Tanaka Blower TBL 7600 R User Manual

Illustrated Parts Manual  
Model Number:  
P/N 32769  
Rev 000  
TBL-7600/R  
Date 5-4-07  
BACKPACK BLOWER  
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212  
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TBL-7600  
PARTS INFORMATION  
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1  
ITEM PART NUMBER  
DESCRIPTION  
CYLINDER SET  
GASKET,CYLINDER  
BOLT  
QTY  
1
1
COMMENTS  
Includes gasket  
1-2  
1-4  
1-9  
0011600090  
0171600020  
8131600020  
4
1-14 0301600090  
1-15 0371600020  
1-16 0411600090  
1-17 0461600080  
1-18 8001600020  
1-20 0391600020  
1-21 0601600020  
1-22 0161600020  
1-23 7381600080  
1-24 8121600020  
1-25 8111600020  
1-26 8311600020  
1-27 8301600020  
1-28 7381600020  
1-30 2511600020  
1-31 2521600020  
1-36 8411600020  
1-37 0181271020  
1-39 2021600020  
PISTON SET  
PISTON PIN  
RING,PISTON SET  
CRANKSHAFT  
BEARING,NEEDLE  
CIRCLIP  
1
1
1
1
1
2
2
1
1
2
1
2
2
1
1
1
Includes rings & circlips  
SPACER  
COVER,CYLINDER  
PROTECTOR,MUFFLER  
BOLT  
SCREW  
WASHER  
WASHER,A  
COVER,PLUG  
CAP,SPARK PLUG  
TERMINAL,SPARK PLUG  
TUBE,PROTECTION  
PLUG,SPARK  
GROMMET,B  
1
1
1
Page 2  
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TBL-7600  
PARTS INFORMATION  
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2  
Page 3  
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TBL-7600  
PARTS INFORMATION  
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2  
ITEM PART NUMBER  
DESCRIPTION  
GASKET,CRANKCASE  
CRANKCASE  
BEARING,BALL  
SEAL,OIL  
QTY  
1
1
2
2
COMMENTS  
2-3  
2-5  
2-7  
2-8  
0901600020  
0721600090  
8011600020  
0441600020  
2-10 8061600020  
2-11 8141600020  
2-12 8401600020  
2-13 8201600020  
2-19 8021600020  
2-19 8031600020  
2-19 8041600020  
2-19 8051600020  
2-29 1551600080  
2-32 1671600080  
2-33 8421600020  
2-34 8431600020  
2-35 0681600020  
2-38 2031600020  
2-40 8151600020  
2-41 8291600020  
2-54 7981600090  
2-55 2581600020  
2-56 7661600020  
2-57 7651600020  
2-58 0321600020  
2-59 8321600020  
SCREW,A  
SCREW  
KNOCK PIN  
PACKING  
SHIM,CRANKSHAFT  
SHIM,CRANKSHAFT  
SHIM,CRANKSHAFT  
SHIM,CRANKSHAFT  
MAGNETO  
COIL,IGNITION  
WIRE  
WASHER,S  
1
4
2
1
V
V
V
V
1
1
1
1
1
1
2
1
1
KEY,WOODRUFF  
GROMMET,A  
BOLT  
NUT  
PULLEY ASSY,STARTER  
RING,STOP  
SPRING,STARTER PAWL  
PAWL,STARTER  
NUT,SPECIAL  
WASHER,C  
1
1
1
1
2
Page 4  
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TBL-7600  
PARTS INFORMATION  
CARBURETOR & MUFFLER • FIGURE 3  
ITEM PART NUMBER  
DESCRIPTION  
GASKET,MANIFOLD  
INTAKE MANIFOLD SET  
SCREW  
GASKET,INSULATOR  
NUTS  
BOLT  
INSULATOR,SET  
GASKET,CARBURETOR  
CARBURETOR SET  
MUFFLER SET  
SCREW  
ARRESTER,SPARK  
GASKET,TAIL PIPE  
BOLT  
GASKET,MUFFLER  
SCREWS  
BASE,CLEANER  
SCREW  
QTY  
1
1
2
1
2
2
1
1
1
1
4
1
1
2
1
1
COMMENTS  
3-1  
3-2  
3-3  
3-4  
3-5  
3-6  
3-7  
3-8  
3-9  
8181600020  
8191600090  
8171600020  
4031600020  
8281600020  
8261600020  
4041600090  
4021600020  
4551600090  
Includes gasket  
3-42 7041600090  
3-43 8101600020  
3-44 7321600020  
3-45 7511600020  
3-46 8261600020  
3-47 7371600020  
3-48 8271600020  
3-49 4361600020  
3-50 8081600020  
3-51 4761600020  
3-52 8091600020  
3-55 8351600020  
1
1
1
2
BOARD,CHECK  
SCREW  
WASHER  
2
Page 5  
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TBL-7600  
STARTER • FIGURE 4  
PARTS INFORMATION  
ITEM PART NUMBER  
DESCRIPTION  
STARTER ASSY  
GUIDE,ROPE  
QTY  
1
1
1
1
1
1
1
1
COMMENTS  
4-0  
4-1  
4-2  
4-3  
4-4  
4-5  
4-6  
4-7  
4-8  
4-9  
