Tanaka Trimmer TBC 225 User Manual

Illustrated Parts Manual  
Model Number:  
P/N 39721  
Rev 000  
Date 4-15-08  
TBC-225  
GRASS TRIMMER  
Nikko Tanaka Engineering U.S.A., Ltd. • 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
www.tanakapowerequipment.com  
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PARTS INFORMATION  
TBC-225  
CRANKCASE & FLYWHEEL • FIGURE 2  
ITEM PART NUMBER  
2-19 33000200210  
2-19 33000200220  
2-19 33000200230  
2-19 33000200240  
2-22 7980304520  
2-31 0720712092  
2-32 99966122240  
2-33 99961600115  
2-34 0900641020  
2-36 99461050184  
2-51 1552055080  
2-51 1552055081  
2-52 99201080011  
2-54 99101080011  
DESCRIPTION  
SHIM,12.2X19X.10  
QTY  
COMMENTS  
1
1
1
1
1
1
2
2
1
3
1
1
1
1
SHIM,12.2X19X.15  
SHIM,12.2X19X.20  
SHIM,12.2X19X.30  
PULLEY,STARTER  
CRANKCASE ASSY  
SEAL,OIL,#12227  
BEARING,BALL,6001 C3  
GASKET,CRANKCASE  
BOLT,HEX,5X18,S  
ROTOR,MAGNETO  
ROTOR,MAGNETO  
WASHER,8  
Includes gasket, seals and bearings  
~B001000  
B001001~  
NUT,8  
Page 2  
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PARTS INFORMATION  
TBC-225  
FUEL SYSTEM • FIGURE 3  
Page 3  
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PARTS INFORMATION  
TBC-225  
FUEL SYSTEM FIGURE 3  
COMMENTS  
ITEM PART NUMBER  
3-40 4030631A20  
3-41 4040099F90  
3-42 4020602K21  
3-47 99464050224  
3-49 99967015000  
3-55 99416050601  
3-58 5600712020  
3-59 2230700090  
3-60 68000731201  
3-61 6750404280  
3-62 5910712021  
3-62 5910717F20  
3-63 5950300290  
3-64 65900801200  
3-65 4550713990  
3-67 99463050164  
3-68 99465050205  
3-78 7000300508  
3-79 53432710200  
DESCRIPTION  
GASKET,INLET MANIFOLD  
SET,CARB INSULATOR  
GASKET,CARBURETOR  
BOLT,HEX,5X22,WS  
O-RING,P15  
QTY  
1
1
1
2
Includes gasket  
1
SCREW,5x60WS  
SWIVEL CAP  
FUEL PIPE ASSY  
CLIP 6.3  
FILTER,FUEL  
TANK,FUEL  
TANK,FUEL,EVAPO  
CAP,TANK (BLACK/RED)  
COLLAR  
CARBURETOR SET  
BOLT,HEX,5X16,PS  
SCREW,5x20,WS  
PIPE,FUEL,3X5X85  
GROMMET,FUEL PIPE  
2
1
1
1
1
1
1
1
3
1
2
1
1
1
Before S/N ~D067000  
After S/N D067001~  
Includes gasket  
Page 4  
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PARTS INFORMATION  
TBC-225  
MUFFLER, CLUTCH & COVER • FIGURE 4  
Page 5  
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PARTS INFORMATION  
TBC-225  
MUFFLER, CLUTCH & COVER • FIGURE 4  
ITEM PART NUMBER  
DESCRIPTION  
COVER,MUFFLER  
SCREW,4X15PS  
SCREW,TAPPING,4.5X12  
BOLT,HEX,5X50  
WASHER,5  
QTY  
1
1
1
2
COMMENTS  
4-1  
4-2  
4-4  
4-5  
4-6  
4-7  
7380716220  
99415040151  
99073045124  
99051050503  
99201050061  
7040713990  
2
1
MUFFLER SET  
Includes gasket  
4-16 7370700020  
4-17 1330654020  
4-24 99463040154  
4-31 35902103200  
4-32 2900641080  
4-33 3420641020  
4-34 3480654020  
4-35 35700601200  
4-36 99464050184  
4-38 99205080030  
4-45 99464050304  
4-63 19805015800  
4-77 75104200201  
4-78 7340099K90  
4-79 99434040081  
4-80 7320099F90  
GASKET,MUFFLER  
SHIELD,HEAT  
BOLT,HEX,4X15,PS  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
PLATE,CLUTCH  
BOLT,STEP,CLUTCH  
BOLT,HEX,5X18,WS  
WASHER,8  
BOLT,HEX,5X30,WS  
CLAMP,CORD  
GASKET,MUFFLER  
PIPE,EXHAUST  
SCREW,4X8/S  
SET,SPARK ARRESTER  
1
1
4
2
2
1
2
2
2
2
1
1
2
1
2
1
Page 6  
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PARTS INFORMATION  
TBC-225  
STARTER FIGURE 5  
24  
748744  
9
1
Consider ordering the  
748744, S-Start Kit if you  
are replacing the starter  
assy. It decreases the pull-  
effort by 60%. They are  
dependable and easy to  
install.  
