swisherinc.com
OWNER’S
MANUAL
MODEL NO.
ZT17542
“Z” SERIES
ZERO TURN HYDROSTATIC DRIVE
IMPORTANT
Read and follow all
Safety Precautions
and Instructions
before operating this
equipment.
Assembly
Operation
Service and Adjustment
Repair Parts
Rev.02.01.2002
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093
PHONE 660-747-8183 FAX 660-747-8650
Made In The
Manufacturing quality lawn care equipment since 1945
USA
ONZTR42
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TABLE OF CONTENTS
WARRANTY………………....….2
MAINTENANCE…………………….11-12
SERVICE / ADJUSTMENT……….…13-16
PARTS BREAKDOWN……………...17-21
TROUBLESHOOTING………………..22
INTRODUCTION………………..3
SAFETY…………………………4-7
OPERATION……………………8-10
Thank you for choosing Swisher’s ZTR Mower. Before operating your
mower, please read, understand and follow all of the safety precautions and
other instructions explained in this manual . As with all power equipment,
lawnmowers can be potentially dangerous if improperly used.
3
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SAFETY PRECAUTIONS & DECALS
This Safety Alert Symbol indicates important messages in this
manual. When you see this symbol, carefully read the message that
follows and be alert to the possibility of personal injury.
Read this manual completely. This machine can amputate hands, feet, and throw
objects. Failure to observe the following safety instructions could result in serious
injury or death.
•
•
Read the manual. Learn to operate this machine safely.
Always disconnect the spark plug wire and place the wire where it cannot contact the
spark plug, to prevent accidental starting the engine when setting up, transporting,
adjusting or making repairs.
•
•
Keep all shields and guards in place.
Understand the speed, steering and stability of this machine. Know the positions and
operations of all controls before you operate this machine. Check all of the controls in
a safe area before starting to work with this machine.
•
•
•
Allow only responsible adults who are familiar with these instructions to operate this
machine. Never allow children to operate this machine.
Clear the area of objects such as rocks, toys, wire, etc. that can be picked up and
thrown by the blade.
Be sure the area is clear of other people before mowing. Be aware of the mower
discharge direction and do not point at anyone. Stop the machine if anyone enters the
mowing area. Children are often attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them. Keep children
under the watchful care of another responsible adult.
•
•
No riders!
Do not put hands or feet near or under rotating parts. Keep clear of the discharge
opening at all times.
•
Do not mow in reverse. Always look down and behind before and while backing.
4
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SAFETY PRECAUTIONS & DECALS
•
Turn off the blades when not mowing. Before leaving the machine, turn off
the blades and stop the engine.
•
•
Watch for traffic when operating near or crossing roadways.
Do not operate the mower if it has been dropped or damaged in any manner
or if the mower vibrates excessively. Excessive vibration is an indication of
damage. Repair mower as necessary.
•
Dress properly. Do not operate the mower when barefoot or wearing open
sandals. Wear only solid shoes with good traction when mowing.
Never allow operation by untrained persons.
•
•
Do not operate the machine while under the influence of alcohol or drugs.
Operate self-propelled machines up and down slopes. There is significant
risk of overturns when operating across slopes. Avoid sudden turns. Operate
walk-behind machines across slopes. There is a significant risk of slipping
under a walk-behind machine when operating up and down slopes..
•
•
Never tamper with safety devices. Check their proper operation regularly.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
•
•
Never make adjustments or repairs with the engine running.
Mower blades are sharp and can cut. Wrap the blades or wear gloves, and
use extra caution when servicing them.
• Do not operate at too fast a rate.
• Do not mow close to ditches, embankments or drop-offs. An edge could
collapse. A mower wheel over the edge could suddenly turn the unit over.
• Do not mow on wet grass if possible. Wet grass causes reduced traction and
could cause sliding.
• Do not park on a slope unless absolutely necessary. Always chock or block
wheels and set parking brake if parked on slope.
