Tanaka Brush Cutter TBC 270PFD PND User Manual
Illustrated Parts Manual  
Model Number:  
P/N 30495  
Rev 000  
TBC-270PFD/PND  
Date 08-10-01  
LOW EMISSION BRUSHCUTTER  
Supplier To The Outdoor Power Equipment Industry  
ISM, Inc. • 1028 4th Street SW, Ste “B” • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
www.tanaka-usa.com  
[email protected]  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1  
ITEM PART NUMBER  
DESCRIPTION  
CAP,SPARK PLUG ASS'Y  
PLUG,SPARK  
COVER,SPARK PLUG,RUBBER  
SET,CYLINDER  
BOLT,HEX,5X18,S  
GASKET,CYLINDER  
RING,PISTON  
QTY  
1
1
1
1
4
1
2
1
2
1
1
1
1
1
2
2
COMMENTS  
1-1  
1-2  
1-3  
1-6  
1-7  
1-9  
1570168090  
0181161021  
2550168020  
0010168090  
99461050184  
0170168020  
Includes gasket  
1-11 04101601200  
1-12 0300168090  
1-13 03900000201  
1-14 03701700200  
1-16 0460168080  
1-17 99962091325  
1-18 06810100200  
1-45 1910168090  
1-46 99416040186  
1-47 1820186A201  
1-50 1672174390  
1-55 2500168020  
www.tanaka-usa.com  
SET,PISTON  
CIRCLIP,PISTON PIN  
PIN,PISTON  
Includes rings and circlips  
CRANKSHAFT  
BEARING,NEEDLE,F-910  
KEY,WOODRUFF,3X13X4.5  
WIRE,LEAD ASS'Y  
SCREW,WS,4X18  
WASHER,SPECIAL  
COIL,IGNITION ASS'Y  
TUBE,INSULATOR  
1
1
[email protected]  
Page 1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
FLYWHEEL, STARTER PULLEY, CRANKCASE, CRANKSHAFT • FIGURE 2  
ITEM PART NUMBER  
2-19 33000200210  
2-19 33000200220  
2-19 33000200230  
2-19 33000200240  
2-21 99101080011  
2-22 79801630200  
2-26 35910112203  
2-31 0720168090  
2-32 99966122240  
2-33 99961600100  
2-34 0900168020  
2-36 99414050251  
2-37 99011050381  
2-38 99210050012  
2-45 1910168090  
2-51 1552174380  
2-52 99200080011  
2-54 99101080011  
DESCRIPTION  
SHIM,12.2X19X.10  
SHIM,12.2X19X.15  
SHIM,12.2X19X.20  
SHIM,12.2X19X.30  
NUT,8  
PULLEY,STARTER  
WASHER,CLUTCH B  
CRANKCASE,ASSY  
SEAL,OIL,#12227  
BEARING,BALL,#6001  
GASKET,CRANKCASE  
SCREW,5X25  
QTY  
V
V
V
V
1
1
1
1
2
2
1
2
2
2
1
1
1
COMMENTS  
*Shims are "as needed" to obtain  
correct side clearance  
*Crankcase assy includes bearings, seals  
and gasket.  
