Symbol Technologies Scanner PTC 860IM User Manual

PTC-860IM  
User's Guide  
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GUIDE TO THE  
PTC-860  
Optical Models  
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uide to the PTC-860  
G
Optical Models  
Part Number: 14767-701-03  
Release Date: 10/20/94  
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Telxon and TCAL (Telxon Common Application Language) are  
registered trademarks of Telxon Corporation.  
MS-DOS is a registered trademark of Microsoft Corporation.  
IBM is a registered trademark of International Business  
Machines, Inc.  
The information contained in this manual is subject to change  
without notice.  
Telxon Corporation shall not be liable for technical or editorial  
omissions or mistakes in this manual nor shall it be liable for  
incidental or consequential damages resulting from your use of  
the information contained in this manual.  
This manual is copyrighted. All rights are reserved. No part of  
this manual may be photocopied or reproduced in any form  
without the prior written consent of Telxon.  
© Copyright 1993 Telxon Corporation  
All Rights Reserved.  
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ontents  
C
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
Overview of the PTC-860 . . . . . . . . . . . . . . . . . . . . . . 13  
Through the keyboard . . . . . . . . . . . . . . . . . . . 14  
Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
25-pin connector . . . . . . . . . . . . . . . . . . . . . . . . 22  
Backup battery . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Bar-code reader (optional) . . . . . . . . . . . . . . . . . . . 23  
Battery charger . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Battery compartment . . . . . . . . . . . . . . . . . . . . . 25  
Battery recharge posts . . . . . . . . . . . . . . . . . . . . . 26  
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Elastic strap . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
4
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ENTER/YES key . . . . . . . . . . . . . . . . . . . . . . 27  
SHIFT key . . . . . . . . . . . . . . . . . . . . . . . . . 27  
Optical coupler . . . . . . . . . . . . . . . . . . . . . . . . . 28  
Wand port (PTC-860 only) . . . . . . . . . . . . . . . . . . . 28  
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Automatic return at on . . . . . . . . . . . . . . . . . . . . 29  
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
Connecting an accessory . . . . . . . . . . . . . . . . . . . . 31  
Removing an accessory . . . . . . . . . . . . . . . . . . . . . 34  
Scanning bar-code labels . . . . . . . . . . . . . . . . . . . . . . . 35  
Using the optical coupler . . . . . . . . . . . . . . . . . . . 36  
Using the 25-pin connector . . . . . . . . . . . . . . . . . . 37  
Disconnecting a cable . . . . . . . . . . . . . . . . . . . 38  
Cloning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38  
Maintaining the PTC-860 . . . . . . . . . . . . . . . . . . . . . . . 40  
Operating conditions . . . . . . . . . . . . . . . . . . . . . . 40  
PTC-860 . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
PTC-860ES . . . . . . . . . . . . . . . . . . . . . . . . . 40  
PTC-860NI . . . . . . . . . . . . . . . . . . . . . . . . . 40  
5
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Servicing the PTC-860 . . . . . . . . . . . . . . . . . . . . . 43  
Removing the batteries . . . . . . . . . . . . . . . . . . . . 44  
Installing new batteries . . . . . . . . . . . . . . . . . . . . 45  
AA alkaline batteries . . . . . . . . . . . . . . . . . . . . 46  
Backup battery . . . . . . . . . . . . . . . . . . . . . . . 48  
The PTC does not turn on . . . . . . . . . . . . . . . . . . . 49  
The bar-code reader fails to read a label . . . . . . . . . . . 49  
you turn it on . . . . . . . . . . . . . . . . . . . . . . . . 49  
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
Environmental . . . . . . . . . . . . . . . . . . . . . . . 50  
Hardware part numbers . . . . . . . . . . . . . . . . . . . . 52  
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55  
Communication connections . . . . . . . . . . . . . . . . . . 55  
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64  
6
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Figures  
6. Inserting AA alkaline batteries into the plastic  
battery case . . . . . . . . . . . . . . . . . . . . . . . 47  
7. PTC-to-IBM PC/AT cable . . . . . . . . . . . . . . . . . 55  
10. PTC-to-1/2 duplex modem cable . . . . . . . . . . . . . . 58  
11. PTC-to-full duplex modem cable . . . . . . . . . . . . . 59  
12. PTC-to-host (DTE) cable . . . . . . . . . . . . . . . . . . 60  
Tables  
1. Hazardous (classified) locations in accordance with  
Article 500, National Electrical Code - 1990 . . . . . . 10  
2. Hardware part numbers . . . . . . . . . . . . . . . . . . 52  
7
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ᮢᮢ  
CC  
F
statement  
This equipment has been tested and found to comply with the  
limits for a Class A digital device pursuant to Part 15 of  
Federal Communications Commission (FCC) rules. These  
limits are designed to provide reasonable protection against  
harmful interference when the equipment is operated in a  
commercial environment. This equipment generates, uses, and  
can radiate radio frequency energy and, if not installed and  
used in accordance with this operator s guide, may cause  
harmful interference to radio communications. Operation of  
this equipment in a residential area is likely to cause harmful  
interference, in which case users will be required to correct the  
interference at their own expense.  
8
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ᮢᮢ  
afety  
S
information  
PTC-860NI  
Responsibility for use  
The standards used by Telxon for evaluation of the PTC-860NI  
(Non-Incendive) equipments suitability for use in the  
Hazardous Locations specified herein are applicable in the  
United States and may not be applicable outside of the United  
States. It is the customer s responsibility to determine whether  
the NI unit will meet the regulatory/safety requirements for its  
operation and in the customer s jurisdiction.  
The customer also assumes full responsibility for the  
determination of the proper class of electrical equipment for  
use in the Hazardous Locations of its operations in compliance  
with applicable laws, regulations, and safety standards. Telxon  
expressly disclaims any responsibility for such determination.  
The PTC-860NI uses a Telxon AFAT nickel-cadmium battery  
pack (Telxon part number 14861-000). This battery pack is the  
only pack approved for use with the PTC-860NI.  
Th e P TC-860NI is n ot u ser - or field -ser vicea ble beyon d  
ba tter y r ep la cem en t.  
Use in hazardous locations  
The PTC-860NI is approved for use in Class I, Division 2,  
Groups A, B, C, and D; Class II, Division 2, Groups E, F, and G;  
and Class III Hazardous Locations.  
9
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In h a za r d ou s loca tion s, th e P TC-860NIs on ly u ser  
in ter fa ce is its k eyboa r d ; th e a ccessor y p or ts a r e n ot  
su ita ble for u se in h a za r d ou s loca tion s.  
WARNING! Remove the PTC-860NI from the potentially  
hazardous area if the unit is damaged or suspected of being  
damaged.  
WARNING! Remove the PTC-860NI from the potentially  
hazardous location should the location become hazardous  
due to failure of containment systems, equipment, or other  
causes that would expose the unit to volatile substances.  
