Tanaka Trimmer TBC 300SDH User Manual

Illustrated Parts Manual  
Model Number:  
P/N 28579  
Rev 001  
TBC-300SDH  
Date 08-01-00  
GRASS TRIMMER/BRUSHCUTTER  
Supplier T o The Outdoor Power Equipment Industry  
ISM, Inc. • 1028 4th Street SW, Ste “B” • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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PARTS INFORMATION TBC-300SDH  
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1  
17  
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Page 1  
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PARTS INFORMATION TBC-300SDH  
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1  
ITEM PART NUMBER  
1-1  
DESCRIPTION  
CAP,SPARK PLUG,ASS'Y  
PLUG,SPARK  
SET,CYLINDER  
SCREW,5X16/S  
GASKET,CYLINDER  
RING,PISTON  
SET,PISTON  
CIRCLIP,PISTON PIN  
PIN,PISTON  
CRANKSHAFT  
BEARING,NEEDLE,F-910  
KEY,WOODRUFF,3X13X4.5  
SHIM,12.2X19X.10  
SHIM,12.2X19X.15  
SHIM,12.2X19X.20  
SHIM,12.2X19X.30  
NUT,8  
PULLEY,STARTER  
WASHER,CLUTCH B  
CRANKCASE ASSY  
SEAL,OIL,#12227  
BEARING,BALL,#6001  
GASKET,CRANKCASE  
SCREW,5X25  
ASSY,LEAD WIRE  
COIL,IGNITION  
SCREW,5X20/WS  
CAP,RUBBER  
LEAD,HIGH TENSION  
ROTOR,MAGNETO  
WASHER,8  
QTY  
1
COMMENTS  
1570097A900  
01802233200  
0010128090  
99414050161  
0170128020  
0410170020  
0300128090  
03900000201  
03701700200  
0460165A81  
99962091325  
06810100200  
33000200210  
33000200220  
33000200230  
33000200240  
99101080011  
79801630200  
35910112203  
0720128091  
99966122240  
99961600100  
0900060120  
99414050251  
1910129G90  
1672052190  
99416050201  
56020517200  
26420516200  
1552050980  
99200080011  
99101080011  
1-2  
1-6  
1-7  
1-9  
1
1
4
1
2
1
2
1
1
1
1
V
V
V
V
1
1
1
1
2
2
1
4
1
1
2
1
1
1
1
1
Includes cylinder gasket  
1-11  
1-12  
1-13  
1-14  
1-16  
1-17  
1-18  
1-19  
1-19  
1-19  
1-19  
1-21  
1-22  
1-26  
1-31  
1-32  
1-33  
1-34  
1-36  
1-40  
1-42  
1-46  
1-47  
1-48  
1-51  
1-52  
1-54  
Includes rings, and circlips  
*Shims are "as needed" to obtain  
correct side clearance  
*Crankcase assy includes bearings, seals  
and gaskets.  
