Toshiba Printer B 852 R User Manual

TOSHIBA Thermal Printer  
B-852-R SERIES  
Maintenance Manual  
Document No. EO18-33018  
Original  
Mar., 2006  
(Revised  
)
PRINTED IN JAPAN  
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1. UNPACKING  
EO18-33018  
(Revision Date: Sep. 28, 2007  
1.1 Procedure  
1. UNPACKING  
1.1 Procedure  
1) Open the carton.  
2) Unpack the accessories from the carton.  
3) Unpack the pads and the printer from the carton.  
Caution Label  
(QQ/QP model)  
Supply Holder  
Frame (L) and (R)  
Wing Bolt  
Caution Label Instruction  
(QQ/QP model)  
Print Head Cleaner  
Unpacking Instruction  
Power Cord  
Supply Holder  
Base  
Owner’s Manual  
Top Pad  
Supply Holder  
Pad A  
Supply Holder Pad B  
Cushion  
Supply Holder  
Unit  
Cushion  
Supply Holder Pad A  
Accessory Carton  
B-852-R Printer  
Bottom Pad  
Carton  
1- 1  
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1. UNPACKING  
EO18-33018  
(Revision Date: Sep. 28, 2007)  
1.2 Checks  
4) Remove the five pieces of tape from the printer.  
5) Open the top cover.  
6) Remove the one piece of tape.  
Top Cover  
Tape  
Tape  
Tape  
7) Press down the head block release lever (1) and raise the print head block (2).  
8) Remove the print head pad (3).  
Print Head Block  
2
1
Print Head Pad  
3
Head Block Release Lever  
9) Place the printer on a level surface.  
10) Please attach the supplied Caution Label to an easily visible position on the printer. (QQ/QP  
model)  
CAUTION!  
Do not use excessive force when closing the print head block,  
as doing this may damage the gears.  
Print Head Block  
1.2 Checks  
1) Check for damage or scratches on the machine.  
2) Confirm that none of the accessories are missing.  
NOTE: Keep the carton and pads for later transport.  
1- 2  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.1 OPENING AND REMOVING THE COVERS  
2. MAJOR UNIT REPLACEMENT  
WARNING!  
Disconnect the power cord before replacing the parts.  
2.1 OPENING AND REMOVING THE COVERS  
1) Turn the power off.  
2) Open the top cover.  
3) Remove the three B-4x6 screws to detach the side cover R.  
B-4x6 Screw  
Top Cover  
B-4x6 Screw  
Side Cover R  
NOTE: After removing the screws, unhook the side cover R from portion A by lifting and moving it toward  
the front of the printer.  
Side Cover R  
Portion A  
Hook  
4) Remove the two B-4x6 screws, PT-3x8 screw and D-4x6 screw to detach the side cover L.  
Side Cover L  
D-4x6 Screw  
TT-3x8 Screw  
B-4x6 Screw  
2-1  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.1 OPENING AND REMOVING THE COVERS  
NOTE: After removing the screws, unhook the side cover L from portion B by lifting and moving it toward  
the front of the printer.  
Hook  
Portion B  
Side Cover L  
5) Disconnect the operation panel harness from CN13 on the MAIN PC Board.  
Operation Panel Harness  
CN13  
MAIN PC  
Board  
NOTE: Instructions to open the top cover and to detach the side covers L and R are omitted from each  
removal/installation procedure provided below.  
2.2 LUBRICATION  
CAUTION!  
1. Lubrication: During parts replacement  
2. Kinds of oil: FLOIL G-488: 1 Kg can. (Parts No. 19454906001)  
3. Do not spray the inside of the printer with lubricants. Unsuitable oil can damage the mechanism.  
All machines are generally delivered in their best condition. Efforts should be made to keep them that  
way. Lack of oil, or the presence of debris or dust, may cause an unexpected failure. To maintain in  
optional operating condition, periodically clean the machine and apply the proper kind of oil to each part  
in which lubrication is needed.  
