Tanaka Trimmer TBC 255PF User Manual

Illustrated Parts Manual  
Model Number:  
P/N 40793  
Rev 000  
TBC-255PF  
Date 5-3-07  
GRASS TRIMMER  
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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PARTS INFORMATION  
TBC-255PF  
CRANKCASE & FLYWHEEL • FIGURE 2  
ITEM PART NUMBER  
2-19 33000200230  
2-19 33000200240  
2-31 0720304592  
2-32 99966122206  
2-33 99961600115  
2-34 0900735022  
2-36 99461050164  
2-51 1552101281  
2-52 99201080011  
2-54 99101080011  
DESCRIPTION  
SHIM,12.2X19X.20  
QTY  
COMMENTS  
1
1
1
2
2
1
4
1
1
1
SHIM,12.2X19X.30  
CRANKCASE ASSY  
SEAL,OIL,#TC12227  
BEARING,BALL,6001 C3  
GASKET,CRANKCASE  
BOLT,HEX,5X16,S  
FLYWHEEL  
Includes bearings, seals and gasket  
WASHER,8  
NUT,8  
Page 2  
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PARTS INFORMATION  
TBC-255PF  
FUEL SYSTEM • FIGURE 3  
Page 3  
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PARTS INFORMATION  
TBC-255PF  
FUEL SYSTEM • FIGURE 3  
ITEM PART NUMBER  
3-80 4030702021  
3-81 4040702091  
3-82 99464050254  
3-83 5600712020  
3-85 4020656A200  
3-86 8780662020  
3-88 61425137200  
3-89 99101060013  
3-90 4020602K21  
3-91 99967015000  
3-94 99011050602  
3-95 99210050012  
3-96 99201050011  
3-98 4550307090  
3-100 5910735F20  
3-101 9400735020  
3-109 6590430020  
3-110 53432710200  
3-111 70003005062  
3-112 6750404280  
3-113 68000731201  
3-114 2230162V900  
3-115 99464050255  
3-116 99463050204  
3-117 5950300290  
DESCRIPTION  
GASKET,INLET MANIFOLD  
INSULATOR SET  
BOLT,HEX HOLE,5X25WS  
SWIVEL CAP  
QTY  
1
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
3
1
1
1
1
1
1
2
COMMENTS  
Includes gasket  
GASKET  
PLATE,THROTTLE WIRE  
ADJUSTER,CABLE  
NUT,6  
GASKET,CARBURETOR  
O-RING,P15  
SCREW,5X60  
WASHER,S,5  
WASHER,5  
CARBURETOR SET  
TANK,FUEL,EVAPO  
STAND  
Includes gasket  
COLLAR,C  
GROMMET,FUEL PIPE  
PIPE,FUEL,3X5X62  
FILTER,FUEL  
CLIP 6.3  
PIPE,FUEL,ASS'Y  
BOLT,HEX,5x25WS  
BOLT,HEX 5X20  
CAP,TANK (BLACK/RED)  
1
Page 4  
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PARTS INFORMATION  
TBC-255PF  
MUFFLER, CLUTCH & COVER • FIGURE 4  
Page 5  
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PARTS INFORMATION  
TBC-255PF  
MUFFLER, CLUTCH & COVER • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
COVER,CYLINDER  
BOLT,HEX,5X16,PS  
BOLT,HEX,6x65  
WASHER,6  
MUFFLER  
GASKET,MUFFLER  
TAIL PIPE SET  
SCREW,4X18WS  
ARRESTER,SPARK  
SHIELD,HEAT  
COVER,MUFFLER  
BOLT,HEX,4x18WS  
PROTECTOR,SPARK PLUG  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
PLATE,CLUTCH  
BOLT,STEP  
BOLT,HEX 5X20  
CLAMP,CORD  
QTY  
1
2
2
2
1
1
1
2
1
1
1
2
1
2
2
1
COMMENTS  
4-1  
4-4  
4-5  
4-6  
4-7  
4-8  
0160750020  
99463050164  
99051060653  
99201060011  
7060750080  
7510725020  
4-10 7340725590  
4-11 99436040081  
4-13 7320725020  
