Illustrated Parts Manual
Model Number:
P/N 11136
Rev 001
Date 5-4-07
TBL-455/500
BACKPACK BLOWER
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
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TBL-455/500
PARTS INFORMATION
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION
CAP,SPARK PLUG ASS'Y
QTY COMMENTS
1
1-01 15711666900
1-02 01802233200
1-02 0181160021
1-06 99101060011
1-07 99210060012
1-08 00205015201
1-09 01702100202
1-10 04105000200
1-11 03105004810
1-12 0370100020
1-13 03905004200
1-16 04605004831
1-17 99962101004
1-18 06802000200
1-19 07010700200
1-20 07111109200
1-20 07111109210
1-20 07111109220
1-20 07111109230
1-20 07111109240
1-26 07205015902
1-27 99961630307
1-27 99961630399
1-28 99966173000
1-29 09005004211
1-30 10002000200
1-36 79805015200
1-37 99111100013
1-41 66505004201
1-43 99210050012
1-44 99011050101
1-46 19800701201
1-47 99201050011
1-48 99011050101
1-51 2030604A202
1-56 1622151980
1-57 99200050011
1-58 99210050012
1-59 99011050221
1-61 19505015201
1-62 99210050012
1-63 99011050101
1-66 16721519802
PLUG,SPARK
PLUG,SPARK
NUT,6
S.WASHER 6
CYLINDER
GASKET,CYLINDER
RING,PISTON
PISTON
PIN, PISTON
CIRCLIP,PISTON PIN
CRANKSHAFT
BEARING,NEEDLE,F1010B
KEY,WOODRUFF,3X13X5
WASHER,CRANKSHAFT
SHIM,17.7X23X.05
SHIM,17.7X23X.10
SHIM,17.7X23X.15
SHIM,17.7X23X.20
SHIM,17.7X23X.30
CRANKCASE,ASS'Y
BEARING
BEARING,BALL
SEAL,OIL,#17307
GASKET,CRANKCASE
BOLT,STUD 6X24
PULLEY,STARTER
NUT,10
1
1
4
4
1
1
2
1
1
2
1
1
1
2
V
V
V
V
V
1
2
2
2
1
4
1
1
1
1
1
1
1
1
1
1
2
2
2
1
4
4
1
~J129280
L174976~
~G095400
G095401~
PLATE,CASE
S.WASHER 5
SCREW 5X10
CLAMP,CORD
WASHER 5
SCREW 5X10
GROMMET
EXCITER
SMALL WASHER 5
S.WASHER 5
SCREW,5X22
COVER,COIL
S.WASHER 5
SCREW,5X10
COIL,IGNITION
Page 2
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TBL-455/500
PARTS INFORMATION
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
1-67 99201040011
1-68 99210040012
1-69 99011040151
WASHER,4
S. WASHER 4
SCREW,4X15
2
2
2
4
4
1
1
1
1
6
6
6
1-71 992-10060-012 S.WASHER 6
1-72 99011060351
1-76 15521519800
1-77 99200100011
1-78 99210100012
1-79 99111110011
1-81 99011050151
1-82 99210050012
1-83 99201050011
SCREW,6X35
ROTOR,MAGNETO
WASHER,10
WASHER,S,10
NUT 10
SCREW,5X15
S.WASHER 5
WASHER 5
Page 3
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TBL-455/500
PARTS INFORMATION
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
Page 4
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TBL-455/500
PARTS INFORMATION
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
2-02 99011050161
2-03 99210050012
2-04 99201050011
2-06 7370500420
2-07 70505008900
2-08 71905008800
2-09 73205008200
2-10 7510500820
2-11 72105008801
2-12 99210040012
2-13 99011040101
2-14 75105004212
2-15 99201080011
2-16 75005004201
2-17 99201060011
2-18 99210060012
2-19 99011060121
2-20 99011050201
2-21 99210050012
2-22 99201050011
2-23 99011060201
2-24 99210060012
2-25 99201060011
2-26 73805015200
2-27 99011060101
2-28 99210060012
2-30 01605004200
2-36 40305015211
2-37 40405015801
2-38 99201050011
2-39 99210050012
2-40 99011050251
2-41 4020174020
2-42 87805015200
2-44 99101060013
2-45 89401401201
2-46 44225016801
2-47 99220100010
2-48 99111100011
2-49 70002504100
2-50 70002504095
2-51 53432710200
2-52 22301251901
2-52 22305015900
2-53 68004001200
2-54 67501630900
2-55 5950502490
2-57 5913131081
SCREW,5X16
S.WASHER 5
WASHER 5
4
4
4
1
1
1
1
1
1
2
2
2
2
2
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GASKET
MUFFLER,ASS'Y
PIPE,MUFFLER
ARRESTER,SPARK
GASKET,TAIL PIPE
PIPE,TAIL
WASHER,S,4