SCREW,5X38  
WASHER,S,5  
WIRE,LEAD ASS'Y  
ROTOR,MAGNETO  
WASHER,8  
NUT,8  
1
[email protected]  
www.tanaka-usa.com  
Page 2  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
CLUTCH, RECOIL STARTER, MUFFLER • FIGURE 3  
[email protected]  
www.tanaka-usa.com  
Page 3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
CLUTCH, RECOIL STARTER, MUFFLER • FIGURE 3  
ITEM PART NUMBER  
3-1  
DESCRIPTION  
PROTECTOR,MUFFLER  
QTY  
1
COMMENTS  
7380168120  
7370165A201  
99415040182  
99053060653  
99201060011  
7040168090  
7210440020  
99434040081  
7320440020  
7360168022  
1330168720  
7350168080  
99413050081  
99413050081  
99415040142  
2570168120  
35902103200  
29001620800  
3420630B200  
3480602R200  
3570075T200  
99416050162  
99205080030  
99072045164  
3-3  
3-4  
3-5  
3-6  
GASKET,MUFFLER  
SCREW,PS,4X18  
SCREW,HEX,6X65  
WASHER,6  
SET,MUFFLER  
PIPE,TAIL  
SCREW,4X8/S  
ARRESTER,SPARK  
SHIELD,HEAT  
SHIELD,HEAT  
COVER,MUFFLER A  
SCREW,5X8 P  
1
2
2
2
1
1
1
1
1
1
1
1
2
2
1
2
2
1
2
2
4
2
1
3-7  
3-10  
3-11  
3-13  
3-15  
3-16  
3-17  
3-20  
3-20  
3-24  
3-30  
3-31  
3-32  
3-33  
3-34  
3-35  
3-36  
3-38  
3-39  
Prior to S/N U097790  
After S/N U097791  
SCREW,5X8 P  
SCREW,4X14/PS  
COVER,SPARK PLUG  
WASHER,CLUTCH,B  
SHOE,CLUTCH  
SPRING,CLUTCH  
WASHER,CLUTCH A  
BOLT,STEP  
SCREW,5X16/WS  
WASHER,8  
SCREW,TAPPING,4.5X16  
[email protected]  
www.tanaka-usa.com  
Page 4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
FUEL TANK, FUEL SYSTEM, AIR CLEANER • FIGURE 4  
455-01680-91  
[email protected]  
www.tanaka-usa.com  
Page 5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
FUEL TANK, FUEL SYSTEM, AIR CLEANER • FIGURE 4  
ITEM PART NUMBER  
4-41  
DESCRIPTION  
GASKET,INLET MANIFOLD  
SET,CARB INSULATOR  
SCREW 5x24WS  
GASKET,CARBURETOR  
SET,CARBURETOR  
BASE,CLEANER  
VALVE,CHOKE  
QTY  
1
1
2
1
1
1
1
1
1
1
2
2
2
1
1
1
3
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
COMMENTS  
4030097A21  
4040097A90  
99416050241  
4020602K21  
4550168091  
4360162V20  
5280138021  
99967008012  
4700602N200  
4230637C800  
99200050011  
99210050012  
99011050602  
4460637C200  
4520168090  
3800637C200  
6590430020  
44225143800  
5950168090  
6490168020  
99463050204  
9400430020  
70002504080  
53432710200  
99201050061  
99461050304  
2230162V900  
68000731201  
6750404280  
5910168520  
4-42  
4-45  
4-46  
4-50  
4-53  
4-54  
4-55  
4-56  
4-57  
4-58  
4-59  
4-60  
4-61  
4-62  
4-63  
4-68  
4-70  
4-71  
4-75  
4-76  
4-77  
4-78  
4-79  
4-80  
4-81  
4-86  
4-87  
4-89  
4-91  
O-RING,S-8  
COLLAR,CLEANER  
BODY,CLEANER  
WASHER,SMALL,5  
WASHER,S,5  
SCREW,5X60  
ELEMENT,CLEANER  
SET,CLEANER COVER  
BOLT,CLEANER COVER  
COLLAR C  
PUMP,PRIMING ASS'Y  
CAP,TANK ASS'Y  
COLLAR,TANK FIXING  
BOLT, HEX 5X20  
STAND,ENGINE  
PIPE,FUEL,2.5X4X80  
GROMMET,FUEL PIPE  
WASHER,5  
BOLT,HEX,5X30S  
PIPE,FUEL,ASS'Y  