TABLE 1  
Hazardous (classified) locations in accordance with Article 500,  
National Electrical Code - 1990  
Cla ss I  
F la m m a ble ga ses or va p or s  
Division 2  
Liquids and gases are in closed containers, or the  
systems are handled, processed, or used  
Concentrations are normally prevented by positive  
mechanical ventilation  
Adjacent to a Class I, Division 1 location  
Gr ou p A:  
Gr ou p B:  
Atmospheres containing acetylene  
Atmospheres such as acrolein, butadiene, ethylene oxide,  
hydrogen, propylene oxide, or gases or vapors equivalent in  
hazard to hydrogen, such as manufactured gas  
Gr ou p C:  
Gr ou p D:  
Atmospheres such as cyclopropane, ethylene, ethyl ether, or  
gases or vapors equivalent in hazard  
Atmospheres such as acetone, alcohol, ammonia, benzine,  
benzol, butane, gasoline, hexane, lacquer solvent vapors,  
naphtha, natural gas, propane, or gases or vapors equivalent  
in hazard  
10  
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Cla ss II  
Com bu stible d u sts  
Division 2  
Not normally in the air  
Accumulations normally sufficient to interfere with normal  
operation of electrical equipment or other apparatus  
In the air as a result of infrequent malfunctioning of  
- handling equipment  
- process equipment  
Accumulations are sufficient to interfere with the safe  
dissipation of heat from electrical equipment  
Accumulations may be ignitible by abnormal or failure of  
electrical equipment  
Gr ou p E:  
Gr ou p F :  
Atmospheres containing combustible metal dusts  
(regardless of resistivity), dusts of similarly  
hazardous characteristics (< 100 k/cm), or  
electrically conductive dusts  
Atmospheres containing combustible carbon black,  
charcoal, or coke dusts that have > 8% total volatile  
material or if these dusts are sensitized so that  
they present an explosion hazard and have a  
resistivity > 100 k/cm but 100 M/cm  
Gr ou p G:  
Atmospheres containing combustible dusts  
having a resistivity > 100 k/cm or electrically  
nonconductive dusts  
11  
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Cla ss III  
Ign itible fib er s or flyin gs  
Division 1  
Division 2  
Fibers or materials  
Fibers are handled  
Not gr ou p ed  
producing  
or stored except  
Manufacturers  
such as textile  
mills, cotton-  
related mills, or  
clothing plants  
combustible flyings  
are manufactured,  
stored, or handled  
during the process  
of manufacture  
Fibers and flyings  
including cotton,  
hemp, jute, rayon,  
sisal, and spanish  
moss  
Note: The previous information provides only general  
guidelines on the environments in which a PTC-860NI is  
approved for use. Ea ch h a za r d ou s loca tion in w h ich a  
P TC-860NI w ill be u sed m u st be in sp ected a n d a p p r oved  
by th e Occu p a tion a l Sa fety a n d Hea lth Ad m in istr a tion  
(OSHA), th e loca l fir e m a r sh a ll, a n d th e cu stom er s  
in su r a n ce com p a n y.  
Disposing of nickel-cadmium batteries  
Nickel-cadmium batteries contain chemically active materials  
that are hazardous to the environment; therefore, they should  
be disposed of properly. Never attempt to incinerate a  
nickel-cadmium battery; doing so could cause it to explode.  
Telxon urges you to contact the Environmental Protection  
Agency, the Department of Natural Resources, a local  
hazardous waste disposal agency, or the Telxon Customer  
Support Center for assistance prior to disposing of your  
nickel-cadmium batteries.  
12  
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ᮢᮢ  
verview  
O
of the PTC-860  
The Telxon PTC-860 is a battery-powered hand-held computer  
used to collect, store, and transmit data.  
The PTC-860 automates your data collection procedures and is  
custom programmed to efficiently handle your organizations  
unique data collection jobs. Options for scanning bar codes and  
printing are also available.  
Because the PTC-860 is custom programmed for each  
organization, this manual does not include the specific  
operating instructions for your organizations unique PTC  
data collection program. Operating instructions and training  
are available from your organization.  
The PTCs program leads you through the data collection  
procedure with a series of display messages, prompts, and  
beeps. Messages tell you when you make an error and provide  
information on the program or the PTCs status. Prompts and  
beeps tell you when to enter data, what type of data to enter,  
and when you complete certain operations.  
Entering data  
Entering data into the PTC-860 is easy. You can key in data  
through the PTCs keyboard, scan bar-code labels with a  
bar-code reader, or have another device transmit data to the  
PTC.  
13  
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Through the keyboard  
Entering data through the keyboard is similar to operating a  
calculator. As you press a key on the PTCs keyboard, the  
corresponding number or letter appears on the display.  
Pressing the ENTER key stores data in the PTCs memory.  
With a bar-code reader  
A second method of entering data is with a bar-code reader.  
When you pass the reader across a bar code the PTC is  
programmed to read, the PTC and reader interpret the data  
and store it in the PTCs memory.  
Via cloning or downloading  
A third method of entering data into the PTC-860 is by  
receiving (via cloning or downloading) the data. In cloning, one  
PTC sends a duplicate copy of its programs and data to another  
PTC via a data cable connected directly to both PTCs. In  
downloading, a host computer sends data to the PTC either  
directly (using a data cable) or over the telephone lines. When  
sending data over the telephone lines, an optional accessory  
such as a modem is used. The modem is connected to the PTC  
with a data cable.  
Once you enter data into the PTC, it is stored in files in the  
PTCs memory. Each file holds a separate group of application-  
related data. For example, a PTC used to collect many types of  
data (sales orders, inventory changes, and employee hours)  
would store all data relating to sales orders in one file, all data  
relating to inventory changes in another, and all data relating  
to employee hours in still another.  
Communicating data  
After collecting the data, the PTC must either transmit the  
data to a host computer for processing or send it to a printer, or  
both, to make the data useful to you and your organization.  
14  
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Once the host computer receives the data from the PTC, it uses  
that data to update its master files and records. In some cases,  
the host computer may even transmit data back to the PTC,  
asking you, as the PTCs operator, to perform a new task.  
Models  
This manual covers the three optical models of the PTC-860:  
PTC-860, PTC-860ES, and PTC-860NI. These three models are  
similar but have the following differences:  
The PTC-860 has a wand port (used to connect bar-code  
readers) on its side.  
The PTC-860ES (Environmentally Sealed) resembles  
the PTC-860 model but is specially sealed for use in  
harsh environments. The unit does not have a wand  
port for connecting bar-code readers. Wands must be  
connected through the PTCs 25-pin connector.  
The PTC-860NI (Non-Incendive) is designed for use in  
hazardous locations. (Refer to the Use in hazardous  
locations” section on page 9 for the locations in which  
the unit is approved for use.)  
No a ccessor ies a r e a p p r oved for u se w ith th e  
P TC-860NI in h a za r d ou s loca tion s. However, all  
PTC-860 accessories can be used with the unit in  
non-hazardous locations. Like the PTC-860ES, the  
PTC-860NI does not have a wand port; bar-code readers  
must be connected through the units 25-pin connector.  
Unlike the other two PTC-860 optical models, which can  
use either an AFAT nickel-cadmium battery pack or AA  
alkaline batteries, the PTC-860NI can be used with only  
an AFAT nickel-cadmium battery pack.  
15  
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ᮢᮢ  
etting  
G
started  
PTC-860 optical models (PTC-860, PTC-860ES, and PTC-860NI)  
This manual collectively refers to all three PTC-860 optical  
models as PTC-860. Instances in which PTC-860 refers  
specifically to the PTC-860 unit will be obvious (for instance, in  
a comparison between models). To determine which model you  
have, refer to the Models” section on page 15.  
Unpacking the PTC-860  
The PTC-860 is shipped in a single box containing  
a PTC-860, PTC-860ES, or PTC-860NI,  
an 800-mAhr AFAT nickel-cadmium battery pack or a  
plastic battery case containing four AA alkaline  
batteries,  
a battery charger,  
a bar-code reader (if ordered),  
the Guide to the PTC-860 Optical Models,  
the Guide to the FLASH Utilities (TCAL or MS-DOS  
Version), and  
the Guide to Maintaining NiCd Batteries.  
Any additional accessories are shipped in separate boxes with  
their own manuals.  
16  
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1. Remove the PTC from the box.  
2. Remove all packing material from the PTC. Save the  
packing material in case the PTC is ever stored or shipped  
to Telxon for service.  
3. Check the contents of the package to make sure you have  
received everything ordered.  
4. Check the PTC and accessories for shipping damage. Pay  
particular attention to the PTC case, display lens, and  
bar-code reader, if included.  
If anything is missing or damaged, notify your Telxon sales  
representative.  
Turning on the backup battery  
The PTC-860 is shipped with the backup battery disconnected  
so the backup battery is fully charged when you receive your  
PTC. Follow the procedure below to turn on the backup battery  
before you use the unit for the first time.  
Equ ip m en t r equ ir ed :  
A small screwdriver or the screwdriver on the  
PTC-860s elastic strap  
A pen or pencil  
1. Make sure the PTC is off.  
2. Disconnect any accessories and remove the elastic strap  
from the PTC.  
3. Locate the battery door and the two screws securing it.  
4. Unscrew the two screws and remove the battery door.  
Note: Do not remove the screws from the battery door. The  
screws are designed to stay in the door when it is removed  
from the PTC.  
