
1
2
3
4
5
6
7
8
9
Not used  
-
RXD  
Reception data  
Transmission data  
Data terminal ready  
Signal ground  
Output  
Input  
Input  
-
TXD  
DTR*  
SG  
DSR*  
RTS**  
CTS**  
CI  
Data set ready  
Transmission request  
Transmission enable  
Not used  
Output  
Input  
Output  
-
* Shorted at projector inside ** Shorted at projector inside  
Table –2 RS-232C Communication status  
Status name Status  
Communication system Transmission speed : 9600bps  
Parity bit : NO, Data length : 8 bit, Stop bit : 1 bit  
Communication type  
1 Block consists of STX (1Byte) + IDT(2Byte) + CMD (3Byte) + ETX (1Byte).  
STX=02h, ETX=03h, IDT= Alphanumeric character  
2-2-3 Control Commands List:  
Table : 1 Standby mode (Command to be used in standby mode )  
Item  
Contents  
Key(CMD**)  
PWR PON  
POWER  
Turning power ON  
PWR: Alternation switch command  
PON: Direct switch command  
Table : 2 Normal mode (Command to be used in normal mode )  
Item  
Contents  
Key(CMD**)  
POWER  
CALL  
Switch projector to power on or off state  
Show status on the screen, on and off  
Selects RGB – 1 input source  
Selects RGB – 2 input source  
Selects DIGITAL LINK input source  
Selects VIDEO input source  
Switch white balance mode (W/B)  
Enters adjustment mode (ADJUST/MODE)  
Setting ID  
PWR POF  
DSP DON DOF  
RGB1  
IN1  
RGB2  
IN2  
DIGITAL  
VIDEO  
W/B  
IN3  
IN4  
WBL WB1 WB2 WB3  
AJS AJY  
ADJUST  
ID SET  
IDS  
Picture mute on or off  
MSW MON MOF  
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Table : 3 ADJUST MODE (Command to be used in ADJUST MODE)  
Item  
Contents  
Key(CMD**)  
CNT  
CONT.  
BRIGHT  
COLOR  
TINT  
Selects contrast adjustment ( ADC RGB gains )  
Selects brightness adjustment ( ADC RGB offset)  
Selects color adjustment ( Video decoder )  
Selects tint adjustment ( Video decoder )  
Selects picture sharpness adjustment ( video decoder)  
BRT  
COL  
TNT  
SHARP  
SHP  
CUTOFF Selects DLP brightness adjustment mode (white balance  
D, Dark)  
LOW  
DRIVE  
GAIN  
Selects DLP contrast adjustment mode (white balance B)  
Selects gain adjustment ( ADC RGB separate Gain )  
HIG  
GAN  
OFS  
FLP  
OFFSET Selects offset adjustment ( ADC RGB separate Offset )  
FLIP  
Switch image direction (1.2.3.4)  
POSI.  
CLOCK  
PHASE  
CAP.  
Selects display position pixel base adjustment ( Z4 )  
Selects sampling clock frequency adjustment  
Selects sampling clock phase adjustment mode  
Selects caption position adjustment mode ( PW )  
Switches screen magnification (1x1 - 6x6 )  
POS  
CLK  
PHS  
CAP  
MAG  
LAY  
MAG.  
LAYOUT Selects screen layout selection mode  
TEST.P  
ADJ.R  
ADJ.G  
ADJ.B  
Selects internal test pattern ( PW )  
Selects adjustment color Red  
Selects adjustment color Green  
Selects adjustment color Blue  
TSP  
SLR  
SLG  
SLB  
ADJ.RGB Selects adjustment color red +Green + Blue  
Adjusts movement to up or data value increase  
Adjusts movement to down or data value decrease  
Adjusts movement to left  
SLA  
VUP  
VDW  
VLF  
Adjusts movement to right  
VRG  
DUP  
Change layer upward (uses in LAYOUT selection mode )  
or test pattern number decrease (uses in TEST. Mode )  
Change layer downward (uses in LAYOUT selection  
mode )  
DDW  
or test pattern number increase (uses in TEST. Mode )  
Changes layout leftward (uses in LAYOUT selection  
mode )  
DLF  
Changes layout rightward (uses in LAYOUT selection  
mode )  
DRG  
CALL  
On screen display status or menu on or off  
Memorizing adjusted data  
DSP DOD DOF  
WRITE  
VWR  
SVC  
SERVICE Entering SERVICE MODE  
SPECIAL Entering SPECIAL MODE  
SPC  
ID.ALL  
ADJUST Exits ADJUST MODE (return to normal mode )  
MODE Enable INPUT SOURCE SWITCH in ADJUST mode  
AutoAdjust Execute Auto-adjust  
Entering ID MODE  
IDA  
AJS AJN  
MOD  
AUT  
SPEED  
Select Baud Rate  
Input 0  
SPD  
0
1
VN0  
Input 1  
VN1  
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2
3
4
5
6
7
8
9
Input 2  
Input 3  
Input 4  
Input 5  
Input 6  
Input 7  
Input 8  
Input 9  
VN2  
VN3  
VN4  
VN5  
VN6  
VN7  
VN8  
VN9  
`
Table 4 : SERVICE MODE (Command to be in SERVICE MODE )  
