INSTALLATION
INSTRUCTIONS
STANDARD SERIES
Unvented Decorative Gas Fireplaces
P/N 904538 REV. E 02/2004
MODELS
CF5500-CMN
CF5500-CMP
CF6500-CMN
CF6500-CMP
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM
HEATERS.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL-
TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN-
JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL.
FOR ASSISTANCE OR ADDITIONAL INFORMATION CON-
SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE
GAS SUPPLIER.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN
THESE APPLIANCES.
WARNING:IFTHEINFORMATIONINTHISMANUAL
IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO-
SIONMAYRESULTCAUSINGPROPERTYDAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH
THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR
THE MINIMUM FIREPLACE SIZE REQUIREMENT.
FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN-
LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS
REQUIRED FOR THE INSTALLATIONS.
FOR YOUR SAFETY: What to do if you smell gas:
This is an unvented gas-fired heater. It uses air
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and ventila-
tion air must be provided. Refer to Combustion
and Ventilation Air Section, Page 3.
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone.
Due to high temperatures, the appliance should be located out
of traffic and away from furniture or draperies.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the
fire department.
Do not place clothing or other materials on or near this appli-
ance.
Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS
COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM
HEATERS.
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• Children and adults should be alerted to the
hazardsofhighsurfacetemperaturesandshould
stay away to avoid burns or clothing ignition.
• These catalytic appliances are rated for
useataltitudesnogreaterthan5,500feet. Do
not install and use this appliance in locations
in excess of this altitude.
The National Fuel Gas Code defines a con-
fined space as a space whose volume is less
than 50 ft 3 per 1,000 BTU/Hr (4.8 m3 per kw)
of the aggregate input rating of all appliances
installed in that space and an unconfined
space as a space whose volume is not less
than 50 ft 3 per 1,000 BTU/Hr (4.8 m3 per kw)
of the aggregate input rating of all appliances
installed in that space. Rooms communicat-
ing directly with the space in which the appli-
ances are installed, through openings not
furnished with doors, are considered a part of
the unconfined space.
• Young children should be carefully super-
vised when they are in the same room with the
appliance.
• Ensure that the appliance is clean when
operating. Excessive dust accumulation on the
burner and logs will increase the amount of
carbon monoxide formation and could lead to
carbon monoxide poisoning and death.
• Do not place clothing or other flammable
material on or near the appliance.
• Never operate this appliance without first
ensuring that the glass enclosure panel is se-
curely in place.
• Provideadequateclearancesaroundairopen-
ings and adequate accessibility clearance for
service and proper operation. Never obstruct
the front openings of the appliance.
Unusually tight construction is defined as con-
struction where:
• Donotburnsolidfuelsinthislistedunvented
gas room heater.
• These appliances are designed to operate on
natural or propane gas only. The use of other
fuels will degrade the performance of this sys-
tem and may be dangerous.
a. wall and ceilings exposed to the outside
atmosphere have a continuous water vapor
retarder with a rating of one perm or less with
openings gasketed or sealed, and
• Installation and repair should only be com-
pleted by a qualified service person. The appli-
ance should be inspected before use and at
leastannuallybyaprofessionalserviceperson.
More frequent cleaning may be required due to
excessive lint from carpeting, bedding mate-
rial, etc. It is important that control compart-
ments, burners and circulating air passage-
ways of the appliance be kept clean.
• Do not tamper with the appliance in any way.
Any modifications will result in a voided war-
rantyandcouldresultinCOpoisoningordeath.
b. weather stripping has been added on oper-
able windows and doors, and
c.caulkingorsealantsareappliedtoareassuch
as joints around window and door frames,
between sole plates and floors, between wall-
ceiling joints, between wall panels, at penetra-
tions for plumbing, electrical, and gas lines,
and at other openings.
CODES
These appliances comply with American Na-
tional Safety Standards and are tested and
listed by IAS Services to AGA/ANSI Z21.11.2b-
1995 as an “Unvented Room Heater.”
• Allow the appliance to cool before servicing.
Always shut off the gas to the appliance while
performing service work.
• Do not install these appliances in a bedroom
or bathroom as all units exceed maximum
allowable BTU/hr input of 10,000.
Adhere to all local codes or in their absence the
latest edition of The National Fuel Gas Code
ANSI Z223.1 or NFPA54 which can be obtained
from The American National Standards Insti-
tute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association,
Inc. (Batterymarch Park, Quincy, MA, 02269).
All electrical wiring must be in accordance with
local codes or in the absence of local codes the
latest edition of the National Electrical Code,
ANSI/NFPA 70.
Use the following equations to determine if you
have a confined or unconfined space.