CLIP 6.3  
FILTER,FUEL  
TANK  
VENT,AIR  
PIPE,AIR VENT  
PIPE,AIR VENT  
AIR VENT VALVE ASSY  
CLIP 6.3  
4-121 5640007091  
4-122 5650441020  
4-122-1 5650503220  
4-123 6463252L90  
4-124 68000731201  
4-125 5610007020  
After S/N V103818  
Prior to S/N V103817  
Prior to S/N V103817  
Prior to S/N V103817  
COVER,AIR VENT  
[email protected]  
www.tanaka-usa.com  
Page 6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
RECOIL STARTER • FIGURE 5  
ITEM PART NUMBER  
DESCRIPTION  
STARTER,RECOIL ASS'Y  
HANDLE,STARTER  
BODY,STARTER  
SPRING,RECOIL  
ROPE,STARTER  
REEL,STARTER ROPE  
REEL,STARTER ROPE  
PAWL,STARTER  
WASHER,STARTER PULLEY  
PLATE,FRICTION  
SHIM,STARTER PULLEY  
SHIM,STARTER PULLEY  
BOLT,SET  
QTY  
1
2
1
1
1
1
1
1
1
1
1
1
COMMENTS  
5-0  
7620094090  
78500940200  
77200940801  
78000940200  
78300940200  
77400940200  
7740163021  
7880163021  
80105015200  
8370501521  
82205015200  
8220423020  
8390423020  
5-2  
5-3  
5-4  
5-5  
5-6  
5-6  
5-7  
5-8  
Prior to S/N V218191  
S/N V218191 and after  
5-10  
5-11  
5-11  
5-12  
Prior to S/N V218191  
S/N V218191 and after  
1
[email protected]  
www.tanaka-usa.com  
Page 7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
CARBURETOR • FIGURE 6  
ITEM PART NUMBER  
DESCRIPTION  
SET,CARBURETOR  
SCREW,THROTTLE SET  
STAY,ADJUST,CABLE  
SWIVEL  
QTY  
1
2
1
1
COMMENTS  
6-0  
6-1  
6-4  
6-5  
6-7  
4550168091  
51425100200  
54425164200  
53925120200  
48925100200  
~ Contained in Carburetor Repair Kit  
P/N 650-25124-900 (Not available individually)  
RING,STOP  
1
6-10 55025100200  
6-11 5992001W38  
6-12 ~ ~ ~  
6-13 ~ ~ ~  
6-16 ~ ~ ~  
6-17 5752514780  
6-18 ~ ~ ~  
6-19 ~ ~ ~  
6-20 47625004200  
6-21 54825101200  
6-22 61425137200  
6-23 99101060013  
6-24 4310634C200  
6-41 5492516520  
O-RING  
1
1
1
1
1
1
1
1
1
4
1
1
1
1
JET,MAIN LONG #38  
*GASKET,PUMP  
*DIAPHRAGM,PUMP  
*SCREEN,INLET  
BODY,PUMP ASS'Y  
*GASKET,DIAPHRAGM  
*DIAPHRAGM,METERING  
COVER,DIAPHRAGM  
SCREW,SET  
ADJUSTER,CABLE  
NUT,6  
GASKET,CLEANER  
WASHER,THRUST  
[email protected]  
www.tanaka-usa.com  
Page 8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
FAN CASE, CLUTCH DRUM • FIGURE 7  
ITEM PART NUMBER  
DESCRIPTION  
DRUM,CLUTCH  
RING,STOP,C-12 EX  
CUSHION,RUBBER  
BOLT,HEX,5X16  
BOLT,HEX HOLE,5X25S  
CASE,FAN  
HOLDER,PIPE 26 DIA  
GROMMET,PRIMARY CORD  
WASHER,5  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
7-1  
7-3  
7-5  
7-6  
7-8  
2890098080  
99350012002  
5990098021  
99051050163  
99461050254  
7-11 1120168080  
7-15 3600129020  
7-20 20311660200  
7-26 99201050061  
7-27 3243735020  
7-28 3610099020  
1
1
1
WASHER,GEAR CASE  
FITTING,METAL  
[email protected]  
www.tanaka-usa.com  
Page 9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
THROTTLE CONTROL, HANDLES, DRIVE SHAFT • FIGURE 8  
[email protected]  
www.tanaka-usa.com  
