OPERATION MANUAL
MODEL 465L
OZONE MONITOR
Teledyne Advanced Pollution Instrumentation (TAPI)
9480 Carroll Park Road
San Diego, CA 92121-5201
Phone: 800-324-5190 (toll free in North America)
858-657-9800 (direct)
FAX: 858-657-9816
EMAIL: [email protected]
© 2007-2012 TAPI
Teledyne Advanced Pollution Instrumentation
05509F DCN6409
09 May 2012
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ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader
in the design and manufacture of precision analytical instrumentation used for air quality
monitoring, continuous emissions monitoring, and specialty process monitoring
applications. Founded in San Diego, California, in 1988, TAPI introduced a complete
line of Air Quality Monitoring (AQM) instrumentation, which comply with the United
States Environmental Protection Administration (EPA) and international requirements
for the measurement of criteria pollutants, including CO, SO2, NOX and Ozone.
Since 1988 TAPI has combined state-of-the-art technology, proven measuring
principles, stringent quality assurance systems and world class after-sales support to
deliver the best products and customer satisfaction in the business.
For further information on our company, our complete range of products, and the
Notice of Copyright
© 2007-2012 Teledyne Advanced Pollution Instrumentation. Inc. All rights reserved.
Trademarks
All trademarks, registered trademarks, brand names or product names appearing in this
document are the property of their respective owners and are used herein for
identification purposes only.
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IMPORTANT SAFETY INFORMATION
Important safety messages are provided throughout this manual for the purpose of avoiding personal
injury or instrument damage. Please read these messages carefully. Each safety message is associated
with a safety alert symbol and placed throughout this manual and inside the instrument. The symbols with
messages are defined as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message
for specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s) and/or the
instrument.
Technician Symbol: All operations marked with this symbol are to be
performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the central
safety grounding point for the instrument.
CAUTION
GENERAL SAFETY HAZARD
This instrument should only be used for the purpose and in the manner
described in this manual. If you use it in a manner other than that for
which it was intended, unpredictable behavior could ensue with possible
hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es).
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CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter
des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes.
Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se
retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes
suivantes :
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans
protection ou sans les outils appropriés pourrait entraîner des dommages
aux pièces ou à l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole
doivent être effectuées uniquement par du personnel de maintenance
qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le
point central de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite
dans ce manuel. Si vous utilisez cet instrument d’une autre manière que
celle pour laquelle il a été prévu, l’instrument pourrait se comporter de
façon imprévisible et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!
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ABOUT THIS MANUAL
This manual is comprised of multiple documents as listed below.
Part
Name/Description
Number
05590
05919
05910
M465L Operation Manual (this manual)
Rack Mount Spare Parts List (integrated into this manual as Section 12.1)
NEMA Spare Parts List (integrated into this manual as Section 12.2)
NOTE
We recommend that this manual be read in its entirety before any attempt is made to operate the
instrument.
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REVISION HISTORY
M465L Operation Manual, PN05509
2012 May 09, Rev F, DCN 6409: technical and administrative updates
2011 August 2, Rev E, DCN 6198: technical and administrative updates
2009 October, Rev D, DCN 5522: technical and administrative updates
2009 October, Rev D, DCN 5522: technical and administrative updates
2009 June, Rev C, DCN 5456: administrative udpates
2009 February, Rev B, DCN 5371: administrative updates
2007, Rev A, Initial Release
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TABLE OF CONTENTS
ABOUT THIS MANUAL.........................................................................................i
SAFETY MESSAGES...........................................................................................ii
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI).....I
1. INTRODUCTION..........................................................................................13
1.1. PREFACE ................................................................................................13
2. SPECIFICATIONS AND AGENCY APPROVALS.......................................15
2.1. SPECIFICATIONS......................................................................................15
2.2. APPROVALS ............................................................................................16
2.2.1. Safety..............................................................................................................16
2.2.2. EMC...............................................................................................................16
2.2.3. Other Type Certifications ..............................................................................17
3. PRINCIPLE OF OPERATION......................................................................19
4. GETTING STARTED ...................................................................................21
4.1. PNEUMATIC CONNECTIONS.......................................................................23
4.1.1. Sample Gas Connection.................................................................................24
4.1.2. Exhaust Connection.......................................................................................28
4.2. ELECTRICAL I/O CONNECTIONS ................................................................29
4.2.1. Location of I/O Connectors in the NEMA Configuration..............................29
4.2.2. Analog Output................................................................................................29
4.2.3. Status Outputs................................................................................................29
4.2.4. Hi-Current Relay Outputs .............................................................................31
4.2.5. Multi-Stream Relay Outputs (Optional) ........................................................32
4.2.6. Digital Serial Interfaces ................................................................................33
5. FREQUENTLY ASKED QUESTIONS .........................................................35
6. OPTIONS.....................................................................................................37
6.1. STREAM SELECTOR (3 OR 6 STREAM).......................................................37
6.2. DISPOSABLE SAMPLE INLET FILTERS.........................................................37
6.3. RACK MOUNT SLIDES ..............................................................................37
6.4. ELECTRONIC FLOWMETER........................................................................37
6.5. SAMPLE CONDITIONER.............................................................................37
6.6. PERMEATION GAS DRYER ........................................................................37
7. OPERATION................................................................................................39
7.1. FRONT PANEL OVERVIEW.........................................................................39
7.1.1. Ozone Concentration Display .......................................................................39
7.1.2. Menu Navigation Keypad ..............................................................................39
7.1.3. Stream Selector Status/Control (Optional)....................................................40
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7.1.4. Concentration Alarm Status/Reset.................................................................40
7.1.5. Status LEDs ...................................................................................................41
7.2. FRONT PANEL MENUS..............................................................................41
7.2.1. Menu Navigation Basics................................................................................41
7.2.2. Editing Numeric Values.................................................................................42
7.2.3. DIAG Menu....................................................................................................45
7.2.4. VIEW Menu....................................................................................................51
7.2.5. CONFIG Menu ..............................................................................................51
7.2.6. SETUP-VARS Menu.......................................................................................52
7.2.7. SETUP-STREAM Menu.................................................................................53
7.3. MULTI-STREAM OPERATION .....................................................................54
8. DIGITAL COMMUNICATIONS ....................................................................55
8.1. DIGITAL COMMUNICATIONS OVERVIEW ......................................................55
8.2. CHANGING COM PORT HARDWARE CONFIGURATION ..................................55
8.3. RS-232 CONFIGURATION.........................................................................57
8.4. RS-485 CONFIGURATION.........................................................................58
8.5. ETHERNET CONFIGURATION .....................................................................59
8.5.1. Hardware Setup for Configuring the Ethernet Module.................................59
8.5.2. Verifying Network Hardware Connection.....................................................59
8.5.3. Determining a Dynamically Assigned IP Address (DHCP Mode)................60
8.5.4. Manually Assigning a Static IP Address .......................................................60
8.6. MODBUS REGISTER MAPS .....................................................................61
8.6.1. MODBUS Commands Supported ..................................................................61
8.6.2. Notes on MODBUS registers.........................................................................61
8.6.3. Real-Time Concentration and Status Registers (Read Only) ........................62
8.6.4. Instrument Setup and Configuration Registers (Read / Write)......................63
9. MAINTENANCE AND ADJUSTMENTS ......................................................66
9.1. MAINTENANCE SCHEDULE ........................................................................66
9.2. INSTRUMENT LAYOUT...............................................................................67
9.3. REPLACING INTERNAL PARTICULATE FILTER ..............................................68
9.4. UV LAMP ADJUSTMENT............................................................................69
9.5. UV LAMP REPLACEMENT..........................................................................70
9.6. SAMPLE PUMP REPLACEMENT ..................................................................70
9.7. SENSOR VALVE REPLACEMENT.................................................................72
9.8. WATER DROP-OUT FILTER (OPTION) MAINTENANCE .................................73
9.9. CONFIGURING THE ANALOG OUTPUT.........................................................73
9.10.
9.11.
CLEANING EXTERIOR SURFACES OF THE M465L ....................................74
BOOT LOADER OPERATION...................................................................74
9.11.1. Boot Loader – Hardware Setup ..................................................................75
9.11.2. Boot Loader – Software Setup.....................................................................75
10.
TROUBLESHOOTING.............................................................................78
10.1.
REFERENCE DRAWINGS .......................................................................78
10.1.1. Pneumatic Diagram ....................................................................................78
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10.1.2. Interconnect Diagram.................................................................................79
10.2.
TROUBLESHOOTING USING FRONT PANEL STATUS LED’S OR STATUS OUTPUTS
80
10.2.1. Sensor OK ...................................................................................................81
10.2.2. Invalid Reading...........................................................................................81
10.2.3. Check Lamp.................................................................................................81
10.2.4. Pneumatic Error..........................................................................................81
11.
11.1.
11.2.
12.
12.1.
12.2.
CALIBRATION.........................................................................................84
FACTORY CALIBRATION ........................................................................84
ZERO CALIBRATION..............................................................................84
SPARE PARTS........................................................................................86
M465L RACK MOUNT SPARE PARTS LIST..............................................86
M465L NEMA SPARE PARTS LIST........................................................87
FIGURES
Figure 4-1: NEMA AC Power Connection to Monitor ....................................22
Figure 4-2: Pneumatic Connections, Rack Mount Configuration.................23
Figure 4-3: Pneumatic Connections, NEMA Configuration, Single Stream 23
Figure 4-4: Pneumatic Connections, NEMA Configuration, Multi-Stream...24
Figure 4-5. M465L Pneumatic Diagram with Sample Conditioner and Permeation
Gas Dryer Options (in single-stream configuration).......................26
Figure 4-6: Rear Panel Electrical I/O Connections........................................28
Figure 4-7: NEMA Electrical I/O Connections................................................28
Figure 4-8: Status Output Schematic .............................................................30
Figure 7-1: Front Panel Display.......................................................................39
Figure 7-2: Front Panel Menu Diagram (Page 1)............................................43
Figure 7-3: Front Panel Menu Diagram (Page 2)............................................44
Figure 7-4: Span Cal Menu ..............................................................................49
Figure 7-5: Flow Cal Menu...............................................................................50
Figure 8-1: Com Configuration Jumper Settings (SW2) ...............................56
Figure 9-1: Instrument Layout, Rack Mount Configuration..........................67
Figure 9-2: Instrument Layout, NEMA Configuration....................................68
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Figure 9-3: Sensor Detail.................................................................................72
Figure 9-4: Mainboard – Analog Output Configuration.................................74
Figure 10-1: Pneumatic Diagram, 3 Stream Configuration...........................78
Figure 10-2: Interconnect Diagram .................................................................79
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TABLES
Table 4-1: Status Output Definitions ..............................................................30
Table 4-2: Relay Functions for Single Stream Config...................................31
Table 4-3: Relay Functions for Multi-Stream Configs ...................................31
Table 4-4: Multi-Stream Relays .......................................................................32
Table 7-1: Alarm LED’s .....................................................................................40
Table 7-2: Status LED’s ...................................................................................41
Table 7-3: Analog Step Test Values................................................................45
Table 7-4: Signal I/O List..................................................................................46
Table 7-5: VIEW Menu Parameters..................................................................51
Table 7-6: CONFIG Menu Parameters.............................................................51
Table 7-7: VARS List ........................................................................................52
Table 7-8: STREAM Properties........................................................................53
Table 8-1: RS-232 Connector Details..............................................................57
Table 8-2: RS-232 Port Setup ..........................................................................57
Table 8-3: RS-485 Connector Details..............................................................58
Table 8-4: RS-485 Port Setup ..........................................................................58
Table 8-5: Ethernet LED Definitions ...............................................................59
Table 8-6: Supported MODBUS Commands ..................................................61
Table 9-1: Maintenance Schedule...................................................................66
Table 10-1: Status LED/Output Definitions ....................................................80
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1. INTRODUCTION
1.1.
Preface
The Teledyne API Model 465L is a UV photometric ozone monitor designed and manufactured
for single/multi-channel industrial hygiene ozone analysis. It is a very stable analyzer, ideal for
critical low-level PPM safety and process applications. Whether you have selected the rack
mount or wall mount unit in NEMA 4X enclosure, the M465L is designed to be highly reliable
and simple to operate with easy setup and user-friendly menu driven software that can also be set
and monitored remotely.