ITEM PART NUMBER  
DESCRIPTION  
STARTER ASS'Y  
BODY,STARTER  
PULLEY,STARTER  
SPRING,RECOIL  
ARM,SWING  
SCREW,SET  
STAY,PULLEY  
ROPE,STARTER  
HANDLE,STARTER  
NUT, SPECIAL 5MM  
HEX, HOLE BOLT 4X15/PS  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
7560712000 Optional S-Start Kit  
5-0  
5-1  
5-2  
5-3  
5-4  
5-5  
5-6  
5-7  
5-8  
5-9  
7620304590  
7720304580  
7740304520  
7790304520  
7770304520  
8390304520  
7710304520  
7830304520  
7850304520  
3153334020  
1
1
4
5-24 99463040154  
NOT INCLUDED WITH ASSEMBLY  
Page 7  
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PARTS INFORMATION  
TBC-225  
AIR CLEANER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
CLEANER,AIR ASS'Y  
CAP,AIR CLEANER  
ELEMENT,CLEANER  
COLLAR  
QTY  
COMMENTS  
6-0  
6-1  
6-2  
6-3  
6-4  
41000025900  
42400025200  
44600025200  
47000025200  
42300025800  
1
1
1
2
1
BODY,CLEANER,AIR  
Page 8  
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PARTS INFORMATION  
TBC-225  
CARBURETOR • FIGURE 7  
0
ITEM PART NUMBER  
DESCRIPTION  
CARBURETOR SET  
BODY,PUMP  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
COMMENTS  
Includes gasket  
7-0  
7-2  
7-3  
7-4  
7-5  
7-6  
7-7  
7-8  
7-9  
4550713990  
5752515380  
4422515180  
4762515120  
44725108200  
~ ~ ~  
~ ~ ~  
~ ~ ~  
~ ~ ~  
PUMP,PRIMING  
COVER,DIAPHRAGM  
BULB,PRIMING  
METERING DIAPHRAGM  
GASKET,DIAPHRAGM  
DIAPHRAGM,PUMP  
GASKET,PUMP  
JET,MAIN #38  
O-RING  
RING,STOP  
SWIVEL  
SCREW,THROTTLE SET  
SCREW,SET  
~ Contained in Carb Repair Kit  
P/N 650-25140-900  
(not available individually)  
7-10 5992000W38  
7-11 55025100200  
7-12 48925100200  
7-13 53925120200  
7-15 54825140200  
7-20 5482515120  
7-201 57825007200  
SCREEN,INLET  
Page 9  
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PARTS INFORMATION  
TBC-225  
FAN CASE & CLUTCH DRUM • FIGURE 8  
This item is no longer sold as  
assembly. Order individual parts.  