Page 10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
THROTTLE CONTROL, HANDLES, DRIVE SHAFT • FIGURE 8  
ITEM PART NUMBER  
DESCRIPTION  
SHAFT,DRIVE  
PIPE,DRIVE SHAFT  
BUSHING,DRIVE SHAFT  
METAL,LIFTING  
COLLAR,LIFTING METAL  
BOLT,HEX HOLE 5x30.P  
NUT,SPECIAL  
QTY  
1
1
5
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
COMMENTS  
8-1  
8-2  
8-3  
34337300200  
3413735680  
34737356900  
8-42 33537307200  
8-43 33437352210  
8-44 99462050304  
8-46 31537304200  
8-63 1653759020  
8-64 99461050254  
8-66 50637304211  
8-67 5073810020  
8-69 5083758720  
8-71 99481060254  
8-72 3363341182  
8-74 4603311120  
8-75 5023367421  
8-91 746291  
8-92 5013810220  
8-95 8703840190  
8-98 2533840020  
8-100 8323840020  
8-101 8803840120  
8-103 3223840020  
8-106 9934604020  
8-107 99431050303  
8-108 99101050043  
8-120 8853840180  
GRIP,HANDLE  
BOLT,HEX HOLE,5X25S  
BRACKET,HANDLE,A  
HANDLE BRACKET B, 26 DIA  
BRACKET,HANDLE,26 DIA  
SCREW,HEX HOLE 6X25  
CUSHION  
CLAMP,B  
HANDLE,LEFT  
SHOULDER HARNESS ASSY  
HANDLE,RIGHT  
ASSY,THROTTLE LEVER  
LEVER,SAFETY  
SPRING,RETURN  
LEVER,THROTTLE  
GROMMET  
SCREW, 4X20  
SCREW 5X30 BLACK  
NUT,5  
WIRE,THROTTLE,W/SWITCH  
[email protected]  
www.tanaka-usa.com  
Page 11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
GEAR CASE, SAFETY GUARD • FIGURE 9  
[email protected]  
www.tanaka-usa.com  
Page 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
GEAR CASE, SAFETY GUARD • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
GEAR CASE ASSY, 26 DIA.  
GEAR CASE ASSY, 26 DIA.  
HEX. HOLE BOLT 5X25/S  
STOP RING C-24, INNER  
STOP RING C-22, OUTER  
RING,STOP,C9  
RING,STOP,C10,OUTER  
BEARING,BALL,#609Z  
BEARING,BALL,#6900Z  
BEARING,BALL,#609Z  
BEARING,BALL,#6900ST  
CASE,GEAR  
QTY  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
COMMENTS  
Units prior to S/N V243831  
S/N V243831 and after  
9-1  
9-1  
9-2  
9-4  
9-4  
9-5  
9-5  
9-6  
9-6  
9-7  
9-7  
9-9  
9-9  
3003758790  
3003748090  
99461050254  
99351024002  
99351022002  
99350009002  
99350010002  
99961609002  
99961609002  
99961609000  
99961690000  
3003330B20  
3003748020  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
CASE,GEAR  
9-11 99051050103  
9-11 99461050124  
9-12 99423080100  
9-12 3163815020  
9-13 99961628000  
9-13 99961609000  
9-15 3043810020  
9-15 3043815020  
9-16 99961620103  
9-17 99351032002  
9-18 3103810020  
9-18 3103815020  
9-19 3113810020  
9-19 3113815020  
9-21 30833410200  
9-21 3083786120  
9-21 3083815020  
9-22 3133810020  
9-22 3133815020  
9-23 3243735020  
9-25 0673713420  
9-26 99481060254  
9-28 4423369921  
9-29 4413738020  
9-30 4453738020  
9-31 4473738020  
9-32 7973738021  
9-34 99414050121  
9-35 3013713400  
9-35 3013815000  
9-36 99101050011  
9-45 3273718090  
BOLT,HEX HOLE,5X10  
BOLT,HEX HOLE,5X12S  
BOLT,8X10  
BOLT,FITTING,M8  
BEARING,BALL,#628  
BEARING,BALL,#609  
SHAFT,GEAR  