As the M465L was designed for stability, reliability and simplicity, it includes built-in tests and
diagnostics to facilitate maximum uptime. In addition to a full one year warranty (see Section
1.2), Teledyne API is pleased to provide you with any support required so that you may utilize
our equipment to the fullest extent. Our full time customer service department is available to
answer your questions.
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2. SPECIFICATIONS AND AGENCY
APPROVALS
2.1.
Specifications
User selectable to any full scale range from:
1 PPM to 500 PPM
Ranges
1000 PPB to 10,000 PPB
2000 µg/m3 to 10,000 µg/m3
100 PPHM to 10,000 PPHM (optional
configuration)
PPM, PPB, µg/m3, PPHM (optional
configuration)
Measurement Units
Zero Noise
< .0015 PPM (rms)
Span Noise
< .5% of reading (rms) (above 0.1 PPM)
< .003 PPM (rms)
Lower Detectable Limit
Accuracy
+/- 1% of full scale range
<30 sec
Response Time (95%)
Sample Flow Rate
Temperature Range
Humidity Range
(<60 sec with the Sample Conditioner option)
0.8 L/min
o
5-45 C
10-90% RH, Non-Condensing
5.22” x 19.0" x 15.3" (133 mm x 483 mm x 388
mm) – Rack Mount Version
Dimensions (H x W x D)
Weight
16.01” x 15.6” x 6.90” (407mm x 396mm x
175mm) – with NEMA 4X enclosure
12.6 lb. (5.73 kg) - Rack Mount Version
15.2 lb. (6.91 kg) – with NEMA 4X enclosure
100-240 VAC, 47-63 Hz, 74W max
Installation Category (Overvoltage Category) II
Pollution Degree 2
Power
Environmental Conditions
Maximum Operating Altitude
2000 meters
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Analog Output, Voltage Mode
0 - 5V
Isolated Analog Output, 4-
20mA Mode
Maximum voltage between outputs and ground
60V peak
System OK Status Relay
SPDT (Form C) Dry Contact, 250 VAC, 5A
SPDT (Form C) Dry Contact, 250 VAC, 5A (x2,
HI and HI-HI)
Global Alarm Relays
6 - SPST Dry Contact, 50VDC, 250mA Resistive
Load
Instrument Status Outputs
Multi-Stream Specifications:
Minimum Stream Duration
(Cycle Time)
1.0 min
Stream Alarm Relays (HI and
HI-HI)
SPST Dry Contact, 50VDC, 250mA Resistive
Load (2 per stream)
SPST Dry Contact, 50VDC, 250mA Resistive
Load (1 per stream)
Stream ID Relays
2.2.
Approvals
This section presents Safety and Electromagnetic Compatibility (EMC) compliance approvals
for the Model 465L monitor.
2.2.1. Safety
IEC 61010-1:2001, Safety requirements for electrical equipment for
measurement, control, and laboratory use.
CE: 2006/95/EC, Low-Voltage Directive
North American:
cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04
NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)
2.2.2. EMC
EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity
EN 55011 (CISPR 11), Group 1, Class A Emissions
FCC 47 CFR Part 15B, Class A Emissions
CE: 2004/108/EC, Electromagnetic Compatibility Directive
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2.2.3. Other Type Certifications
For additional certifications, please contact Customer Service:
Toll-free 800-324-5190
Phone:
Phone: 858-657-9800
Fax: 858-657-9816
Email: [email protected]
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3. PRINCIPLE OF OPERATION
The detection of ozone molecules is based on absorption of 254 nm UV light due to an internal
electronic resonance of the O molecule. The Model 465 uses a mercury lamp constructed so
3
that a large majority of the light emitted is at the 254nm wavelength. Light from the lamp shines
down a hollow quartz tube that is alternately filled with sample gas, then filled with gas scrubbed
to remove ozone. The ratio of the intensity of light passing through the scrubbed gas to that of
the sample forms a ratio I/I . This ratio forms the basis for the calculation of the ozone
o
concentration.
The Beer-Lambert equation, shown below, calculates the concentration of ozone from the ratio
of light intensities.
109
29.92inHg
o
CO
ln
273o
3
Where:
I = Intensity of light passed through the sample
Io = Intensity of light through sample free of ozone
= absorption coefficient
= path length
CO = concentration of ozone in ppb
3
T = sample temperature in degrees Kelvin
P = pressure in inches of mercury
As can be seen the concentration of ozone depends on more than the intensity ratio. Temperature
and pressure influence the density of the sample. The density changes the number of ozone
molecules in the absorption tube which impacts the amount of light removed from the light
beam. These effects are addressed by directly measuring temperature and pressure and including
their actual values in the calculation. The absorption coefficient is a number that reflects the
inherent ability of ozone to absorb 254 nm light. Most current measurements place this value at
-1
-1
308 cm atm at STP. The value of this number reflects the fact that ozone is a very efficient
absorber of UV radiation which is why stratospheric ozone protects the life forms lower in the
atmosphere from the harmful effects from solar UV radiation. Lastly, the absorption path length
determines how many molecules are present in the column of gas in the absorption tube.
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The intensity of light is converted into a voltage by a high resolution A/D (analog-to-digital)
converter. The digitized signal and other variables are used by the CPU to compute the
concentration using the above formula.
About every 2.5 seconds the M465 completes a measurement cycle consisting of a 1 second wait
period for the sample tube to flush, followed by a 150 ms measurement of the UV light intensity
to obtain I. The sample valve is switched to admit scrubbed sample gas for 1 second, followed by
a 150 ms measurement of the UV light intensity to obtain I . Measurement of the I every 2.5
o
o
seconds eliminates instrument drift due to changing intensity of the lamp caused by aging and
dirt.
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4. GETTING STARTED
The Model 465 is shipped with the following standard equipment:
Power cord (Rack mount version only)
Instruction manual.
Upon receiving the Model 465 please do the following:
1. Verify that there is no apparent shipping damage. (If damage has occurred please advise
shipper first, then Teledyne API.)
2. When installing the Model 465, allow a minimum of 4 inches for clearance at the back of
the instrument (rack mount only) and 1 inch of clearance on each side for proper
ventilation.
3. Connect sample inlet line(s) to the sample port on rear panel or bottom panel of
instrument. See Figure 4-2 or Figure 4-3 for rear panel pneumatic connections.
CAUTION
Connect the exhaust fitting on the rear panel (See Figure 4-2) to a suitable
vent outside the monitor area.
4. Ensure that there are no communication devices connected until after start-up is
complete.
5. For the NEMA configuration, the electrical connection must be hard-wired to the 3-pin
connector on the mainboard labeled J23. AC power connection to the monitor should be
made with 12-14 AWG stranded copper wire, connected to the monitor as follows:
NOTE
Sample tubing made from an inert material such as Teflon should
be used to minimize sample degradation.
Earth Ground (green): Connect the earth ground wire to the screw terminal lug on the
chassis as shown in the Figure below. Do not connect the earth
ground wire directly to the PCB connector on the mainboard PCB.
Line (Black):
Connect the Line wire to the connector on the mainboard PCB
labeled “Line”.
Neutral (White):
Connect the Neutral wire to the connector on the mainboard PCB
labeled “Neutral”.
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Figure 4-1: NEMA AC Power Connection to Monitor
6. Connect the power cord to an appropriate power outlet (see the serial number tag for
correct voltage and frequency).
CAUTION
Verify that the instrument is set up for proper line voltage and
frequency. Observe local electrical codes when connecting power to the
monitor.
7. Turn on the M465L by switching the switch on the left side of the rear panel, or applying
power to the monitor (NEMA configuration.) The front panel display should light with a
sequence of messages, including the instrument serial number and software revision.
(When the instrument first powers up, the display will show ‘xxxx’, indicating that the
instrument is in start-up mode, waiting for the UV detector readings to stabilize)..
8. After the start-up period, the instrument will begin displaying the ozone concentration
and the optional stream selector will begin operating, if installed.
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4.1.
Pneumatic Connections
Figure 4-2: Pneumatic Connections, Rack Mount Configuration
Figure 4-3: Pneumatic Connections, NEMA Configuration, Single Stream
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Figure 4-4: Pneumatic Connections, NEMA Configuration, Multi-Stream
4.1.1. Sample Gas Connection
Sample gas connections are made to the ¼” tube fittings on the rear panel. For single stream
monitors, use the fitting labeled “Sample Inlet.” For multi-stream monitors, the sample tubing is
connected to the fittings labeled Stream 1, Stream 2, etc (See Figure 4-2, Figure 4-3, Figure 4-4)
1/4" O.D. FEP (Teflon) tubing is recommended to connect the sample source to the monitor.
Any fittings used in the sample lines should be constructed of stainless steel or Teflon.
Teledyne API recommends that the length of tubing connecting the sample points to the monitor
should be kept to 50 feet or less.
NOTE
For the sampling lines, use only ¼” O.D. FEP tubing. For best analytical performance, the
tubing should be pre-conditioned to ozone prior to installation to minimize ozone loss in the
sampling lines. Pre-conditioned ¼” FEP tubing is available from Teledyne API (Part number
02639)
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4.1.1.1. Sample Filtration
The most important factor in maintaining an accurate and stable monitoring system for ozone is
the cleanliness of entire pneumatic system leading up to (and including) the sensor assembly
inside the instrument. Provision must be made for keeping dust and other particulate matter out
of the monitor and upstream sample delivery tubing. The monitor is equipped with an internal
particulate filter down-stream of the selector manifold.
In addition, it is recommended that inlet filters be installed at the inlet of each sample line.
These filters should be constructed of PTFE or other inert material to avoid degradation of the
ozone concentration. Appropriate disposable inlet filters can be purchased from TAPI. See the
Spare Parts list in Appendix A of this manual for ordering information.
4.1.1.2. Sample System Design in Humid Environments
Care must be taken in the design of the sampling system to ensure that water vapor does not
condense in the sampling lines or in the instrument itself. The sample lines should be routed to
avoid large temperature gradients along the lines. If sample is brought in from a hot, humid area
into a much cooler area, then low power heating tape should be wrapped around the lines to keep
the temperature of the sample lines up and avoid condensation. The lines should also not have
loops or low points where water could collect.
For applications that require sampling of very humid gas, a Sample Conditioner and/or a
Permeation Gas Dryer may be required to lower sample gas humidity. A pneumatic block
diagram with the locations of these M465L options is shown in Figure 4-5, followed by a
description of each. Please contact the Teledyne API Sales Department for additional
information.
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Figure 4-5. M465L Pneumatic Diagram with Sample Conditioner and Permeation Gas Dryer Options (in single-
stream configuration)
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Sample Conditioner Option
The Sample Conditioner option is a water drop-out filter and a permeation gas dryer, designed
for high-humidity environments where the sampling gas has been saturated with water vapor and
may contain small amounts of condensed water. This coalescing filter removes not only liquid,
but also particulates with a Teflon filter element. Refer to Section 9.8 for maintenance
procedures.
Due to the additional volume added by the water drop-out filter, there is an exception to the
Response Time in the M465L specifications:
The Response Time of an M465L instrument equipped with the Sample Conditioner option, will
be <60 seconds to 95%.
CAUTION
The Sample Conditioner will NOT protect the unit from damage by
large amounts of liquid, such as that ingested through immersion of
the sample line.
Furthermore, it is important to closely track the amount of water
accumulating in the Water Drop-out Filter after the monitor has been
installed and running: if excessive condensation is occurring in the
sample lines leading to the monitor, then heat-traced lines should
also be used to minimize condensation
The Sample Conditioner option includes a Permeation Gas Dryer, which is available as an
alternate option (described next) if humidity is the only concern and there is no risk of
condensation.
Permeation Gas Dryer Option
The Permeation Gas Dryer serves to remove water vapor from sampling gas in a humid
environment. It is an alternative option when there is no risk of condensation. The permeation
material is a Teflon Type compound and has only a minimal effect on the ozone concentration in
the sample stream. When the M465L is equipped with this option, the unit has been calibrated at
the factory to compensate for any ozone loss in the permeation dryer.