17  
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FIGURE 1  
Backup battery switch  
Interior view  
BATTERY COMPARTMENT  
BACKUP BATTERY COMPARTMENT  
BOTTOM OF PTC  
PEN OR PENCIL  
Interior side view  
PUSH DOWN  
PEN OR PENCIL  
BACKUP BATTERY SWITCH  
18  
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5. If the AFAT battery pack or the plastic case containing  
batteries is in the PTC-860s battery compartment, remove  
it. Refer to the Removing the batteries” section on page 44  
for the correct procedure.  
6. The backup battery switch is located in a small opening just  
inside the battery compartment and to the right, when the  
PTC is facedown (see Figure 1). Insert the tip of a pen or  
pencil into the opening and apply direct pressure to push  
down the switch. Make sure the switch is pressed down  
completely.  
7. Insert the AFAT battery pack or the plastic case containing  
batteries into the PTC-860s battery compartment. Refer to  
the Installing new batteries” section on page 45 for the  
correct procedure.  
8. Replace the battery door and tighten the two screws.  
Note: If the backup battery switch has not been turned on, a  
warning message displays when you turn on the PTC.  
Charging the battery pack  
Charge your PTC-860s AFAT nickel-cadmium battery pack, if  
used, before you use the unit for the first time and whenever  
the battery pack becomes weak. The PTC-860s low-battery  
light glows when the battery pack is low.  
Note: If you are using alkaline batteries in your PTC-860,  
replace them whenever the low-battery light glows.  
19  
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Equ ip m en t r equ ir ed :  
One battery charger for each PTC  
An electrical outlet within 6 feet (1.8 meters) providing  
110 volts AC in the U.S. or Canada or 220 volts AC  
elsewhere  
Note: If you are charging the PTCs battery pack outside the  
U.S. or Canada, you need a charger designed for use in a  
220-volt AC electrical outlet.  
The PTC-860 can be recharged either by itself or with a Telxon  
microprinter attached. If you plan to recharge the PTC with  
the microprinter attached, see the instructions provided with  
the microprinter.  
The PTC-860s battery pack can also be recharged by the  
optional CS-860 Optical Communication Station, MCO-860  
Four-Bay Cradle, or PTC-860 Fast Battery Charger. If you plan  
to use one of these accessories, see the recharging instructions  
provided with that unit.  
CAUTION! Do not charge a PTC-860NIs battery pack in a  
hazardous location. Accessories are approved for use with  
the PTC-860NI only in non-hazardous locations.  
1. Make sure the PTC is off.  
2. Disconnect all accessories from the PTC.  
3. Line up the 25-pin connector on the charger s cable with  
the connector on the PTC and push them together.  
CAUTION! Do not force the connectors together if they do  
not connect easily. You could bend the pins on the cable  
connector.  
If the connectors do not go together easily, check to make  
sure they are lined up correctly, wide ends on the same  
side, and no pins are bent on the cable connector.  
20  
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4. Plug the charger into the wall outlet. The green charging  
indicator above the display lights.  
5. Charge the PTCs battery pack for 14 hours.  
Checking the PTC-860  
1. Press the ON/OFF key to turn on the PTC.  
2. Look at the PTCs display. What appears on the display  
depends on the program your organization uses.  
If the PTC is operating correctly, you should not see any of  
the following:  
A low-battery warning  
A backup battery warning  
A blank display screen  
Repeat the steps in this section if the PTC-860 is not  
operating properly. You should not hear any beeps warning  
you that an error has occurred. If you do hear warning  
beeps, refer to the Troubleshooting” section on page 49 or  
contact your Telxon service representative.  
21  
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ᮢᮢ  
arts  
P
Figure 2 shows the parts of the PTC-860.  
25-pin connector  
On the top of the PTC is a female RS-232-type 25-pin connector  
for accessories and communication. A cable or the connector on  
the bottom of some accessories plugs into this connector to  
communicate with the PTC. The 25-pin connector can also be  
used to attach the PTCs battery charger.  
The connector is between a slot, a screw, and a latch plate,  
which are used to hold accessories in place when they are  
connected directly to a PTC.  
Application flash EPROM  
An application flash EPROM is an electronic component  
soldered into the PTC-860. It contains the PTCs data collection  
program and determines the PTCs key functions, the display  
prompts and messages, and how and when the PTC prints or  
transmits data.  
You can erase the application flash EPROM and then  
reprogram it with a new program from the host via software in  
the PTCs operating system.  
For instructions on how to erase and reprogram an application  
flash EPROM, refer to the Guide to the FLASH Utilities (TCAL  
or MS-DOS Version). See Appendix B for this manuals part  
number.  
CAUTION! Do not attempt to erase or reprogram the  
PTC-860NIs application flash EPROM in a hazardous  
location. This procedure is approved for use only in a  
non-hazardous location.  
22  
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Backup battery  
All models of the PTC-860 have a built-in backup battery. The  
backup battery provides enough power to protect data stored in  
the PTCs memory when the main batteries are being changed  
or if they run out of power.  
A switch inside the PTC, accessible through the battery door,  
lets you turn on the backup battery. The PTC-860 is shipped  
from the factory with this switch turned off to conserve the  
backup battery power.  
Note: Once you turn on the backup battery by pushing down  
on the backup battery switch, do not attempt to reraise the  
switch. It is meant to stay down permanently.  
If your PTC shows a Backup Battery Fault” message when  
you turn on the PTC, either turn on the backup battery or  
have the backup battery replaced. (Do not attempt to replace  
the backup battery yourself; contact your Telxon service  
representative for assistance!)  
CAUTION! Do not store a PTC-860 for over two months  
without charging the battery pack or replacing the alkaline  
batteries. Otherwise, both the primary batteries and the  
backup battery will drain, and any data and programs  
loaded in the PTCs memory will be lost.  
Bar-code reader (optional)  
The PTC-860 unit (not including the PTC-860ES and  
PTC-860NI units) may have an optional bar-code reader  
that plugs into the wand port on the side of the unit. If your  
PTC-860 unit was ordered with a pencil-wand bar-code reader,  
it has a holder for the reader attached to its side.  
Bar-code readers are available for the PTC-860ES and  
PTC-860NI but must be connected to the units through the  
25-pin connector.  
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25-PIN CONNECTOR  
OPTICAL COUPLER  
BATTERY RECHARGE POST  
ELASTIC STRAP  
FIGURE 2  
Parts of the PTC-860  
DISPLAY  
KEYBOARD  
WAND PORT  
BATTERY COMPARTMENT  
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CAUTION! Do not use a bar-code reader with a PTC-860NI  
in a hazardous location. Accessories are approved for use  
with the PTC-860NI only in non-hazardous locations.  
The bar-code reader lets you enter data into your PTC by  
passing the reader across bar-code labels (scanning). Your  
PTCs data collection program determines the types of bar-code  
labels you can read.  
Battery charger  
The battery charger is used to recharge the nickel-cadmium  
battery pack in the PTC. The charger for the PTC-860 has a  
25-pin connector.  
CAUTION! Do not charge a PTC-860NIs battery pack in a  
hazardous location. Accessories are approved for use with  
the PTC-860NI only in non-hazardous locations.  
Battery compartment  
The PTC-860 and PTC-860ES come from the factory with an  
AFAT nickel-cadmium battery pack or four AA alkaline  
batteries in a plastic battery case. The PTC-860NI comes with  
the AFAT nickel-cadmium battery pack.  
The battery pack charges in 14 hours.  
When the battery pack or alkaline batteries are weak but not  
weak enough to stop the PTC from operating, a low-battery  
message displays, the PTCs beeper sounds a warning beep,  
and the red low-battery light comes on.  
Note: When the PTCs battery pack or alkaline batteries  
become too weak to operate the PTC, the unit automatically  
shuts off. In this event, charge the battery pack or replace the  
alkaline batteries immediately.  
CAUTION! Do not store a PTC-860 for over two months  
without charging the battery pack or replacing the alkaline  
batteries. Otherwise, your data and programs will be lost.  
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Battery recharge posts  
The battery recharge posts, one on each side of the optical  
coupler, make contact with spring-loaded posts on an optical  
communication cradle and are used to recharge the PTCs  
nickel-cadmium battery pack.  