1. Determine the volume of space — ft 3.
• Theapplianceanditsindividualshut-offvalve
must be disconnected from the gas supply
pipingsystemwhileperforminganytestsofthe
gas supply piping system at pressures in ex-
cess of ¹⁄₂ psig.
Length x Width x Height = _____ ft 3
(Include adjoining rooms with doorless pas-
sageways or ventilation grills between
rooms.)
• The appliance must be isolated from the gas
supply piping system by closing its individual
manualshut-offvalveduringanypressuretest-
ing of the gas supply piping system at test
pressures equal to or less than ¹⁄₂ psig.
Example:24'(L)x16'(W)x8'(H)=3072ft 3
2. Divide the volume of space by 50 ft 3 to
determine the maximum BTU/hr the space
can support.
COMBUSTION AND VENTILATION AIR
These heaters shall not be installed in a con-
fined space. The heater may be located in
unusually tight construction provided the
space is unconfined, or if confined, is pro-
vided with two permanent openings commu-
nicating directly with an additional room(s)
of sufficient volume so that the combined
volume of all connected spaces meets the
criteria for an unconfined space, (National
Fuel Gas Code ANSI Z223.1 1992, Section
5.3). Generally 50 ft 3 per 1,000 BTU input of
all operating appliances in the space.
• Keep appliance area clear and free from
combustiblematerials,gasolineandotherflam-
mable vapors and liquids.
______ (volume of space – ft 3)/ 50 ft 3
x
1000 = (Maximum BTU/hr the space can
support)
• Donotusethisapplianceifanyparthasbeen
under water. Immediately call a qualified ser-
vice technician to inspect the appliance and to
replace any part of the control system and any
gas control which has been under water.
Example: 3072 ft 3 / 50 ft 3 x 1000 = 61.44
or 61,440 BTU/hr the space can support.
• Operation of these catalytic systems at alti-
tude will result in sporadic nuisance outages of
the pilot system due to lack of sufficient oxygen,
increasing in frequency as the altitude increases
above 4,500 feet. Although this situation is not
dangerous, pilot outages cannot be tolerated.
3
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b. Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992,
Section 5.3.
3. Add the BTU/hr of all the fuel burning appli-
ances in the space.
To ensure even heat distribution, it is best to
positiontheheatercentrallyagainstthelongest
wall of the room. Make sure there is adequate
ventilation where the heater is installed. The
gas appliance will shut off if the oxygen level
falls below 18.5%.
Vent-Free heater (Max.) ______ BTU/hr
c. Install a lower BTU/hr heater, such as the
24,000 BTU/hr CF5500, to make the area an
unconfined space.
Gas appliance #1*
Gas appliance #2
______ BTU/hr
+ ______ BTU/hr
These appliances are uniquely suited for instal-
lations requiring a utility shelf positioned di-
rectly above the fireplace. Utility shelves like
these are commonly used for locating televi-
sion sets and decorative plants.
Total = ______ BTU/hr
If the actual BTU/hr used is less than the
maximum BTU/hr the space can support, then
thespaceisanunconfinedspace. Youwillneed
no additional fresh air ventilation for an uncon-
fined space.
Example:
CF6500 Catalytic heater 29,000 BTU/hr
Gas appliance #1
(water heater)
34,000 BTU/hr
To provide for the lowest possible shelf sur-
face, combustible materials used to support a
utility shelf directly above these appliances
should be positioned just above the appliance
top spacers. The minimum height from the
base of the CF5500 to the underside of com-
bustible materials used to construct a utility
shelf is 37” (940 mm). The minimum height
from the base of the CF6500 to the underside of
combustible materials used to construct a util-
ity shelf is 42” (1067 mm).
Total = 63,000 BTU/hr
LOCATION OF FIREPLACE
* Do not include direct-vent gas appliances.
Direct-vent is sealed combustion and draws
combustion air from the outdoors.
Carefullyselectthebestlocationforinstallation
of your Catalytic Fireplace. The following fac-
tors should be taken into consideration:
4. Compare the maximum BTU/hr the space
can support with the actual amount of BTU/
hr used.
• Clearance to side wall, ceiling, woodwork
and windows.
_________ BTU/hr
(max. the space can support)
_________ BTU/hr
• Location must not be affected by drafts
caused by kitchen exhaust fans, return air reg-
isters for forced air furnaces/air conditioners,
windows or doors.
The appliance should be mounted on a fully
supported base extending the full width and
depth of the unit. The appliance may be located
onornearconventionalconstructionmaterials.
However, if installed on combustible materials,
such as carpeting, vinyl tile, etc., a metal or
wood barrier covering the entire bottom sur-
face must be used.