Although the frequency of lubrication varies according to how often the machine is used, as a minimum  
it is necessary to lubricate before any part becomes dry. It is also necessary to wipe off excessive oil  
or it will collect dirt.  
2-2  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.3 Replacing the MAIN PC Board  
2.3 Replacing the MAIN PC Board  
1) Prior to replacing the MAIN PC board, print out the parameter settings for future reference.  
2) Remove the side cover L from the printer. (Refer to Section 2.1.)  
3) Remove the three SMW-3x6 screws to detach the rear frame cover.  
SMW-3x6  
Screw  
Rear Frame Cover  
4) Disconnect the harnesses from CN1, CN2, CN5, CN8, CN9 and CN500 on the MAIN PC board.  
CN9 (Print Head Harness, Signal)  
CN5 (Media Sensor Harness)  
CN2 (Ribbon Motor Harness)  
CN1 (Print Head Harness, Power)  
CN500 (Stepping Motor Harness)  
MAIN PC Board  
2-3  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.3 Replacing the MAIN PC Board  
4) Remove the two SMW-4x8 screws, SMW-3x6 screw and B-3x6 screw.  
SMW-4x8 Screw  
MAIN PC Board Ass’y  
B-3x6 Screw  
SMW-3x6 Screw  
5) Disconnect the power harness from CN8 on the MAIN PC board ass’y, then remove the MAIN PC  
board ass’y from the printer.  
Power Harness  
MAIN PC Board Ass’y  
CN8  
2-4  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.3 Replacing the MAIN PC Board  
6) Remove the two B-3x6 screws and the two SMW-3x6 screws, then remove the MAIN PC board  
from the MAIN PCB support frame.  
MAIN PC Board  
SMW-3x6  
MAIN PCB Support Frame  
B-3x6 Screw  
7) Replace the MAIN PC board with a new one, and reassemble in the reverse order of removal.  
MAIN PC Board  
8) After replacing the MAIN PC board, perform the following operations.  
(1) Perform a RAM clear.  
(2) Restore the printer system setting according to the printout of the parameter settings.  
(3) Perform a media sensor adjustment.  
(4) Perform a test print to print to confirm that the printer works properly.  
2-5  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.4 Replacing the Panel PC Board  
2.4 Replacing the Panel PC Board  
1) Remove the side cover L from the printer. (Refer to Section 2.1.)  
2) Remove the PT-3x8 screw to detach the operation panel ass’y from the side cover L in the direction  
indicated by the arrow.  
Side Cover L  
Operation Panel Ass’y  
PT-3x8 Screw  
3) Disconnect the operation panel harness from CN2 on the panel PC board.  
4) Disconnect the flat cable from CN3 on the panel PC board.  
Flat Cable  
Operation Panel Harness  
CN2  
CN3  
2-6  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.4 Replacing the Panel PC Board  
5) Remove the two PT-3x6 screws and W-4 washers to detach the panel PC board from the operation  
panel cover.  
Operation Panel Cover  
Flat Cable  
E Plate  
Key Switch  
Panel PC Board  
W-4  
W-4  
PT-3x6 Screw  
6) Replace the panel PC board with a new one, then reassemble in the order removal.  
7) Turn the power on, then confirm that the LCD message is displayed properly.  
2-7  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.5 Replacing the Stepping Motor  
2.5 Replacing the Stepping Motor  
1) Remove the side cover L and MAIN PC board ass’y from the printer.  
(Refer to Sections 2.1 and 2.3.)  
2) Remove the two SMW-3x6 screws to detach the PCB support plate from the printer.  
SMW-3x6 Screw  
PCB Support Plate  
3) Remove the two SM-4x8 screws to detach the stepping motor from the printer.  
SM-4x8 Screw  
SM-4x8 Screw  
Stepping Motor  
4) Disconnect the harness from the stepping motor.  
Stepping Motor  
Stepping Motor Harness  
5) Replace the stepping motor with a new one, then reassemble in the reverse order of removal.  
