Tanaka Trimmer TBC 225S User Manual

Illustrated Parts Manual  
Model Number:  
P/N 40852  
Rev 000  
TBC-225S  
Date 4-15-08  
GRASS TRIMMER  
Nikko Tanaka Engineering U.S.A. Ltd. • 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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PARTS INFORMATION  
TBC-225S  
CRANKCASE & FLYWHEEL • FIGURE 2  
ITEM PART NUMBER  
2-19 33000200210  
2-19 33000200220  
2-19 33000200230  
2-19 33000200240  
2-31 0720712092  
2-32 99966122240  
2-33 99961600115  
2-34 0900641020  
2-36 99461050184  
2-51 1552055080  
2-51 1552055081  
2-52 99201080011  
2-54 99101080011  
DESCRIPTION  
SHIM,12.2X19X.10  
QTY  
COMMENTS  
1
1
1
1
1
2
2
1
3
1
1
1
1
SHIM,12.2X19X.15  
SHIM,12.2X19X.20  
SHIM,12.2X19X.30  
CRANKCASE ASSY  
SEAL,OIL,#12227  
BEARING,BALL,6001 C3  
GASKET,CRANKCASE  
BOLT,HEX,5X18,S  
ROTOR,MAGNETO  
ROTOR,MAGNETO  
WASHER,8  
Includes gasket, seals and bearings  
~B001000  
B001001~  
NUT,8  
Page 2  
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PARTS INFORMATION  
TBC-225S  
FUEL SYSTEM • FIGURE 3  
Page 3  
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PARTS INFORMATION  
TBC-225S  
FUEL SYSTEM FIGURE 3  
COMMENTS  
ITEM PART NUMBER  
3-40 4030631A20  
3-41 4040099F90  
3-42 4020602K21  
3-47 99464050224  
3-49 99967015000  
3-55 99416050601  
3-58 5600712020  
3-59 2230700090  
3-60 68000731201  
3-61 6750404280  
3-62 5910712021  
3-62 5910717F20  
3-63 5950300290  
3-64 65900801200  
3-65 4550713990  
3-67 99463050164  
3-68 99465050205  
3-78 7000300508  
3-79 53432710200  
DESCRIPTION  
GASKET,INLET MANIFOLD  
SET,CARB INSULATOR  
GASKET,CARBURETOR  
BOLT,HEX,5X22,WS  
O-RING,P15  
QTY  
1
1
1
2
Includes gasket  
1
SCREW,5x60WS  
SWIVEL CAP  
FUEL PIPE ASSY  
CLIP 6.3  
FILTER,FUEL  
TANK,FUEL  
TANK,FUEL,EVAPO  
CAP,TANK (BLACK/RED)  
COLLAR  
CARBURETOR SET  
BOLT,HEX,5X16,PS  
SCREW,5x20,WS  
PIPE,FUEL,3X5X85  
GROMMET,FUEL PIPE  
2
1
1
1
1
1
1
1
3
1
2
1
1
1
Before S/N ~D067000  
After S/N D067001~  
Includes gasket  
Page 4  
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PARTS INFORMATION  
TBC-225S  
MUFFLER, CLUTCH & COVER • FIGURE 4  
Page 5  
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PARTS INFORMATION  
TBC-225S  
MUFFLER, CLUTCH & COVER • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
COVER,MUFFLER  
SCREW,4X15PS  
SCREW,TAPPING,4.5X12  
BOLT,HEX,5X50  
WASHER,5  
QTY  
1
1
1
2
COMMENTS  
4-1  
4-2  
4-4  
4-5  
4-6  
4-7  
7380716220  
99415040151  
99073045124  
99051050503  
99201050061  
7040713990  
2
1
MUFFLER SET  
Includes gasket  
4-16 7370700020  
4-17 1330654020  
4-24 99463040154  
4-31 35902103200  