NUT,8  
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Page 2  
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PARTS INFORMATION TBC-300SDH  
CLUTCH, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2  
RECOIL STARTER SEE FIG 3  
CARBURETOR SEE FIG 4  
Page 3  
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PARTS INFORMATION TBC-300SDH  
CLUTCH, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2  
ITEM PART NUMBER  
2-1  
DESCRIPTION  
GROMMET,SECONDARY CORD 1  
QTY  
COMMENTS  
20201003201  
7380097A21  
99415040222  
99072045164  
99053060503  
99201060011  
7040097A91  
75104200201  
7320631A200  
7340099K90  
99434040081  
1330097A21  
7370165A201  
35902103200  
29001620800  
3420630B200  
3480602R200  
3570075T200  
99416050162  
99205080030  
4030097A21  
4040097A90  
99416050241  
4020602K21  
4550129A90  
4360162V20  
5280097A21  
99967008012  
4700602N200  
4230637C800  
4460637C200  
99210050012  
99011050602  
4520165V90  
3800637C200  
99200050011  
2-6  
2-7  
2-8  
PROTECTOR,MUFFLER  
SCREW,PS,4X22  
SCREW,TAPPING,4.5X16  
SCREW,HEX,6X50  
WASHER,6  
1
2
2
2
2
1
1
1
1
2
1
1
2
2
1
2
2
3
2
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
2
2-16  
2-18  
2-19  
2-20  
2-21  
2-22  
2-24  
2-26  
2-27  
2-31  
2-32  
2-33  
2-34  
2-35  
2-36  
2-38  
2-41  
2-42  
2-45  
2-46  
2-47  
2-51  
2-53  
2-54  
2-55  
2-56  
2-57  
2-60  
2-61  
2-62  
2-63  
2-64  
SET,MUFFLER  
GASKET,MUFFLER  
ARRESTER,SPARK  
PIPE,EXHAUST  
SCREW,4X8/S  
SHIELD,HEAT  
GASKET,MUFFLER  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
WASHER,CLUTCH A  
BOLT,STEP  
SCREW,5X16/WS  
WASHER,8  
GASKET,INLET MANIFOLD  
SET,CARB INSULATOR  
SCREW 5x24WS  
GASKET,CARBURETOR  
SET,CARBURETOR  
BASE,CLEANER  
LEVER,CHOKE  
O-RING,S-8  
COLLAR,CLEANER  
BODY,CLEANER  
ELEMENT,CLEANER  
WASHER,S,5  
SCREW,5X60  
COVER,CLEANER ASS'Y  
BOLT,CLEANER COVER  
WASHER,SMALL,5  
Page 4  
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PARTS INFORMATION TBC-300SDH  
CLUTCH, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2  
ITEM PART NUMBER  
DESCRIPTION  
PUMP,PRIMING ASS'Y  
PIPE,FUEL,2.5X4X80  
GROMMET,FUEL PIPE  
PIPE,FUEL,ASS'Y  
CLIP 6.3  
FILTER,FUEL  
TANK,FUEL  
CAP,FUEL BLACK,NON VENT  
CUSHION,FUEL TANK  
TANK BRACKET  
QTY  
1
2
1
1
1
1
1
1
COMMENTS  
2-76  
2-78  
2-79  
2-86  
2-87  
2-89  
2-91  
2-92  
2-96  
2-97  
2-98  
44225143800  
70002504080  
53432710200  
2230162V900  
68000731201  
6750404280  
5910129420  
5950656B90  
65500940201  
6530097A20  
99415040222  
4
1
4
SCREW,PS,4X22  
2-121 5640660191  
2-122 5650660121  
2-123 6463252L90  
2-124 68000206200  
2-125 5610007020  
AIR VENT VALVE PIPE  
AIR VENT PIPE  
AIR VENT VALVE ASS'Y  
CLIP 5.5  
1
1
1
1
AIR VENT RUBBER CAP  
1
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Page 5  
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PARTS INFORMATION TBC-300SDH  
RECOIL STARTER • FIGURE 3  