7621600090  
7801600020  
8331600020  
7621600020  
7631600020  
7851600020  
7831600020  
7691600020  
7791600020  
8071600020  
STOP,ROPE  
STARTER BODY  
PLATE,RECOIL  
HANDLE,STARTER  
ROPE,STARTER  
REEL,STARTER ROPE  
SPRING,STARTER  
SCREW,SET  
1
1
4-10 8341600020  
4-11 8161600020  
WASHER,E  
SCREW  
1
4
Page 6  
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TBL-7600  
CARBURETOR • FIGURE 5  
PARTS INFORMATION  
0
ITEM PART NUMBER  
5-0 4551600090  
DESCRIPTION  
CARBURETOR SET  
QTY  
1
COMMENTS  
Includes gasket  
5-10 5752515380  
5-11 57825007200  
5-17 4752515320  
5-18 47425001800  
5-19 4422515180  
5-20 44725108200  
5-21 4762515120  
5-22 5482515120  
5-23 51425100200  
5-24 54425164200  
5-25 61425137200  
5-26 99101060013  
5-27 55025100200  
5-28 5992527920  
5-29 53925120200  
5-30 5492516520  
5-31 48925100200  
5-32 4310634C200  
5-33 57725100200  
5-34 57625100200  
65025124900  
BODY,PUMP  
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
SCREEN,INLET  
GASKET,DIAPHRAGM  
DIAPHRAGM,METERING  
PUMP,PRIMING  
BULB,PRIMING  
COVER,DIAPHRAGM  
SCREW,SET  
SCREW,THROTTLE SET  
STAY,ADJUST,CABLE  
ADJUSTER,CABLE  
NUT,6  
O-RING  
JET,MAIN #52  
SWIVEL  
WASHER,THRUST  
RING,STOP  
1
1
1
1
GASKET,CLEANER  
GASKET,PUMP  
DIAPHRAGM,PUMP  
KIT,CARB REPAIR  
1
Page 7  
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TBL-7600  
FRAME • FIGURE 6  
PARTS INFORMATION  
NOTE - Ring shown  
below gas cap is  
the cap retainer, not  
a gasket.  
ITEM PART NUMBER  
6-16 0303190020  
6-26 0193131980  
6-27 8123190020  
6-28 83531900200  
6-29 0163190020  
6-30 0293131320  
6-31 0213190020  
6-32 0463190020  
6-34 5913190080  
6-35 5953190090  
6-36 2233190090  
6-37 8153190020  
6-38 8303190020  
6-40 0203190080  
6-41 03031307200  
6-42 0603190020  
6-43 8313190020  
6-44 67531900900  
N/A N/A  
DESCRIPTION  
CUSION,RUBBER,BOTTOM  
BAND  
SCREW,G,M6x16  
NUT,F.M6  
QTY  
2
2
2
2
1
4
1
4
1
1
1
2
2
1
2
2
2
1
1
2
1
1
2
COMMENTS  
STAY,BAND  
NUT,SPECIAL  
PAD,CUSHION  
FASTENER  
TANK,FUEL  
CAP,TANK  
PIPE,FUEL ASSY  
SCREW,J,M5x14  
WASHER,A  
FRAME  
BUFFER  
COLLAR  
WASHER PACKING  
FILTER,FUEL ASSY  
GROMMET,RETURN  
CLIP  
PIPE,FUEL A  
PIPE,FUEL B  
WASHER,CAP  
Order #36 Fuel Pipe Assy  
6-46 6803190020  
N/A N/A  
N/A N/A  
Order #36 Fuel Pipe Assy  
Order #36 Fuel Pipe Assy  
6-50 0263190020  
Page 8  
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TBL-7600  
BLOWER • FIGURE 7  
PARTS INFORMATION  
Page 9  
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TBL-7600  
BLOWER • FIGURE 7  
COMMENTS  
PARTS INFORMATION  
ITEM PART NUMBER  
DESCRIPTION  
QTY  
1
7-4  
7-5  
7-6  
7-7  
7-8  
7-9  
4373190020  
7703190020  
7713190020  
8103190020  
1781600020  
1103190020  
TUBE,CLEANER  
CLAMP,A  
1
CLAMP,B  
1
BOLT,E,M6x30  
WIRE,GROUND  
CLAMP,WIRE  
6
1
1
7-10 8133190020  
7-11 0103190080  
7-12 0113190080  
7-13 8113190020  
7-14 2313190020  
7-15 2703190020  
7-17 1273190020  
7-18 0273190020  
7-19 8143190020  
7-21 4233190090  
7-22 4443190090  
7-24 8613190020  
7-25 2253190020  
7-39 5933190020  
7-44 8163190020  
7-48 2353190020  
7-49 3173190020  
SCREW,TAPPING  
CASE,FAN E  
CASE,FAN S  
SCREW,TAPPING  
RING-O,#85  
PIPE,ELBOW  
1
1
1
2
1
1
1
1
3
1
1
2
2
1
4
1
FAN  
PLATE,SPECIAL  
BOLT,I,M6x40  
AIR CLEANER ASSY  
ELEMENT ASSY  
KNOB,AIR FILTER  
PACKING,RUBBER  
PACKING  
SCREW,TAPPING  
BAND,RUBBER  
JOINT COLLAR  
1
Page 10  
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TBL-7600  
THROTTLE ARM • FIGURE 8  
PARTS INFORMATION  
Frame mount throttle.  