SCREW,4X10
GASKET,MUFFLER
WASHER 8
BOLT,SPECIAL
WASHER 6
S.WASHER 6
SCREW,6X12
SCREW,MX20
S.WASHER 5
WASHER 5
SCREW,6X20
S.WASHER 6
WASHER,6
PROTECTOR,MUFFLER
SCREW,6X10
WASHER,S,6
SHROUD,CYLINDER
GASKET
INSULATOR,CARBURETOR
WASHER,5
S.WASHER 5
SCREW,5X25
CARB GASKET
BRACKET
NUT,6
RECEIVER,OUTER
PUMP,PRIMING
WASHER,10 INNER TOOTHED
NUT,10
PIPE,FUEL,2.5X4X100
PIPE,FUEL,2.5X4X95
GROMMET,FUEL PIPE
PIPE,FUEL,3X5X230
PIPE,FUEL,3X5X280
CLIP,5.2
~F132100
F132101~
FILTER,FUEL
CAP,TANK
FUEL TANK
Page 5
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TBL-455/500
PARTS INFORMATION
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
2-59 19805015800
2-61 43605015200
2-62 20105015200
2-63 52305015801
2-64 52805015201
2-65 7080501520
2-66 99200050011
2-67 99210050012
2-68 99011050501
2-71 46605015801
2-72 43705015200
2-73 43105015201
2-74 42505015200
2-75 44405015200
2-76 42333111201
2-79 70605008801
CLAMP,CORD
BASE,CLEANER
SEAL,DUST
ROD,CHOKE
VALVE,CHOKE
SHIM,CHOKE VALVE
WASHER,SMALL,5
WASHER,S,5
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
SCREW,5X50
BAND
TUBE,CLEANER
GASKET CLEANER
CORE,CLEANER
ELEMENT,CLEANER
BODY, CLEANER
MUFFLER
Page 6
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TBL-455/500
RECOIL STARTER • FIGURE 3
PARTS INFORMATION
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
3-00 76205015901
3-01 81506000200
3-02 78504222020
3-03 77205015800
3-04 77906000200
3-05 78305004200
3-06 76905015200
3-07 7880501521
3-08 80105015200
3-09 99201080011
3-10 8370501521
3-11 82205015200
3-12 8390501520
STARTER,RECOIL ASSY
METAL,STARTER HANDLE
HANDLE,STARTER
BODY,RECOIL STARTER
SPRING,RECOIL
ROPE,STARTER,3.8X1070
REEL,STARTER ROPE
STARTER,PAWL
WASHER,STARTER PULLEY
WASHER,8
FRICTION PLATE
SHIM,STARTER PULLEY
BOLT SET
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 7
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TBL-455/500
CARBURETOR • FIGURE 4
PARTS INFORMATION
Page 8
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TBL-455/500
CARBURETOR • FIGURE 4
PARTS INFORMATION
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
4-00 45525037900
4-01 51425001200
4-02 57525012200
4-03 57725012200
4-04 57625012200
4-05 57825007200
4-06 46425031800
4-07 48625035200
4-08 46725003200
4-09 48825001200
4-10 55925012200
4-11 43725031200
4-12 49125035200
4-13 48925008200
4-14 53925101200
4-15 46325032200
4-16 46225032200
4-17 62325032200
4-18 46125035200
4-19 46025035200
4-20 6032501220
4-21 47725012200
4-22 47325012200
4-23 60525001200
4-24 54625001200
4-25 47525032200
4-26 47425032800
4-27 45425032800
4-28 47625032200
4-29 54825012200
4-29 54825016200
CARBURETOR,ASS'Y
SCREW,SET
BODY,PUMP
GASKET,PUMP
DIAPHRAGM,PUMP
SCREEN,INLET
SHAFT,THROTTLE
SPRING,THROTTLE
SCREW,SHUTTER
VALVE,THROTTLE
PLATE,STOP
SLEEVE
LEVER,THROTTLE
RING,STOP
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
4
SWIVEL
SPRING,IDLE ADJUST
SCREW,IDLE ADJUST
SPRING,ADJUST,HI/LOW
SCREW,IDLE ADJUST
SCREW,LOW ADJUST
NEEDLE VALVE
SPRING,VALVE
LEVER,CONTROL
PIN,HINGE
SCREW,SET,HINGE PIN
GASKET,DIAPHRAGM
DIAPHRAGM,METERING
PURGE,AIR
COVER,DIAPHRAGM
SCREW,SET
SCREW,SET
Page 9
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TBL-455/500
PARTS INFORMATION
MAIN BODY, THROTTLE, HARNESS • FIGURE 5
Page 10
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TBL-455/500
PARTS INFORMATION
MAIN BODY, THROTTLE, HARNESS • FIGURE 5
ITEM PART NUMBER DESCRIPTION
HANDLE,CARRYING
QTY COMMENTS
5-01 59031310200
5-02 99011080551
5-03 99210080012
5-04 99201080011
5-06 99011050351
5-07 99201050011