ITEM PART NUMBER  
DESCRIPTION  
STARTER,RECOIL ASS’Y  
HANDLE,STARTER  
BODY,STARTER  
SPRING,RECOIL  
ROPE,STARTER  
REEL,STARTER ROPE  
REEL,STARTER ROPE  
PAWL,STARTER  
WASHER,STARTER PULLEY  
PLATE,FRICTION  
SHIM,STARTER PULLEY  
SHIM,STARTER PULLEY  
BOLT,SET  
QTY  
1
2
1
1
1
1
1
1
1
1
1
1
COMMENTS  
3-0  
7620094090  
78500940200  
77200940801  
78000940200  
78300940200  
77400940200  
7740163021  
7880163021  
80105015200  
8370501521  
82205015200  
8220423020  
8390423020  
3-2  
3-3  
3-4  
3-5  
3-6  
3-6  
3-7  
3-8  
Prior to S/N V218191  
S/N V218191 and after  
3-10  
3-11  
3-11  
3-12  
Prior to S/N V218191  
S/N V218191 and after  
1
Page 6  
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PARTS INFORMATION TBC-300SDH  
CARBURETOR • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
CARBURETOR  
SCREW,THROTTLE SET  
STAY,ADJUST,CABLE  
SWIVEL  
RING,STOP  
O-RING  
JET,MAIN,#42  
*GASKET,PUMP  
*DIAPHRAGM,PUMP  
*SCREEN,INLET  
BODY,PUMP ASS’Y  
*GASKET,DIAPHRAGM  
*DIAPHRAGM,METERING  
COVER,DIAPHRAGM  
SCREW,SET  
ADJUSTER,CABLE  
NUT,6  
GASKET,CLEANER  
WASHER,THRUST  
QTY  
1
COMMENTS  
4-0  
4-1  
4-4  
4-5  
4550129A90  
51425100200  
54425164200  
53925120200  
48925100200  
55025100200  
599200AW42  
~ ~ ~  
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
* Contained in Carb Repair Kit  
P/N 650-25124-900 (Not available individually)  
4-7  
4-10  
4-11  
4-12  
4-13  
4-16  
4-17  
4-18  
4-19  
4-20  
4-21  
4-22  
4-23  
4-24  
4-41  
~ ~ ~  
~ ~ ~  
5752514780  
~ ~ ~  
~ ~ ~  
47625004200  
54825101200  
61425137200  
99101060013  
4310634C200  
5492516520  
Page 7  
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PARTS INFORMATION TBC-300SDH  
FAN CASE & CLUTCH DRUM • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
DRUM,CLUTCH  
RING,STOP,C-12 EX  
CUSHION,RUBBER  
BOLT,HEX,5X16  
BOLT,HEX HOLE,5X25S  
SET,FAN CASE  
HOLDER,PIPE 26 DIA  
WASHER,5  
QTY  
1
COMMENTS  
5-1  
2890098080  
99350012002  
5990098021  
99051050163  
99461050254  
11201280812  
3600129020  
99201050061  
3243735020  
3610099020  
5-3  
5-5  
1
1
1
1
1
1
1
1
1
5-6  
5-8  
5-11  
5-15  
5-26  
5-27  
5-28  
*Includes Bearing  
S/N T252658 and after  
S/N T252658 and after  
S/N T252658 and after  
WASHER,GEAR CASE  
FITTING,METAL  
Page 8  
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PARTS INFORMATION TBC-300SDH  
THROTTLE LEVER, HANDLE • FIGURE 6  
Page 9  
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PARTS INFORMATION TBC-300SDH  
THROTTLE LEVER, HANDLE • FIGURE 6  
ITEM PART NUMBER  
6-1  
DESCRIPTION  
SHAFT,DRIVE  
QTY  
1
COMMENTS  
34337300200  
3413737880  
34737356900  
33537307200  
33437352210  
99462050304  
31537304200  
1653759020  
99461050254  
50637304211  
50637623200  
50737304203  
5073810020  
5073785020  
5103735220  
50837304211  
5083758720  
5083758920  
99481060254  
3363341182  
4603311120  
5023367421  
5023741521  
746291  