5
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SAFETY PRECAUTIONS & DECALS
WARNING: Hydraulic fluid can cause severe burns and penetrate skin causing
severe injury or death.
• Do not step on mower deck when operating, dismounting or mounting the mower.
•
•
Never push or pull unit with another vehicle. Transmission damage will occur.
When transporting be sure to secure mower frame to transport vehicle. NEVER tie
down to moving parts or linkages which may become damaged or come loose.
•
•
•
•
NEVER transport mower while engine is running.
NEVER add fuel or remove gas cap while engine is running or hot.
NEVER store unit near an open flame such as a water heater or furnace.
NEVER modify or allow anyone to modify or alter any components or safety
devices.
•
•
•
ALWAYS keep mower clean and free of debris and grass clippings.
NEVER reverse battery cables. Electric shock will occur.
ALWAYS keep battery away from open flame and sparks. Explosive gases from
battery can cause serious injury or death.
•
ALWAYS wear safety glasses and protective gear when servicing battery. Battery
fluid contains sulfuric acid. Contact with battery acid on skin or clothing can cause
severe chemical burns.
•
NEVER tip battery beyond a 45 degree angle in any direction.
6
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SAFETY PRECAUTIONS & DECALS
Danger/Warning Decal – OD99155
Ignition/PTO/Throttle Decal – OD99154
Parking Brake Decal – OD99152
Flying Debris Decal – OD53
Triangle Danger Decal – OD55
7
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OPERATING YOUR NEW ZTR MOWER
The operation of any cutter can encounter foreign objects to be thrown into the
eyes, resulting in severe eye damage. Always wear certified safety glasses or
wide-vision safety goggles for over spectacles before staring any cutting machine
and while operating such a machine.
The operation of any cutter produces sound waves that are damaging to the
human ear. Ear protection is recommended.
CAUTION!
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the machine and the mowing
activity. Never assume that children will remain where you last saw
them.
SLOPE OPERATION!
Do not operate on slopes greater than 15 degrees.
Use extra caution when mowing on slopes. Operate self-propelled units
up and down slopes. There is a significant risk of overturns when
operating across slopes. If you feel uneasy on a slope then do not mow it.
8
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OPERATING YOUR NEW ZTR MOWER (cont.)
STARTING MOWER
CONTROLS
•
•
•
•
TO START: Position steering handles outward to
neutral locked position. Engage parking brake.
Extend throttle to full choke position. Start ignition
and slide throttle lever back to full throttle position.
Allow engine to warm up for 1 minute. Release
parking brake
●
OPERATOR PRESENCE SYSTEM: This
mower is equipped with an operator’s presence
system. Any attempt to leave the seated position
while the engine running, without first disengaging
the PTO switch and placing the steering levers in the
neutral position will cause the engine to shut off.
FORWARD MOVEMENT: To move the mower
forward gently push both steering levers forward equal
distance from the neutral position. The further you
move the levers forward the faster you will travel.
CAUTION steering levers have quick response
timing.
●
WARNING: Do not operate the machine unless
the Operator’s Presence System if functioning as
described.
PARKING BRAKE: Always set the parking
brake before starting. The parking brake is located
on the drivers left hand side. Engage the parking
brake by pushing the lever rearward and down until
lever locks into position. Be sure to release parking
brake before operating the machine.
BACKWARD MOVEMENT: To move the
mower backwards, gently pull back on the steering
levers the same distance from neutral. The further you
pull back the faster you will travel. NOTE it is
normal for the reverse speed to be less than the
forward for easier turning.
TURNS: For left turn, move the right lever farther
forward then the left. For right turn, move the left
lever farther forward than the right. To obtain a tight
turning radius, GENTLY reverse one lever and push
the other lever forward. CAUTION: Aggressive
turns can damage lawns. Do not make turns with the
inside wheel stopped. It it better to keep both wheels
turning slightly.