6) Perform a test print to print to confirm that the printer works properly.  
2-8  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.5 Replacing the Stepping Motor  
NOTE:  
Apply FLOIL to the stepping motor’s pulley and the motor gear when reassembling the stepping motor.  
Pulley  
Motor Gear  
Stepping Motor  
2-9  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.6 Replacing the Head Up Sensor, Slit Sensor (Rewind/Feed) and Ribbon Motor (Rewind/Feed)  
2.6 Replacing the Head Up Sensor, Slit Sensor (Rewind/Feed) and Ribbon  
Motor (Rewind/Feed)  
Prior to replacing the sensors or ribbon motor, perform the following operations.  
1) Open the top cover. (Refer to Section 2.1.)  
2) Remove the side cover L from the printer. (Refer to Section 2.1.)  
3) Press down the head block release lever and raise the print head block.  
Print Head Block  
Head Block  
Release Lever  
4) Remove the MAIN PC board ass’y. (Refer to Section 2.3.)  
2.6.1 Replacing the Head Up Sensor  
1) Remove the sensor harness and the SMW-3x6 screw, then remove the head up sensor from the  
printer.  
Head Up Sensor  
SMW-3x6 Screw  
Sensor  
Harness  
2) Push and release the hook A, then release the hook B to remove the head up sensor from the  
sensor holder.  
Sensor Holder  
Head Up Sensor  
1
2
Hook A  
1
Hook B  
2-10  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.6 Replacing the Head Up Sensor, Slit Sensor (Rewind/Feed) and Ribbon Motor (Rewind/Feed)  
3) Replace the head up sensor with a new one, then reassemble in the reverse order of removal.  
4) Perform a test print to print to confirm that the printer works properly.  
NOTE: Be careful not to damage the slit sensor (Rewind/Feed) when replacing it, as this may cause a  
malfunction.  
2.6.2 Replacing the Slit Sensor (Rewind/Feed)  
1) Remove the two SMW-3x6 screws, then remove the PCB support plate from the printer.  
SMW-3x6 Screw  
PCB Support Plate  
2) Remove the media sensor harness from the clamp.  
3) Remove the two SMW-4x6 and the two D-3x6 screws, then remove the motor block from the  
printer.  
Sensor Harness  
SMW-4x6 Screw  
Motor Block  
Cable Clamp  
D-3x6 Screw  
SMW-4x6 Screw  
4) Remove the three SMW-3x6 screws and sensor harnesses, then remove the slit sensor  
(rewind/feed) from the motor block.  
Slit Sensor (Feed)  
Sensor Harness (Red)  
Sensor Harness (Brown)  
Sensor Harness (Orange)  
Slit Sensor (Rewind)  
Slit Sensor (Feed)  
Motor Block  
SMW-3x6 Screw  
2-11  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.6 Replacing the Head Up Sensor, Slit Sensor (Rewind/Feed) and Ribbon Motor (Rewind/Feed)  
5) Push and release the hook A, then release the hook B to remove the slit sensor from the sensor  
holder.  
Slit Sensor  
Sensor Holder  
1
2
Hook A  
1
Hook B  
6) Replace the slit sensor with a new one, then reassemble in the reverse order of removal.  
7) Perform a test print to print to confirm that the printer works properly.  
NOTES:  
1. The colors of the sensor harnesses are different according to the sensor to be connected.  
2. Be careful not to damage the slit sensor (Rewind/Feed) when replacing it, as this may cause a  
malfunction.  
2.6.3 Replacing the Ribbon Motor (Rewind/Feed)  
1) Prior to replacing the ribbon motor, print out the maintenance counter for future reference.  
2) Remove the SMW-2.6x6 screws to remove the ribbon motor (rewind/feed).  
SMW-2.6x6 Screw  
Ribbon Motor (Rewind)  
Ribbon Motor (Feed)  
SMW-2.6x6 Screw  
3) Replace the ribbon motor with a new one, then reassemble in the reverse order of removal.  