Display  
The PTC-860s display screen shows the information you type  
or scan into the PTC and messages and instructions from the  
PTC or the host computer. The screen is a supertwist liquid  
crystal display (LCD).  
The display can show up to sixteen lines of information, each  
line sixteen or twenty-one characters long. In addition, the  
display is graphics supported, which allows a variety of  
character sets to be displayed and enables the 16-line display  
to emulate an 8-line display.  
Above the display are two light-emitting diode (LED)  
indicators. The green LED glows when the battery pack is  
being charged. The red LED glows when the batteries are low.  
The low-battery LED works only when the PTC is turned on.  
Elastic strap  
A wide elastic strap on the back of the PTC is used as a hand  
strap. It secures the PTC to the palm of your hand, making it  
easier to hold onto the PTC when you are using it.  
Keyboard  
The keyboard on the PTC-860 can have fifty, forty, or  
twenty-four keys. Each keyboard has two different types  
of keys: data keys and function keys.  
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Data keys are the letter and number keys, A-Z and 0-9. You use  
them to type data into the PTC. Function keys include the  
F1-F5, CLEAR, ENTER/YES, and SEND keys. These keys may  
have different labels on your PTC. They are used to perform a  
special procedure or function. For example, your program may  
use the SEND function key to transmit the PTCs data to the  
host computer.  
ENTER/ YES key  
How you use the ENTER/YES key depends on your  
organizations data collection program. Usually you press this  
key to tell the program that you have finished typing data,  
have finished an operation, or want the PTC to begin an  
operation, such as sending data to the host computer.  
ON/ OFF key  
Pressing this key turns the PTC on or off.  
SHIFT key  
On a 50-key keyboard, the SHIFT key activates only the  
function keys labeled on an overlay that slips over the  
keyboard. The numeric keys are always available.  
On a 40-key or 24-key keyboard, the SHIFT key shifts between  
the numeric and alphabetic keyboard and also activates some  
of the function keys your program uses. These keys are labeled  
on the overlay.  
Note: Your data collection program may turn off certain keys  
at times during the program to prevent you from accidently  
erasing data or ending an operation. The PTC beeps when you  
press a key the program has turned off.  
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Keyboard overlay  
The keyboard overlay is a small sheet of plastic cut out to fit  
over the PTCs keyboard. Labels for the special function keys  
used by your organizations data collection program are printed  
on the overlay.  
Optical coupler  
On the back of the PTC-860 is a small red window. Behind the  
window are five LEDs that the PTC can use to communicate  
with your host computer. Instead of sending data in the form of  
electronic signals through the RS-232 connector, the PTC sends  
the data in the form of pulses of light to a similar coupler on an  
optical communication cradle. The cradle then converts the  
pulses of light into electronic signals and transmits them  
directly to the host computer or over the phone lines. The  
cradle can also send data to the PTC via the optical couplers.  
Screwdriver  
A small screwdriver is part of the clasp on the ends of the  
elastic strap. Use the screwdriver to loosen the screws holding  
the battery door in place when you need to change the batteries  
in the PTC-860.  
Wand port (PTC-860 only)  
Optional bar-code readers plug into a wand port on the side of  
the PTC-860 unit. (PTC-860ES and PTC-860NI units do not  
have a wand port.) If your PTC-860 unit was ordered without a  
bar-code reader, a plastic plug covers this port. Do not remove  
the plastic plug except to add a bar-code reader to your  
PTC-860 unit. (For instructions on how to attach a bar-code  
reader to your PTC-860 unit, see page 33.)  
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ᮢᮢ  
eatures  
F
Automatic off  
To conserve battery power, the PTC-860 turns itself off  
automatically after approximately 1 minute of inactivity. The  
exact length of time depends on the program.  
Automatic return at on  
When you turn the PTC-860 off (or when the PTC-860 turns  
itself off), it remembers where it was in the data collection  
program. Then, when you turn the PTC-860 back on, it returns  
to that same point in the program. You do not need to review  
what you have done or perform any other start-up function to  
find your place.  
Backlight  
The backlight lights up the display to make information  
readable in low light. The backlight may or may not be  
available to you, depending on your organizations data  
collection program.  
If the backlight is available, you can turn it on by pressing a  
key on the PTCs keyboard, typing in a command, or making a  
choice from a list on the PTCs screen. Once it is turned on, it  
turns itself off after a predetermined amount of time to  
conserve battery life.  
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Beeper  
The PTC-860s internal beeper is used by the PTC and your  
data collection program to warn you of problems or to prompt  
you to take an action. For example, if your program has  
temporarily turned off a key, the PTC beeps if you press it.  
Clock  
The PTC-860s built-in clock keeps track of the date (month,  
day, year, and day of the week) and the time (hours, minutes,  
and seconds). The clock operates continuously.  
How the clock is used depends on your data collection program.  
For example, the PTC-860 can use the clock to show the date  
and time on its display or to direct a printer to place a time  
stamp on a report.  
Memory  
The PTC-860s internal memory stores your organizations data  
collection program and the data you type into the PTC.  
The amount of memory in your PTC determines how much  
data you can type in before you have to send it to a host  
computer or print it. Various amounts of memory are available  
from Telxon, and the amount actually installed in your PTC  
has been determined by your organizations needs.  
Power backup system  
The PTC-860 contains a lithium cell that is used as a backup  
energy source when the main batteries are removed or are too  
weak to provide adequate power. If used continuously, the cell  
lasts twenty days. If the main batteries are always left in the  
PTC and charged, the cell has a minimum five-year life.  
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ᮢᮢ  
onnecting  
C
accessories  
Many accessories are available for the PTC-860. These include  
printers, adaptors, modems, and bar-code readers. All  
accessories connect to the PTC-860ES and PTC-860NI through  
the 25-pin connector. Bar-code readers can be connected to the  
PTC-860 through a wand port on the units side.  
Some accessories plug directly into the 25-pin connector on the  
PTC; some require a cable between the PTC and the accessory.  
The same general procedure is used to connect accessories and  
cables.  
CAUTION! Do not connect an accessory to or use an  
accessory with a PTC-860NI in a hazardous location.  
Accessories are approved for use with the PTC-860NI  
only in non-hazardous locations.  
Connecting an accessory  
Through the 25-pin connector  
The PTC-860 has three accessory fasteners: a latch plate, a  
locking screw, and a slot. See Figure 3.  
1. Turn off the PTC-860.  
2. If the accessory has a locking tab, find the slot and locking  
screw on the back of the PTC, near the top, and loosen the  
screw. See Figure 3.  
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FIGURE 3  
Accessory fasteners  
LATCH PLATE  
LOCKING SLOT  
LOCKING SCREW  
3. If the accessory uses a locking latch, find the latch plate on  
the top of the PTC. The latch plate has a keyhole-shaped  
opening in it. Note which side the wider part of the opening  
is on. See Figure 3.  
Locate the sliding latch button on the bottom of the  
accessory; then locate the locking latch on the front of the  
accessory and slide it into the open position (to the left). See  
Figure 4.  
4. If you are connecting an accessory directly to the PTC,  
insert the accessorys tab into the slot on the PTC and line  
up the sliding button on the bottom of the accessory with  
the wider end of the keyhole in the PTCs latch plate.  
If you are connecting a cable, line up the connector on the  
cable with the 25-pin connector on the PTC.  
5. Gently slip the connector on the accessory or cable over the  
connector on the PTC and press them together. Do not use  
a rocking or twisting motion when pressing the connectors  
together.  
CAUTION! Do not force the connectors together if they  
do not connect easily. You could bend the pins on the  
accessorys or cables connector.  
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FIGURE 4  
Using the accessory locking latch  
LOCKING LATCH  
6. If you are connecting an accessory directly to the PTC,  
tighten the PTCs locking screw and slide the accessorys  
locking latch as far to the right as it will go to lock the  
accessory onto the PTC.  
If you are connecting a cable, connect the other end to the  
accessory using the same procedure.  
Through the wand port (PTC-860 only)  
1. Before attaching a bar-code reader to the PTC-860, remove  
the protective plug from the wand port by placing the tip of  
a small screwdriver between the plug and the PTC and  
gently prying the plug from its port.  