(actualamountofBTU/hrused)
Example:
• Installationmustprovideadequatecombus-
tion air.
61,440 BTU/hr
(max. the space can support)
63,000 BTU/Hr
• Do not install these appliances in a sleeping
room or bathroom.
(actualamountofBTU/hrused)
If the appliance is to be elevated above floor
level, a solid continuous platform must be
constructed.
The space in the above example is a confined
space because the actual BTU/hr used is more
than the maximum BTU/hr the space can sup-
port. You must provide additional fresh air.
• Neverobstructthefrontopeningoftheheater
or restrict the flow of combustion air.
• Minimizemodificationstoexistingconstruc-
tion.RefertoFigure1 forlocationsuggestions.
WARNING: MAINTAINMINIMUMCLEAR-
ANCES.
WARNING: IF THE AREA IN WHICH THE
HEATERMAYBEOPERATEDISSMALLER
THAN THAT DEFINED AS AN UNCON-
FINED SPACE OR IF THE BUILDING IS OF
UNUSUALLY TIGHT CONSTRUCTION,
PROVIDE ADEQUATE COMBUSTION AND
VENTILATIONAIRBYONEOFTHEMETH-
ODSDESCRIBEDINTHENATIONALFUEL
GAS CODE, ANSI Z223.1 1992, SECTION
5.3 OR APPLICABLE LOCAL CODES.
• This appliance may be installed in an after-
market* manufactured (Mobile) Home, where
not prohibited by state or local codes.
*Aftermarket: Completion of sale, not for pur-
pose of resale, from the manufacturer.
Do not install in the vicinity of gasoline or other
flammable liquids. The heater must be kept
clear and free from these combustible materi-
als and may not be located near where they are
stored.
• This appliance is only for use with the type of
gas indicated on the rating plate. This appli-
anceisnotconvertibleforusewithothergases.
Clearances
WARNING: DO NOT INSTALL THESE
APPLIANCES IN SLEEPING QUARTERS,
OR IN RECREATIONAL VEHICLES.
Your options are:
a. Rework equations adding the space of ad-
joining room(s). If the extra volume pro-
vides an unconfined space, then remove
doororaddventilationgrillsbetweenrooms.
RefertoNationalFuelGasCode,ANSIZ223.1
1992, Section 5.3.
Figure 1
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
4
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Note: The following steps represent the normal
sequence of installation. Each installation is
unique, however, and might require a different
sequence.
6" Clearance
to Combustible
Side Wall
WARNING: DO NOT INSTALL THESE
APPLIANCES:
• WHERE CURTAINS, FURNITURE,
CLOTHING OR OTHER FLAMMABLE
OBJECTS ARE LESS THAN 42" FROM
THEFRONTOFTHEUNVENTEDROOM
HEATER.
Max. Projection (See Fig 2)
CAUTION:HEATERSCREATEWARMAIRCUR-
RENTS. THESE CURRENTS MOVE HEAT TO
WALLSURFACESNEXTTOHEATER.INSTALL-
INGHEATERNEXTTOVINYLORCLOTHWALL
COVERINGS OR OPERATING HEATER WHERE
IMPURITIES IN THE AIR (SUCH AS TOBACCO
SMOKE) EXISTS, MAY DISCOLOR WALLS.
37 ¹⁄₂" Min.
to Ceiling
(953 mm)
Combustible
Mantel
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
(See Fig 2)
Ensure the minimum clearances shown in Fig-
ures 2, 3 and 4 thru 9 (whatever applicable) are
maintained.
Step 1. Position heater in desired location
(onto surround base or into prepared framing)
and secure.
Figure 3
Minimum clearance to combustibles are:
PREINSTALLATION
Step2.Plumbgasline.(Gasconnectionsshould
only be performed by an experienced, licensed/
certified tradesman.)
Appliance:
side and back - 0"
floor - 0"
adjacent wall - 6"
ceiling - 37 ¹⁄₂” (953 mm)
Check that all listed parts have been received.
Carefully inspect the heater case and contents
for shipping damage and immediately inform
the dealer from whom you purchased the gas
fireplace if any damage is found.
Step 3. Assemble logs and test flame appear-
ance.
Combustible
Finished Wall
Materials
Step4.Completefinishwallmaterial, surround
andoptionalhearthextensiontoyourindividual
taste.