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4.1.2. Exhaust Connection
Connect a ¼” OD vent line to the “Exhaust” fitting on the rear panel. This line must be vented
outdoors or to an appropriate discharge system capable of handling ozone. Local regulations
regarding the discharge of ozone to the atmosphere must be observed. Note that the monitor
may be equipped with an internal ozone scrubber for removal of ozone from the exhaust stream.
For safety reasons, the exhaust port must still be vented appropriately as described above.
Figure 4-6: Rear Panel Electrical I/O Connections
Figure 4-7: NEMA Electrical I/O Connections
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4.2.
Electrical I/O Connections
4.2.1. Location of I/O Connectors in the NEMA
Configuration
In the NEMA configuration of the M465L, the I/O connectors are located internally in the
instrument. See Figure 4-7 for their location. The relative position of the connectors and the
pinout information is the same as the Rack-Mount configuration shown in Figure 4-6.
Connection to these terminals is usually made via a conduit connection to the NEMA enclosure.
A standard conduit penetration may be added to one of the walls of the enclosure for this
purpose, or the existing penetration may be used.
4.2.2. Analog Output
The analog output is located at the “General I/O” connector (See Figure 4-6) and is labeled
“ANA.” The analog output can be configured for 0-5V voltage or 4-20 mA current output. See
Section 9.8 for details on verifying or changing the analog output hardware configuration.
The analog output is automatically scaled to the range of the instrument, i.e. if the monitor range
is 1000 PPB, then 5V would correspond to 1000 PPB and 0V would correspond to 0 PPB. See
Section 7.2.7 for information on changing the range of the monitor.
The M465L has an analog output step-test mode that can be used for verifying the operation of
the analog output and calibration of external measurement equipment. This mode is described in
Section 7.2.3.1.
4.2.3. Status Outputs
There are four instrument status outputs located at the “General I/O” connector. These status
outputs mirror the state of the four diagnostic LEDs on the front panel.
Electrically these outputs are SPST dry contact relay closures with a common contact, labeled
‘C’ on the rear panel. They are capable of switching up to 50 VDC, 250mA maximum current.
There are no polarity requirements, so the outputs can be used to sink or source current from the
‘C’ pin, within the maximum voltage and current specified. Schematically, the outputs look as
shown in Figure 4-8 below:
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Figure 4-8: Status Output Schematic
The outputs are defined as follows:
Table 4-1: Status Output Definitions
Status
Output #
Name
Normal Operating
State
1
2
3
4
Sensor OK
On
Off
Off
Off
Invalid Reading
Check Lamp
Pneumatic Error
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4.2.4. Hi-Current Relay Outputs
Three form C relay outputs are provided on the rear panel on the nine pin connector (See Figure
4-6). The relays are labeled “Relay 1,” “Relay 2,” and “Relay 3.”
The relays are dry contact type form C (SPDT) relays with Normally Open (N.O.), Normally
Closed (N.C.) and Common (COM) contacts. The relays are capable of driving loads of up to
250VAC, 5A. For maximum contact life, the relays should only be used to drive resistive loads.
Contact life may be dramatically shortened if inductive loads are driven without any provision
for minimizing high voltage “inductive kick” that can occur.
These relays have slightly different functions depending on whether the monitor is a single
stream or multi-stream configuration.
Table 4-2: Relay Functions for Single Stream Config
Relay #
Function
Normal
Operating State
1
2
3
System OK Diagnostic On
Hi Alarm
Off
Off
Hi-Hi Alarm
Table 4-3: Relay Functions for Multi-Stream Configs
Relay #
Function
Normal
Operating State
1
2
3
System OK Diagnostic
Global Hi Alarm*
On
Off
Off
Global Hi-Hi Alarm*
* The state of the global alarm represents all the Hi or
Hi-Hi alarm states OR’d together, i.e. if the Hi alarm for
one or more of the sample streams is activated, then the
Global Hi alarm will be activated.
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4.2.5. Multi-Stream Relay Outputs (Optional)
For instruments configured with the optional stream-selector, an additional set of output relays
are provided on the rear panel and are labeled “Multi-Stream Outputs” (See Figure 4-6.)
Electrically these outputs are SPST dry contact relay closures with a common contact, labeled
‘C’ on the rear panel. They are capable of switching up to 50 VDC, 250mA maximum current.
There are no polarity requirements, so the outputs can be used to sink or source current from the
‘C’ pin. One common terminal is provided for the six relays on each connector (See Figure 4-6.)
Each available stream has a set of 3 relays providing the following information:
Table 4-4: Multi-Stream Relays
Relay #
Function
Stream ID
Hi Alarm
Meaning
1
2
Stream X is active
Stream X Hi
Alarm is active
3
Hi-Hi Alarm
Stream X Hi-Hi
Alarm is active
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4.2.6. Digital Serial Interfaces
There is one external communications port available on the Model 465 that can be configured as
RS232, RS485 (Half Duplex,) or Ethernet (10Mbit.) This section provides only a brief overview
of the digital serial connections. See Section 8 for more detailed information on configuring and
using the digital serial interfaces.
4.2.6.1. RS232 Connection
With the instrument configured for RS232, connection can be made to the DB-9 connector,
labeled “RS232/485”, or to the three “COM” pins on the “General I/O” connector. See Section
8.2 for additional details.
When using RS232, a 9 pin serial cable can be used to connect the instrument to a standard PC
(personal computer) serial port. TAPI can provide this cable, please see the spare parts list in
Appendix A.
4.2.6.2. RS485 Connection
With the instrument configured for RS485, connection can be made to the DB-9 connector,
labeled “RS232/485”, or to the three “COM” pins on the “General I/O” connector. See Section
8.2 for additional details.
4.2.6.3. Ethernet Connection
With the instrument configured for Ethernet, connection should be made to the RJ-45 port
labeled “Ethernet.” Connection can be made using a standard Category 5 or better network
patch cable. TAPI can provide an appropriate cable, please see the spare parts list in Appendix
A. See Section 8.2 for additional details.
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5. FREQUENTLY ASKED QUESTIONS
1. Q: How long does the UV Lamp last?
A: The typical lifetime is about 2-3 years.
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6. OPTIONS
Following are descriptions of options available for the M465L.
6.1.
Stream Selector (3 or 6 Stream)
This option allows the M465 to measure ozone at up to six different sampling points by using an
internal stream selector. 3 or 6 channel stream selectors are available. This option includes
digital outputs for HI and HI-HI alarms and a channel ID for each channel in the stream selector.
6.2.
Disposable Sample Inlet Filters
This option consists of 50 disposable filters for installation at the inlet end of all sample lines.
6.3.
Rack Mount Slides
Rack mount slides can be attached to the sides of the instrument, allowing it to slide completely
out of a RETMA rack, facilitating maintenance activities.
6.4.
Electronic Flowmeter
The M465 can be fitted with an internal electronic flowmeter that enables the instrument to
display the flow digitally on the front panel and provides a Pneumatic Error if the flow is outside
its normal limits.
6.5.
Sample Conditioner
For humid environments where there is risk of water condensation in the sample lines, this
option serves to filter out liquid and particulates and includes a permeation gas dryer as well. For
details, see “Sample Conditioner” in Section 4.1.1.2.
6.6.
Permeation Gas Dryer
This option removes water vapor from the sample stream in environments where humidity is a
concern but where condensation is not a factor. For details, see “Permeation Gas Dryer” in
Section 4.1.1.2.
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7. OPERATION
7.1.
Front Panel Overview
The M465L front panel provides a number of functions in addition to displaying the current
ozone concentration being measured. Figure 7-1 below shows the display and keypad portion of
the front panel.
Figure 7-1: Front Panel Display
7.1.1. Ozone Concentration Display
The 4-character LED display in the center of the front panel normally shows the current ozone
concentration being measured by the M465. While displaying concentration, one of the unit-of-
measure indicators (i.e., PPM, PPB, or UGM) should be backlit, indicating the current
measurement units. If none of these indicators are backlit, then the display is in Menu mode or
Startup mode and is not displaying the concentration. If the display is in Menu mode, the
display can be returned to Concentration mode by repeatedly pressing the CFG button until one
of the unit-of-measure indicators is lit. Note that even when the display is in Menu mode,
normal measurement and stream selector operation will continue in the background.
7.1.2. Menu Navigation Keypad
The menu navigation keypad (CFG, ENT and UP/DOWN buttons) is used to navigate the
various menu items available on the M465L. The menus allow the user to view operational
parameters of the instrument as well as view and modify the configuration of the instrument.
See Section 7.2 for more detailed information.
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7.1.3. Stream Selector Status/Control (Optional)
The optional multi-channel stream selector can be controlled via the front panel. The stream
selector operates in two modes, Auto and Manual. The Auto mode is normally the default mode.
The ‘AUTO’ and ‘MAN’ LED’s show the current mode. To switch modes, press and hold the
SELECT button for at least 2 seconds. When in Manual mode, momentarily pressing the
SELECT button will switch to the next stream.
The stream selector status is shown by the six LED’s labeled ‘SAMPLE POINT.’ One of the
LED’s should always be lit, showing the current channel being measured. Note that for a three-
channel instrument, only streams 1-3 can be measured. See Section 7.3 for additional details on
the operation of the stream selector.
When the instrument is in its default configuration, there is a Manual mode timeout feature that
will automatically return the stream selector to Auto mode when no keys are pressed for 10
minutes. This is the recommended setting for instruments used for critical safety applications.
This feature prevents the instrument from being inadvertently left in Manual mode, and
subsequent loss of monitoring data from the other, unmeasured channels. For applications where
Manual mode is the preferred mode of operation, this timeout feature can be turned off. See
Section 7.2.6 for details on changing this setting.
7.1.4. Concentration Alarm Status/Reset
The M465L front panel displays the concentration alarm status of all channels being sampled.
The row of LED’s labeled ‘ALARM STATUS’ shows the alarm status for each channel as
follows:
Table 7-1: Alarm LED’s
Alarm Status LED Color
Alarm State
Green
Amber
Red
No alarm active
‘HI’ alarm active
‘HI-HI’ alarm active
NOTE
If the alarms are configured for latching operation, then the RESET button can be used to
attempt to reset all alarms. Note that alarms can only be reset if the concentration measured for a
specific channel has subsequently dropped below the alarm limit. If the alarms are configured
for non-latching operation, they will be automatically cleared when the concentration falls below
the alarm threshold. The RESET button has no effect when the alarms are configured for non-
latching operation.
See Sections 7.2.7, 4.2.4, and 4.2.5 for additional details on concentration alarms.
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7.1.5. Status LEDs
There are four Status LED’s on the front panel to the right of the concentration display. These
LED’s provide a quick view of the instrument’s Status as well as an indication of any problems
that may exist. The normal state for these LED’s after the initial 20 minute warm-up period is as
follows:
Table 7-2: Status LED’s
Status LED
Normal State
ON
Sensor OK
Invalid Reading
Check Lamp
Pneumatic Error
OFF
OFF
OFF
If any of these LED’s are in a different state than shown above, then some adjustment or
troubleshooting should be performed. See Section 10.1 for more detailed information.
7.2.
Front Panel Menus
The M465L has an interactive menu structure that can be operated from the front panel. From
within this menu structure, the operator can view real-time parameters such as temperature and
pressure, view configuration information, and edit setup parameters such as alarm limits.
Figure 7-2 below shows the menu structure as well as the buttons that are used to navigate it.
Starting with the display in Concentration mode, press CFG to enter Menu mode. At this point
the unit-of-measure LED should turn off and the first level of the Menu tree will be active.
Pressing the UP/DOWN arrows will now select from the items available at this menu level.
Press ENT to enter one of these sub-menus or press CFG to back out of this menu level back to
Concentration mode.
7.2.1. Menu Navigation Basics
1. Press CFG from Concentration mode to enter Menu mode.
2. Once in Menu mode, CFG will move backwards one level in the menu structure and
ENT will move forward.
3. Each menu level contains an EXIT selection. Selecting EXIT and pressing ENT will exit
the Menu mode and return the display to Concentration mode.
4. The Menu mode will timeout if no buttons are pressed within 30 seconds, and the
instrument will automatically return to Concentration mode.
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7.2.2. Editing Numeric Values
At certain places in the menu structure the operator can edit numeric values. The menu buttons
behave somewhat differently when in this mode.
