Toshiba Power Supply W7 Series User Manual

ADJUSTABLE SPEED DRIVES  
W7 Series  
18 Pulse  
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The Drive Solution for  
Total Harmonic Distortion (TDHE) can come from many sources, including computers,  
fluorescent lights, copiers and six pulse drives. The W7, with Toshibaʼs patented 18 Pulse  
Autotransformer design, removes this concern.  
• Meets IEEE 519 Guidelines without Added Filters  
• Produces a Ripple Free Voltage on DC Bus  
• Clean Sinusoidal Input Current Waveform  
• Up to 60% Reduction in Transformer Losses  
INPUT CURRENT HARMONICS  
100  
90  
Current  
Vol
80  
70  
60  
50  
40  
30  
6 Pulse (Typical)  
18 Pulse W7  
20  
10  
0
Ch1  
500mV  
Ch2  
5.00mVΩ  
M2.00ms  
Ch1  
10mV  
5
7
11  
13  
17  
19  
23  
25  
29  
31  
35  
37  
41  
43  
47  
49  
HARMONIC NUMBER  
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Small Footprint  
The high cost of real estate and constraints  
of existing facilities make size an important  
consideration in drive selection.  
- 400 HP Drive Only 42” Wide  
- 24” Depth on All Sizes  
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- Integrated Phase-Shifting Autotransformer  
- Saves Real Estate on New Designs  
- Easier Replacement of Old Drives  
in Existing Facilities  
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• 60-200 HP: 100”H x 30”W x 24”D  
• 250-400 HP: 100”H x 42”W x 24”D  
• 500-800 HP: Consult Factory  
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(Addition of a bypass option will increase enclosure size)  
* US Patent 6396723  
JP Patent 2000-179543 (Pending)  
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Water and Wastewater  
Powerful, User-Friendly Operator Interface  
The W7 advanced Electronic Operator Interface (EOI) is so intuitive the manual is usually  
not needed to make drive setting adjustments. The W7 features menu driven programming  
as well as direct access to all of the parameters. A built-in encoder makes programming  
quick and easy.  
• Easy Start-up Wizard  
• Remote Mount up to 1,000 Feet  
• Real Time Clock Option  
• Flash Upgradeable EOI Software  
• Display multiple parameter simultaneously  
• Standard Keypad Design for Low Voltage and Medium Voltage Drives  
Variety of Communication Options  
In todayʼs fast-paced manufacturing world, coordinated systems require communications  
from drive-to-drive and drive-to-system. Built-in ports and a variety of option cards provide  
versatility in communication selection.  
• Built-in RS232 / 485 and T
• Communication Protocol O
- Profibus  
- DeviceNet  
- Modbus RTU  
- Modbus+  
- Metasys  
- TCP/IP Ethernet  
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Meets or Exceeds  
Your Specifications  
W7 Specifications  
Standard Specifications  
460V  
Item  
Voltage Class  
Maximum HP  
Drive Rating (A)  
Dimensions  
60  
75  
100  
125  
150  
200  
250  
300  
400  
500  
600  
700  
800  
77  
96  
124  
156  
190  
240  
302  
370  
480  
628  
753  
879  
1004  
100”H x 30”W x 24”D  
100”H x 42”W x 24”D  
Consult Factory  
Power Requirements  
Output Frequency  
Main Circuit  
0 – 400 Hz  
Three Phase 460V input auto-transformer 18 pulse design with circuit breaker, IGBT output.  