●
●
IGNITION: The ignition switch is located on the
drivers right hand side toward the rear of the seat.
The ignition switch has three positions: OFF, ON,
START.
THROTTLE: The throttle\choke control is
located on the drivers right hand side towards the
front of the seat. For maximum performance and
battery charging operate at full throttle. When
starting a cold engine, place lever forward in the full
choke position. After start up, move throttle
rearward to full throttle position. Move lever all the
way to the rear for lowest setting before shutting off
engine.
•
DECK HEIGHT ADJUSTMENT: To raise the
mower deck up and down, simply rotate the lever
located in front of the seat above the floor plate.
Clockwise raises the deck. Counterclockwise lowers
the deck. The deck is adjustable from 1 ½” to 3 ½”.
•
For best performance, grass over 6 ½” in height should
be mowed once in the highest position and once again
at desired cut height.
●
●
PTO SWITCH: The PTO, or Power Take Off
switch is used to engage the blades of the mower.
When the PTO switch is pulled out the blades will be
engaged. When the PTO switch is pushed in the
blades will be disengaged. The PTO switch must be
pushed in to complete the Operator’s Presence
System to start engine.
•
ENGAGING BLADES: Operator must be seated
for operation of blades. With engine to full throttle
position, pull UP on PTO switch located between the
throttle and the key switch. To disengage blades, push
DOWN on PTO switch.
•
STOPPING ENGINE: Place both levers in the
outward neutral locked position. Push PTO switch in
to disengage. Place throttle lever to lowest setting and
let idle for 30 seconds. Turn off ignition key and
engage parking brake.
NEUTRAL LOCK: The steering levers must be
in the outward and locked position for the mower
to start the engine. ( See page 13)
9
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OPERATING YOUR NEW ZTR MOWER (cont.)
MOWING
WARNING: Do not operate mower at too fast of a rate. Sudden movements forward
and backward at fast speeds can cause accidents resulting in personal injury
•
Start out slowly moving steering levers SLOWLY forward and backward until you
learn to operate the unit. NOTE: This mower has been designed to be very
maneuverable. Practice is extremely necessary in open, flat areas to become
comfortable and efficient with the controls.
•
•
•
BEGIN TO MOW: Before starting the engine, set the desired deck height.
Start the mower engine.
Position the throttle lever about halfway and engage PTO switch. Reposition throttle
lever to full throttle position.
•
Move steering levers forward to begin mowing.
CAUTION: Always make sure the deck is not plugged with grass or other debris.
Failure to do this will cause damage to the PTO belt.
•
•
STOPPING: Hydrostatic mowers use hydrostatic braking through the transmissions.
To slow or stop the unit move the steering levers to the neutral position
STOPPING THE ENGINE: Move the throttle lever to slow position, allow engine
to idle for 30 seconds and turn ignition to off position. CAUTION: Failure to
position the ignition key to any position except off will cause discharge of the battery.
10
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MAINTENANCE SCHEDULE
INSPECT BEFORE EACH USE
-
Loose fasteners: Be sure all fasteners are at proper torque. Especially guards and
blades.
-
Parking brake: If brake does not keep unit from rolling, brake must be adjusted
or repaired.
-
Tires: Always check and maintain proper tire pressure (See tire sidewall for
recommendation). Check for damage due to sharp rocks, objects or stumps.
-
Operator Presence System: The engine should not start unless the PTO switch
is disengaged and the control levers are locked in the neutral position. Any attempt to
leave the seated position with the PTO switch engaged will kill the engine.
-
Oil level: To prevent damage to engine, always check and maintain proper oil
level. Never operate engine with the oil level below the add mark on the dipstick. Be
sure to tighten the dipstick securely after inspection. Refer to engine manual for
additional information.