Press CFG to select a digit to edit. The selected digit will blink. Next press the UP/DOWN
arrows to increment/decrement the selected digit. Press CFG again to select another digit.
Pressing CFG at the last digit will wrap back to the first digit.
Once all the digits have been edited, press ENT to accept the new value.
To abort the editing process without changing the original value, press and hold the CFG button
until the display returns to the previous menu level.
Note that limit checking is enforced while editing values and changes that would result in invalid
values are ignored.
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CFG
ENT
CFG
ENT
CFG
ENT
Concentration
Display
CFG
SETUP
STREAM
STR1
STRn
DURATION
HI ALARM
SEE VARS
DETAIL, NEXT
PAGE
ENT
VARS
EXIT
HIHI ALARM
ON/OFF HI
ALARM
ANALOG
STEP TEST
See Section
7.2.3.1
DIAG
ENT
ENT
ENT
ENT
ON/OFF
HIHI ALARM
See Section
7.2.3.2
SIGNAL I/O
RANG
RESET
MEMORY
See Section
7.2.3.3
ENABLE
EXIT
See Section
7.2.3.4
ENT
ENT
ZERO CAL
SPAN CAL
FLOW CAL
See Section
7.2.3.5
See Section
7.2.3.6
ENT
ENT
ENT
STORE
VARS
Currently
Disabled
RESTORE
VARS
Currently
Disabled
EXIT
ENT
VIEW
MEAS
REF
See Section
6.2.4
PRESSURE
LAMP
TEMP
SAMPLE
TEMP
FLOW
EXIT
S/N
ENT
CONFIG
COMM
ADDRESS
STREAM
COUNT
ENT
EXIT
REV
BREV
BOOT
Figure 7-2: Front Panel Menu Diagram (Page 1)
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ALARM
MODE
LATCHING
NON-LATCHING
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
ENT
VARS
STREAM
COUNT
1,3,6
30.0
0005
DWEL
ALARM
DELAY
MAN MODE
TIMEOUT
ON
OFF
BC FILT
SIZE
0010
FLOW
ENABLE
ON
OFF
COMM
ADDRESS
0001
PPM
PPB
UGM
UNIT
SCROLL
DELAY
0025
USER
SLOPE
ENT
ENT
1.000
UNITS
TEMP
NORMAL
EXIT
Figure 7-3: Front Panel Menu Diagram (Page 2)
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7.2.3. DIAG Menu
The DIAG menu (See
Figure 7-2) contains functions that are useful for testing and configuring external equipment that
may be connected to the rear panel I/O of the instrument.
7.2.3.1. Analog Step-Test
When placed in this mode, the instrument will automatically step the analog output (See Section
4.2.2 for details on the analog output connection) through 5 points from 0 to 100 % and display
the current value on the front panel. The operator can suspend the automatic cycling and
manually control the stepping by pressing either one of the UP / DOWN arrow buttons. To
resume automatic cycling, exit the function by pressing CFG and re-enter by pressing ENT.
The 5 points will correspond to the following analog output values depending on whether the
output is configured for 0-5V or 4-20mA:
Table 7-3: Analog Step Test Values
Point
0%
0-5V Output
0.00 V
4-20 mA Output
4 mA
25%
50%
75%
100%
1.25 V
8 mA
2.50 V
12 mA
3.75 V
16 mA
5.00 V
20 mA
Press CFG to exit from the Analog Step-Test function.
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7.2.3.2. Signal I/O
The Signal I/O menu allows the operator to manually control the various relay outputs and
control inputs available on the rear panel of the M465L. This function is useful for testing or
debugging external control systems (i.e. dataloggers or PLC’s) to which the instrument may be
connected.
See Section 4.2 for additional details on making connections to these I/O signals on the rear
panel.
See
Figure 7-2 for additional details on entering the Signal I/O menu.
Table 7-4: Signal I/O List
Signal Name
AUX 1 IN
Rear Panel Label
CTRL IN - 1
CTRL IN - 1
RELAY 1
Function
UNDEFINED
AUX 2 IN
UNDEFINED
RELAY 1
SENSOR OK
RELAY 2
RELAY 2
GLOBAL HI ALARM
GLOBAL HI-HI ALARM
SENSOR OK
RELAY 3
RELAY 3
STAT OUT 1
STAT OUT 2
STAT OUT 3
STAT OUT 4
STAT AUX 1
STAT AUX 2
XRELAY 1
XRELAY 2
XRELAY 3
XRELAY 4
XRELAY 5
XRELAY 6
XRELAY 7
XRELAY 8
XRELAY 9
XRELAY 10
STATUS OUT – 1
STATUS OUT – 2
STATUS OUT – 3
STATUS OUT – 4
AUX OUT – 1
AUX OUT – 2
STRM 1 - 1
Invalid Reading
CHECK LAMP
PNEUMATIC ERROR
UNDEFINED
UNDEFINED
STREAM 1 ACTIVE
STREAM 1 HI ALARM
STREAM 1 HI-HI ALARM
STREAM 2 ACTIVE
STREAM 2 HI ALARM
STREAM 2 HI-HI ALARM
STREAM 3 ACTIVE
STREAM 3 HI ALARM
STREAM 3 HI-HI ALARM
STREAM 4 ACTIVE
STRM 1 – 2
STRM 1 - 3
STRM 2 - 1
STRM 2 – 2
STRM 2 - 3
STRM 3 - 1
STRM 3 – 2
STRM 3 - 3
STRM 4 - 1
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Signal Name
XRELAY 11
XRELAY 12
XRELAY 13
XRELAY 14
XRELAY 15
XRELAY 16
XRELAY 17
XRELAY 18
XVALVE 1
XVALVE 2
XVALVE 3
XVALVE 4
XVALVE 5
XVALVE 6
Rear Panel Label
Function
STRM 4 – 2
STRM 4 - 3
STRM 5 - 1
STRM 5 – 2
STRM 5 - 3
STRM 6 - 1
STRM 6 – 2
STRM 6 - 3
N/A
STREAM 4 HI ALARM
STREAM 4 HI-HI ALARM
STREAM 5 ACTIVE
STREAM 5 HI ALARM
STREAM 5 HI-HI ALARM
STREAM 6 ACTIVE
STREAM 6 HI ALARM
STREAM 6 HI-HI ALARM
STREAM 1 INPUT VALVE
STREAM 2 INPUT VALVE
STREAM 3 INPUT VALVE
STREAM 4 INPUT VALVE
STREAM 5 INPUT VALVE
STREAM 6 INPUT VALVE
N/A
N/A
N/A
N/A
N/A
7.2.3.3. Memory Reset
This function is currently disabled.
7.2.3.4. Zero Calibration
The zero calibration allows the instrument to calibrate its internal ozone offset factor. This
should only be done with a source of zero air connected to the “Sample In” port of the M465L.
Allow the instrument to stabilize on the zero air source before attempting to zero. This normally
takes 10-15 minutes.
When entering the Zero Calibration menu, the prompt “ENT TO CAL” appears on the display.
Simply confirm the calibration by pressing the ENT button to perform the calibration (to abort
the calibration, press and hold the CFG button to return to the previous menu level.) After
pressing ENT, the instrument will automatically exit the menu mode and return to Concentration
mode. The concentration reading should quickly go to zero. Please note that while measuring
zero air, a certain amount of noise or “dithering” of the concentration about the zero point will
occur and is normal. This noise is typically 1-3 ppb (0.001 - 0.003 ppm) in magnitude.
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7.2.3.5. Span Calibration
The span calibration allows the instrument to calibrate its internal slope factor based on a known
ozone concentration. This should be done with a source of ozone span gas connected to the
“Sample In” port of the M465L. Allow the instrument to stabilize on the span gas source for a
minimum of 1 hour before performing the span calibration.
NOTE
A Span Calibration should only be performed with a precision
source of ozone calibration gas, such as a Teledyne API Model
700 or Model 703 calibrator. Simple ozone generators without a
measurement feedback system should never be used for
performing span calibrations.
If you are unsure regarding the suitability of a particular source of
calibration gas, contact Customer Service at Teledyne API for
assistance.
Figure 7-4 below shows the Span Cal menu. After the instrument has stabilized on the source of
span gas, navigate to the Span Cal menu (See
Figure 7-2) and Press ENT. Next enter the Span Target concentration (the actual concentration
of ozone being supplied to the monitor) and press ENT. The display will next show a
confirmation menu, ENT TO SPAN. Press ENT to perform the Span Calibration, or CFG to
abort back to the start. If the calibration is successful, the display will return to the concentration
menu and the monitor reading should change adjust to read very close to the target value. If the
calibration cannot be performed, an OUT OF RANGE error will be displayed. Press ENT to
confirm and the display will return to the start of the Span Cal menu.
If the OUT OF RANGE error occurs, it means the Span Cal cannot be performed because it
would result in an out of range slope value for the monitor. This means that either the sensor in
the monitor is malfunctioning, causing improper readings, or the actual ozone concentration
being supplied to the monitor is different than the target value being entered.
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Enter Span target
concentration (actual ozone
concentration being supplied
to monitor)
ENT TO
SPAN
RETURN TO
CONC MODE
ENT
ENT
ENT
SPAN CAL
900
SUCCESSFUL?
Yes
CFG
No
OUT OF
RANGE
ENT
Figure 7-4: Span Cal Menu
7.2.3.6. Flow Calibration (Optional Electronic Flowmeter only)
The flow calibration allows the instrument to calibrate its internal flowmeter reading. This
should be done with a calibrated flowmeter connected to the “Sample In” port of the M465L.
Figure 7-5 below shows the Flow Cal menu. After the instrument has stabilized on the source of
span gas, navigate to the Flow Cal menu (See
Figure 7-2) and Press ENT. Next enter the Flow Cal target (the actual flow as measured at the
sample inlet) and press ENT. The display will next show a confirmation menu, ENT TO CAL.
Press ENT to perform the Flow Calibration, or CFG to abort back to the start. If the calibration
is successful, the display will return to the concentration. If the calibration cannot be performed,
an OUT OF RANGE error will be displayed. Press ENT to confirm and the display will return
to the start of the Flow Cal menu.
If the OUT OF RANGE error occurs, it means the Flow Cal cannot be performed because it
would result in an out of range flow slope value for the monitor. This means that either the flow
sensor in the monitor is malfunctioning, causing improper readings, or the actual flow is
different than the target value being entered.
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Enter Flow Cal target flow
(actual flow measured at
sample inlet)
RETURN TO
CONC MODE
ENT
ENT
ENT
FLOW CAL
0800
ENT TO CAL
SUCCESSFUL?
Yes
CFG
No
OUT OF
RANGE
ENT
Figure 7-5: Flow Cal Menu
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7.2.4. VIEW Menu
The VIEW menu allows the operator to view various measurement parameters in real-time. This
can be useful for diagnosing various instrument or system problems.
Note that these values are updated in real-time as they are repeatedly scrolled on the display.
Table 7-5: VIEW Menu Parameters
Parameter
MEAS
Meaning
Units
Normal Range*
250 – 1230
UV detector reading, measure cycle mV
REF
UV detector reading, reference
cycle
mV
250 – 1230
PRESSURE Sample pressure
psia
ºC
9.0 – 14.9
LAMP
TEMP
UV lamp temperature
Sample temperature
Sample Gas Flow Rate
50.0 – 52.0
SAMPLE
TEMP
ºC
5.0 –50.0
FLOW
cc/min 640 – 960
*After initial 20 minute warm-up period.
7.2.5. CONFIG Menu
The CONFIG menu displays specific information related to the instrument’s configuration. No
changes are made within this menu.
Table 7-6: CONFIG Menu Parameters
CONFIG
Meaning
S/N
Serial number of M465L. (Should
match the serial number tag on the rear
panel of the instrument).
COMM ADDRESS
STREAM COUNT
Displays the MODBUS slave ID for
the instrument.
Displays the number of streams
configured. (Always 1 for instruments
without the Multi-stream Option).
REV
Revision of instrument firmware
Revision of sensor firmware
BREV
BOOT
Revision of bootloader firmware
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7.2.6. SETUP-VARS Menu
The VARS menu allows viewing and editing of various global setup variables that effect how the
M465L operates. These variables are stored in the instrument’s non-volatile memory. Table 7-7
lists these variables and their function.