The appliance is shipped with all gas controls
and components installed and pre-wired. Re-
move the shipping carton, exposing the op-
tional (if installed) front glass door frame. Re-
move wood slats and remove and discard the
woodslatmountbrackets. Loosenandremove
the three (3) ¹⁄₄"-20 x 1" Phillips pan head
screws at the three (3) tabs located along the
door frame top edge. Tilt the glass door frame
assembly outward and disengage the three (3)
tabsalongthebottomofthedoorfromthethree
(3) brackets at the bottom of the firebox open-
ing. Remove the door and set the panel aside
protecting it from inadvertent damage. Retain
the three (3) screws for use on reassembly.
12"
(305mm)
10''
(254mm)
8''
16 ⁵⁄₈"
(422mm)
(203mm)
6''
INSTALLATION STEPS
Spacer
14 ³⁄₄"
(375mm)
(152mm)
13"
WARNING: DO NOT ALLOW FANS TO
BLOW DIRECTLY INTO THE FIREPLACE.
AVOID ANY DRAFTS THAT ALTER
BURNER FLAME PATTERNS.
(330mm)
¹⁄₄" Gap
Required
11 ¹⁄₄"
(191mm)
2"
(51mm)
Top of Appliance
7 ¹⁄₂"
(286mm)
Top of Hood
WARNING: DO NOT USE A BLOWER IN-
SERT, HEAT EXCHANGER INSERT OR
OTHER ACCESSORY NOT APPROVED
FOR USE WITH THIS HEATER.
CF5500 and CF6500 Models
Figure 2
A hearth extension is not required with this
appliance. If a hearth extension is used, do not
blockthelowercontrolcompartmentdoor. Any
hearth extensions used is for appearance only
and does not have to conform to standard
hearth extension installation requirements.
Check Gas Type
This appliance must not be operated without
a front glass panel installed.
Thisappliancecanonlybeconnectedtothegas
type specified on the appliance data plate. This
appliance can not be modified in the field for a
different gas type. If the gas type to be used is
not the one specified contact the dealer to
obtain the correct gas appliance.
Do not burn solid fuels in this listed unvented
gas room heater.
Note: Combustible wall finish materials and/or
surround materials must not be allowed to
encroach the area defined by the appliance
front face (black sheet metal). Never allow
combustible materials to be positioned in front
of or overlapping the appliance front face.
Step 1. Frame CF5500 appliance enclosures
as illustrated in Figures 4, 5 and 6. Frame
CF6500 appliance enclousures as illustrated
in Figures 7, 8 and 9.
Note: Illustrations shown in this manual reflect
“typical”installationswithnominaldimensions
and are for design and framing reference only.
Actual installations may vary due to individual
design preferences. However, always maintain
minimum clearances to combustible materials
and do not violate any specific installation re-
quirements.
Note:Theframeddepth(15¹⁄₂"foraflatwall,29
³⁄₄" for a corner CF5500 and 19 ¹⁄₂" and 33 ⁷⁄₈"
for a CF6500) must always be measured from
a finished surface. If a wall covering such as
drywall is to be attached to the rear wall, then
the dimension must be measured from the
drywall surface.
A combustible mantel shelf projecting a maxi-
mum of 8" (203 mm) from the wall may be
installed a minimum distance of 13"
(330 mm) from the top of the hood (Figure 3 ).
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
5
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Note: Framing dimensions in Figures 4 - 9 are calculated for a nailing flange depth of ¹⁄₂" (13 mm).
Back Wall of
Back Wall of
Chase/Enclosure
Including Finishing
Materials If Any.
Chase/Enclosure
Including Finishing
Materials If Any.
Outside Wall
Outside Wall
19 ¹⁄₂"
(495mm)
15¹⁄₂"
(394mm)
CF6500 - 8¹⁄₂"
(216 mm)
CF5500 - 7¹⁄₂"
(191 mm)
41" (1041mm)
37" (940mm)
3"
(76 mm)
CF6500
CF5500
Figure 4
Figure 7
Figure 10
Back Wall of
Back Wall of
Step 3. Remove the nailing flanges from the
lower control compartment and install in place
with three (3) screws each. Align with the
three holes on each side of the appliance (see
Figure 11 ).
Chase/Enclosure
Including Finishing
Materials If Any.
Chase/Enclosure
Including Finishing
Materials If Any.
41"
(1041mm)
47 ⁷ꢀ₈"
(1216mm)
13 ¹ꢀ₂"
(343mm)
14 ¹ꢀ₄"
(362mm)
29"
(737mm)
33 ⁷ꢀ₈"
(860mm)
Nailing Flange
37" (940mm)
41" (1041mm)
58 ¹ꢀ₂" (1473mm)
67 ³ꢀ₄" (1721mm)
CF5500
CF6500
Figure 8
Figure 5
Figure 11
All units come complete from the factory with
an installed hood. Ensure that the hood is
installed. If required, position the hood in the
open area above the appliance door covering
thediverterbaffles. Insertthetabs,oneachend
of the hood, into the bracket at each end. Bend
the two tabs over to secure.