Item  
Contents  
Key(CMD**)  
1
Switches OSD mute on or off  
VN1  
VN4  
4
Switches interpolation filter (A, B, C, D, E )  
Memories adjusted data  
WRITE  
CALL  
VWR  
DSP DON DOF  
AJS AJY  
ON screen menu on or off  
ADJUST Exits SERVICE MODE (return to ADJUST MODE )  
Table 5  
:
SPECIAL MODE (Command to be used in SPECIAL MODE )  
Item  
0
Contents  
Key(CMD**)  
RA0  
Clear lamp history memory  
1
2
3
4
5
6
7
8
OSD color change to white( default )  
Set power on delay from 0 to 4.5 seconds  
Change OSD color to red  
RA8  
RA9  
RAA  
RAB  
RAC  
RAD  
RAE  
RAF  
VST  
9
A
B
Change OSD color to green  
C
D
E
Change OSD color to blue  
Display Software Version  
Display elapse time and lamp replacement history  
Display lamp timer  
F
STD  
Resetting present lamp timer (uses after F if necessary )  
WRITE  
CALL  
Memorizes adjusted data  
Onscreen display on or off  
VWR  
DSP DON DOF  
ADJUST Exits SPECIAL MODE (return to ADJUST MODE )  
AJS  
AJY  
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Table 6 : ID MODE (Command to be used in ID MODE )  
Item  
Contents  
Clearing ID  
Setting ID  
Input *  
Key(CMD**)  
IDC  
ID.CLR  
ID.SET  
IDS  
ID.ALL  
IDA  
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Input 0  
Input 1  
Input 2  
Input 3  
Input 4  
Input 5  
Input 6  
Input 7  
Input 8  
Input 9  
Input A  
Input B  
Input C  
Input D  
Input E  
Input F  
VN0  
VN1  
VN2  
VN3  
VN4  
VN5  
VN6  
VN7  
VN8  
VN9  
VNA  
VNB  
VNC  
VND  
VNE  
VNF  
ADJUST Exits ID MODE (return to ADJUST MODE )  
ID.SEL Select ID  
AJS  
AJY  
IDT  
36  
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Appendix-3  
DMD DRIVER BOARD DEBUG  
1. Check power voltage  
(1)Check U93 PIN2=3.3V  
(2)Check U94 PIN3=+5V  
(3)Check CN51 PIN23,24,47,48=12V  
(4)Check Q102 PIN2,4=32V  
(5)Check C591 Negative=-32V  
2. Check echo IC work frequency  
(1) check X9 PIN3=58MHZ  
(2) check U72A PIN2=14MHZ  
(3) check U91A PIN2=9.667MHZ  
3. Check control signal  
(1) Check CN51 PIN93(PWRGOOD)=3.3V (High active)  
(2) Check CN51 PIN91(RESETDMD)=3.3V (High active)  
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(3)Verify HSYNCZ,VSYNCZ,ACTDATA, SYNCVALID(HI Active) control signal  
4. Verify U74A PIN1 Running at 120HZ. If no color wheel spinning, check U71 data  
transfer on the following line MTRDATA,MTRCLK,MTRSELZ.  
5. Verify motor spinning line from micro-controller U71 (PIN51) to FPGA(U76 PIN  
126) is Hi.  
6. Verify hardware LAMPEN (U76 PIN168) is Hi (3.3v).  
7. Check LAMPLIT is Hi.  
8. If everything else verified, but still no image, perform the following check  
(1) Check DMD voltage at output of generation circuits, but also out of U88  
(DMDSR16) IC (be careful not to probe on pins r the device could be damaged)  
VBIAS(22-25V), VRESET(-26V), VCC2(7.5V).  
(2) Check voltage enable form FPGA are active as appropriate. If not, output  
Driver may be blown from previous probing.  
(3) Be sure two reset lines are not tied together or the device will be damaged.  
(4) Verify I2C communication by reading system status and micro-controller  
version.  
9. Be sure front end electronics are sending one pixel per clock.  
10. Elastomer and DMD are aligned properly to pads.  
11. Check data transfer on the following lines: PBCLKZ, PBDAT0, PBDAT1.  
12. If Color wheel has difficulty in starting or is unstable, the capacitors may need to  
be adjusted to match the motor parameter.  
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DMD DRIVER BOARD  
Debugging Flow Diagram  
Apply Power  
to boards  
When DC supply  
voltages are in spec  
drive PWRGOOD High  
1. Check motor cable interconnect  
2. Verify RESETDMD and PWRGOOD are high  
3. Check Supply Voltages  
4. Check U71 PIN3 (14.5MHz),U76 PIN127  
(CK2P33M),(2.417MHz)&U90 PIN16  
(9.66MHz)clocks are running and at correct  
frequencies  
5. Check values of Allegto timing capacitors  
6. Check programmable parts are programmed  
7. Check MTRDATA,MTRCLK and MTRSELZ  
After specified time  
driveRESETDMD  
High  
N
N
Color Wheel  
Spins Up?  