Table 7-7: VARS List
VAR
S/N
Meaning
Default
Value
Range
Serial number of M465L. This number should match N/A
the serial number tag on the rear of the instrument.
1 – 9999
LATCHING,
NON-LATCHING
ALARM
MODE
Controls the latching behavior of the concentration alarms.
See Section 7.1.4 for additional details.
STREAM
COUNT*
1
1,3,6
Specifies the number of streams available in the instrument. Note that the
hardware in the instrument must be also configured to support the number
of streams specified.
DWEL
Dwell value for stream selector operation. See Section 7.3 30.0
0.0 – 30.0
0.0 – 45.0
for additional details.
Seconds Seconds
45.0
Multi-stream units with the Sample Conditioner option
(Section 4.1.1.2), require additional dwell time to purge the
filter between stream measurements.
Seconds Seconds
ALARM
DELAY
Number of readings above alarm limit required to trigger
alarms
5
1 - 10
MAN MODE Enables/disables the Manual mode timeout feature. See
ON
10
ON, OFF
1-30
TIMEOUT
Section 7.1.3 for more detail.
BC FILT
SIZE*
Boxcar filter length for concentration filter. Increasing the
size of the filter will smooth out the concentration readings
but will also increase the response time.
FLOW
ENABLE
OFF
1
ON, OFF
1 - 20
Enables/disables operation of optional electronic flowmeter
COMM
ADDRESS
MODBUS address for serial communications
Concentration unit-of-measure setting.
UNIT
PPM PPM, PPB, UGM
SCROLL
DELAY
Inter-character delay for the front panel display, to increase
speed (lower value) or decrease speed (higher value) the
display scroll.
20
6-100
USER SLOPE User-editable calibration slope value
1.000
0.8 – 1.0
UNITS
TEMP
Standard (20ºC) or Normal (0ºC) temperature selection for NORMAL NORMAL
g/Nm3 units of measure. STANDARD
* Changing the value of these VARS forces the instrument to automatically reboot for the changes to take effect.
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7.2.7. SETUP-STREAM Menu
The STREAM menu allows the operator to view and edit properties of each measurement stream
available. For each stream the following properties are available:
Table 7-8: STREAM Properties
Property
Meaning
Default
Value
Range
DURATION
Stream measurement duration for
AUTO stream-selector operation.
See Section 7.3 for additional
details.
60.0 Seconds 60.0 – 360.0
Seconds
HI ALARM
HI alarm trigger value
0.100 PPM
0.300 PPM
.010 – 9.999
PPM*
HIHI ALARM HI-HI alarm trigger value
.010 – 9.999
PPM*
ON/OFF HI
ALARM
HI alarm enable, enables HI alarm ON
operation
ON/OFF
ON/OFF HI HI HI-HI alarm enable, enables HI-HI ON
ON/OFF
ALARM
alarm operation
RANG
Concentration range for specified
stream. Used to scale the analog
output.
1.0 PPM
ON
1.0 – 500.0
PPM
ENABLE
Allows the choice of viewing or
skipping each stream in a multi-
channel instrument when cycling
through the streams in Auto or
Manual modes. OFF = skip. At
least one stream must be set to ON
(enabled).
ON-OFF
* For low concentration instrument ranges. For certain range configurations, the
alarms may be set to higher values
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7.3.
Multi-Stream Operation
This section describes the operation of the Multi-Stream M465 in Automatic mode (AUTO) and
Manual mode (MAN.)
In AUTO mode the monitor is designed to continuously cycle through the enabled sampling
streams (stream ENABLE set to ON), and skipping past the streams that are not enabled (stream
ENABLE set to OFF). (The ENABLE parameter is accessed through the CFG-SETUP-STR[n]
menu). In MAN mode the operator manually controls the cycling through enabled sampling
streams by pressing the SELECT button. The stream cycling is accomplished by activating
valves on the stream selector manifold on the rear panel to admit sample gas for a particular
stream. Section 7.1.3 details the operation of the front panel stream selector interface.
When the M465L first switches to a new sample stream, the instrument goes through a 30-
second dwell phase where sample gas is pulled from the new sample stream but no readings are
taken. The purpose of this dwell phase is to purge out any “old” sample gas that has been sitting
in the sample line while that stream was inactive. During the dwell phase the Sample Point LED
on the display (See Figure 7-1) will blink and the concentration display will show the last
concentration recorded for that stream. After the 30 seconds has elapsed, the Sample Point LED
will stop blinking and the current concentration will be displayed. The current stream will now
be monitored for the rest of the measurement Duration that has been set for that stream (see
Section 7.2.7 for details on configuring the individual streams.) The actual time period that the
stream is measured is the measurement Duration minus the 30 second dwell. So a 1 minute
measurement Duration consists of 30 seconds of dwell followed by 30 seconds of measurement.
For systems that do not require a 30 second dwell between streams, this value can be changed
using the DWEL Var. See Section 7.2.6 for additional details.
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8. DIGITAL COMMUNICATIONS
8.1.
Digital Communications Overview
The M465L comes equipped with a digital communications (Com) port that can be connected to
a computer or digital data acquisition system. This Com port uses the standardized MODBUS®
protocol and can be configured for RS232, RS485, or Ethernet (10 Mbit,) allowing for
connections to a wide variety of devices and networks. See Section 8.2 for more information on
configuring the Com port.
The Com port can be used for data acquisition, alarm triggering, and instrument configuration.
All the functions that are available at the front panel of the instrument can also be performed
over the Com port.
NOTE
MODBUS Interface Software for the M465L is available for
download from the TAPI website. Other TAPI software, such as
APICom, does not currently support communications with the
M465L.
8.2.
Changing Com Port Hardware Configuration
WARNING - RISK OF ELECTRICAL SHOCK
HIGH VOLTAGE MAY BE PRESENT WHEN POWER IS CONNECTED TO THE
INSTRUMENT!
THE OPERATIONS OUTLINED IN THIS SECTION ARE TO BE PERFORMED
BY QUALIFIED MAINTENANCE PERSONNEL ONLY!
The Com port can be configured for RS232, RS485, or Ethernet. To change the Com port
hardware configuration, perform the following steps:
1. Disconnect power from the M465L.
2. Remove the six screws and the top cover.
3. Locate the DIP switches labeled SW3 on the rear portion of the mainboard.
4. Turn ON the switches specified for the desired Com configuration (See Figure 8-1.) All
other switches on SW3 should be OFF.
5. Locate SW2 (DTE-DCE switch) on mainboard.
6. For RS-232 operation, set SW2 to either DTE or DCE (See Section 8.3.) For RS-485
operation, set SW2 to DCE.
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7. Re-install the instrument cover.
8. Re-connect power to the instrument.
9. The software portion of the Com port configuration will now automatically be completed
after the next instrument boot-up.
SW3
1
2
3
4
5
6
7
8
9 10
RS232 Configuration
ETHERNET
Close Indicated Positions Only
RS485
RS232
SW3
3
5
6
7
8
9 10
1
2
4
RS485 Configuration
ETHERNET
Close Indicated Positions Only
RS485
RS232
SW3
1
2
3
4
5
6
7
8
9 10
Ethernet Configuration
ETHERNET
Close Indicated Positions Only
RS485
RS232
Figure 8-1: Com Configuration Jumper Settings (SW2)
NOTE
To avoid start-up problems, ensure that there are no devices
attempting communication with the instrument during start-up. Once
the sign-on message is displayed on the front panel, it is safe to begin
communications.
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8.3.
RS-232 Configuration
The RS-232 configuration is usually used when making a one-to-one connection between the
instrument and a single computer or PLC. The communications protocol used for the RS-232
configuration is MODBUS RTU. For details on the MODBUS RTU specification, please see
With the instrument configured for RS-232, connection can be made to the DB-9 connector,
labeled “RS232/485”, or to the three “COM” pins on the “General I/O” connector. Only one of
these connections should be used, the other must be left un-connected. Table 8-1 below details
the pinouts of these two connectors:
Table 8-1: RS-232 Connector Details
Function
DB-9
DB-9
General I/O
Connector Pin Connector Pin Connector
(SW2 – DTE) (SW2 – DCE)
Transmit (Tx)
Receive (Rx)
Ground
3
2
5
2
3
5
‘T’
‘R’
‘G’
Note that a DTE-DCE switch is provided so that the instrument can be connected to another
device using either a straight-through or crossover (Null-Modem) cable. See Section 8.2 for
details on changing this configuration.
The serial port setup for RS-232 configuration is shown in Table 8-2 below:
Table 8-2: RS-232 Port Setup
Property
Baud Rate
Data Bits
Parity
Value
57600
8
None
1
Stop Bits
Flow Control
None
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8.4.
RS-485 Configuration
RS-485 is commonly used for factory automation busses with a computer or PLC acting as a
master. The communications protocol used for the RS-485 configuration is MODBUS RTU.
With the instrument configured for RS-485, connection can be made to the DB-9 connector,
labeled “RS232/485”, or to the three “COM” pins on the “General I/O” connector. Table 8-3
below details the pinouts of these two connectors:
Table 8-3: RS-485 Connector Details
Function
DB-9
General I/O
Connector Pin Connector
(SW2 – DCE)
RS485 - A
RS485 - B
Ground
2
3
5
‘T’
‘R’
‘G’
Note that for RS-485, the DTE-DCE switch should always be set to DCE. See Section 8.2 for
details on changing this configuration.
The serial port setup for RS-485 configuration is shown in Table 8-4 below:
Table 8-4: RS-485 Port Setup
Property
Baud Rate
Data Bits
Parity
Value
57600
8
None
1
Stop Bits
Flow Control
None
58
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8.5.
Ethernet Configuration
Ethernet is commonly used for factory automation busses with a computer or PLC acting as a
master. The communications protocol used for the Ethernet configuration is MODBUS TCP/IP.
A Windows software application, DeviceInstaller, is available for configuring the Ethernet
module used in the M465L. This application is available for download here:
8.5.1. Hardware Setup for Configuring the Ethernet Module
To make the first-time configuration of the Ethernet module as easy as possible, the module
comes from the factory with DHCP enabled. The M465L can simply be plugged into a network
with a DHCP server and an IP Address should be automatically assigned to, and stored in, the
device.
A simple network can easily be constructed for this purpose by using a small broadband router
commonly used for home networks. The M465L and a PC can then be connected to the router
and the router’s DHCP server will assign IP Addresses to both the PC and the M465L, enabling
them to communicate.
8.5.2. Verifying Network Hardware Connection
With the M465L connected to a network and powered up, check the status of the two leds on the
Ethernet connector on the rear panel. The left-hand LED should be lit; either amber or green
indicating link status and the right-hand led should blink periodically, indicating activity on the
network. See Table 8-5 below for more details on the status LED’s.
If neither of the LED’s are lit, then the Ethernet module may not be powered up or the
instrument may not be connected to a valid network. Check the COM port configuration per
Section 8.2 and make sure that it is set to “Ethernet.”
Table 8-5: Ethernet LED Definitions
Link LED (Left Side)
Activity LED (Right Side)
Color
Off
Meaning
Color
Off
Meaning
No Link
No Activity
Half-Duplex
Full-Duplex
Amber
Green
10 Mbps Connection
Amber
100 Mbps Connection Green
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8.5.3. Determining a Dynamically Assigned IP Address
(DHCP Mode)
The DeviceInstaller software application (See Section 8.5) can be used to search a network for
instruments and determine the IP Address assigned by a DHCP server.
1. Click Start->Programs->Lantronix DeviceInstaller->DeviceInstaller. If your PC
has more than one network adapter, a message displays. Select an adapter and click OK.
2. Click on the Search icon. After a moment a list of instruments on the network will be
displayed. The M465L should be listed as an XPORT-IAP type device.
3. Double-click on the device in the right-hand section of the DeviceInstaller window; a list
of configuration parameters will be shown, including the IP Address. If multiple devices
are shown, the correct one can be determined by matching the Hardware Address shown
with the address printed on the label of the Ethernet module in the M465L. Note that the
instrument cover must be removed to inspect this address in the instrument.