INSPECT EVERY 8 HOURS
-Proper cleaning: Remove any build up of grass, dirt or debris with a brush or
cloth from engine, battery, deck and and transaxles. Do not use harsh chemicals or
abrasives. Keep all painted surfaces and wheels free of oil and gasoline. Protect all
painted surfaces with an automotive wax. Do not spray unit with water or store
outdoors unprotected. Water can invade sealed bearings and reduce component life.
Do not spray water onto hydrostatic transmissions. This will
cause injection of water into the unit causing failure.
-
Air filter: The engine will not run properly with a dirty or damaged air filter.
Check filter before starting the engine. Check for buildup of dirt or debris. Replace if
bent clogged or damaged.
-
Oil level: To prevent damage to engine, always check and maintain proper oil
level. Never operate engine with the oil level below the add mark on the dipstick. Be
sure to tighten the dipstick securely after inspection.
11
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MAINTENANCE SCHEDULE
INSPECT EVERY 25 HOURS
-Lubrication: Grease all pivot points with a high temp grease
-
Battery, check and clean Keep battery terminals clean and tight. Periodic
charging will extend its life. Clean terminals with a wire brush and coat with a
petroleum jelly.
:
-Change engine oil and filter Use only quality detergent oil. See engine manual
:
for instructions. Select viscosity grade according to your expected environmental
temperature.
-
-
Blades
:
Best results will come from sharp blades. Replace if bent, damaged or worn.
Engine air screen: Screen must be clean and free of debris for proper engine
cooling. Clean with a brush or cloth. Do not spray with pressurized water.
-
Muffler:
fire.
Inspect for damage or corrosion. Keep free of grass or debris to prevent
INSPECT CHECK EVERY 100 HOURS
-
Clean engine cooling fins: Clogged cooling fins can damage engine due to
overheating.. Keep fins and external surfaces of the engine clean.
-
Replace air filter: The engine will not run properly with a dirty or damaged air
filter. Check filter before starting the engine. Check for buildup of dirt or debris.
Replace if bent clogged or damaged. See engine manual for detailed instructions.
-
Replace spark plugs: See engine manual for detailed instructions.
INSPECT EACH SEASON
-Belts
:
Check belts for wear and deterioration. See service and adjustments.
Spark plug See engine manual for detailed instructions.
Replace in-line fuel filter Replace every season.
-
-
:
:
INSPECT BEFORE STORAGE
-Change engine oil and filter: See engine manual for detailed instructions.
-Lubrication Grease all pivot points with a high temp grease.
Check battery Keep battery terminals clean and tight. Periodic charging
:
-
:
will extend its life. Clean terminals with a wire brush and coat with a petroleum
jelly.
-
Loose fasteners
blades.
:
Be sure all fasteners are at proper torque. Especially guards and
12
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SERVICE / ADJUSTMENTS
CAUTION: Before performing any service or adjustments do as follows:
1. Turn off PTO switch.
2. Position unit on smooth flat surface.
3. Place steering levers in outward, neutral-locked position.
4. Turn ignition key “OFF” and set parking brake.
5. Wait for all moving parts to stop and disconnect spark plug wire.
TRACKING
Adjustments to the unit may need to be made if the unit does not track in a
straight line. The primary reason for the unit not tracking straight is incorrect or
unbalanced tire pressure. Before making any adjustments first check and adjust
the tire pressure. DO NOT EXCEED MAXIMUM RECOMMENDED TIRE
PRESSURE.
ADJUST LINKAGE: Place steering levers outward locking them in the neutral
position. Turn off engine and raise seat. Under the seat are (4) adjustment
bolts. The two adjustment bolts toward the seat mount are adjustments for the
forward travel. The two bolts toward the engine are for the reverse travel.
Clockwise movement for these adjustments will decrease or slow the travel
speed of the individual side. Counterclockwise movement will increase the
travel of the individual side. The linkage is factory set to maximum
performance. Adjustment is made by rotating the adjustment bolt clockwise on
the opposite side that the unit tracks toward. Adjust forward and reverse to track
straight as needed. When accomplished adjustment to the steering levers may
need to be done. This is made by loosening the the two bolts on the steering
lever and aligning with the other. Travel of the steering levers from front to rear
may be accomplished in the same manner.