2. Line up the bar-code reader plug with the PTC-860s wand  
port and press the plug into the port until it snaps into  
place.  
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Removing an accessory  
From the 25-pin connector  
1. Turn off the PTC-860.  
2. To remove an accessory that connects directly to the PTC,  
slide the accessorys locking latch as far to the left as it will  
go and loosen the PTCs locking screw.  
3. Pull the accessory or the cables connector directly away  
from the PTCs 25-pin connector.  
Do not pull at an angle.  
Do not use a rocking or twisting motion when pulling the  
connectors apart.  
From the wand port (PTC-860 only)  
1. To remove a bar-code reader from the PTC-860, insert the  
tip of a pen or pencil into the opening at the top of the  
bar-code reader plug and press down firmly. (A release on  
the plug should be activated, allowing the plug to be  
removed.)  
2. Firmly pull the bar-code reader plug from the wand port.  
3. Replace the wand ports protective plug.  
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ᮢᮢ  
canning  
S
bar-code labels  
Follow this procedure if you are scanning labels with a  
pencil-wand bar-code reader. If you are using another type of  
reader, see the instructions shipped with the reader.  
1. Place the tip of the bar-code reader to the left or right of the  
bars on the bar-code label. Make sure the reader touches  
the label and is within 30 degrees of vertical in any  
direction.  
2. Draw the bar-code reader across the label with a smooth,  
quick motion. The PTC beeps when the reader successfully  
reads a label.  
Note: Do not draw the reader across the label too slowly.  
More scanning failures occur from scanning too slowly than  
from scanning too quickly.  
If the bar-code reader fails to read the label, the label may  
be dirty. Wipe off the label and try again.  
If the bar-code reader still fails to read the label, try  
scanning across the top or bottom of the bars in the bar  
code. If necessary, wipe off the tip of the bar-code reader.  
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ᮢᮢ  
ommunicating  
C
data  
The PTC-860 is able to communicate with other computers and  
PTCs. How it communicates and how it is connected depends  
on your data collection program and how your PTC-860 is  
equipped.  
The PTC-860 can be set up for either one-way or two-way  
communication. It can communicate through its optical coupler  
or through its RS-232-type 25-pin connector.  
The PTC-860 can be connected directly to a host computer or  
another PTC, or it can be equipped with an optional modem to  
communicate over telephone lines.  
Using the optical coupler  
The PTC-860 has an optical coupler on the back of its unit. The  
optical coupler converts electronic signals inside the PTC into  
pulses of light that can be detected by the CS-860 Optical  
Communication Station or the MCO-860 Four-Bay Cradle.  
When the PTC-860 is placed in a cradle, an optical coupler on  
the cradle senses the pulses of light from the PTC and converts  
them into electronic signals for direct communication to the  
host computer or, with an external modem, for transmission  
over telephone lines.  
Likewise, the cradle can communicate back to the PTC through  
the optical couplers.  
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Communicating through the optical coupler requires the use of  
an optical communication cradle. See the Guide to the CS-860  
Optical Communication Station or the Guide to the MCO-860  
Four-Bay Cradle for instructions.  
CAUTION! Do not use a PTC-860NI with a CS-860 or an  
MCO-860 in a hazardous location. Accessories are approved  
for use with the PTC-860NI only in non-hazardous  
locations.  
Using the 25-pin connector  
To connect the PTC-860 to another computer or PTC via the  
25-pin connector, you need the correct cable. Different cables  
may be required depending on what you are connecting the  
PTC to. See the manual or instructions your organization  
supplies for your data collection program.  
Connecting a cable  
1. Make sure you have the correct cable for the device you are  
connecting to. If you use the wrong cable, the PTC may not  
be able to communicate.  
2. Turn off the PTC.  
3. Line up the connector on the cable with the connector on  
the PTC. The pins on the cables connector fit into the holes  
in the PTCs connector.  
4. Gently slip the connector on the cable over the connector on  
the PTC and press them together. Do not use a rocking or  
twisting motion when pressing the connectors together.  
CAUTION! Do not force the connectors together if they do  
not connect easily. You could bend the pins on the cables  
connector.  
5. Connect the other end of the cable to the computer or other  
PTC.  
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6. Turn on the PTC and then turn on the device it is  
connected to.  
7. To communicate, follow the instructions for your data  
collection program.  
Disconnecting a cable  
CAUTION! When removing the cable from the PTC or  
other device, grasp the cable connector head to remove the  
cable. Pulling on the cable can break the wiring from the  
cable connector.  
1. Turn off the PTC-860.  
2. Turn off the other computer or PTC.  
3. Pull the cables connector directly away from the PTCs  
25-pin connector.  
Do not pull at an angle.  
Do not use a rocking or twisting motion when pulling the  
connectors apart.  
Cloning  
Cloning is a method for sending copies of data or programs  
from one PTC to another. The specific keys to press, the  
sequence to follow, and the prompts that display vary according  
to your application. Therefore, this procedure describes only  
the general process of cloning. Refer to your individual  
application documentation for specific instructions.  
Before beginning the cloning procedure, be sure both PTCs are  
fully charged. If either PTC turns off during the cloning  
operation, you must start the procedure again. In addition, you  
should monitor the cloning procedure from start to finish. At  
some points, the procedure requires action from you.  
The primary PTC contains the data or program to be cloned.  
The secondary PTC receives the program or data.  
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1. Perform any preparations for cloning.  
2. Connect a clone cable to the 25-pin connector on the  
primary PTC and to the 25-pin connector on the secondary  
PTC.  
3. Follow your applications cloning procedure.  
4. When the data or program has been cloned successfully,  
disconnect the clone cable from both PTCs.  
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ᮢᮢ  
aintaining  
M
the PTC-860  
Operating conditions  
Each of the PTC-860 optical models can be operated at  
temperatures between –20 degrees F (–29 degrees C) and 120  
degrees F (49 degrees C).  
PTC-860  
The PTC-860 unit is designed to operate in environments that  
are normally free of dust, dirt, and moisture.  
PTC-860ES  
The PTC-860ES is designed to work in rugged environments. It  
has been specially sealed to resist dust, dirt, and moisture.  
CAUTION! Although the PTC-860ES unit is designed to  
operate in rugged environments, the available accessories  
are not. Do not operate a PTC-860ES with any attached  
accessories in excessively dusty, dirty, or moist conditions.  
PTC-860NI  
The PTC-860NI is designed for use in hazardous locations.  
(Refer to the Use in hazardous locations” section on page 9 for  
information on the locations in which the unit is approved for  
use.)  
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CAUTION! Do not operate a PTC-860NI with any  
attached accessories in a hazardous location. Accessories  
are approved for use with the PTC-860NI only in  
non-hazardous locations.  
Handling the PTC-860  
The following information can help to ensure you receive  
reliable, trouble-free service from your PTC-860.  
Do not open the PTC-860s case. Only a trained technician  
can service the parts inside the PTCs case.  
If you store a PTC-860 containing a nickel-cadmium battery  
pack in below-freezing temperatures for more than 1 hour,  
do not charge the battery pack until it warms up to room  
temperature.  
Make sure the PTC-860 is off before you connect or remove  
any accessories or replace the batteries.  
Make sure all accessories connected by cable are connected  
correctly and all accessories are locked into place.  
Do not connect or use any accessories with a PTC-860NI in  
a hazardous location.  
Use only an AFAT nickel-cadmium battery pack in the  
PTC-860NI.  
Use only Telxon-approved batteries and accessories. Do not  
attempt to connect any electrical device that is not part of  
your PTC-860 system to the PTC-860.  
Protect the PTC-860 from excessive heat, cold, and  
moisture and from harsh, dirty environments.  
Do not insert anything into the 25-pin connector.  
Do not remove any of the rubber or plastic plugs on the  
PTC-860s case, except to add a bar-code reader.  
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Storing the PTC-860  
CAUTION! Do not store a PTC-860 for over two months  
without charging the battery pack or replacing the alkaline  
batteries. Otherwise, both the primary batteries and the  
backup battery will drain, and any data or programs loaded  
into the PTCs memory will be lost.  
Do not store the PTC-860 in temperatures below –20  
degrees F (–29 degrees C) or above 160 degrees F (71  
degrees C).  