2-12  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.6 Replacing the Head Up Sensor, Slit Sensor (Rewind/Feed) and Ribbon Motor (Rewind/Feed)  
NOTES:  
1. After replacing the ribbon motor, refer to Section System Mode Manual to perform a Maintenance  
Counter clear.  
2. Secure the ribbon motors while inserting a 0.1 mm-thick paper (or folded backing paper) between  
the ribbon motor pulley and the idler gear to adjust the backlash. After the ribbon motors is  
secured, remove the paper.  
Ribbon Motor Pulley (Rewind)  
Idler Gear  
Idler Gear  
Ribbon Motor  
Pulley (Feed)  
4) Perform a test print to print to confirm that the printer works properly.  
2-13  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.7 Replacing the Platen  
2.7 Replacing the Platen  
1) Prior to replacing the platen, print out the maintenance counter for future reference.  
2) Open the top cover, and raise the print head block by pressing down the head block release lever.  
Top Cover  
Print Head  
Head Block  
2
Release Lever  
1
3) While pulling the top part of the platen holders L and R to the center of the printer, move them to the front  
of the printer to remove.  
4) Push the platen and strip plate to the left side and then, move them to the front side to remove.  
Platen Holder R  
Platen Holder L  
Shaft Holder  
Platen  
Strip Plate  
5) Remove the shaft holder from the platen.  
NOTE: Be careful not to damage the shaft holder when removing it.  
Shaft Holder  
Platen  
2-14  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.7 Replacing the Platen  
6) Replace the platen with a new one, then reassemble in the reverse order of removal.  
NOTE: When reassembling, confirm the orientation of the shaft holder. (See the picture below.)  
Platen  
Shaft Holder  
7) Perform a test print to confirm that the printer works properly.  
2-15  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.8 REPLACING THE MEDIA SENSOR  
2.8 REPLACING THE MEDIA SENSOR  
2.8.1 Feed Gap Sensor (TR) and Black Mark Sensor (Upper Side)  
1) Open the top cover and raise the print head block.  
2) Pull up the two tabs of the sensor case cap to remove it from the sensor block.  
3) Remove the feed gap sensor (TR) and black mark sensor (upper side) from the sensor case.  
Disconnect the media sensor harness.  
Sensor Case Cap  
Tab  
A
Media Sensor Harness  
Black Mark Sensor  
(Upper Side)  
Feed Gap Sensor (TR)  
Sensor Case  
Front side of  
the printer  
Hook  
4) Replace the sensors with new ones, then reassemble in the reverse order of removal.  
NOTES: 1.When reassembling the sensor case cap, fit the hooks of the sensor case into portion A of  
the sensor case cap.  
2.When reassembling the sensors, align the pins on the sensor case with the holes of the  
sensors.  
3. Connect the harness including the green wire to the black mark sensor (Upper side).  
4. Pass the media sensor harness between the harness guides.  
Black Mark Sensor (Upper side)  
(Number of pins: 3)  
Green  
Sensor Case  
Pin  
Sensor Guide  
Feed Gap Sensor (TR)  
Media Sensor Harness  
Front side of the printer  
5. Since connectors of the sensors are small, be careful not to break their pins.  
2-16  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.8 REPLACING THE MEDIA SENSOR  
2.8.2 Feed Gap Sensor (LED) and Black Mark Sensor (Lower Side)  
1) Remove the platen holder R, platen holder L, platen, and strip plate from the printer  
2) Remove the SMW-4x8 screw to detach the front cover from the printer.  
3) Unhook the two springs.  
4) Remove the two SMW-3x6 screws to detach the sensor block from the pritner.  
SMW-3x6 Screw  
A
Sensor Block  
Spring  
SMW-4x8 Screw  
Front Cover  
To CN15 on the  
CPU PC board  
ass’y  
A
Spring  
5) Turn over the sensor block.  
6) Pull up the two tabs of the sensor case cap to remove it from the sensor case.  