Neutral-Lock Position
Steering levers out.
Forward
Decrease Speed
Adjustment bolts
Both sides
Reverse
Increase Speed
13
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SERVICE / ADJUSTMENTS
INSTALLING THE MOWER DECK
REMOVING THE MOWER DECK
1.
Be sure the cutting height lever is in the
lowest position.
1.
Turn off engine and engage parking brake.
2.
Rotate cutting height lever
2.
3.
Position mower deck under unit.
counterclockwise to lowest cutting position.
Install belt around mower pulley and
electric clutch.
3.
4.
Remove bolt from pickup point located at
the front of the deck.
4.
Install stabilizer bars into rear hanger
brackets through lift points and install
cotter pins. Be sure eye bolt is between
bracket sides.
Remove cotter pins on rear hanger points
and slide out stabilizer bars. Disconnect
tension spring bolt from tension bracket.
5.
6.
Remove belt from mower pulley and
electric clutch.
5.
6.
Install bolt in front hanger bracket
passing through eyebolt in the same
manner as rear and tighten snug.
Slide mower deck from under unit.
Reattach tension spring bolt and tighten.
It is recommended to remove the
deck to sharpen the blades.
Remove belt
Remove eye-bolts (3: 2 rear & 1 front)
14
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SERVICE / ADJUSTMENTS
LEVELING THE MOWER DECK
1.
2.
Position unit on a smooth level surface.
For side to side leveling, measure the distance from the floor to the bottom edge at the
rear of the deck. The measurement should be equal within 1/16 inch side to side.
Adjustment can be made by loosening locking nut on rear eyebolt hangers and adjusting
up or down as needed.
3.
For front to rear pitch adjustment, loosen locking nut on front eyebolt and adjusting up or
down as needed. Proper pitch measurement is 1/8” to 1/4” lower at the front of the deck.
Distance should be
equal on both rear sides.
Ground
Front of deck should be
slightly lower.
15
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SERVICE / ADJUSTMENTS
BELTS
Clutch drive belt replacement
Mower deck belt replacement
1.
2.
3.
Disconnect tension idler from tension
bracket.
1.
Remove clutch drive belt. See previous
procedure.
Remove belt from mower pulley and
electric clutch.
2.
3.
4.
5.
Remove belt covers.
Disconnect idler tension spring.
Remove deck belt.
Install new belt onto electric clutch and
mower pulley and check for proper
routing and clearance.
Install new belt, check for proper routing
and clearance.
4.
Reconnect idler tension bolt to tension
bracket.
6.
Reinstall clutch drive belt.
4219- Engine Drive
Belt
3694- Blade Drive
Belt
Transaxle belt replacement
1.
Remove clutch drive belt. See clutch belt
replacement previous page.
2.
3.
4.
Disconnect wiring from electric clutch.
Disconnect idler spring from tension bracket.
Remove bolt and washer from bottom of
electric clutch and slide clutch from engine
crankshaft, set aside.
5.
6.
7.
Remove belt from transaxles and engine
pulley.
Install new belt. Check for proper routing
and clearance.
Reinstall electric clutch carefully aligning
keyed portion of clutch and keyway in
crankshaft. Reinstall bolt and washer.
Washer is “cupped” be sure to place
“cupped” side of washer towards the clutch
body.
8.
9.
Reconnect tension idler to tension bracket.
Reconnect wiring harness to electric clutch.
BA50- Transmission Belt
10.
Reinstall clutch drive belt. See clutch belt
replacement previous page.