8.5.4. Manually Assigning a Static IP Address
For applications where the IP Address must remain constant, a static IP Address can be manually
assigned to the instrument and the DHCP function must be disabled.
1. Click Start->Programs->Lantronix DeviceInstaller->DeviceInstaller. If your PC
has more than one network adapter, a message displays. Select an adapter and click OK.
Note: If the unit already has an IP address (e.g., DHCP has assigned an IP
address), click the Search icon and select the unit from the list of Lantronix
device servers on the local network.
2. Click the Assign IP icon.
3. If prompted, enter the hardware address (on the product label) and click Next.
4. Select Assign a specific IP address and click Next.
5. Enter the IP address. The Subnet mask displays automatically based on the IP
address; if desired, you may change it. On a local network, you can leave the Default
gateway blank (all zeros). Click Next.
6. Click the Assign button and wait several seconds until a confirmation message displays.
Click Finish.
7. Select the device from the main window list and select Ping from the Tools menu. The
Ping Device dialog box shows the IP address of the selected unit.
8. From the Tools menu, click the Ping button. The results display in the Status window.
Click the Clear Status button to clear the window so you can ping the device again.
Note: If you do not receive “Reply” messages, make sure the unit is properly
attached to the network and that the IP address assigned is valid for the
particular network segment you are working with. If you are not sure, check with
your systems administrator.
9. Click the Close button to close the dialog box and return to the main window.
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8.6.
MODBUS Register Maps
8.6.1. MODBUS Commands Supported
Table 8-6 lists the MODBUS commands that are supported by the M465L.
Note that the “Write” commands will only work with registers that are
configured as Read/Write, see Section 8.6.4. The “Read” commands can be
used with any register.
Table 8-6: Supported MODBUS Commands
MODBUS
Description
Function Code
01
02
03
04
05
06
15
16
Read Coils
Read Discrete Inputs
Read Holding Registers
Read Input Registers
Write Single Coil
Write Single Register
Write Multiple Coils
Write Multiple Registers
8.6.2. Notes on MODBUS registers
Concentration values in the MODBUS registers are always expressed in units of PPB (parts-
per-billion,) regardless of the concentration units setting of the monitor.
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8.6.3. Real-Time Concentration and Status Registers (Read
Only)
Decimal
Address Description
Register Type
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Byte
Start Bit
# Bits
32
32
32
32
32
32
8
1
Stream 1 Concentration (PPB)
Stream 2 Concentration (PPB)
Stream 3 Concentration (PPB)
Stream 4 Concentration (PPB)
Stream 5 Concentration (PPB)
Stream 6 Concentration (PPB)
Stream 1 HI Alarm Status, 1= ON
Stream 2 HI Alarm Status, 1= ON
Stream 3 HI Alarm Status, 1= ON
Stream 4 HI Alarm Status, 1= ON
Stream 5 HI Alarm Status, 1= ON
Stream 6 HI Alarm Status, 1= ON
Stream 1 HI-HI Alarm Status, 1= ON
Stream 2 HI-HI Alarm Status, 1= ON
Stream 3 HI-HI Alarm Status, 1= ON
Stream 4 HI-HI Alarm Status, 1= ON
Stream 5 HI-HI Alarm Status, 1= ON
Stream 6 HI-HI Alarm Status, 1= ON
Stream 1 Active Status, 1= Sampling
Stream 2 Active Status, 1= Sampling
Stream 3 Active Status, 1= Sampling
Stream 4 Active Status, 1= Sampling
Stream 5 Active Status, 1= Sampling
Stream 6 Active Status, 1= Sampling
Gas Flow (cc/min)
0
0
0
0
0
0
0
8
0
8
0
8
0
8
0
8
0
8
0
8
0
8
0
8
0
0
0
0
0
0
3
5
7
9
11
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
24
39
41
43
45
47
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
32
32
32
32
32
32
Sensor Reference Value (mV)
Sensor Measure Value (mV)
Sensor Pressure Value (psia)
Sensor Gas Temperature (K)
Sensor UV Lamp Temp (°C)
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8.6.4. Instrument Setup and Configuration Registers (Read /
Write)
Decimal
Address Description
Register Type Start Bit # Bits
1031
1033
1035
1037
1039
1041
1043
1045
1047
1049
1051
1053
1055
1057
1059
1061
1063
1065
1067
1069
1071
1073
1075
1077
1079
1079
1080
1080
1081
1081
Stream 1 Monitoring Duration (s)
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Float Inverse
Byte
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
8
0
8
0
8
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
8
Stream 2 Monitoring Duration (s)
Stream 3 Monitoring Duration (s)
Stream 4 Monitoring Duration (s)
Stream 5 Monitoring Duration (s)
Stream 6 Monitoring Duration (s)
Stream 1 HI Alarm Limit (PPB)
Stream 2 HI Alarm Limit (PPB)
Stream 3 HI Alarm Limit (PPB)
Stream 4 HI Alarm Limit (PPB)
Stream 5 HI Alarm Limit (PPB)
Stream 6 HI Alarm Limit (PPB)
Stream 1 HI-HI Alarm Limit (PPB)
Stream 2 HI-HI Alarm Limit (PPB)
Stream 3 HI-HI Alarm Limit (PPB)
Stream 4 HI-HI Alarm Limit (PPB)
Stream 5 HI-HI Alarm Limit (PPB)
Stream 6 HI-HI Alarm Limit (PPB)
Stream 1 Analog Range (PPB)
Stream 2 Analog Range (PPB)
Stream 3 Analog Range (PPB)
Stream 4 Analog Range (PPB)
Stream 5 Analog Range (PPB)
Stream 6 Analog Range (PPB)
Stream 1 HI Alarm Enable, 1=ON
Stream 2 HI Alarm Enable, 1=ON
Stream 3 HI Alarm Enable, 1=ON
Stream 4 HI Alarm Enable, 1=ON
Stream 5 HI Alarm Enable, 1=ON
Stream 6 HI Alarm Enable, 1=ON
Byte
8
Byte
8
Byte
8
Byte
8
Byte
8
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Decimal
Address Description
Register Type Start Bit # Bits
1082
1082
1083
1083
1084
1084
Stream 1 HI-HI Alarm Enable, 1=ON
Byte
Byte
Byte
Byte
Byte
Byte
0
8
0
8
0
8
8
8
8
8
8
8
Stream 2 HI-HI Alarm Enable, 1=ON
Stream 3 HI-HI Alarm Enable, 1=ON
Stream 4 HI-HI Alarm Enable, 1=ON
Stream 5 HI-HI Alarm Enable, 1=ON
Stream 6 HI-HI Alarm Enable, 1=ON
Alarm Latch Mode, 1= Latching, 0=
Non-Latching
1085
1131
Byte
byte
0
0
8
Stream Enable (bits 0-5)
16
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9. MAINTENANCE AND ADJUSTMENTS
WARNING - RISK OF ELECTRICAL SHOCK
THE OPERATIONS OUTLINED IN THIS CHAPTER ARE TO BE
PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY!
9.1.
Maintenance Schedule
CAUTION
GENERAL SAFETY HAZARD
Do not look at the UV lamp while the unit is operating. UV light can
cause eye damage. Always use safety glasses made from UV blocking
material. (Generic plastic glasses are not adequate).
Table 9-1 below outlines the suggested maintenance procedures and intervals for ensuring the
M465L continues to operate accurately and reliably. These intervals are based on continuous
(24 hours a day – 7 days a week) operation. These intervals may be lengthened for intermittent
operation.
Table 9-1: Maintenance Schedule
Maintenance Item
Recommended Interval
Section
Replace internal
particulate filter
6 months*1
9.3
Adjust UV lamp
As Indicated by ‘Check Lamp’
LED or status output
9.4
9.5
Replace lamp
As required; when adjustment can
no longer be performed.
Replace sample pump
2 years
2 years
9.6
9.7
Replace Sensor Module
Valve
*1 When external sample line pre-filters are used. If pre-filters are not
used, internal sample filter should be replaced every month.
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9.2.
Instrument Layout
WARNING - RISK OF ELECTRICAL SHOCK
HIGH VOLTAGE MAY BE PRESENT WHEN POWER IS CONNECTED TO
THE INSTRUMENT!
Figure 9-1 and Figure 9-2 below shows the internal layout of the M465L. These figures will be
referenced in the procedures that follow.
Note the caution areas where high voltage (line voltage) may be present when power is
connected to the instrument.
Figure 9-1: Instrument Layout, Rack Mount Configuration
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Figure 9-2: Instrument Layout, NEMA Configuration
9.3.
Replacing Internal Particulate Filter
1. Disconnect power from the M465L.
2. Remove the six screws and the top cover (Rack Mount Configuration) or open front
panel (NEMA Configuration.)
3. Locate the filter (see Figure 9-1 or Figure 9-2 above.) Un-strap the filter from the two
plastic hold-down clamps. Note the arrow on the filter showing flow direction.
4. Loosen the two nuts holding the filter into the two union fittings.
5. Install the nuts on the new filter. Hand-tighten until snug, do not use tools.
6. Perform steps 1 through 3 in reverse order to complete installation.
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9.4.
UV Lamp Adjustment
CAUTION
GENERAL SAFETY HAZARD
Do not look at the UV lamp while the unit is operating. UV light can
cause eye damage. Always use safety glasses made from UV blocking
material. (Generic plastic glasses are not adequate).
WARNING - RISK OF ELECTRICAL SHOCK
HIGH VOLTAGE MAY BE PRESENT WHEN POWER IS CONNECTED TO
THE INSTRUMENT!
1. Instrument should be running and warmed up for at least 20 minutes.
2. With instrument running, remove the six screws and the top cover.
3. Navigate the front panel menu to VIEW menu and scroll to REF display and press ENT.
At this point there should be a scrolling display similar to “REF = XXXX MV.” See
Section 7.2 for details on menu navigation.
4. Locate the UV Detector adjustment pot on the forward end of the sensor module (see
Figure 9-1 or Figure 9-2 above.)
5. While observing the REF value on the display, slowly turn the pot to adjust the value.
The target adjustment range is as high as possible within the range of 800 – 1150 mV.
6. If the required adjustment cannot be achieved by adjusting the UV Detector pot alone,
then additional adjustment can be made by loosening the two UV lamp setscrews on the
UV lamp housing (see Figure 9-1 or Figure 9-2) and rotating the lamp. Rotate the lamp
very slowly while observing the REF value on the display. Make sure the lamp does not
pull out and remains seated in the housing while it is being rotated. Re-tighten the two
setscrews when a desired point has been reached.
7. If necessary, additional “fine tuning” can now be done with the UV Detector adjustment
pot per step 5.
8. Re-Install instrument cover and observe REF value on display for a couple minutes to
verify it does not drift out of the adjustment range.
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9.5.
UV Lamp Replacement
CAUTION
GENERAL SAFETY HAZARD
Do not look at the UV lamp while the unit is operating. UV light can
cause eye damage. Always use safety glasses made from UV blocking
material. (Generic plastic glasses are not adequate).
WARNING - RISK OF ELECTRICAL SHOCK
HIGH VOLTAGE MAY BE PRESENT WHEN POWER IS CONNECTED TO
THE INSTRUMENT!
1. Disconnect power from the M465L.
2. Remove the six screws and the top cover (Rack Mount Configuration) or open front
panel (NEMA Configuration.)
3. Loosen the two UV lamp setscrews on the UV lamp housing (see Figure 9-1 or Figure
9-2 above.)
4. Unplug the lamp power cord from the connector labeled P1 on the sensor module.
5. Loosen the four slotted captive screws attaching the sensor module to the chassis.
6. Carefully slide the lamp out of housing. The sensor module may need to be raised
slightly to completely remove the lamp.
7. Install the new lamp, seating it in the lamp housing until it stops.
8. Re-attach the sensor module captive screws to the chassis.
9. Re-tighten the two UV lamp setscrews.
10. Plug the lamp power cord into P1 on the sensor module.
11. Reconnect power to the instrument and turn on power switch. Let instrument warm up
for at least 20 minutes.
12. Perform UV lamp adjustment procedure per Section 9.4.
9.6.
Sample Pump Replacement
1. Disconnect power from the M465L.
2. Remove the six screws and the top cover (Rack Mount Configuration) or open front
panel (NEMA Configuration.)