7) Remove the feed gap sensor (LED) and black mark sensor (lower side) from the sensor case,  
and disconnect the media sensor harness from each sensor.  
Sensor Case Cap  
Tab  
Black Mark Sensor  
A
(Lower Side)  
Front side of  
the printer  
Media Sensor Harness  
Feed Gap Sensor (LED)  
Sensor Case  
Hook  
8) Replace the sensor with a new one, then reassemble in the reverse order of removal.  
2-17  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.8 REPLACING THE MEDIA SENSOR  
NOTES: 1. When reassembling the sensor case cap, fit the hooks of the sensor case into  
portion A of the sensor case cap.  
2. When reassembling the sensors, align the pins on the sensor case with the holes of  
the sensors.  
3. Connect the harness including the green wire to the black mark sensor (lower side).  
4. Pass the media sensor harness between the harness guides.  
Front side of  
the printer  
Black Mark Sensor  
Sensor Case  
(Lower side)  
Green  
Pin  
Sensor Guide  
Media Sensor Harness  
Feed Gap Sensor (LED)  
(Number of pins: 2)  
5. Since connectors of the sensors are small, be careful not to break their pins.  
2-18  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.9 REPLACING THE PRINT HEAD  
2.9 REPLACING THE PRINT HEAD  
CAUTION:  
1. Never touch the print head element when handling the print head.  
2. Never touch the connector pins to avoid a breakdown of the print head by static electricity.  
3. Never remove the screws which secure the print head to the bracket. Doing so may cause  
improper print quality.  
NEVER remove these screws.  
Bracket  
Print Head  
4. Never disassemble the head block frame. Doing so may cause a print failure, such as ribbon  
wrinkle, blurred print, etc.  
Head Block Frame  
1) Open the top cover and raise the print head block.  
2) Push the print head ass’y to the right side, lift it in the direction of the arrow, and release it from the  
print head fixing pin.  
3) Disconnect the print head harnesses from the three connectors of the print head.  
Hole  
Print Head Ass’y  
Print Head Harness  
Spring  
Print Head Fixing Pin  
Print Head Harness  
5) Replace the print head with a new one, then reassemble in the reverse order of removal.  
NOTES: 1. Install the print head in position by fitting its holes into the spring and print head fixing  
pin.  
2. After replacing the print head, refer to Section 6.8 to perform a Maintenance Counter  
Clear.  
2-19  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
(Revision Date: May 21, 2007)  
2.10 Replacing the PS Unit and Reactor  
2.10 Replacing the PS Unit and Reactor  
WARNING!  
1. Hazardous electrical parts. Before disassembling the unit, unplug the power cord from the mains.  
2. As the printer block and PS unit are heavy, be careful not to pinch your fingers or drop it on your  
feet.  
3. The PS unit should be replaced as a unit. Never disassemble the PS unit. Doing so may cause a  
fire or machine failure.  
NOTE: The reactor is installed in the B-852-TS22-QP-R and B-852-TS22-CN models.  
1) Remove the side covers L, side cover R and MAIN PC Board from the printer.  
2) Raise the print head block.  
3) Remove the platen.  
4) Remove the four SMW-4x8 screws to remove the power supply block from the printer block.  
SMW-4x8 Screw  
SMW-4x8 Screw  
SMW-4x8 Screw  
SMW-4x8 Screw  
Printer Block  
Power Supply Block  
2-20  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
(Revision Date: May 21, 2007)  
2.10 Replacing the PS Unit and Reactor  
5) Disconnect the PSU harness from CN4 on the PS unit.  
PS Unit  
PSU Harness  
CN4  
6) Disconnect the harnesses from CN1 on the PS unit. For the QP and CN models, disconnect the  
harness from CN2, too.  
7) Remove the two SMW-4x8 screws to detach the PS unit from the PSU base.  