16
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ENGINE DETAIL
SEAT DETAIL
STEERING
DETAIL
FRAME DETAIL
129
TRANSMISSION
IDLER DETAIL
4
5
6
2
1
3
DECK LIFT
DETAIL
7
128
MOWING
DECK DETAIL
OVERALL ASSEMBLY
ITEM #
DESCRIPTION
STEERING COVER
PART #
3644
3704TK
3695
1
2
NEUTRAL SWITCH BRACKET
NEUTRAL SWITCH
3
4
5
6
ZTR CASTER SERVICE ASSEM.
HYDRO RELEASE
3725
3678
3703
3601
3600
3604
3665
TRANSMISSION MOUNT
TRANSMISSION LEFT
TRANSMISSION RIGHT
TIRE/WHEEL - 18 X 9.50-8
SWAY BAR LEFT
7
128
SWAY BAR RIGHT
3664
129
NOT SHOWN
BATTERY BRACKET
WIRING HARNESS
3696TK
3720
SOLENOID
9043
DECK BELT
3694
ENGINE TO DECK BELT
TRANSMISSION BELT
4219
BA50
17
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8
ENGINE SET-UP
BLADE DRIVER
9
10
11
40
12
13
14
15
16
TRANSMISSION IDLER
(3715)
18
19
41
42
43
33
35
34
46
47
17
36
44
32
31
48
45
30
20
21
37
29
38
27
ITEM #
27
DESCRIPTION
WIRE LINK
SPRING
PART #
BRS6H
682S
22
39
28
23
28
24
25
29
30
31
5/16 NUT
5/16 FLANGE NUT NB170
5/16 BOLT NB501
NB181
26
32 TRANS. IDLER ARM 3690TK
ITEM #
8
DESCRIPTION
3/4 NUT
BELLEVILLE WASHER
BELLEVILLE WASHER
WASHER
BLADE PULLEY
WASHER
PULLEY SPACER
BLADE PULLEY 4 1/2"
WASHER
PART #
NB175
AS155
AS155
NB184
B104
NB184
6114CS
B4104
9021
33
34
35
36
37
38
39
1/2 BOLT
3/8 WASHER
3/8 BOLT
IDLER PULLEY
1/2 NUT
NB131
NB272
NB107
B27
NB121
NB272
NB280
9
10
11
12
13
14
15
16
17
3/8 WASHER
3/8 NUT
ITEM #
40
DESCRIPTION
ENGINE
PART #
NOT AVAIL.
BLADE DRIVER ASMBLY CENTER
BLADE DRIVER ASMBLY R&L
1/4 BOLT
9058
9018
41
42
43
44
45
46
47
48
ENGINE PULLEY SPACER BB105SL
ENGINE PULLEY SPACER BB105SL
18
19
20
21
22
23
24
25
26
NB250
NB180
9021
NB216
9008
1/4 NUT
WASHER
3/8 LOCKNUT
BLADE MOUNT PLATE
BLADE 15"
3/8 BOLT
BELLEVILLE WASHER
3/8 BOLT
1/4 X 1/2 KEY
ELECTRIC CLUTCH
7/16 BOLT
4258
688EC
NB685
2411
689S
699
ENGINE PULLEY
ENGINE PULLEY SPACER
BELLEVILLE WASHER (2)
4221
NB166
NB607
NB238
18
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SEAT BASE ASSEMBLY
STEERING (LEFT)
58
50
51
61
62
49
52
53
59
60
68
57
56
SEE DETAIL
THIS PAGE
63
54
55
ITEM #
DESCRIPTION
HANDLE GRIP
PART #
3673
49
50
51
DIRECTIONAL HANDLE
CONTROL CARD LEFT
CONTROL CARD RIGHT
UNIVERSAL PIVOT PLATE
CONNECTOR (FEMALE)
DIREC. CONTROL LINKAGE
CONNECTOR (MALE)
1/4 SET SCREW
3685TK
3620TK
3621TK
3698TK
3608
3670
3721
NB310
3636TK
3635TK
3724
52
53
54
55
56
57
CONTROL CARD
64
65