3. Locate sample pump assembly (See Figure 9-1.)
4. Cut off the clamps holding the tubing to the pump nipples and remove tubing. Note
which tubing is connected to inlet and outlet.
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5. Unplug the pump power connector from the mainboard PCA at connector J12.
6. Remove the four screws attaching the sample pump assembly to the chassis.
7. Turn over pump assembly and remove the two screws holding the sheet-metal base to the
pump.
8. Install the base on the new pump.
9. Install new pump assembly in chassis.
10. Reconnect tubing, note that outlet fitting of pump should be connected to tubing routed to
the ‘Exhaust’ fitting on rear panel.
11. Re-install new tubing clamps or cable-ties to secure tubing connections.
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9.7.
Sensor Valve Replacement
1. Disconnect power from the M465L.
2. Remove the six screws and the top cover (Rack Mount Configuration) or open front
panel (NEMA Configuration.)
3. Locate sensor module assembly (See Figure 9-1.)
4. Unplug the two-pin valve connector from the sensor PCA.
5. Remove the silver retainer clip from the top of the sensor valve. A pair of pliers may be
used to slide off the retainer clip.
6. The valve coil can now be removed by sliding upwards.
7. Remove the two (2) mounting screws using a #2 Phillips screwdriver. See Figure 9-3.
Note that there are four screw heads visible on the top of the valve body, only two (2) of
these should be removed.
8. Remove valve body from sensor manifold.
9. Clean any residue or dirt off the surface of the manifold using a lint-free cloth and
distilled or DI water.
10. Install the new valve by reversing steps 1-7. Note the proper orientation of the new valve
as shown in Figure 9-3.
Figure 9-3: Sensor Detail
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9.8.
Water Drop-Out Filter (Option)
Maintenance
Located externally on the right side of the enclosure, the Water Drop-Out Filter (Section 4.1.1.2)
should be checked periodically for water build-up and drained. To drain this filter:
1. Disconnect the ozone supply line from the instrument.
2. Shut off flow to the instrument using the needle valve on the front panel.
3. Remove cap from the fitting located on the bottom of the filter and allow it to drain.
4. Replace cap and adjust flow to instrument.
Replacement of the particulate filter, a Teflon coalescing membrane should be rarely required.
However, if it does become fouled, possibly indicated by a significant reduction in the gas
pressure measured in the O3 cell, which would trigger a warning in the instrument, replace it as
follows:
1. Remove the orange cap from the top of the water drop-out filter.
2. Located the membrane on the underside of the cap assembly and replace it.
3. Tightly secure the orange cap back onto the water drop-out filter.
9.9.
Configuring the Analog Output
The analog output can be configured for either 0-5V DC or 4-20mA operation. To change or
verify the configuration of the analog output:
1. Disconnect power from the M465L.
2. Remove the six screws and the top cover (Rack Mount Configuration) or open front
panel (NEMA Configuration.)
3. Locate the Mainboard PCA (see Figure 9-1 or Figure 9-2.)
4. Set the desired operation as shown in Figure 9-4.
5. Re-Install the top cover or re-secure the front panel (NEMA Configuration.)
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SW1
CPU ALIVE
D14
R1
VCC
TP1
3.3V
DGND
TP3
J1
J2
TP2
R64
+
C1
C2
X1
R67
U3
RS-485/
R2 R3 R4
C3
C4
Analog Out
Expansion
PIC18F8720
J3
C5
VR1
U4
R6
R5
XPORT XE
C6
DAC
TP4
U1
R10
U2
R8 R7 R9
R11
R66
R13 R14 C9
C8
C7
LT1181
JP3
JP4
FLOW
R15
SW2
C10
D1
C11 C12
Q1
C15
SW3
C14
74HC373
C13
74HC373
R17
R18
U5
C16
C17
R16
SWITCH DIP 10
U8
TP5
C18
ISO124
JP1
U6
R27
U7
ISO_GND
J4
C20
PCF8575
U10
U9
ETHERNET
RS485
RS232
Close Indicated Positions Only
C19
TP6
R19
R20
C23
C22
C30
XTR110
D2
D3
TP7
74HC373
C21
C24
7407
ISO_V
SRAM128KX8-SOP
C27
R24
R22
R23
R21
+
C25
U14
SPAN
C28
U11
U12
J5
5.0VREF
C26
.
.
.
J6
JP2
JP3
TP8
R26
U13
C31
R25
C41
C29
+
Q1
0-5V OUTPUT
PR1
ZERO
D4
U18
U15 C32
PRESS
C34
U16
M41T0
R27
R29
C33
J24
C35
U19
U17
R28
SW4
K1
K2
K3
C36
R30
JP4
PR2
Y1
R31
I2
JP3
Q1
C38
DCP010515
Analog In
Expansion
C37
R32
C40
U20
C39
U21
TP9
C45
D5
C50
J7
D6
HCF4052B
D7
VR3
C42
VR5 R33
VR2
U22
R36
C44
C43
R37
R38
C49
D8
J11
U23
R34
LM7805
C46
R35
I1
TP11
R27
N.C.
TP10
D9
R39
R40
R41
R45
C48
C47
U24
COM
N.O.
N.C.
COM
N.O.
N.C.
COM
N.O.
4.096VREF
PR3
TP12
R44
R46
C53
J8
R42
C51
R43
JP4
TP14
D10
VR4
REF_DET
R47
R50
SDA
TP13
SCL
TP15
U25
R49
C52
R48
REF
PR4
C55
C57
U26
D11
+15V
TP19
4-20mA OUTPUT
C54
R51
R52
TP18
C56
C58
J9
-9V
TP16
J15
TC1044
TP17
TP20
J13
+12VL
J12
U27
J10
C59
R53
MEAS
R54
C61
D12
J14
HEATER
+12V
D13
C63
R65
C60
C62
D15
MEAS_DET
TP21
VR6
TP22
R55
J22
C64
Q2
J17
J20
PUMP MODULE AUX
VALVE
+15V
K4
+9V
+15V +15V
LAMP INVERTER
+12V
PS1
J16
16
C65
C66
J18
15
14
13
12
11
R56
U28
K5
K7
R57
J19
R58
JP5
R59
K6
C69
C67
C68
VR7
R60
10
9
Q3
C70
PS2
R61
R62
J21
K8
K9
8
U29
R63
7
6
5
4
3
2
AC
G1
K10
G2
J23
EARTH
1
LINE
NEUT
C71
C72
DANGER!
HIGH VOLTAGE
PCA 05072
REV:
TELEDYNE API
(C)2004
Figure 9-4: Mainboard – Analog Output Configuration
9.10. Cleaning Exterior Surfaces of the M465L
If necessary, the front panel mask and keyboard of the M465L can be cleaned with a damp cloth.
Do not attempt to clean any of the other surfaces of the instrument. Do not submerge any part of
the instrument in water or cleaning solution.
9.11. Boot Loader Operation
The main function of a boot loader is to load or update the firmware to the microcontroller on the
Printed Circuit Board (PCB) of an instrument. There are two types of boot loader setup:
hardware and software, described in the following sections.
NOTE
When an external MODBUS host device is attempting to
communicate with the instrument over the serial or Ethernet port
while the instrument is starting up, the instrument may halt. In
order to prevent the problem from occurring, ensure that there are
no devices attempting communication with the instrument during
start-up. Once the sign-on message is displayed on the front
panel, it is safe to begin communications.
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9.11.1. Boot Loader – Hardware Setup
Verify that the instrument is configured for an RS-232 connection. See Section 8.2 for details on
changing the COM port configuration. The instrument can be connected to the PC COM port
using a 9-pin serial cable (TAPI P/N WR77).
9.11.2. Boot Loader – Software Setup
Table 9-2 lists the required firmware loader software and firmware options.
Table 9-2: Required Software
SOFTWARE TYPE
FILE TYPE/VERSION
FirmwareLoader.EXE
PC Software
05498-00_XX.HEX (for ppb, ppm, ugm)
05498-01_XX.HEX (for ppb, ppm, pphm)
Instrument Firmware
The firmware loader is available on Teledyne API’s website at http://www.teledyne-
api.com/software/.
1. Install the firmware loader software onto a PC.
2. Verify the cable connections. Do not power up the instrument.
3. Run the firmware loader application on the PC.
4. Select the COM port that the instrument is connected to.
5. Select the HEX file for the appropriate firmware.
6. Refer to Section 9.11.2.1 to upload the firmware or to Section 9.11.2.2 to verify the
firmware.
9.11.2.1. Upload Firmware
1. Press “Write”. The screen will display, “Wait for boot loader”.
2. When the screen displays, “Power cycle instrument now”, power up the instrument.
NOTE
Search for boot loader will time out in 20 seconds. If the
instrument is not powered up in 20 seconds, the screen will
display, “No boot loader detected.” Go back to step 1 to rewrite
the firmware.
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The firmware loader software should display a message “Boot loader found,
uploading…”. If this message is not displayed, power down the instrument and receck
the COM port configuration and cable (see Section 9.11.1) and retry.
3. When the upload is complete, a message, “Write-flash completed successfully” should be
displayed. If it is an unsuccessful upload, a message, “Write-flash error” is displayed. If
a Write-flash error occurs, ensure that the correct PC COM port is selected for the
instrument (see Section 9.11.2, step 4).
NOTE
It is not recommended to stop the writing process half way
through. This will cause the firmware to not be fully uploaded.
9.11.2.2. Verify Firmware
The verify function compares the instrument’s current firmware to the selected HEX file (see
Section 9.11.2, step 5) and confirms whether or not the files are a match.
1. Press “Verify”. The screen will display, “Wait for boot loader”.
2. When the screen displays, “Power cycle instrument now”, power up the instrument.
NOTE
Search for boot loader will time out in 20 seconds. If the
instrument is not powered up in 20 seconds, the screen will
display, “No boot loader detected.” Go back to step 1 to verify
the firmware.
The firmware loader software should display a message “Boot loader found,
verifying…”. If this message is not displayed, power down the instrument and receck the
COM port configuration and cable (see Section 9.11.1) and retry.
3. When the upload is complete, a message, “Verify-flash completed successfully” should
be displayed. If it is an unsuccessful upload, a message “Verify-flash error” is displayed.
If a Verify-flash error occurs, ensure that the correct PC COM port is selected for the
instrument (see Section 9.11.2, step 4).
NOTE
A verification process can be stopped at any point in time. This
will not affect the firmware that is already uploaded on the
instrument. The instrument will automatically go to the firmware
in 10 seconds.
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10. TROUBLESHOOTING
WARNING
RISK OF ELECTRICAL SHOCK. THE OPERATIONS OUTLINED IN THIS
CHAPTER ARE TO BE PERFORMED BY QUALIFIED MAINTENANCE
PERSONNEL ONLY!
10.1. Reference Drawings
The drawings contained in this section are for general reference and may be useful when
performing certain troubleshooting activities.
10.1.1. Pneumatic Diagram
Figure 10-1 below is a pneumatic diagram that can be referenced when performing
troubleshooting on the monitor. Note that certain items, such as the Stream Selector and
Electronic Flowmeter are optional and will not be present in all M465L monitors.
Figure 10-1: Pneumatic Diagram, 3 Stream Configuration
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10.1.2. Interconnect Diagram
Figure 10-2 below details the electrical connections between the various electronic modules in
the M465L.
RACK-MOUNT
CN0000073 IEC TYPE
VERSION ONLY
POWER ENTRY MODULE
SW0000051 POWER
SWITCH/CIRCUIT
BREAKER
05072-0100 MAINBOARD PCA
J23 AC IN
04003-1100 FLOWMETER
PCA (OPTIONAL)
AC/DC Power
Supply
J1
J19
J24 “ANALOG IN
EXPANSION”
04968-XXXX SENSOR ASSY
04849-0100
SENSOR PCA
02571-0100 DETECTOR
PCA
J17
VA0000054
VALVE
J8
J1
RS485
+15V
J10 MODULE RS485
J15 “AUX”
03742 LAMP ASSY
P1
J6
05313-0100 DISPLAY PCA
J4
J2
+15V
J14 “MODULE +15”
I2C
J4
J3 “FLOW”
J2
N/C
04702 PUMP ASSY
12V
J12 “PUMP +12V”
J5
i2C
05264-0000 EXPANSION RELAY PCA
J5
Figure 10-2: Interconnect Diagram
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10.2. Troubleshooting Using Front Panel Status
LED’s or Status Outputs
The M465L has 4 front-panel status LED’s that reflect the current operating status of the
monitor, and indicate fault conditions. There are also four relay Status Outputs on the rear panel
(or internally in the NEMA configuration) that also reflect the state of these status LED’s. See
Section 4.2.3 for more information on the Status Outputs.