ITEM PART NUMBER  
DESCRIPTION  
DRUM,CLUTCH  
RING,STOP,C-12 EX  
SCREW,TAPPING 4.5x16  
BOLT,HEX,5X30,WS  
FAN CASE  
QTY  
COMMENTS  
8-1  
8-3  
8-6  
8-8  
2890712K80  
99350012002  
99074045164  
99464050304  
1
1
1
2
1
2
1
8-11 1120716480  
8-15 99191050001  
8-31 2490712K20  
Includes bearing  
NUT,5  
SPACER  
Page 10  
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PARTS INFORMATION  
TBC-225  
DRIVE SHAFT & FRONT HANDLE • FIGURE 9  
Page 11  
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PARTS INFORMATION  
TBC-225  
DRIVE SHAFT & FRONT HANDLE • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
SHAFT,DRIVE  
PIPE,DRIVE SHAFT  
BUSHING  
QTY  
1
1
5
3
1
3
1
1
1
1
1
1
1
3
3
1
COMMENTS  
9-1  
9-2  
9-3  
9-4  
9-5  
9-7  
9-9  
3433836020  
3413836081  
3473836090  
99101050041  
5003845120  
99416050302  
8853845191  
NUT,5  
HANDLE,FRONT  
SCREW,5x30,WS  
THROTTLE WIRE SET  
LEVER,THROTTLE ASSY  
LEVER,THROTTLE  
SPRING,RETURN  
BUTTON,STOP  
DECAL,STOP SWITCH  
SWITCH,STOP  
SCREW,5X30  
NUT,5  
TUBE,PROTECTION,7x170  
GRIP,SHAFT  
9-25 8703845190  
9-41 8803845120  
9-42 8323845120  
9-43 1623845120  
9-44 9253845120  
9-45 1563845180  
9-46 99011050301  
9-47 99101050011  
9-48 1640701701  
9-49 5093845320  
1
Page 12  
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PARTS INFORMATION  
TBC-225  
GEAR CASE & SAFETY GUARD • FIGURE 10  
Page 13  
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PARTS INFORMATION  
TBC-225  
GEAR CASE & SAFETY GUARD • FIGURE 10  
ITEM PART NUMBER  
10-0 4413782090  
10-1 3003847690  
10-2 99461050254  
10-4 99351024002  
10-5 99350009002  
10-6 99961609002  
10-9 3003836021  
10-11 99416050121  
10-12 3163815020  
10-13 99961626000  
10-15 3043836020  
10-16 99961600003  
10-17 99351026002  
10-18 3103836020  
10-26 99053060203  
10-27 99210060062  
10-28 4423741720  
10-32 7973782020  
10-34 99101040011  
10-35 3013836000  
10-36 99201040011  
10-38 99414040121  
10-45 3033836020  
DESCRIPTION  
SAFETY GUARD KIT  
GEAR CASE ASSY  
BOLT,HEX HOLE,5X25S  
RING,STOP,C-24,IN  
RING,STOP,C9  
BEARING,BALL,#609Z  
CASE,GEAR  
SCREW,5X12/PS  
BOLT,FITTING,M8  
BEARING,BALL,#626  
SHAFT,GEAR  
BEARING,BALL,#6000D  
RING,STOP,IN,C-26  
HOLDER,CUTTER  
BOLT,HEX,6X20  
WASHER,S,6  
BRACKET,SAFETY GUARD  
LIMITER,LINE  
NUT,4  
QTY  
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
2
1
2
2
1
COMMENTS  
SET,GEAR & PINION  
WASHER,4  
SCREW,4X12/S  
COVER,GEAR CASE  
Page 14  
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PARTS INFORMATION  
TBC-225  
CUTTING HEAD & TOOLS • FIGURE 11  
ITEM PART NUMBER  
11-0 746851  
DESCRIPTION  
HEAD,SEMI-AUTO,4" STRAIGHT SHAFT  
CUTTING BODY  
SPECIAL NUT,LH  
REEL  
SPRING  
CAP-SLIDER SET  
EYELET  
QTY  
1
1
1
1
1
1
2
1
1
1
1
1
COMMENTS  
11-1 7863819520  
11-2 3563819520  
11-3 7873819520  
11-4 7933819520  
11-5 4023819500  
11-6 7883819520  
11-7 746560  
11-8 4033819520  
11-9 99414050141  
11-10 4023819580  
11-30 8132901460  
11-31 829290052H  
TRIMMER LINE,.095  
DISK  
SCREW  
SLIDER  
WRENCH,HEX 14  
SPANNER,COMBI 13x19  
Page 15  
1
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PARTS INFORMATION  
TBC-225  
DECALS • FIGURE 12  
ITEM PART NUMBER  
12-1 9060716220  
12-2 9290716420  
12-4 9233738F20  
12-10 9193782020  
12-26 9233844720  
DESCRIPTION  
DECAL,TBC-225C  
DECAL,TBC-225  
DECAL,LEVEL  
DECAL,CAUTION A  
DECAL,LEVEL  
QTY  
COMMENTS  
1
1
1
1
1
Page 16  
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748503  
BLADE KIT  
PARTS INFORMATION  
18  
WARNING! Read the owners  
manual and follow all warnings and  
safety instructions. Failure to do so  
can result in serious injury to the  
operator and/or bystanders. Never  
attempt to mount a steel blade to a  
machine that is not specifically de-  
signed for that purpose. Never at-  
tempt to mount a steel blade with-  
out using all components of the  
blade attachment kit, including  
shoulder strap and barrier safety bar.  