Do not store the PTC-860 in a damp or humid environment.  
1. Transfer any data stored in the PTC to a host computer or  
another PTC or print the data. See the manual or  
instructions for your organizations data collection program  
for information.  
2. Make sure you have a copy of any programs stored in the  
PTC.  
3. Disconnect all accessories from the PTC.  
4. Recharge the PTCs battery pack or replace the alkaline  
batteries.  
5. Pack the PTC in the original packing material or in a  
padded box and put the PTC in a safe place, away from  
dust, dirt, humidity, and excessive cold.  
Cleaning the PTC-860  
CAUTION! Do not soak the cloth used to wipe the PTC-860  
and do not spray or pour cleaning liquids directly onto the  
PTC.  
To clean the PTC-860, slightly moisten a soft, clean, lint-free  
cloth with a mild, nonabrasive cleaner and wipe the outside  
surface.  
To clean the PTC-860s display, slightly moisten a soft, clean,  
lint-free cloth with a mild glass cleaner and wipe.  
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Do not use a paper towel on any part of the PTC-860, including  
the display.  
If the PTC-860 becomes extremely dirty or if liquids, dirt, or  
other foreign materials get inside the case, contact your Telxon  
service representative.  
Servicing the PTC-860  
Do not attempt to service the PTC. Only a trained Telxon  
technician may service the PTC.  
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ᮢᮢ  
eplacing  
R
the batteries  
The PTC-860s AFAT nickel-cadmium battery pack or AA  
alkaline batteries may be replaced when necessary.  
CAUTION! Do not remove or install a PTC-860NIs  
battery pack in a hazardous location. These procedures  
are approved for use with the PTC-860NI only in  
non-hazardous locations.  
Note: Once you remove the PTCs batteries, the backup  
battery, if used continuously, will protect stored programs and  
data for up to twenty days. If you do not replace the batteries  
within that time, your PTCs stored programs and data will be  
lost.  
Equ ip m en t r equ ir ed :  
A small screwdriver or the screwdriver on the  
PTC-860s elastic strap  
Removing the batteries  
1. Turn off the PTC.  
2. Lay the PTC facedown, with the bottom toward you.  
3. Locate the battery door and the two screws securing it.  
4. Unscrew the two screws using the small screwdriver.  
Note: Do not remove the screws from the battery door. The  
screws are designed to stay in the door when it is removed  
from the PTC.  
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5. Lay the battery door facedown on your work surface. The  
gasket on the inside of the door should be facing up.  
CAUTION! Keep the gasket and the inside of the battery  
door clean and free of dust and dirt. Dust or dirt on the  
gasket could keep it from sealing properly.  
6. Pick up the PTC.  
7. Hold your free hand near the bottom of the PTC and tilt the  
unit so the nickel-cadmium battery pack or battery case  
with AA alkaline batteries slides out into your hand. You  
may have to gently shake the PTC to get the battery pack  
or case to slide out.  
8. Tilt the battery case to slide out the old batteries.  
Installing new batteries  
AFAT nickel-cadmium battery pack  
1. Locate the + sign molded into the PTC near the battery  
compartment opening.  
2. Examine the AFAT nickel-cadmium battery pack. Locate  
the + sign printed on the battery pack.  
FIGURE 5  
Inserting a battery pack  
STRAIGHT EDGE OF  
BATTERY PACK  
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3. Make sure the + sign on the battery pack is on the same  
side as the + sign on the PTC and the straight edge of the  
battery pack is facing up (see Figure 5); then insert the  
battery pack directly into the bottom of the PTC.  
The battery pack has a spacer to prevent it from being  
inserted incorrectly.  
4. Pick up the battery door and look at the gasket on the  
inside. Make sure the gasket is clean of dust and dirt. If  
necessary, wipe it with a soft cloth.  
5. Hold the battery door so the rounded corners are at the  
bottom. The battery door will fit in place only if the rounded  
corners are even with the back of the PTC.  
6. Place the battery door over the opening in the bottom of the  
PTC and line up the screws with the holes in the PTC.  
7. Tighten the screws that hold the battery door in place.  
Tighten them until they are snug but not more.  
8. Turn on the PTC. It should not display any warning  
messages if the battery pack has been inserted properly  
and is charged.  
AA alkaline batteries  
CAUTION! Do not attempt to insert AA nickel-cadmium  
batteries into the plastic battery case. The case is designed  
for use with only AA alkaline batteries.  
CAUTION! Do not attempt to use alkaline batteries in  
the PTC-860NI. This unit is designed for use with only an  
AFAT nickel-cadmium battery pack.  
1. Hold the battery case in your hand with the battery  
outlines molded in the plastic facing up.  
2. Insert the batteries into the plastic battery case, making  
sure they match the orientation of the polarity marks (+, -)  
molded on the case. See Figure 6.  
46  
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FIGURE 6  
Inserting AA alkaline batteries  
into the plastic battery case  
3. Hold the battery case in one hand with the opening up and  
the polarity marks facing you.  
4. Insert the battery case, open end first, into the battery  
compartment.  
CAUTION! Do not force the battery case into the battery  
compartment. A raised tab on the left side of the battery  
case prevents the case from being inserted incorrectly.  
5. Pick up the battery door and look at the gasket on the  
inside. Make sure the gasket is clean of dust and dirt. If  
necessary, wipe it with a soft cloth.  
6. Hold the battery door so the rounded corners are at the  
bottom. The battery door will fit in place only if the rounded  
corners are even with the back of the PTC.  
7. Place the battery door over the opening in the bottom of the  
PTC and line up the screws with the holes in the PTC.  
8. Tighten the screws that hold the battery door in place.  
Tighten them until they are snug but not more.  
9. Turn on the PTC. It should not display any warning  
messages if the batteries have been inserted properly and  
are new.  
47  
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Backup battery  
Under average conditions, the backup battery will last a  
number of years. When the backup battery fails, a warning  
message displays on the PTCs screen.  
Because the backup battery is attached to one of the internal  
circuit boards, it can be replaced only by a trained Telxon  
service engineer. Send the PTC to a Telxon service depot to  
have the backup battery replaced.  
48  
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ᮢᮢ  
roubleshooting  
T
The PTC does not turn on  
Charge or replace the nickel-cadmium battery pack or  
replace the alkaline batteries.  
The bar-code reader fails to read a label  
Try scanning across the top or bottom of the bars on the  
label.  
Make sure the bar-code reader is connected securely to the  
PTC.  
Wipe off the bar-code label.  
Wipe off the tip of the bar-code reader.  
The PTC shows a Backup Battery Fault” message when you turn  
it on  
Turn on the backup battery.  
Make sure the backup battery switch is pressed down  
completely.  
Have the backup battery replaced by a trained Telxon  
technician.  
Other problems or difficulties with your PTC-860  
Notify your Telxon service representative or contact the  
Telxon Customer Support Center at 1-800-800-8010.  
49  
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ᮢᮢ  
ppendix A  
A
Specifications  
Electrical  
Data communications  
via 25-pin connector:  
Full duplex, 300 to 19.2 K bits per second  
Power:  
Four-cell AFAT nickel-cadmium battery  
pack, 800 mAhr  
Four AA alkaline batteries, 1500 mAhr  
(not for PTC-860NI use)  
Charger input  
voltage requirement:  
12 VDC 200 mA  
Environmental  
Operating temperature: –20 to 120 degrees F  
(–29 to 49 degrees C)  
Storage temperature:  
–20 to 160 degrees F  
(–29 to 71 degrees C)  
Operating humidity:  
95% noncondensing  
100% (PTC-860ES)  
Physical  
Length:  
8.65 in/22 cm  
3.3 in/8.4 cm  
3.5 in/8.9 cm  
1.7 in/4.3 cm  
Width (keyboard):  
Width (display):  
Depth:  
50  
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Weight:  
(w/ AFAT battery pack) 25.5 oz/.7 kg  
(w/ AA batteries)  
24 oz/.68 kg  
51  
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ᮢᮢ  
ppendix B  
A
Hardware part numbers  
The following table contains part numbers for ordering  
accessory hardware for the PTC-860 optical models.  