6-2  
6-3  
PIPE,DRIVE SHAFT  
BUSHING,DRIVE SHAFT  
METAL,LIFTING  
COLLAR,LIFTING METAL  
BOLT,HEX HOLE 5x30.P  
NUT,SPECIAL  
1
5
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
6-42  
6-43  
6-44  
6-46  
6-63  
6-64  
6-66  
6-66  
6-67  
6-67  
6-67  
6-68  
6-69  
6-69  
6-69  
6-71  
6-72  
6-74  
6-75  
6-75  
6-91  
6-92  
6-92  
6-95  
6-98  
GRIP,HANDLE  
BOLT,HEX HOLE,5X25S  
BRACKET,HANDLE,A  
BRACKET,HANDLE,A  
BRACKET,HANDLE,B  
BRACKET,HANDLE,B  
BRACKET,HANDLE,B  
RUBBER,CUSHION  
BRACKET,HANDLE,C  
BRACKET,HANDLE,26 DIA  
BRACKET,HANDLE,C  
SCREW,HEX HOLE 6X25  
CUSHION  
CLAMP."B"  
HANDLE,LEFT  
HANDLE,LEFT  
SHOULDER STRAP  
HANDLE,RIGHT  
HANDLE,RIGHT  
ASSY,THROTTLE LEVER  
LEVER,SAFETY  
SPRING,RETURN  
LEVER,THROTTLE  
GROMMET  
SCREW, 4X20  
SCREW 5X30 BLACK  
NUT,5  
Before S/N V243830  
S/N V243831 and after  
Before S/N V057070  
From S/N V057071 to S/N V243830  
S/N V243831 and after  
Before S/N V057070  
Before S/N V057070  
From S/N V057071 to S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
5013810220  
5013782220  
8703840190  
2533840020  
Before S/N V243830  
S/N V243831 and after  
6-100 8323840020  
6-101 8803840120  
6-103 3223840020  
6-106 9934604020  
6-107 99431050303  
6-108 99101050043  
6-120 8853840180  
WIRE, THROTTLE  
INCLUDES STOP SWITCH ASSEMBLY  
Page 10  
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PARTS INFORMATION TBC-300SDH  
GEAR CASE & SAFETY GUARD • FIGURE 7  
Page 11  
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PARTS INFORMATION TBC-300SDH  
GEAR CASE & SAFETY GUARD • FIGURE 7  
ITEM PART NUMBER  
7-1  
DESCRIPTION  
ASSY,GEAR CASE,26 MM  
ASSY,GEAR CASE,26MM  
ASSY,GEAR CASE,26MM  
BOLT,HEX HOLE,5X25S  
RING,STOP,C-28,IN  
RING,STOP,C-22,INNER  
RING,STOP,C9  
RING,STOP,C10,OUTER  
BEARING,BALL,#609Z  
BEARING,BALL,#6900Z  
BEARING,BALL,#609  
BEARING,BALL,#6900ST  
CASE,GEAR  
QTY  
1
COMMENTS  
Before S/N V057070  
From S/N V057071 to S/N V243830  
S/N V243831 and after  
3003713490  
3003758790  
3003748090  
99461050254  
99351024002  
99351022002  
99350009002  
99350010002  
99961609002  
99961690002  
99961609000  
99961690000  
3003330B20  
3003748020  
99051050103  
99461050124  
99423080100  
3163815020  
99961628000  
99961609000  
7-1  
7-1  
7-2  
7-4  
7-4  
7-5  
7-5  
7-6  
7-6  
7-7  
7-7  
7-9  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V057070  
From S/N V057071 to S/N V243830  
S/N V243831 and after  
7-9  
CASE,GEAR  
7-11  
7-11  
7-12  
7-12  
7-13  
7-13  
BOLT,HEX.HOLE,5X10  
BOLT,HEX.HOLE,5X12S  
BOLT,8X10  
BOLT,FITTING,M8  
BEARING,BALL,#628  
BEARING,BALL,#609  
SHAFT,GEAR  
SHAFT,GEAR  
SHAFT,GEAR  
BEARING,BALL #6201D  
RING,STOP,C-32 IN  
HOLDER,CUTTER  
7-15-1 3043713420  
7-15  
7-15  
7-16  
7-17  
7-18  
7-18  
7-19  
7-19  
7-21  
7-21  
7-21  
3043810020  
3043815020  
99961620103  
99351032002  
3103810020  
3103815020  
3113810020  
3113815020  