4-32 2900641080  
4-33 3420641020  
4-34 3480654020  
4-35 35700601200  
4-36 99464050184  
4-38 99205080030  
4-45 99464050304  
4-63 19805015800  
4-77 75104200201  
4-78 7340099K90  
4-79 99434040081  
4-80 7320099F90  
GASKET,MUFFLER  
SHIELD,HEAT  
BOLT,HEX,4X15,PS  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
PLATE,CLUTCH  
BOLT,STEP,CLUTCH  
BOLT,HEX,5X18,WS  
WASHER,8  
BOLT,HEX,5X30,WS  
CLAMP,CORD  
GASKET,MUFFLER  
PIPE,EXHAUST  
SCREW,4X8/S  
SET,SPARK ARRESTER  
1
1
4
2
2
1
2
2
2
2
1
1
2
1
2
1
Page 6  
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PARTS INFORMATION  
TBC-225S  
STARTER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
STARTER ASSY  
BODY,STARTER  
ROPE,STARTER  
SPRING,RECOIL  
REEL,ROPE  
SPRING  
PLATE,CAM  
SCREW,SET  
HANDLE,STARTER  
NUT,SPECIAL 5MM  
PULLEY ASSY,STARTER  
BOLT,HEX,4x18WS  
RING,STOP,5  
QTY  
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
COMMENTS  
5-0  
5-1  
5-2  
5-3  
5-4  
5-5  
5-6  
5-7  
5-8  
5-9  
7620735090  
7720735080  
7830720F20  
78006097200  
7740720F20  
7580651H20  
7590651H20  
8390304520  
7850304520  
3153334020  
5-22 7980651H90  
5-24 99464040185  
5-25 99355050000  
5-26 79006097200  
5-27 7880651H20  
SPRING,STARTER PAWL  
SPRING,STARTER  
Page 7  
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PARTS INFORMATION  
TBC-225S  
AIR CLEANER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
CLEANER,AIR ASS'Y  
CAP,AIR CLEANER  
ELEMENT,CLEANER  
COLLAR  
QTY  
COMMENTS  
6-0  
6-1  
6-2  
6-3  
6-4  
41000025900  
42400025200  
44600025200  
47000025200  
42300025800  
1
1
1
2
1
BODY,CLEANER,AIR  
Page 8  
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PARTS INFORMATION  
TBC-225S  
CARBURETOR • FIGURE 7  
0
ITEM PART NUMBER  
DESCRIPTION  
CARBURETOR SET  
BODY,PUMP  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
COMMENTS  
Includes gasket  
7-0  
7-2  
7-3  
7-4  
7-5  
7-6  
7-7  
7-8  
7-9  
4550713990  
5752515380  
4422515180  
4762515120  
44725108200  
~ ~ ~  
~ ~ ~  
~ ~ ~  
~ ~ ~  
PUMP,PRIMING  
COVER,DIAPHRAGM  
BULB,PRIMING  
METERING DIAPHRAGM  
GASKET,DIAPHRAGM  
DIAPHRAGM,PUMP  
GASKET,PUMP  
JET,MAIN #38  
O-RING  
RING,STOP  
SWIVEL  
SCREW,THROTTLE SET  
SCREW,SET  
~ Contained in Carb Repair Kit  
P/N 650-25140-900  
(not available individually)  
7-10 5992000W38  
7-11 55025100200  
7-12 48925100200  
7-13 53925120200  
7-15 54825140200  
7-20 5482515120  
7-201 57825007200  
SCREEN,INLET  
Page 9  
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PARTS INFORMATION  
TBC-225S  
FAN CASE & CLUTCH DRUM • FIGURE 8  
This item is no longer sold as  
assembly. Order individual parts.  