DC bus control power  
Control Power  
Tolerance  
Voltage: ±10% Frequency: ±2%  
Control Specifications  
Sine Wave PWM System – Flux Field Current Vector Control  
Control Method  
V/Hz Control  
Constant Torque, Variable Torque, Open Loop Vector, Auto or Manual Torque Boost, 5 point V/Hz custom curves  
120% for 60 seconds, 100% continuous  
Overload Rating  
Frequency Setting  
Frequency Precision  
Frequency Resolution  
Acceleration / Deceleration  
Speed Regulation  
Torque Regulation  
Encoder Potentiometer integrated into EOI, 0-10V, ±10V, 4-20mA, Binary Input, Motorized Potentiometer Input  
Analog Input: ±0.2% of maximum output frequency. Digital Input: ±0.01% of maximum output frequency  
0.01 Hz – Operation Panel. 0.1 Hz – Analog Input. 10-12 bit A-D converter  
0.1~6000 seconds  
Up to 0.1%, 60:1 speed range  
10%; less than 3% ripple from 50 to 100% range  
Proportional Gain, Integral Gain, Feedback Settings Upper/Lower Deviation Limits, Feedback Source Delay Filter, Feedback  
Settings Differential Gain  
Set Point Control (PID)  
Analog Inputs  
Analog Outputs  
Digital Inputs  
Four programmable: (1) 4-20mA, (1) 0-10V, (1) -10 to +10V, (1) 1 to 10kOHM potentiometer connection  
Two programmable to 31 functions  
Eight programmable to 67 functions  
Output Contacts  
Signal Isolation  
Three output terminals, programmable to 52 functions. Form C contacts rated 250V AC, 2 amps inductive  
Available (3) channel signal isolation for AM/FM outputs and II terminal input, rated at 750V  
Control Board  
Communication Ports  
RS232 / 485 and TTL ports standard  
Data Transmission  
Profibus, Devicenet, Modbus RTU, Modbus+, Metysys, TCP/IP Ethernet. (Some devices are external)  
Main Protective  
Functions  
Current limit, overcurrent, overvoltage, undervoltage, overtorque, load side short circuit, load side ground fault, heatsink  
overheat, ASD overload, motor overload, armature short, CPU error, open output phase, communications error, loss of feedback  
Soft Stall  
Retry  
Automatic load reduction control during overload  
Can automatically clear fault upon trip. Programmable to 10 tries, with up to 10 seconds between tries.  
Restart into a rotating motor  
Restart  
Interface  
LCD EOI (Liquid Crystal  
Display / Electronic  
Operator Interface)  
4 lines x 20 characters. Backlit LCD Display. Ability to display multiple parameters on one screen. Keypad may be operated from  
an external power source. Software is flash upgradeable. Includes multi-function rotary encoder.  
LED Indicators  
Keys  
Monitoring  
Run (Red) / Stop (Green), Remote / Local (Green), DC bus charge indication (red)  
Local /Remote, Monitor / Program, Run, Enter, ESC, Stop / Reset, Up, Down  
Main display shows two monitored items continuously, or scrolls up to 40 items.  
User selectable and configurable, along with scaling factor multiplier. Voltage display selectable: Amps or %,  
Current display selectable: Amps or %.  
Selectable Display Units  
EOI Communication Ports  
Remote Mount Display  
RS232 / 485 and TTL ports standard  
Remote mountable up to 1000ʼ  
Construction  
Enclosure  
Panel Construction  
Cooling  
NEMA 1, IP20, Gasketed and Filtered  
Free standing, front maintenance type, top or bottom access for motor and power cables  
Forced air cooled. Top-mounted fans may be removed for movement during shipment or installation.  
ANSI-61 Gray  
Color  
Ambient Conditions  
0 - 40°C, 32 - 104°F  
Max. 95% (non-condensing)  
1000 m (3300 ft) above sea level or less  
Indoor, no direct sunlight, protect for corrosive gases, explosive gases  
Ambient Temperature  
Humidity  
Altitude  
Installation  
Standards  
Electrical Performance  
NEC, ANSI  
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North America Headquarters and Manufacturing Facilities (Houston, TX)  
TOSHIBA - Quality by Design  
Our company culture and history are strongly rooted in quality. Our designs  
are technologically innovative and our products are manufactured from start to  
finish using only the highest quality foreign and domestic parts.  
Product Warranty  
Toshiba offers a comprehensive warranty program on its full line of industrial  
products. Consult your salesperson or the factory for specific information.  
Need to Know More?  
information on Toshiba’s products.  
Customer Support Services  
Toshiba offers 24-hour service nationwide. For assistance of any type,  
call: 1-800-231-1412  
ADJUSTABLE SPEED DRIVES  
MOTORS  
CONTROLS  
UPS  
INSTRUMENTATION  
PLC  
Available Through:  
INDUSTRIAL DIVISION  
13131 West Little York Road, Houston, Texas 77041  
Tel 713/466-0277 Fax 713/466-8773  
US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204  
Copyright 8/2005  
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*ASDw7serict050819*  

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