TABLE 2  
Hardware part numbers  
Item  
Part number  
Ba tt er ies  
Plastic battery case  
15527-001  
07301-000  
Alkaline batteries  
AFAT nickel-cadmium  
battery pack  
14861-000  
15227-000  
Battery charger  
PTC-860 Fast Battery Charger  
with cycling  
without cycling  
15618-001  
15618-002  
Ba r -cod e r ea d er s  
Pencil wands  
6 mil VR  
6 mil IR  
10 mil VR  
10 mil IR  
Laser diode scanner  
HeNe scanner  
09840-824  
09840-805  
09840-806  
09840-807  
See *  
See *  
52  
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Item  
Part number  
P r in t er s  
IP-24 Microprinter  
MP-830 Microprinter  
24-column version  
24-column version kit  
42-column version  
42-column version kit  
RM-80 Printer  
16603-102  
16489-000  
16489-700  
16489-003  
16489-703  
16406-004  
Ad a p t or s  
BCM-6  
TBM-160  
12664-001  
10854-001  
Mod em s  
TCM-100  
TCM-212R  
TCM-224**  
10095-202  
11231-100  
14580-00X  
Cr a d les  
CS-860 Optical Communication  
Station  
w/o mounting hardware  
w/ table mount hardware  
w/ wall mount hardware  
MCO-860 Four-Bay Cradle  
w/o a modem  
14816-000  
14816-001  
14816-002  
15934-000  
15934-001  
15934-002  
15934-003  
w/ a 202 modem  
w/ a 212/224 modem  
w/ a 224MV modem  
53  
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Item  
Part number  
Ca b les  
PTC-to-IBM PC/AT cable***  
PTC-to-IBM PC/XT cable****  
Clone cable  
13656-3X0  
10582-XX0  
09944-001  
PTC-to-1/2 duplex modem  
cable***  
10124-0X1  
PTC-to-full duplex modem  
cable***  
PTC-to-host (DTE) cable***  
10124-0X2  
10124-0X3  
Ma n u a ls  
Guide to the FLASH Utilities  
(TCAL or MS-DOS Version)  
Guide to Maintaining NiCd  
Batteries  
Guide to the PTC-860 Fast  
Battery Charger  
Guide to the CS-860 Optical  
Communication Station  
Guide to the MCO-860  
Four-Bay Cradle  
16541-000  
16488-000  
16014-000  
15124-000  
16125-000  
*
Contact your Telxon sales representative to obtain part  
numbers for these products.  
** The last digit of the TCM-224 modem part number indicates  
the country in which the modem is to be used. A 0 indicates  
use in the U.S., and a 1 indicates use in Canada.  
*** The middle digit in the last three numbers of these cable  
part numbers indicates the cable length in feet. You may  
adjust these numbers according to your requirements.  
**** The first and second digits in the last three numbers of  
this cable part number indicate whether the connector is  
male (010 or 110) or female (000).  
54  
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ᮢᮢ  
ppendix C  
A
Communication connections  
Figures 7 through 12 provide information on the connections  
used to establish and maintain communication between the  
PTC-860 and other devices.  
FIGURE 7  
PTC-to-IBM PC/ AT cable, P/ N 13656-3X0  
PTC-860  
IBM PC/ AT  
TXD  
RXD  
CTS  
GND  
RTS  
DSR  
DTR  
–5  
2
3
2
RXD  
TXD  
DTR  
GND  
DSR  
RTS  
CTS  
RI  
3
4
5
6
7
8
9
1
5
7
4
6
20  
10  
11  
OUT  
CD  
55  
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FIGURE 8  
PTC-to-IBM PC/ XT cable, P/ N 10582-XX0  
IBM PC/ XT  
Female (000)/  
Male (110)  
PTC-860  
Male  
TXD  
RXD  
RTS  
CTS  
DSR  
GND  
DTR  
–5  
2
3
3
2
RXD  
TXD  
DSR  
DTR  
RTS  
GND  
CTS  
4
6
5
20  
4
6
7
7
20  
10  
11  
5
OUT  
56  
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FIGURE 9  
Clone cable, P/ N 09944-001  
PTC-860 A  
PTC-860 B  
DTR  
DSR  
RTS  
20  
20  
DTR  
DSR  
RTS  
6
4
6
4
CTS  
5
5
CTS  
TXD  
RXD  
OUT–  
BAT–  
GND  
2
3
RXD  
TXD  
OUT–  
BAT–  
GND  
3
2
11  
7
11  
7
1
1
57  
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FIGURE 10  
PTC-to-1/ 2 duplex modem cable, P/ N 10124-0X1  
MOD 202/ Type I  
(1/ 2 Duplex)  
PTC-860  
TXD  
RCV  
DSR  
DTR  
RTS  
CTS  
RI  
2
3
2
3
TXD  
RCV  
DSR  
DTR  
RTS  
CTS  
RI  
6
6
20  
4
20  
4
5
5
22  
8
22  
8
CD  
CD  
SG  
7
7
SG  
–5  
10  
11  
OUT  
58  
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FIGURE 11  
PTC-to-full duplex modem cable, P/ N 10124-0X2  
MOD 212/ Type II  
(Full Duplex)  
PTC-860  
TXD  
RCV  
DTR  
DSR  
RI  
2
3
2
3
TXD  
RCV  
DTR  
DSR  
RI  
20  
6
20  
6
22  
8
22  
8
CD  
CD  
SG  
7
7
SG  
RTS  
CTS  
–5  
4
5
10  
11  
OUT  
59  
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FIGURE 12  
PTC-to-host (DTE) cable, P/ N 10124-0X3  
Host/ Type III  
(Full or 1/ 2  
Duplex)  
PTC-860  
RXD  
TXD  
DTR  
DSR  
RTS  
CTS  
3
2
2
3
TXD  
RXD  
DSR  
DTR  
20  
6
6
20  
4
5
8
4
5
7
CD  
RTS  
CTS  
SG  
CD  
SG  
8
7
OUT  
–5  
11  
10  
60  
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ᮢᮢ  
lossary  
G
alphanumeric  
Describes a character set that contains letters, numbers, and  
symbols such as punctuation marks.  
application  
A PTC program that is designed to perform a specific task for  
the user. Examples include route accounting, payroll, price  
lookup, shipping, and inventory control.  
application  
flash EPROM  
An electronic component soldered into a PTC that contains  
the units data collection program. It can be erased and  
reprogrammed while in the PTC.  
bar code  
A series of vertical bars and spaces used to encode numeric or  
alphanumeric information. Bar codes are designed to be read by  
electronic means such as bar-code readers or laser scanners.  
bar-code  
reader  
An electrical device designed to recognize and decipher bar-code  
labels. When the reader passes over the bar code, it converts the  
bar code into electrical signals representing data. The PTC can  
then enter this data into files in its memory.  
CD  
Carrier detect signal. CD indicates that the modem is receiving  
a signal from the remote modem.  
character  
cloning  
A letter, number, or symbol.  
The process of copying a program or data files from one PTC  
directly to another.  
CTS  
Clear-to-send signal. CTS indicates that the line between a  
modem and a terminal device is clear for transmission. CTS  
typically follows a raised request-to-send (RTS) signal.  
data  
communication  
The transport of encoded information from one point to another.  
DCE  
Data communications equipment. A device that controls and  
converts incoming data or communication. For example, a  
modem.  
61  
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display  
DSR  
The LCD screen on the front of the PTC. It shows data entered  
into the PTC and warning prompts.  
Data set ready signal. The modem sends DSR to the attached  
device to indicate that the modem is connected, on, and ready.  
DTE  
Data terminal equipment. A device comprising the data source.  
For example, the host computer.  
DTR  
Data terminal ready signal. The signal sent by the terminal  
device to the modem to indicate that the terminal is ready for  
transmission.  
function key  
hardware  
A key on the PTCs keyboard that is defined by an application to  
perform a specific task. When pressed, a function key executes a  
certain function (for example, ENTER, END, ON/OFF).  
Equipment used in conjunction with programs or data  
communication. Compare with software.  
host  
computer  
A personal computer or mainframe that receives and processes  
data from PTCs.  
keyboard  
overlay  
The plastic label that lies on the PTC keyboard, identifying the  
function key definitions.  