4-16 1330750020  
4-17 7380750020  
4-24 99464040185  
4-30 2570304520  
4-31 35902103200  
4-32 29001620800  
4-33 3420630B200  
4-34 3480630A20  
4-35 3570075T200  
4-36 99463050204  
4-37 19805015800  
4-38 99205080030  
4-39 99072045164  
2
2
3
1
2
1
WASHER,8  
SCREW,TAPPING,4.5X16  
Page 6  
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PARTS INFORMATION  
TBC-255PF  
STARTER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
STARTER ASS'Y  
BODY,STARTER  
PULLEY,STARTER  
SPRING,RECOIL  
ARM,SWING  
QTY  
1
1
1
1
1
1
1
1
1
1
1
4
COMMENTS  
5-0  
5-1  
5-2  
5-3  
5-4  
5-5  
5-6  
5-7  
5-8  
5-9  
7620304590  
7720304580  
7740304520  
7790304520  
7770304520  
8390304520  
7710304520  
7830304520  
7850304520  
3153334020  
SCREW,SET  
STAY,PULLEY  
ROPE,STARTER  
HANDLE,STARTER  
NUT,SPECIAL 5MM  
PULLEY,STARTER  
BOLT,HEX,4x18WS  
5-22 7980304520  
5-24 99464040185  
Page 7  
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PARTS INFORMATION  
TBC-255PF  
AIR CLEANER • FIGURE 6  
ITEM PART NUMBER  
DESCRIPTION  
CLEANER,AIR ASS'Y  
CAP,AIR CLEANER  
ELEMENT,CLEANER  
COLLAR  
QTY  
COMMENTS  
6-0  
6-1  
6-2  
6-3  
6-4  
41000025900  
42400025200  
44600025200  
47000025200  
42300025800  
1
1
1
2
1
BODY,CLEANER,AIR  
Page 8  
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PARTS INFORMATION  
TBC-255PF  
CARBURETOR • FIGURE 7  
0
ITEM PART NUMBER  
DESCRIPTION  
CARBURETOR SET  
BODY,PUMP  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
COMMENTS  
Includes gasket  
7-0  
7-2  
7-3  
7-4  
7-5  
7-6  
7-7  
7-8  
7-9  
4550307090  
5752515380  
4422515180  
4762515120  
44725108200  
~ ~ ~  
~ ~ ~  
~ ~ ~  
~ ~ ~  
PUMP,PRIMING  
COVER,DIAPHRAGM  
BULB,PRIMING  
DIAPHRAGM,METERING  
GASKET,DIAPHRAGM  
DIAPHRAGM,PUMP  
GASKET,PUMP  
MAIN JET,#33.5  
O-RING  
RING,STOP  
SWIVEL  
SCREW,THROTTLE SET  
SCREW,SET  
SCREEN,INLET  
Included in Carb Kit #650.25140.90  
(items not available individually)  
7-10 599200BW33  
7-11 55025100200  
7-12 48925100200  
7-13 53925120200  
7-15 54825140200  
7-20 5482515120  
7-201 57825007200  
Page 9  
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PARTS INFORMATION  
TBC-255PF  
FAN CASE & CLUTCH DRUM • FIGURE 8  
ITEM PART NUMBER  
DESCRIPTION  
DRUM,CLUTCH  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
8-1  
8-3  
8-5  
8-6  
8-8  
2890307080  
99350012002  
5990098021  
99051050163  
99461050254  
RING,STOP,C-12 EX  
CUSHION,RUBBER  
BOLT,HEX,5X16  
BOLT,HEX HOLE,5X25S  
CASE,FAN  
PIPE HOLDER  
WASHER,5  
WASHER,GEAR CASE  
FITTING,METAL  
8-11 1120304580  
8-15 3600099620  
8-26 99201050061  
8-27 3243735020  
8-28 3610099020  
1
1
Page 10  
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PARTS INFORMATION  
TBC-255PF  
DRIVE SHAFT & FRONT HANDLE • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
SHAFT,DRIVE  
PIPE,DRIVE SHAFT  