The Status LED’s are categorized into Critical and Non-Critical warnings. Critical warnings are
those that would normally require immediately removing the monitor from service and repairing
it. Non-critical warnings are those that indicate some maintenance would be useful, but not
immediately required.
Table 10-1: Status LED/Output Definitions
Status
Output # Label
Status LED
Normal
Operatin
g State
On
Triggers
Critical
Warning?
1
2
Sensor OK
Yes
No
No bench communications
Reference < 125.0 mV
Reference > 1230.0 mV
O3 Concentration < -10.0 PPB
O3 Concentration > F.S. Range
Reference < 250.0 mV
Pressure < 9.0 psia
Invalid Reading Off
3
4
Check Lamp
Pneumatic
Error
Off
Off
No
No
Pressure > 14.9 psia
Flow < 640 cc/min
Flow > 960 cc/min
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10.2.1. Sensor OK
The Sensor OK LED indicates the status of the O3 sensor module in the monitor. The normal
state of this LED (or Status Output) is On. If this LED remains off after the normal 20
minute warm-up period, then a failure has occurred and the monitor should be removed from
service and repaired.
The most common cause of this warning is a failure of the UV Lamp. A UV Lamp
Adjustment (See Section 9.4) should be attempted. If the UV Lamp cannot be adjusted to
meet the specified values, then a UV Lamp Replacement should be performed (See Section
9.5.)
This warning can also be caused by a communications error with the sensor module. Inspect
the two cables between the Mainboard PCA and Sensor Module for loose or intermittent
connections (See Section 9.2 for monitor layout.) If no cable problem can be found, then the
Sensor Module should be replaced.
10.2.2. Invalid Reading
The Invalid Reading LED indicates that the instrument is reading a value that cannot be
represented properly on the analog output. Since the analog output is limited to 0-5V (or 4-
20mA,) it cannot properly represent negative values, or values in excess of the full-scale
range.
If the monitor is consistently reading negative values, then a zero calibration should be
performed, see Section 7.2.3.4.
If the monitor is consistently reading values in excess of the full-scale range, then the range
value should be adjusted higher. See Section 7.2.7 for details on setting the range value.
10.2.3. Check Lamp
The Check Lamp LED indicates that the UV Lamp intensity has dropped below 250mV, a
level where UV Lamp Adjustment (See Section 9.4) should be made at the next convenient
opportunity. Note that this is a non-critical warning and immediate service is not required.
However if the UV Lamp intensity drops below 125mV, then the Sensor OK LED will also
turn off, indicating that the monitor must be immediately serviced or taken off-line.
10.2.4. Pneumatic Error
The Pneumatic Error LED indicates that one of the pneumatic parameters, flow or pressure,
has gone outside of normal ranges. Note that this is a non-critical warning and immediate
service is not required. However if the Sensor OK LED turns off then the monitor must be
immediately serviced or taken off line.
The first step in troubleshooting a Pneumatic Error is determining which parameter has
caused the warning. At the monitor front panel, navigate to the VIEW menu (See Section
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7.2.4.) Examine the Flow and Pressure values and compare them to the limits described in
Table 10-1 and take appropriate action as described below.
10.2.4.1. Pressure Too High
The monitor inlet is being pressurized. The monitor inlet should be allowed to sample
gas at ambient pressure. Disconnect all sample lines from the monitor and read the
pressure again. If the value then drops to within the acceptable range, then one of the
sample lines is at elevated pressure.
If the inlet is being pressurized, then the design of the sample system should be reviewed
and corrected. Contact Teledyne API customer service for assistance.
10.2.4.2. Pressure Too Low
Something may be restricting the flow through the monitor, causing the sample pump to
pull a vacuum on the sensor module. First, unplug the sample pump power plug on the
Mainboard PCA and observe the pressure reading. If the pressure reading is still too low,
then likely there is a problem with the pressure sensor on the Sensor Module and the
Sensor Module should be replaced. Next reconnect the pump and disconnect all sample
lines from the monitor and see if the pressure increases to normal levels. If it does, then
the problem is somewhere in the sampling system external to the monitor. If the pressure
is still below the limit with the sample lines removed, then there is a restriction in the
pneumatics of the monitor upstream of the sensor assembly. The most likely cause is a
plugged particulate filter. Disconnect the outlet fitting on the sample filter and observe
the pressure. If it returns to normal levels then the restriction is in the particulate filter or
inlet manifold assembly (multi-stream configurations only.) Replace particulate filter per
Section 9.3.
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11. CALIBRATION
11.1. Factory Calibration
The Model 465 is calibrated to NIST traceable standards on the 0-1 ppm range prior to shipment.
A calibration certificate for your instrument can be purchased from Teledyne API if required.
Teledyne API also recommends that the Model 465 be re-calibrated once a year. Teledyne API
can provide NIST traceable calibration services at our factory or on-site. Please contact our
Customer Service department for details on these services.
11.2. Zero Calibration
A zero calibration can be easily performed in the field, and Teledyne API recommends that this
be done at least annually. See Section 7.2.3.4 for details on performing a zero calibration.
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12. SPARE PARTS
This section provides the names and part numbers of the spare parts for the M465L rack mount
units and for the NEMA units.
12.1. M465L Rack Mount Spare Parts List
PARTNUMBER DESCRIPTION
025710100
036750000
037420000
040031200
046170000
046740000
048490100
050720300
052640000
053010000
053130300
053130400
053200000
055090000
059350000
061760100
062310000
062680000
DR0000006
FL0000033
FM0000004
HW0000120
KIT000267
OP0000031
OR0000039
OR0000050
PCA, UV DETECTOR PREAMP, M454/M460
AKIT, ELEMENTS, 47MM, 30 MICRON (10 PCS)
ASSY, UV LAMP (BIR) M452/454/460X/465L *
PCA, FLOW SENSOR, M465
ABSORPTION TUBE, M460L
ASSY, PUMP, 12VDC, M460M/M700E
PCA, O3 BENCH, M460L/M465L
PCA, MAINBOARD, M465L, CE
PCA, RELAY/VALVE EXPANSION, M460/M465L
AKIT, EXP KIT, CARULITE 200
PCA, FRONT, MULTI CHL, M465L, CE
PCA, FRONT PANEL, SNGL CHL, M465, CE
PCA, FRONT PANEL DAUGHTER BOARD, M465L
MANUAL, OPERATORS, M465L
ASSY, FLOWMETER W/O VALVE, M465L
ASSY, FLOWMETER, M465L/M
AKIT, OPTION, PRE-FILTERS, 1 STREAM, M46
ASSY, ZERO SCRUBBER, OZONE
DRYER, 24", 1/4" SS FITTINGS
DFU, KYNAR, 1/4" TUBE
FLOWMETER (KB)
SHOCKMOUNT, GROMMET ISOLATOR
AKIT, M46XL PRE-FILTERS (FL37-25 pcs)
WINDOW, QUARTZ, 1/2"DIA, .063" THICK (KB
ORING, 2-012V
ORING, 2-014V
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PARTNUMBER DESCRIPTION
OR0000098
OR0000099
OR0000104
PS0000042
SW0000051
VA0000054
WR0000008
ORING, 2-108S
ORING, 2-129, CV-75 COMPOUND
ORING, 5-125V
PS, 60W SWITCHING, 2X4, 15V
SWITCH, POWER CIRC BREAK VDE/CE, w/RG(KB
MANIFOLD, 3-WAY VALVE, PEEK/VITON
POWER CORD, 10A
05919G – M465L, SPL, (DCN 5123) 10/01/08
12.2. M465L NEMA Spare Parts List
PART NUMBER
025710100
036280000
036750000
040031200
046170000
046740000
048490100
048990300
049680000
049680100
050300000
050720300
052640000
053010000
053130300
053130400
053200000
055090000
058400001
061760100
062310000
062680000
065660000
DESCRIPTION
PCA, UV DETECTOR PREAMP
ASSY, WATER DROP OUT FILTER, PFA
AKIT, ELEMENTS, (FL26) 47MM, 30 MICRON
PCA, FLOW SENSOR,
ABSORPTION TUBE
ASSY, PUMP, 12VDC (OP63)
PCA, O3 BENCH
ASSY, HI-CON O3 SCRUBBER, CH71
ASSY, SENSOR, HI-CONC
ASSY, SENSOR, LO-CONC
ASSY, REF SCRUBBER, HI-CONC
PCA, MAINBOARD, CE
PCA, RELAY/VALVE EXPANSION
AKIT, EXP KIT, CARULITE 200
PCA, FRONT, MULTI CHL, CE
PCA, FRONT PANEL, SNGL CHL, CE
PCA, FRONT PANEL DAUGHTER BD, M465XXX
MANUAL, OPERATORS, M465L
ASSY, REF SCRUBBER, LO-CONC,*(OBS)
ASSY, FLOWMETER
AKIT, PRE-FILTERS, 1 STREAM
ASSY, ZERO SCRUBBER, OZONE
ASSY UV LAMP UVP OP39 GEN III
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Teledyne API Model 465L O Monitor Operation Manual
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PART NUMBER
CN0000350
DR0000006
FL0000033
HW0000120
KIT000267
DESCRIPTION
CONNECTOR, 16 PIN, W/SCREW FLANGE
DRYER, 24", 1/4" SS FITTINGS
DFU, KYNAR, 1/4" TUBE
SHOCKMOUNT, GROMMET ISOLATOR
AKIT, M46XL PRE-FILTERS (FL37-25 pcs)
WINDOW, QUARTZ, 1/2"DIA, .063" THICK (KB
ORING, 2-012V
OP0000031
OR0000039
OR0000050
OR0000098
OR0000099
OR0000104
PS0000042
VA0000054
ORING, 2-014V
ORING, 2-108S
ORING, 2-129, CV-75 COMPOUND
ORING, 5-125V
PS, 60W SWITCHING, 2X4, 15V
MANIFOLD, 3-WAY VALVE, PEEK/VITON
05910J – M465L NEMA SPL, (DCN 5796) 08/06/2010
88
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INDEX
Accuracy
Stream Selector, 37
Permeation Gas Dryer, 27
Power
Specifications, 15
Ranges
sample filtratiom, 25
sampling lines, 25
Specifications, 15
Alarm Relays
Specifications, 16
Analog Output
Specifications, 15
Response Time
Specifications, 16
asurement Units
Specifications, 15
Cleanliness in pneumatic system
importance of, 25
Connection
Specifications, 15
rument Status Outputs
Specifications, 16
Safety Messages
General, iii, 65, 68, 69
Sample Conditioner, 27
Sample Filtration Accuracy, 25
Sample Flow Rate
Specifications, 15
Sample gas connection
multi-stream, 24
Ethernet, 33
RS232, 33
RS485, 33
Diagnostic LEDs, 29
Dimensions
Specifications, 15
Environmental Conditions
Specifications, 15
Humid Environments, 25
Humidity Range
single stream, 24
Spare Parts
for NEMA units, 86
for rack mount units, 85
Startup
Specifications, 15
Isolated Analog Output
Specifications, 16
Lower Detectable Limit
Specifications, 15
Maximum Operating Altitude
Specifications, 15
Multi-Stream Specifications:, 16
Noise
initial behavior, 22
Status Relay
Specifications, 16
Teledyne Contact Information
Email Address, 17
Fax, 17
Phone, 17
Temperature Range
Specifications, 15
UV Lamp, 65, 68, 69
uv Light, 65, 68, 69
UV light absorption, 19
Weight
Specifications, 15
Option
Flowmeter, 37
Permeation Gas Dryer, 27, 37
Rack Mount Slides, 37
Sample Conditioner, 27, 37
Sample Inlet Filters, 37
Specifications, 15
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