HANDLE MOUNT LEFT
HANDLE MOUNT RIGHT
SEAT ASSEMBLY
66
58
ARM REST KIT
SEAT BRACKET
SEAT BRACKET
SPRING
3603
59
60
61
62
63
64
65
66
67
68
3662TK
3661TK
3609
RIGHT CONTROL COVER
SEAT MOUNT
KEY SWITCH
3726
3613C
3623
3605
3640
3722
67
PTO SWITCH
THROTTLE CABLE ASSY
LEFT CONTROL COVER
LEFT PIVOT WELDMENT
RIGHT PIVOT WELDMENT
3700TK
3699TK
19
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FRAME
74
73
72
75
71
76
77
70
69
68
78
79
82
80
83
81
85
84
ITEM #
68
DESCRIPTION
PART #
3728
HEIGHT INDICATOR
KICK PLATE
69
3729
DECK LIFT
70
ACCESS PLATE HINGE
ACCESS PLATE
3675TK
3631TK
87
86
71
72
73
74
75
76
77
78
SEAT BASE
UPPER MOTOR BASE
REAR COVER
3730
3611TK
3711TK
3712TK
3686TK
3654TK
3641TK
3642TK
3652
93
TRANS. FAN COVER
BUMPER
FENDER MOUNT
FENDER LEFT
88
FENDER RIGHT
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
E - BRAKE REAR LINK
E - BRAKE SIDE LINK
BRAKE LEVER
3651
3731
BEVERAGE RETAINER
3643TK
3693TK
3614TK
3650TK
4857
REAR HANGER BRACKET
FRAME SIDE
89
FRONT FRAME
PLASTIC KNOB
HEIGHT ADJUST CRANK
HEIGHT LIFTER
LIFT PIVOT
92
90
3710TK
3705TK
3663TK
3660TK
3663TK
3683TK
3684TK
91
HEIGHT LINK
LIFT PIVOT
FRONT TORSION
REAR TORSION
20
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MOWING DECK
97
SEE DETAIL
THIS PAGE
98
99
94
95
96
BLADE BELT IDLER
BLADE
DRIVER
(3714)
103
104
105
106
SEE DETAIL
THIS PAGE
100
107
114
101
102
DESCRIPTION
108
ITEM #
PART #
3659C
AS001
NB280
NB275
B527
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
SIDE ROLLER BRACKET
ROLLER
3/8 NUT
5/16 WASHER
IDLER PULLEY
IDLER SPACER
TENSION IDLER ARM
IDLER BUSHING
5/16 SPADE BOLT
IDLER TENSION SPRING
3/8 BOLT
110
109
113
112
111
6040
3676TK
6037
NB261
6048
NB107
NB102
NB524
NB180
NB170
NB280
NB272
7509
116
117
LOWER BELT IDLER
(3713)
118
119
120
1/4 BOLT
115
1/4 FLANGE NUT
1/4 NYLOK NUT
5/16 FLANGE NUT
3/8 NUT
121
122
127
3/8 WASHER
IDLER PULLEY
3/8 NUT
IDLER PULLEY
1/2 BOLT
123
126
125
124
NB280
3622
NB131
ITEM #
94
95
96
97
98
99
100
DESCRIPTION
GRASS CHUTE
TORSION SPRING
CHUTE MOUNT
BELT/PULLEY COVER
3/8 EYE BOLT
PART #
3732
9100
6030TK
3656TK
NB204
3658TK
3733
LOWER BELT IDLER ARM 3691TK
3/8 BOLT
1/2 NUT
3/8 BOLT
NB231
NB213Z
NB231
NB501
B25RT
BELT/PULLEY COVER
MOWER DECK
5/16 BOLT
ENGAGEMENT ROD
21
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TROUBLESHOOTING
SYMPTOM
CAUSE
CORRECTION
1.
2.
3.
4.
5.
6.