Y
1. Check if LAMPEN(U76 PIN168) is driven high  
2. Check if color wheel is running at correct rate  
3. Check interconnect to ballast  
4. Verify CWSPIN(U71 PIN51) signal from  
Hitachi to FPGA (U76 PIN126) is high  
5. Check lamp and ballast  
Lamp Lights  
and stays on?  
6. Verify that PWRGOOD or RESETZ does not  
glitch during ignition  
Y
1. Check CWINDEX(U74A PIN1) is occurring  
once per color wheel revolution  
2. Verify the correct lamp sync timing is  
being generated by LAMPSYNC or  
LAMPEN(UHP or VHP)  
Lamp goes off  
when lamp type  
is selected  
Y
3. Check lamp and ballast  
N
1. Check CWINDEX is occurring once per color  
wheel revolution  
N
2. Check LAMPLIT is high  
Image is  
displayed  
3. Check DMD elastomer interconnect  
4. Verify SYNCVALID is high  
5. Verify input VSYNCZ,HSYNCZ,ACTDATA&  
CLKIN are valid  
Y
6. Check DMDVCC is 5V  
Y
Good Image  
Displayed  
END  
N
1
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1
Bad image-16  
pixel wide vertical  
column(s)  
Y
Y
1. Check DMD elastomer interconnect  
2. Check DMD data outputs from DPF2A ASIC(U77)  
N
1. Check DMD elastomer interconnect  
2. Check outputs from DMDSR16C(U88)  
3. Check input voltages to DMDSR16C  
4. Replace DMD or DMDSR16C if needed  
5. Check VCC2 Voltage is 7.5V  
Bad image-  
Horizontal bands  
or lines  
N
1. Check interconnect on data inputs GY(8:0),  
RV(7:0),BU(7:0)  
2. Check color wheel alignment  
3. Check CWINDEX has only one rising edge  
transition per color wheel revolution  
4. Check color wheel is running in correct  
direction  
Bad image-  
Corrupted color  
ramp test image  
Y
5. Verify sequence version is correct from  
color wheel  
6. Verify flash checksum  
N
7. Verify the color wheel is runing at correct  
rate(92-128Hz)  
Bad image-1 to 32  
pixel wide columns  
that repeat every 32  
pixels and flickers  
at half the frame rate  
Y
1. Check data interconnect between SDRAMs  
and DPF2A ASIC  
2. Replace SDRAM(U78~U81) or DPF2A if needed  
N
1. Check address and control signal  
interconnects between FPGA(U76) and the  
SDRAMs  
Bad image-all or  
most of image is  
corrupted and  
flickers at half the  
frame rate  
Y
2. Replace FPGA or SDRAMS if needed  
* The flicker is caused by one SDRAM  
bank displaying bad data and the other  
bank displaying good data. This results in  
bad data displayed every other frame.  
The freeze command stops the SDRAM  
buffers(A&B) from toggling between read  
& write. This is useful in seeing the output  
from one SDRAM bank at a time  
N
2
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2
Y
Y
1) OLACT floating or tied high all the time  
Image shifted to left  
N
1) Check DMD elastomer alignment  
2) Check DMD  
3) Check DMDSR16C  
Dim and/or inverse  
image  
4) Check DMD drive voltages(VBIAS,VCC2,VRST)  
N
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PARTS LIST  
Location No  
A101  
P/N  
Description  
P600CABINTE CABINET, P500DL CABINET K  
P600SCREEN SCREEN KUMITATEHIN P500DL  
A102  
A104  
P600SC  
SCRCREEN P500DL  
ADJUSTER, TILT DAI  
A021  
P600TILT  
A701  
P600CARTON CARTON, CASE  
A702  
A703  
A704  
P600PACK  
P600PHOGO  
P600PG63  
PACKING, PACKIGN 1-SHIKI  
HOGO SHEET 3000X800 34G7  
POLYETHILENE BUKURO G63  
DY PACKING CASE STOPPER  
POLY PROPYLENE BAND  
A710  
P600PCAST  
P600PBAND  
A711  
Y101  
P600MANUAL OWNER'S MANUAL, P500DLJ  
Y102  
P600SCREW  
94800815  
94800802  
94800803  
94800804  
94800805  
94800806  
94800729  
P600LAMP  
94800808  
94800809  
94800810  
94800723  
94800811  
94800812  
94800814  
94800813  
94800761  
PRODUCTS, SCREW FUZOKUHIN  
DVI Cable  
96-pin Data Cable  
RS232C Cable  
DC Fan Assy AFB0912H-R00  
Door Switch  
Power Module Assy  
Ballast Module Assy 120W  
Lamp  
Color Wheel Assy  
AC Box Module  
DMD 0.7" 12 deg SDR  
Lamp Housing Assy  
RS232C Board Assy  
Control Board Assy  
Video Board Assy  
DLP Driver Board Assy  
CT-90000 Wired Remote Control  
42  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Location No  
P/N  
Description  
94800807  
Ballast Module Assy 100W  
43  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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