LCD  
Liquid crystal display. The PTC-860s display is of this type.  
Light-emitting diode.  
LED  
modem  
Modulator-demodulator. A communication device that converts  
serial digital data from a transmitting device to a signal suitable  
for transmission over a telephone line and then reconverts the  
signal to serial digital data for the receiving device.  
MS-DOS  
Microsoft Disk Operating System.  
nickel-cadmium  
battery pack  
A type of rechargeable battery used to power the PTC and some  
of its accessories.  
one-way  
communication  
Transport of information from one device to another without  
interruption. In one-way communication, the receiving device  
cannot respond directly to the sending device.  
62  
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optical coupler  
prompt  
A device that converts electronic signals inside the PTC into  
pulses of light that can be detected by an optical communication  
station.  
Messages shown by the PTC that guide the operator through  
the steps of a data collection program. Prompts vary for  
different programs.  
PTC  
Portable Tele-Transaction Computer. A battery-powered,  
hand-held, programmable device used to collect, store, and  
transmit data.  
RAM  
RI  
Random access memory. In a PTC, RAM chips store the  
programs files and data entered by the operator.  
Ring indicate signal. RI alerts a modem to a call waiting on the  
attached telephone line.  
RS-232  
An Electronic Industries Association (EIA) standard that defines  
the connector, connector pins, and signals used to transfer data  
serially from one device to another.  
RTS  
Request-to-send signal. RTS initiates the data transmission  
sequence on a communication line between a modem and a  
terminal device.  
RXD  
Receive data signal. RXD indicates that a device is currently  
receiving data.  
software  
TCAL  
A stored program or set of programs that is loaded into RAM for  
execution. Compare with hardware.  
Telxon Common Application Language. Telxons proprietary  
programming language for PTCs.  
two-way  
communication  
Exchange of information between two devices. After each block  
of data, the receiving device sends a positive or negative  
acknowledgment to the sending device.  
TXD  
Transmit data signal. TXD indicates that a device is currently  
transmitting data.  
63  
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ndex  
I
25-pin connector, 22  
Bar-code reader, 23, 25, 31  
connecting, 33  
communicating data, 37-38  
connecting an accessory, 31-33  
removing an accessory, 34  
disconnecting, 34  
entering data, 13-14  
failure to read, 35, 49  
part numbers, 52  
scanning, 35  
A
Bar codes, 14  
Accessories, 15, 41  
connecting, 31-33  
scanning, 35  
Battery chargers, 20-21, 25  
part numbers, 52  
Battery compartment, 25  
Battery recharge posts, 26  
Beeper, 30  
removing, 34  
used with PTC-860NI, 15  
Accessory fasteners  
latch plate, 22, 31-34  
locking screw, 22, 31-34  
slot, 22, 31-32  
Beeps, 13, 21, 25  
Adaptors, 31  
part numbers, 53  
Alkaline batteries, 15, 25, 50  
inserting, 46-47  
C
Cables, 31  
removing, 44-45  
connecting, 37-38  
when weak, 19, 25, 30  
Application flash EPROM, 22  
Automatic off, 29  
connections, 55-60  
disconnecting, 38  
part numbers, 54  
Automatic return at on, 29  
Cautions  
battery use in the PTC-860NI, 44, 46  
pack, 20, 25  
cleaning the PTC-860, 42  
connecting an accessory to the  
PTC-860NI, 31, 41  
disconnecting cables, 38  
inserting batteries, 44  
inserting batteries into the battery  
case, 46  
B
Backlight, 29  
Backup battery, 23, 44  
replacing, 48  
turning on, 17-19  
Backup battery switch, 19, 23  
64  
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joining connectors, 20, 32, 37  
keeping battery door clean, 45  
reprogramming a PTC-860NIs  
flash EPROM, 22  
FCC statement, 8  
Features, 29-30  
storing a PTC-860, 23, 25, 42  
using a bar-code reader with a  
PTC-860NI, 25  
Green LED, 21, 26  
using a PTC-860NI with a cradle, 37  
Charging the nickel-cadmium battery  
pack, 19-25  
Charging time, 21, 25  
Handling the PTC-860, 41  
Hardware part numbers, 52-54  
Host computer, 14, 28, 36  
Cleaning the PTC-860, 42-43  
Clock, 30  
Clone cable, 39, 54, 57  
Cloning, 14, 38-39  
Communicating data, 14-15, 36-39  
Communication connections, 55-60  
Cradles, 20, 26, 28, 36-37  
part numbers, 53  
K
Keyboard, 26-27  
data keys, 26-27  
CS-860, 20, 36-37  
entering data through, 14  
ENTER/YES key, 27  
function keys, 26-27  
number of keys, 26  
ON/OFF key, 27  
part numbers, 53  
Customer Support Center  
contacting, 49  
SHIFT key, 27  
D
Keyboard overlay, 28  
Display, 26  
backlight, 29  
Downloading, 14  
Latch plate, 22, 31-32  
LEDs, 26  
E
optical coupler, 28  
Lithium cell, 30  
Locking latch, 32-34  
Locking screw, 22, 31-34  
Low-battery LED, 19, 25-26  
Elastic strap, 26  
Electrical specifications, 50  
Entering data, 13-14  
with a bar-code reader, 14  
via cloning or downloading, 14  
through the keyboard, 14  
65  
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M
P
Maintaining the PTC-860, 40-43  
Manuals  
Packing material  
saving, 17  
part numbers, 54  
using, 42  
MCO-860, 20, 36-37  
part numbers, 53  
Memory, 30  
Parts, 22-28  
Physical specifications, 50-51  
Power backup system, 30  
Printers, 20, 31  
Messages, 13  
backup battery, 21, 48, 49  
low battery, 21, 25  
Models of PTC-860s, 15, 16  
Modems, 14, 31, 36  
part numbers, 53  
part numbers, 53  
Prompts, 13  
PTC-860  
checking, 21  
cleaning, 42-43  
compared to other models, 15  
dimensions, 50  
entering data, 13-14  
failure to turn on, 49  
features, 29-30  
N
Nickel-cadmium battery pack,  
15, 25, 41-42, 50  
handling, 41  
charge time, 21, 25  
charging, 19-21, 42  
disposing of, 12  
items shipped with unit, 16  
maintaining, 40-43  
models, 15, 16  
installing, 45-46  
part number, 52  
removing, 44-45  
operating conditions, 40-41  
operating temperature, 40, 50  
overview, 13-15  
when weak, 19, 25, 30  
part numbers, 52-54  
parts, 22-28  
servicing, 43  
specifications, 50-51  
storage temperature, 42, 50  
storing, 42  
O
Operating conditions, 40-41  
Operating temperature, 40, 50  
Optical coupler, 28  
unpacking, 16-17  
PTC-860ES  
communicating data, 36-37  
Overview  
compared to other models, 15  
PTC-860NI  
of the PTC-860, 13-15  
compared to other models, 15  
responsibility for use, 9  
safety information, 9-12  
use of accessories, 15  
use in hazardous locations, 9-12  
66  
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R
RS-232 connector, 28, 36  
Wand port, 23, 28, 31  
connecting a bar-code reader, 33  
disconnecting a bar-code reader,  
34  
S
Warnings, 21, 48  
Safety information, 9-12  
disposing of battery packs, 12  
PTC-860NI, 9-12  
PTC-860NI, 10  
Scanning, 25, 35  
failures, 35, 49  
Screwdriver, 28  
Servicing the PTC-860, 43  
Shipping damage, 17  
Specifications  
electrical, 50  
environmental, 50  
physical, 50-51  
Storage temperature, 42, 50  
Storing the PTC-860, 42  
T
Temperatures  
operating, 40, 50  
storage, 42, 50  
Troubleshooting, 49  
backup battery fault, 49  
bar-code reader failure, 49  
other problems with the PTC-860,  
49  
PTC does not turn on, 49  
U
Unpacking the PTC-860, 16-17  
67  
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Telxon Corporation/3330 West Market Street, Akron, Ohio 44334/216-867-3700/800-800-8001  
Part No. 14767-701-03  
Printed in U.S.A.  
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