8) Remove the SMW-4x8 screws to detach the reactor from the PSU base. (QP and CN models)  
Inlet Harness  
CN1  
CN2  
B
A
SMW-4x8 Screw  
SMW-4x8 Screw  
Reactor (QP and CN models)  
PS Unit  
Reactor Harness  
B
PSU Base  
A
2-21  
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2. MAJOR UNIT REPLACEMENT  
EO18-33018  
2.10 Replacing the PS Unit and Reactor  
9) Replace the PS unit or reactor with a new one, then reassemble in the reverse order of removal.  
WARNING!  
Pass the reactor harness and inlet harness through the cut in the PS unit frame. Care must be taken  
not to pinch the harnesses in the frame. Failure to do this may break the harnesses causing a fire or  
electric shock.  
Inlet  
PSU Base  
Reactor Harness  
Inlet Harness  
Cut  
PS Unit  
2-22  
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3. PERIODIC MAINTENANCE PROCEDURE  
EO18-33018  
3. PERIODIC MAINTENANCE PROCEDURE  
3. PERIODIC MAINTENANCE PROCEDURE  
WARNING!  
1. Be sure to turn the power off before cleaning the cutter unit.  
2. As the cutter blade is sharp, care should be taken not to injure yourself when cleaning.  
All machines are generally delivered in their best condition. To maintain optimal operating condition  
and help gain maximum performance and life of machines, we would recommend you to conduct  
periodic maintenance. Doing this is also effective in preventing unexpected troubles and avoiding  
wasteful system down time, by which more benefit is produced to your customers and greater reliance  
is placed on the product quality.  
Please refer to the following general maintenance procedure and perform periodic servicing.  
NOTE: Before starting the periodic maintenance, be sure to read carefully and understand the Service  
Manuals, especially warnings, cautions and adjustment.  
1. Ask an operator or a manager about any machine trouble.  
2. Check the run distance on the maintenance counter.  
3. Unplug the power cord, and then open the top cover and the head block.  
Head  
Block  
Top  
Cover  
Power Cord  
4. Clean the inside of the printer.  
1) The entire inside of the printer should be cleaned.  
2) Wipe the platen with a cloth moistened with alcohol.  
Platen  
3-1  
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3. PERIODIC MAINTENANCE PROCEDURE  
EO18-33018  
3. PERIODIC MAINTENANCE PROCEDURE  
3) Clean the print head elements with the TOSHIBA TEC-approved print head cleaner.  
(Please instruct your customers to clean them daily.)  
Print Head  
Print Head Cleaner  
Print Head  
Element  
4) Remove any paper dust and glue of the label. Wipe off moving range of the media sensor.  
Media Path  
Moving range of the  
Media Sensor  
3-2  
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3. PERIODIC MAINTENANCE PROCEDURE  
EO18-33018  
3. PERIODIC MAINTENANCE PROCEDURE  
5. Apply FLOIL G-488 to the cutter unit using a soft cloth.  
6. Clean the Cutter Blade with a cotton swab moistened with absolute ethyl alcohol.  
Cutter Blade  
Cutter Unit  
7. Confirm that the problem occurs as reported, and then take corrective action.  
8. Replace the following parts periodically, if necessary. The following table shows approximate  
product life for each part.  
Standard interval of  
No.  
Part Name  
Part No.  
replacement  
1,000,000 cuts  
50 km  
1
2
Cutter unit (Option)  
Platen  
G0-00415000  
FMCC0054701  
NOTES: 1. The above values of the cutter life are obtained on condition that the periodically  
maintained cutter is used with TOSHIBA TEC-approved supplies by the proper  
method described in the manuals.  
2. The above values differ depending on the thickness and substances of the media to  
be used. When using the cutter to cut the labels, be sure to cut the backing paper.  
Failure to do this may cause the glue to stick to the cutter and shorten the cutter life.  
8. Confirm each part adjustment. Make any necessary adjustments.  
9. Conduct the following tests and make sure that there is no problem.  
1) Print test with TOSHIBA TEC-approved media and ribbon. (Print tone, print head position,  
etc.)  