SHAFT,GEAR  
BEARING,BALL,#6201D  
RING,STOP,C-32 IN  
HOLDER,CUTTER  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
Units prior to S/N V057070  
Units from V057070 to V243830  
S/N V243831 and after  
Units prior to S/N V243831  
S/N V243831 and after  
HOLDER,CUTTER  
CAP,CUTTER HOLDER  
CAP,CUTTER HOLDER  
COVER,PROTECTION,B  
COVER,PROTECTION,B  
COVER,PROTECTION,B  
NUT,FIXING L.H. 10x1.25  
NUT,FIXING M 10x1.25  
WASHER,GEAR CASE  
WASHER,SPECIAL  
SCREW,HEX HOLE 6X25  
BRACKET,SAFETY GUARD  
GUARD,SAFETY  
HOLDER,GUARD  
EXTENSION,GUARD  
LIMITER,LINE  
SCREW,S,5X12  
SET,GEAR PINION  
SET,GEAR PINION  
NUT,5  
Units prior to S/N V243831  
S/N V243831 and after  
PIN,COTTER 2X20 (10PK)  
[email protected]  
www.tanaka-usa.com  
Page 13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
DECALS • FIGURE 10  
2
2
ITEM PART NUMBER  
10-1 9060168020  
10-2 9064815620  
10-2 9064815420  
10-3 9210168120  
10-4 9193738F20  
10-5 9233738F20  
10-7 9293810020  
10-8 92337400200  
10-15 9233728620  
DESCRIPTION  
PLATE,NAME,PUREFIRE  
NAME PLATE TBC-270PND  
NAME PLATE TBC-270PFD  
DECAL,CAUTION  
DECAL,CAUTION,A  
DECAL,LEVEL  
DECAL,SYMBOL,PF  
DECAL,LEVEL  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
DECAL,LEVEL  
1
[email protected]  
www.tanaka-usa.com  
Page 14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
746751 Brain (TH-97)  
ITEM PART NUMBER  
DESCRIPTION  
HEAD,BRAIN (TH-97)  
QTY  
1
COMMENTS  
Units prior to S/N V243831  
746751  
1
2
3
4
5
6
7
8
7863381091  
7883307120  
7603381020  
7853381020  
7933381022  
7923381020  
7873381020  
6733560020  
7903381020  
7893381020  
3153381080  
CUTTING BODY ASS'Y  
EYELET  
1
1
1
1
1
1
1
3
WASHER,MOUNTING  
BASE,ADJUSTMENT  
SPRING,REEL,YELLOW  
WASHER,ADJUSTMENT  
REEL  
BALL,STEEL  
SLIDER,REEL  
CAP,BODY  
MOUNTING NUT  
9
10  
11  
1
1
1
[email protected]  
www.tanaka-usa.com  
Page 15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS INFORMATION TBC-270PFD/PND  
5” SEMI-AUTO HEAD  
ITEM PART NUMBER  
DESCRIPTION  
HEAD,SEMI-AUTO 5"  
ADAPTER,10X1.25 LHF  
BODY,CUTTING  
NUT,SPECIAL  
SPRING  
REEL  
CAP,BODY  
EYELET  
QTY  
1
1
1
1
COMMENTS  
After serial number V243831  
0
2
3
4
5
6
7
8
746451  
3563383B20  
78633830200  
31533830200  
79333830200  
78733830200  
78933830200  
78833830200  
1
1
1
2
10 99201120011  
WASHER,12  
1
After serial number V243831  
[email protected]  
www.tanaka-usa.com  
Page 16  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Sharp Toaster KZ 2S01SS User Manual
Smooth Fitness Computer Monitor LED 15 User Manual
Sony CRT Television KDL 40W580B User Manual
Sony Film Camera XC EU50CE User Manual
Sony Indoor Furnishings 210 User Manual
Sony Projector PSS 610 User Manual
Sony Stereo System CDP CX400 User Manual
Soundstream Technologies Digital Camera VLP 1CA User Manual
Stiga Brush Cutter SB 44 P User Manual
SWR Sound Car Speaker 1X10T User Manual