5-08 01031310800
5-08 01031310800
5-09 12731307200
5-10 99210060012
5-11 99021060161
5-12 01131310200
5-13 99101050011
5-13 99101050011
5-14 05031307200
5-15 99311050202
5-16 27031310200
5-17 10031310200
5-18 06031310200
5-20 99011060351
5-21 99201060011
5-22 59331310200
5-23 01231310200
5-24 99101060011
5-25 34631310200
5-26 03031310200
5-27 34531310200
5-28 99201060011
5-29 02931307200
5-30 99210060012
5-31 99021060101
5-31 99431060101
5-36 02031310800
5-37 03031307200
5-38 99201060011
5-39 02931307200
5-40 01931310810
5-40 03431310800
5-41 02231310810
5-41 03931310800
5-42 99101060011
5-43 02631305200
5-44 02531305200
5-45 03431310800
5-45 02231310810
5-46 02131310800
5-47 99201050011
5-48 99210050012
5-49 99021050121
5-51 03531310900
1
2
2
2
1
13
1
1
1
3
3
1
1
1
1
4
1
1
4
4
4
1
1
4
1
1
1
1
1
3
SCREW,8X55
WASHER,S,8
WASHER 8
SCREW,5X35
WASHER 5
CASE,FAN
CASE,FAN E
FAN
S.WASHER 6
BOLT,6X16
CASE,FAN,S
NUT,5
NUT,5
SCREEN
SCREW,TAPPING,5X20
PIPE,BLOW
BAND,PIPE
COLLAR
SCREW 6X35
WASHER 6
GASKET,OIL SEAT
PLATE,AIR GUIDE
NUT 6
COLLAR,DAMPER,B
CUSHION
COLLAR,DAMPER A
WASHER 6
FLANGE NUT 6
S.WASHER 6
BOLT,6X10
3
3
1
2
2
2
1
1
2
2
2
2
2
1
1
1
2
2
2
1
~H128110
H128111~
SCREW,6X10
FRAME
CUSHION
WASHER 6
NUT,S,6
HARNESS,SHOULDER LEFT
SHOULDER BELT COMP
HARNESS, SHOULDER RIGHT
HARNESS,SHOULDER LOWER
NUT 6
WASHER
BOLT,S
HARNESS,SHOULDER
HARNESS,SHOULDER RIGHT
PAD,CUSHION
WASHER 5
S.WASHER 5
BOLT,5X12
HARNESS, WAIST ASSY
Page 11
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TBL-455/500
PARTS INFORMATION
MAIN BODY, THROTTLE, HARNESS • FIGURE 5
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
5-56 99011060251
5-57 99210060012
5-58 99201060011
5-59 26331310200
5-60 33331310200
5-61 33431310200
5-62 25631310200
5-63 16201300900
5-65 17805015800
5-66 33531310800
5-67 25031310200
5-68 04031310200
5-69 99178080010
5-70 99290200150
5-71 99201060011
5-72 99210060012
5-73 99011060161
5-74 24731310200
5-75 99311040102
5-76 99101060011
5-77 88505015800
5-78 16410027000
5-79 99967070020
SCREW,6X25
S.WASHER 6
WASHER 6
LEVER,THROTTLE
SPRING,THROTTLE LEVER
BALL,STEEL 5/32
COLLAR
SWITCH,STOP
CORD,STOP
KNOB,HANDLE
ARM,THROTTLE LEVER
BRACKET,THROTTLE LEVER
NUT,8
PIN,SPLIT
WASHER 6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
1
S.WASHER 6
SCREW,6X16
COVER,THROTTLE LEVER ARM
SCREW,TAPPING,4X10
NUT 6
WIRE,THROTTLE
TUBE,PROTECTION
O-RING,P-70
1
N128111~
Page 12
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TBL-455/500
PARTS INFORMATION
TOOLS & OPTIONAL PARTS • FIGURE 6
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
6-01 10131310200
6-02 10231310200
6-03 10331310200
6-04 10431310200
6-05 27331310200
6-06 11031310200
6-07 86420000210
6-08 8262000080
6-09 95120000200
6-10 30531310200
6-11 11131305200
PIPE,FLEXIBLE
PIPE,SWIVEL
PIPE,STRAIGHT,LONG
PIPE,BENT
1
1
1
1
1
1
1
1
1
1
1
FAN HEAD
CLAMP,WIRE 92
SCREW DRIVER,STRAIGHT
SPANNER
HANDLE,8X120
PIPE,STRAIGHT,SHORT
CLAMP,WIRE 78
Page 13
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TBL-455/500
PARTS INFORMATION
TOOLS & OPTIONAL PARTS • FIGURE 7
ITEM PART NUMBER DESCRIPTION
QTY COMMENTS
7-01 95031310200
7-01-1 90605015200
7-01-2 90605015202
7-02 91605015200
7-02 91905004200
7-03 90631310200
7-03-1 92933701201
7-04 91505015200
7-05 95131310200
DECAL,PRO-FORCE A
1
1
1
1
1
1
1
1
1
J129281~
~G095400
~J129281
DECAL,NAME PLATE
DECAL,TBL-500
DECAL,CAUTION
DECAL,CAUTION
DECAL
DECAL,SYMBOL
DECAL,SYMBOL
DECAL,PRO-FORCE B
J129281~
~J129280
J129281~
J129281~
Page 14
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