ITEM PART NUMBER  
DESCRIPTION  
DRUM,CLUTCH  
RING,STOP,C-12 EX  
SCREW,TAPPING 4.5x16  
BOLT,HEX,5X30,WS  
FAN CASE  
QTY  
COMMENTS  
8-1  
8-3  
8-6  
8-8  
2890712K80  
99350012002  
99074045164  
99464050304  
1
1
1
2
1
2
1
8-11 1120716480  
8-15 99191050001  
8-31 2490712K20  
Includes bearing  
NUT,5  
SPACER  
Page 10  
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PARTS INFORMATION  
TBC-225S  
DRIVE SHAFT & FRONT HANDLE • FIGURE 9  
Page 11  
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PARTS INFORMATION  
TBC-225S  
DRIVE SHAFT & FRONT HANDLE • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
SHAFT,DRIVE  
PIPE,DRIVE SHAFT  
BUSHING  
QTY  
1
1
5
3
1
3
1
1
1
1
1
1
1
3
3
1
COMMENTS  
9-1  
9-2  
9-3  
9-4  
9-5  
9-7  
9-9  
3433836020  
3413836081  
3473836090  
99101050041  
5003845120  
99416050302  
8853845191  
NUT,5  
HANDLE,FRONT  
SCREW,5x30,WS  
THROTTLE WIRE SET  
LEVER,THROTTLE ASSY  
LEVER,THROTTLE  
SPRING,RETURN  
BUTTON,STOP  
DECAL,STOP SWITCH  
SWITCH,STOP  
SCREW,5X30  
NUT,5  
TUBE,PROTECTION,7x170  
GRIP,SHAFT  
9-25 8703845190  
9-41 8803845120  
9-42 8323845120  
9-43 1623845120  
9-44 9253845120  
9-45 1563845180  
9-46 99011050301  
9-47 99101050011  
9-48 1640701701  
9-49 5093845320  
1
Page 12  
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PARTS INFORMATION  
TBC-225S  
GEAR CASE & SAFETY GUARD • FIGURE 10  
Page 13  
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PARTS INFORMATION  
TBC-225S  
GEAR CASE & SAFETY GUARD • FIGURE 10  
ITEM PART NUMBER  
10-0 4413782090  
10-1 3003847690  
10-2 99461050254  
10-4 99351024002  
10-5 99350009002  
10-6 99961609002  
10-9 3003836021  
10-11 99416050121  
10-12 3163815020  
10-13 99961626000  
10-15 3043836020  
10-16 99961600003  
10-17 99351026002  
10-18 3103836020  
10-26 99053060203  
10-27 99210060062  
10-28 4423741720  
10-32 7973782020  
10-34 99101040011  
10-35 3013836000  
10-36 99201040011  
10-38 99414040121  
10-35 3013836000  
10-45 3033836020  
DESCRIPTION  
SAFETY GUARD KIT  
GEAR CASE ASSY  
BOLT,HEX HOLE,5X25S  
RING,STOP,C-24,IN  
RING,STOP,C9  
BEARING,BALL,#609Z  
CASE,GEAR  
SCREW,5X12/PS  
BOLT,FITTING,M8  
BEARING,BALL,#626  
SHAFT,GEAR  
BEARING,BALL,#6000D  
RING,STOP,IN,C-26  
HOLDER,CUTTER  
BOLT,HEX,6X20  
WASHER,S,6  
BRACKET,SAFETY GUARD  
LIMITER,LINE  
NUT,4  
QTY  
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
2
1
2
2
1
1
COMMENTS  
SET,GEAR & PINION  
WASHER,4  
SCREW,4X12/S  
SET,GEAR & PINION  
COVER,GEAR CASE  
Page 14  
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PARTS INFORMATION  
TBC-225S  
CUTTING HEAD & TOOLS • FIGURE 11  
No Brainer Cutting Head  
Order #32308  
Optional Cutting Attachments  
Automatic Feed  
Semi-Auto (Tap)  
Head Order #746751  
Head Order #746451  
9”x4 Tooth Weed Blade  
Order #746101  
9”x80 Tooth Saw Blade  
Order #746104  
Optional metal blade use requires #748503 blade conversion kit  
Page 15  
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PARTS INFORMATION  
TBC-225S  
DECALS • FIGURE 12  
ITEM PART NUMBER  
12-1 9060716220  
12-2 9290716420  
12-4 9233728620  
12-10 9193782020  
12-26 9233738F20  
DESCRIPTION  
QTY  
COMMENTS  
DECAL  
1
1
1
1
1
DECAL,TBC-225  
DECAL,LEVEL  
DECAL,CAUTION A  
DECAL,LEVEL  
Page 16  
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