BUSHING  
QTY  
1
1
5
3
1
3
1
1
1
1
1
1
1
3
3
1
COMMENTS  
9-1  
9-2  
9-3  
9-4  
9-5  
9-7  
9-9  
3433836020  
3413836081  
3473836090  
99101050041  
5003845120  
99416050302  
8853823080  
NUT,5  
HANDLE,FRONT  
SCREW,5x30,WS  
WIRE,THROTTLE  
LEVER,THROTTLE ASSY  
LEVER,THROTTLE  
SPRING,RETURN  
BUTTON,STOP  
DECAL,STOP SWITCH  
SWITCH,STOP  
SCREW,5X30  
9-25 8703845190  
9-41 8803845120  
9-42 8323845120  
9-43 1623845120  
9-44 9253845120  
9-45 1563845180  
9-46 99011050301  
9-47 99101050011  
9-48 1640701701  
9-49 5093845321  
NUT,5  
TUBE,PROTECTION,7x170  
GRIP,SHAFT  
1
Page 11  
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PARTS INFORMATION  
TBC-255PF  
GEAR CASE & SAFETY GUARD • FIGURE 10  
Safety Guard Kit  
0
Page 12  
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PARTS INFORMATION  
TBC-255PF  
GEAR CASE & SAFETY GUARD • FIGURE 10  
ITEM PART NUMBER  
10-0 4413782090  
10-1 3003845190  
10-2 99461050254  
10-4 99351024002  
10-5 99350009002  
10-6 99961609002  
10-9 3003836021  
10-11 99416050121  
10-12 3163815020  
10-13 99961626000  
10-15 3043845120  
10-16 99961600003  
10-17 99351026002  
10-18 3103836020  
10-26 99053060203  
10-27 99210060062  
10-28 4423741720  
10-29 4413782080  
10-32 7973782020  
10-34 99414040121  
10-35 3013836000  
10-36 99101040011  
10-38 99201040011  
10-45 3033836020  
DESCRIPTION  
SAFETY GUARD KIT  
CASE,GEAR ASSY  
BOLT,HEX HOLE,5X25S  
RING,STOP,C-24,IN  
RING,STOP,C9  
BEARING,BALL,#609Z  
CASE,GEAR  
SCREW,5X12/PS  
BOLT,FITTING,M8  
BEARING,BALL,#626  
SHAFT,GEAR  
BEARING,BALL,#6000D  
RING,STOP,IN,C-26  
HOLDER,CUTTER  
BOLT,HEX,6X20  
WASHER,S,6  
BRACKET,SAFETY GUARD  
GUARD,SAFETY  
LIMITER,LINE  
QTY  
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
1
2
1
2
2
1
COMMENTS  
SCREW,4X12/S  
SET,GEAR & PINION  
NUT,4  
WASHER,4  
COVER,GEAR CASE  
Page 13  
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PARTS INFORMATION  
TBC-255PF  
CUTTING HEAD & TOOLS • FIGURE 11  
ITEM PART NUMBER  
11-0 746451  
DESCRIPTION  
HEAD,SEMI-AUTO,5"  
ADAPTER,746451,8x1.25 LHF  
BODY,CUTTING  
NUT,SPECIAL  
SPRING,REEL  
REEL  
CAP,BODY  
QTY  
COMMENTS  
1
1
1
1
1
1
1
2
1
1
11-2 3563383E20  
11-3 7863383020  
11-4 3153383020  
11-5 7933383020  
11-6 7873383020  
11-7 7893383020  
11-8 7883383020  
11-30 8132901460  
11-31 829290052H  
EYELET  
WRENCH,HEX 14  
SPANNER,COMBI 13x19  
Page 14  
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PARTS INFORMATION  
TBC-255PF  
DECALS • FIGURE 12  
ITEM PART NUMBER  
12-1 9060750020  
12-2 9290750520  
12-4 9233738F20  
12-7 9293810020  
12-10 9193782020  
12-18 9233728620  
12-26 9233844720  
DESCRIPTION  
DECAL,PUREFIRE  
DECAL,TBC-255PF  
DECAL,LEVEL  
DECAL,SYMBOL,PF  
DECAL,CAUTION A  
DECAL,LEVEL  
QTY  
COMMENTS  
1
1
1
1
1
1
1
DECAL,LEVEL  
Page 15  
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