Thule Automobile Accessories 899xt User Manual

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THULE RACK GUIDELINES  
When using Thule Load Carriers and accessories, the user must understand the pre-  
cautions. The points listed below will assist you in using the rack system and will  
encourage safety.  
#899xt BigMouthRack-Pack™  
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For quality fits and safety, use only the recommended rack or accessory as  
stated in Thule’s current Fit Guide. Do not assume a rack will fit, always check  
the current Fit Guide when obtaining a new vehicle. Use only Thule accessories  
on Thule Load Carriers. Using other brands will void your warranty.  
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Do not carry more than 75 kg (165 lbs.) on Thule Load Carriers. Thule Load  
Carriers do not increase gutter or roof strength. Thule can not warranty loads  
that exceed this limit. Total load = cargo weight plus weight of accessories  
used to carry cargo.  
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Always make sure car doors are open when mounting a roof rack system.  
Make sure all knobs, bolts, screws, straps, and locks are firmly attached, tight-  
ened and locked before every trip. Knobs, bolts, screws, straps, and locks must  
be periodically inspected for signs of wear, corrosion, and fatigue. Check your  
load at stops during the trip to ensure continued fastening security.  
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Check local and state laws governing projection of objects beyond the width of  
PARTS INCLUDED  
a vehicle. Be aware of the width and height of your cargo since low clearance  
branches, bridges, and parking garages can affect the load. All cargo will  
affect the vehicle’s driving behavior. Never drive with any lock, knob or rack  
in an open or unlocked position. All long loads such as, but not limited to, sail-  
boards, surfboards, kayaks, canoes, and lumber must be tied down front and  
rear to the bumpers or tow hooks of the vehicle.  
Remove your Thule rack and accessories when they are not in use and before  
entering automatic car washes. Do not attach Thule rack to vinyl tops, T-tops  
or fiberglass tops or to vehicles not listed in the current Fit Guide.  
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All locks must be turned and moved periodically to ensure smooth operation.  
Use graphite or dry lubricant to help this. Thule locks are designed to deter  
vandalism and theft. Remove valuable gear if your vehicle is unattended for  
an extended period. Place at least one key in the glove compartment.  
Replacement keys are available only through your Thule dealer.  
For safety to your vehicle and rack system, obey all posted speed limits and  
traffic cautions. Adapt your speed to the conditions of the road and the load  
being carried.  
Do not use Thule load carriers and accessories for purposes other than those  
for which they were designed. Do not exceed their carrying capacity. Failure to  
follow these guidelines or the product’s instructions will void the warranty.  
Consult with your Thule dealer if you have any questions regarding the opera-  
tions and limits of Thule products. Review all instructions and warranty infor-  
mation carefully.  
part  
A
B
C
D
E
description  
upright carrier  
wheel strap  
road bike adapter  
Lever  
Barrel Nut  
L-Clamp  
T-Bolt  
hex key  
end cap  
part#  
qty  
753-2390  
753-2715  
853-1405  
853-3506  
853-0446  
853-2087  
853-2040  
853-0930  
853-1436  
853-1402-56  
915-0625-11  
853-2154  
853-2156  
853-5267  
853-5268  
936-0600-11  
853-5269  
853-0182-35  
853-5293  
853-5270  
853-2089  
853-5284  
1
2
2
2
2
2
2
1
2
1
2
2
2
4
4
12  
8
1
1
1
2
2
2
2
1
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wheel tray  
carriage bolt  
rectangular washer  
square bar clamp-on  
top mounting clamp*  
bottom mounting clamp*  
hex nut*  
tamper proof screw M6*  
load bar  
rubber pad*  
tamper proof wrench*  
square head bolt*  
spacer*  
lock cylinder*  
locking key*  
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T
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X
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change key  
* NOTE: Parts included for attaching additional bike carrier  
MAXIMUM CAPACITY 2 BIKES  
Not recommended for ’00- Ford Excursion.  