ITEM PART NUMBER  
DESCRIPTION  
QTY COMMENTS  
4
5
6
7
8
9
3113844020  
99201060061  
99101060041  
5063730020  
5203727720  
99053060403  
CAP,CUTTER HOLDER  
WASHER,6  
NUT,6  
BRACKET,HANDLE,A  
BARRIER BAR 24MM  
BOLT,HEX,6X40  
BRACKET,SAFETY GUARD  
SPACER,BRACKET  
GUARD,SAFETY  
1
4
2
1
1
2
1
2
1
1
1
1
1
1
Kit used on TBC-225, 230, 245PF, 2500,  
TBC-225S, TBC-255PF  
10 4423369921  
11 44437609200  
12 4413738020  
13 4453738020  
14 3133754720  
15 3273718090  
16 30060  
HOLDER,GUARD  
NUT,FIXING L.H. 8X1.25  
PIN,COTTER 2X20 (10 PACK)  
KIT,BLADE GUARD  
STRAP,SHOULDER,PSS-175  
18 746191  
Includes mounting bracket/hardware  
Page 1  
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SSTART KIT  
Order Number  
748733  
A --- TBC2501/D, TPH2501, TPS-2501, TPE2501  
B --- TBC230/230B/230D  
748744  
C --- TBC290/290D/340/340D  
748732  
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S-Start Parts Information  
Q'TY  
B
REF.  
PART  
DESCRIPTION  
NUMBER  
NUMBER  
C
A
756-07075-00  
756-07120-00  
SSTART KIT (TBC2501)  
SSTART KIT (TBC230)  
SSTART KIT (TBC290)  
RECOIL STARTER BODY ASS'Y  
RECOIL STARTER BODY ASS'Y  
RECOIL STARTER BODY ASS'Y  
STARTER HANDLE  
1
1
1
756-07027-00  
762-07075-90  
762-07085-90  
762-07027-90  
785-07085-20  
772-07085-80  
783-07085-20  
780-07085-20  
786-07085-20  
778-07027-90  
778-07085-90  
778-07075-90  
778-07085-91  
328-07085-20  
774-07075-20  
774-07085-20  
774-07027-20  
774-07085-21  
182-07085-20  
990-72050-144  
991-01080-011  
994-64040-185  
806-07027-20  
806-07070-20  
806-07120-20  
990-73045-144  
994-64040-125  
798-07085-90  
991-91050-001  
915-07078-20  
314-07070-20  
1
000  
000  
000  
001  
002  
003  
004  
005  
006,1  
006,1  
006,1  
006  
007  
008,1  
008,1  
008,1  
008  
009  
010  
011  
012  
013  
014  
015  
016  
017  
020  
021  
022  
060  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RECOIL STARTER BODY COMP,  
RECOIL ROPE  
RECOIL SPRING  
SPRING PLATE  
RECOIL SPRING CASE ASS'Y  
RECOIL SPRING CASE ASS'Y  
RECOIL SPRING CASE ASS'Y  
SORING CASE ASS'Y  
STARTER BUSH  
STARTER PULLEY  
STARTER PULLEY  
STARTER PULLEY  
STARTER PULLEY  
SPECIAL WASHER 5.2X15  
TAPPING SCREW 5X14  
HEX. NUT 8  
HEX. HOLE BOLT 4X18WS  
STARTER BASE  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
STARTER BASE  
STARTER BASE  
1
3
1
1
3
4
1
1
1
TAPPING SCREW 4.5X14  
HEX. HOLE BOLT 4X12WS  
STARTER PULLEY ASS'Y  
SQUARE NUT 5  
STARTER MARK (SSTART)  
SPECIAL BOLT  
3
1
1
1
1
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