2) Paper skew  
3) Print start position adjustment (Horizontal: media position, vertical: sensor  
adjustment/adjustment by issuing commands.)  
4) Communication test  
5) Abnormal noise  
6) Confirm that there are not any other errors.  
10. Close the top cover.  
3-3  
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3. PERIODIC MAINTENANCE PROCEDURE  
EO18-33018  
3. PERIODIC MAINTENANCE PROCEDURE  
11. Clean the outside of the printer.  
12. Fill out a report form. Hand it to the manager and obtain a signature.  
3-4  
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4. TROUBLESHOOTING  
EO18-33018  
4. TROUBLESHOOTING  
4. TROUBLESHOOTING  
Problems  
Power does not  
turn ON.  
Cause  
Solution  
1. Input voltage to the printer is not  
within the rated voltage.  
Replace the power cable or power  
inlet.  
2. Output voltage from the printer is not Replace the PS unit.  
within the rated voltage.  
3. No voltage to the MAIN PC board.  
Check if the power harness is  
connected to CN8 on the MAIN PC  
board correctly.  
Replace the power harness or Power  
Supply Unit.  
4. Failure of MAIN PC board.  
1. Failure of the panel PC board or  
operation panel  
Replace the MAIN PC board.  
Replace the panel PC board or  
operation panel.  
LED or LCD does  
not light.  
2. Failure of the operation panel  
harness  
Replace the operation panel harness.  
3. Failure of the MAIN PC board  
1. Poor media quality.  
Replace the MAIN PC board.  
Use the media approved by  
TOSHIBA TEC.  
Poor printing  
2. Dirty print head  
Clean the print head.  
3. The print head block is not set  
completely.  
Close the print head block  
completely.  
Printer does not  
print.  
1. Print head failure  
Replace the print head.  
Connect the harness completely, or  
replace the harness.  
2. Connection of the print head  
connector is incomplete, a bad  
contact, or broken elements.  
3. Failure in rewinding/feeding of the  
ribbon.  
4. Failure of the MAIN PC board.  
5. Failure of the software  
6. Failure of the printer cable.  
1. Broken print head element  
2. Broken print head cable wires  
3. Failure of the MAIN PC board  
1. Poor media quality.  
Replace the ribbon rewind motor,  
ribbon feed motor or MAIN PC board.  
Replace the MAIN PC board.  
Check the program.  
Replace the printer cable.  
Replace the print head.  
Replace the print head harness.  
Replace the MAIN PC board.  
Use only TOSHIBA TEC-approved  
media.  
Dot missing  
Blurred print  
2. Dust is on the media.  
1. Poor ribbon quality.  
Clean the print head and remove any  
dust from the media.  
Ribbon wrinkle  
Use only TOSHIBA TEC-approved  
ribbon.  
2. Ribbon is not rewound or fed  
smoothly.  
Replace the ribbon rewind motor or  
ribbon feed motor.  
4- 1  
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4. TROUBLESHOOTING  
EO18-33018  
4. TROUBLESHOOTING  
Problems  
Cause  
1. Media is not set properly.  
2. Poor media quality  
Solution  
Media feed failure  
Set the media properly.  
Use the media approved by  
TOSHIBA TEC.  
3. Improper adjustment of the feed gap Re-adjust the sensor.  
sensor or black mark sensor.  
4. Threshold is improper.  
5. Failure of the feed gap sensor or  
black mark sensor  
Set the threshold correctly.  
Replace the feed gap sensor or black  
mark sensor.  
6. The cutter mechanism is not  
installed properly.  
Install the cutter module properly.  
7. Failure of the stepping motor.  
Replace the stepping motor or MAIN  
PC board.  
Communication  
error  
1. Failure of the communication cable  
2. Failure of the RS-232C connector  
3. Failure of the communication  
connector  
Replace the cable.  
Replace the connector  
Replace the connector.  
4. Failure of the PC or application  
software  
Modify the program.  
5. Failure of the SIO PC board.  
(Option)  
Replace the SIO PC Board.  
4- 2  
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