WEAK OR DEAD BATTERY
AIR FILTER DIRTY
1.
REPLACE OR RECHARGE
ENGINE HARD
TO START
2.
3.
4.
5.
CLEAN OR REPLACE
REPLACE SPARK PLUG
REPLACE FUEL FILTER
BAD SPARK PLUG
FUEL FILTER DIRTY
STALE OR CONTAMINATED FUEL
CARBURATOR OUT OF ADJUSTMENT
DRAIN AND REPLACE WITH
FRESH FUEL
6.
CONTACT NEAREST
BRIGGS&STRATTON SERVICE
REPRESENTATIVE
1.
2.
3.
MOVE LEVERS INTO POSITION.
PUSH PTO SWITCH IN.
1.
STEERING LEVERS NOT IN
NEUTRAL LOCKED POSITION
ENGINE WILL
NOT START
OR LOSS OF
POWER
SEE START UP IN OPERATION
SECTION.
2.
3.
PTO SWITCH IS ENGAGED
THROTTLE NOT SET PROPERLY
OR NOT PROPERLY “CHOKED”
4.
WAIT SEVERAL MINUTES
BEFORE STARTING
4.
5.
6.
7.
8.
9.
ENGINE FLOODED
DIRTY FUEL FILTER
DIRTY AIR FILTER
CONTAMINATED FUEL
BLOWN FUSE
5.
6.
7.
REPLACE WITH NEW FILTER
REPLACE OR CLEAN
DRAIN AND REPLACE WITH
FRESH FUEL
8.
9.
REPLACE FUSE
REPLACE PLUG AND TIGHTEN
PLUG WIRE
BAD SPARK PLUG OR LOOSE
PLUG WIRE
10.
11.
12.
CLEAN ENGINE AIR SCREENS
REPLACE OR RECHARGE
10.
11.
12.
DIRTY ENGINE AIR SCREENS
WEAK OR DEAD BATTERY
CONTACT NEAREST
BRIGGS&STRATTON SERVICE
REPRESENTATIVE
CARBURATOR OUT OF
ADJUSTMENT
13.
14.
15.
REPLACE WITH FRESH FUEL
CLEAN TERMINALS
13.
14.
OUT OF FUEL
CORRODED BATTERY
TERMINALS
CONTACT SWISHER SERVICE
REPRESENTATIVE
15.
16.
17.
LOOSE OR DAMAGED WIRING
LOW OR DIRTY OIL
16.
17.
CHECK LEVEL/CHANGE OIL
CLEAN UNDERSIDE OF MOWER
DEBRIS BUILT-UP UNDER DECK
1.
2.
IMPROPER AIR PRESSURE
1.
2.
CHECK ANDADJUST TIRE
PRESSURE
UNIT DOES
NOT TRACK
STRAIGHT
TRACKING ADJUSTMENTS OUT OF
ADJUSTMENT
SEE TRACKING ADJUSTMENT IN
SERVICE SECTION
22
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swisherinc.com
“Z” SERIES
ZERO TURN HYDROSTATIC DRIVE
Each mower has its own model number. Each engine has its
own model number. The model number for the mower will be
found under the seat. The model number for the engine will be
found on the top of the blower fan housing.
All mower parts listed herein may be ordered directly from
Swisher Mower & Machine Co. Inc. or your nearest Swisher
dealer.
OWNER’S
MANUAL
All engine parts may be ordered from the nearest dealer of the
engine supplied with your mower.
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INFORMATION AVAILABLE:
MODEL NO.
ZT17542
* PRODUCT – ZT17542
* SERIAL NUMBER - _______________
* MODEL NUMBER - _______________
* ENGINE MODEL NUMBER - _______________
TYPE - _______________
* PART NUMBER WITH PAINT CODE
* PART DESCRIPTION
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE
P.O. BOX 67
WARRENSBURG, MO 64093
SWISHER MOWER & MACHINE CO. INC.
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