For attachment to ’00- Nissan Xterra and ’00- Nissan Frontier Crew Cab use longer bolts in part bag  
#753-2756 (NOT INCLUDED IN #889) available from local Thule dealer.  
THULE U.S.A., 42 SILVERMINE RD.  
SEYMOUR CT 06483  
501-5318  
INSTALLATION INSTRUCTIONS  
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PREASSEMBLY  
PREASSEMBLY  
3
1
• Attach bar assembly to front of rack.  
• Assemble bolts,  
square washers,  
and clamp-ons.  
• Assemble bolts and  
• Attach clamp-ons to  
included load bar.  
bottom mounting  
clamp for front bar.  
• Tighten snugly.  
• Ribs on bar face up.  
FOR DRIVER’S SIDE MOUNTING  
• Press nuts into top  
mounting clamps.  
4
• Carrier has been assembled for passenger side  
mounting. If you wish to mount carrier on the  
opposite side of vehicle follow steps A and B.  
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W
E
D
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21”  
minimum  
• Loosen down tube holder assembly on  
bottom of tray with hex key and slide  
down to the opposite end of tray.  
A
• Thread top mounting  
clamps onto bolts.  
Do not  
overtighten.  
• Position front edge of down tube holder  
plate 12” (30.5cm) from the end of the tray  
and re-tighten.  
B
• Apply rubber pads to  
bottom mounting clamp.  
2
S
W
E
D
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12"  
(30.5cm)  
• Press nuts into bottom  
mounting clamps.  
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FRONT AND REAR HARDWARE  
CARRIER INSTALLATION  
FRONT  
6
5
• Open handle.  
A
• Fasten carrier to the load bars by engaging T-bolt and  
L-clamp (as illustrated) and turning the mounting lever  
clockwise. Close the mounting lever back down on the  
mounting plate. There should be firm pressure when  
closing the lever. If it is too tight, release tension by  
pulling the lever back up and turning it counter clock-  
wise. If it is too loose, pull the lever back up and tight-  
en the lever clockwise. Close mounting lever.  
• Slide T bolt into  
channel under  
wheel tray.  
B
• Slide strap into  
tray channel.  
2
1
• Buckle on same  
side as lock.  
3
• Loosly thread top  
C
mounting clamp and  
spacer onto rear of tray.  
REAR  
D
• Tighten top mounting  
clamp to tray.  
• Align endcap tabs.  
• Snap onto tray.  
ATTACH TO RACK  
• Install carrier onto bar by sliding it into position. Pull the  
mounting lever/T-bolt assembly up and out of the way  
to make sliding onto the load bars easier.  
• Assemble bolts  
and bottom  
6
mounting clamp  
for rear bar.  
• Tighten snugly.  
7
• Install lock.  
Back  
Front  
24min.  
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BIKE INSTALLATION  
11  
8
9
• Center downtube  
in middle of jaws.  
Turn to lock.  
• Locking deters  
theft of bike  
and carrier.  
SECURE REAR TIRE  
12  
Slide on  
adapter.  
• Release handle from  
open position. (jaws  
will clamp downtube)  
• Push down on slider.  
• Engage handle with  
slider and close fully.  
Mountain bike  
Road bike  
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3
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COMPATIBILITIES/RESTRICTIONS  
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No more than 2 bikes can be carried on #899xt.  
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Installation of #899xt may interfere with full opening of rear hatches.  
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Only compatible with #589, #599xt, and #525 carriers.  
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Due to their wind resistance, it is not recommended to carry disk wheels or  
wheels with covers on Thule bike or wheel carriers.  
Failure to properly install, adjust, use, and maintain the quick release mecha-  
10  
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nism on this carrier may result in damage to the vehicle and bike as well as  
serious personal injury.  
Any modification to bike dropouts can cause insufficient fork mount clamping  
Make sure handle is  
fully closed and jaws  
are secure on bike  
downtube.  
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pressure and may result in damage or loss of bike.  
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