30833410200  
3083786120  
3083815020  
Before S/N V243830  
S/N V243831 and after  
Before S/N V243830  
S/N V243831 and after  
Before S/N V057070  
From S/N V057071 to S/N V243830  
S/N V243831 and after  
Before S/N V057070  
HOLDER,CUTTER  
CAP,CUTTER HOLDER  
CAP,CUTTER HOLDER  
COVER,PROTECTION,B  
COVER,PROTECTION,B  
COVER,PROTECTION,B  
BOLT,FIXING,L.H.,FLANGED  
NUT,FIXING L.H. 10X1.25  
NUT,FIXING M10X1.25  
WASHER,GEAR CASE  
WASHER,SPECIAL  
SCREW,HEX HOLE 6X25  
BRACKET,SAFETY GUARD  
GUARD,SAFETY  
7-22-1 3123338620  
7-22  
7-22  
7-23  
7-25  
7-26  
7-28  
7-29  
7-30  
7-31  
7-32  
7-34  
7-35  
7-35  
7-36  
7-45  
3133810020  
3133815020  
3243735020  
0673713420  
99481060254  
4423369921  
4413738020  
4453738020  
4473738020  
7973738021  
99414050121  
3013713400  
3013815000  
99101050011  
3273718090  
From S/N V057071 to S/N V243830  
S/N V243831 and after  
HOLDER,GUARD  
EXTENSION,GUARD  
LIMITER,LINE  
SCREW,S,5X12  
SET,GEAR PINION  
SET,GEAR PINION  
NUT,5  
Before S/N V243830  
S/N V243831 and after  
PIN,COTTER 2X20 (10 PK)  
S/N V057071 and after  
Page 12  
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PARTS INFORMATION TBC-300SDH  
TOOLS AND NYLON HEAD • FIGURE 8  
ITEM PART NUMBER  
DESCRIPTION  
HEAD, BRAIN 2000  
QTY  
1
COMMENTS  
Units prior to S/N V243831  
8-0  
746751  
8-1  
8-2  
8-4  
8-5  
8-6  
8-7  
8-8  
8-9  
8-10  
8-11  
8-21  
8-23  
8-24  
8-25  
8-26  
7863381091  
7883307120  
7853381020  
7933381022  
7923381020  
7873381020  
6733560020  
7903381020  
7893381020  
3143381280  
3153381080  
81320000200  
8262000080  
746104  
CUTTING BODY ASSY  
EYELET  
BASE,ADJUSTMENT  
SPRING,REEL,YELLOW  
WASHER,ADJUSTMENT  
REEL  
BALL,STEEL  
SLIDER,REEL  
CAP,BODY  
BOLT,MOUNTING  
NUT,10x1.25,LHF  
WRENCH,HEX,4  
SPANNER,COMBI,17X19  
BLADE,9X80,1.6t  
COVER, CUTTER  
1
1
1
1
1
1
3
1
1
1
1
1
1
1
2
Before S/N V057070  
S/N V057071 and after  
S/N V057071 and after  
6153722420  
Page 13  
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PARTS INFORMATION TBC-300SDH  
5” SEMI-AUTO HEAD  
ITEM PART NUMBER  
DESCRIPTION  
HEAD,SEMI-AUTO 5"  
ADAPTER,10X1.25 LHF  
BODY,CUTTING  
NUT,SPECIAL  
SPRING  
REEL  
CAP,BODY  
EYELET  
QTY  
1
1
1
1
COMMENTS  
After serial number V243831  
0
2
3
4
5
6
7
8
746451  
3563383B20  
78633830200  
31533830200  
79333830200  
78733830200  
78933830200  
78833830200  
1
1
1
2
10 99201120011  
WASHER,12  
1
After serial number V243831  
Page 14  
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PARTS INFORMATION TBC-300SDH  
DECALS • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
PLATE,NAME TBC-300SDH  
DECAL,PRO-FORCE A  
DECAL,LEVEL  
DECAL,PRO-FORCE B  
DECAL,CAUTION,A  
DECAL,LEVEL  
QTY  
1
COMMENTS  
9-1  
9060129420  
95037900200  
9233370020  
95137503200  
9193738F20  
9233728620  
9-3  
9-4  
1
1
1
1
1
9-5  
9-10  
9-18  
Page 15  
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