Tube mount throttle  
shown on Page 13  
ITEM PART NUMBER  
DESCRIPTION  
ARM,THROTTLE LEVER  
QTY  
1
1
1
1
1
2
1
1
COMMENTS  
8-2  
8-3  
8-4  
8-5  
8-6  
8-7  
8-8  
8-9  
25031310200  
26331310200  
33331310200  
33431310200  
24731310200  
99311041012  
99011060251  
99210060012  
LEVER,THROTTLE  
SPRING,THROTTLE LEVER  
BALL,STEEL 5/32  
COVER,THROTTLE LEVER ARM  
SCREW,TAPPING,4X10  
SCREW,6X25  
WASHER,S,6  
8-10 99200060011  
8-11 25631310200  
8-12 99101060011  
8-13 0403131320  
8-14 3353131380  
8-15 99178080010  
8-16 99290200150  
8-17 16201300900  
8-18 99011060201  
8-19 99201060011  
8-20 99178060010  
8-21 0173190020  
8-22 8853190080  
WASHER,SMALL,6  
COLLAR  
NUT,6  
BRACKET,THROTTLE LEVER  
KNOB  
NUT,8  
PIN,SPLIT  
SWITCH,STOP  
SCREW,6X20  
WASHER,6  
NUT,LOCK,6  
1
1
1
1
1
1
1
1
4
4
4
1
BRACKET STAY  
WIRE,THROTTLE  
1
Page 11  
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TBL-7600  
PARTS INFORMATION  
HANDLE, DECALS & TOOLS • FIGURE 9  
ITEM PART NUMBER  
DESCRIPTION  
HANDLE GRIP ASSY  
HANDLE GRIP  
GRIP BAND ASSY  
SCREW,TAPPING  
PIPE,FLEXIBLE  
PIPE,SWIVEL  
PIPE,STRAIGHT  
PIPE,BLOW  
QTY  
1
1
1
2
1
1
1
1
COMMENTS  
9-1  
9-2  
9-3  
9-4  
9-5  
9-7  
9-8  
9-9  
2483190090  
2483190020  
2623190090  
8093190020  
1023190020  
1013190020  
1033190020  
1053190020  
9-10 1003190020  
9-11 99011050251  
9-12 2673190020  
9-14 8292000080  
9-15 9063190020  
9-16 9293190020  
9-17 9083190020  
9-18 9093190020  
9-19 9193190020  
BAND,HOSE,#82  
SCREW,5X25  
1
2
1
1
1
1
1
1
BAND,HOSE #100  
SPANNER,COMBI,13X19  
DECAL,MODEL TBL-7600  
DECAL,SYMBOL  
DECAL,CHOKE  
DECAL,CAUTION  
DECAL,CAUTION A  
1
Page 12  
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TBL-7600  
PARTS INFORMATION  
TUBE MOUNT THROTTLE • FIGURE 10  
Tube mount throttle.  
Frame mount throttle  
shown on Page 11.  
ITEM PART NUMBER  
10-0 32839  
DESCRIPTION  
THROTTLE KIT,TBL-7600  
QTY  
COMMENTS  
1
1
1
1
2
1
1
1
10-2 0133190090  
10-3 2483131720  
10-4 2623190090  
10-5 99311051811  
10-6 8873190080  
10-7 2833190020  
10-8 2293190020  
THROTTLE LEVER  
GRIP,THROTTLE  
GRIP BAND ASSY  
SCREW,TAPPING,5x18  
THROTTLE WIRE HARNESS  
TUBE  
CLAMP  
Page 13  
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