42 ³⁄₈"
(1076 mm)
37 ¹⁄₄"
(946 mm)
19 ¹⁄₂"
15 ¹⁄₂"
(495 mm)
(394 mm)
41"
37"
(1041 mm)
(940 mm)
Step 4. Position appliance into prepared fram-
ing, secure with 6d nails at the nailing flange
along each side.
CF6500
CF5500
Step 5. Connecting Gas Line – Make gas line
connections. All codes require a shut-off valve
mounted in the supply line. Figure 12 illus-
trates two methods for connecting the gas
supply. Installation methods and materials
must be in compliance with local codes.
Figure 6
Figure 9
Theheadermaybeindirectcontactwiththetop
metal spacers, but must not rest on them or be
notched to fit around them.
All appliances have a 3" long ³⁄₈" NPT nipple
installed at the valve. To quickly and easily
complete the gas line routing, use the gas flex
line kit, Model GFLV.
Step 2. Route a ¹⁄₂" (13 mm) gas line along the
left or right side framing (see Figure 10 ).
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Gas Flex Line Kit, Model GFLV
³ꢀ₈" NPT x ³ꢀ₈"
Standard Wiring Diagram
If any of the original wire as supplied must be replaced, it
must be replaced with Type AWM 105°C – 18 GA. wire.
¹ꢀ₂" x ³ꢀ₈" Flare
Flare Fitting
Gas Valve
Shut-Off Valve
³ꢀ₈" Flex Tubing
TPTH
TP
TH
Blu
Blk
³ꢀ₈" Nipple, Standard
Wht
with all Units
Red
Thermopile
*
Door
Switch
Blk
³ꢀ₈" Union
³ꢀ₈" Close Nipple
Red
Gas Stub
* For On/Off Switch Attachment.
³ꢀ₈" Shut-Off Valve
¹ꢀ₂" x ³ꢀ₈" Reducer
Figure 14
Figure 12
Optional Wiring Diagram
The gas control valve is located in the lower
controlcompartment.Toaccessthevalveopen
the lower control compartment door (Figure
13 ).Thecontrolvalvehasa³⁄₈"NPTthreadinlet
port and is fitted with a 3" (76 mm) long nipple,
³⁄₈" NPT on both ends. Plan the connections
accordingly.
D. When the gas lines are tested and leak free,
observe the individual tongues of flame on the
burner. Make sure all ports are open and pro-
ducing flame evenly across the burner. If any
ports are blocked, or partially blocked, clean
out the ports.
If any of the original wire as supplied must be replaced, it
must be replaced with Type AWM 105°C – 18 GA. wire.
An external regulator must be used on all pro-
pane (L.P.G.) heaters, in addition to the regula-
tor within the gas valve, to reduce the supply
tank pressure to 13" w.c. (maximum).
TPTH
TP
TH
Blu
Blk
Wht
Red
Thermopile
WARNING: CONNECTING DIRECTLY TO
AN UNREGULATED PROPANE TANK CAN
CAUSE AN EXPLOSION.
Optional
ON/OFF
Rocker
Switch
Door
Control
Valve
Switch
Red
Factory Wired
Step 6. Wiring – Thewiringdiagramisdetailed
in Figure 14. Refer to Figure 15 to field wire
optional wall switch. All electrical wiring must
be in accordance with local codes or, in the
absence of local codes the latest edition of the
National Electrical Code, ANSI/NFPA 70. The
heater must be electrically grounded.
Field Wired
Lower Control
Compartment Door
Figure 15
Figure 13
Step8.InstallingtheOptionalForcedAirBlower
Kit Wiring – An electrical outlet box is provided
for the installation of the FAB-1100 forced air
blower kit (optional). Electrical power must be
provided to this box to operate the blower.
Secure all joints tightly using appropriate tools
andsealingcompounds(ensurepropaneresis-
tant compounds are used in propane applica-
tions). Turnongassupplyandtestforgasleaks
using a soapy water solution. Never use an
open flame to check for leaks.
Step 7. Installing the Optional Remote Wall
Switch – The standard millivolt system comes
from the factory wired as shown in Figure 14.
Select a convenient location for the remote wall
switch and connect the wiring to the appliance
(Figure 15 ).
Route a 3-wire, 120Vac power line with control
switch to the lower right rear corner of the
appliance.Makeconnectionstothereceptacleas
shown in Figure 16.
A. Mix a 50% dish soap, 50% water solution.
CAUTION: DO NOT CONNECT THE OP-
TIONAL REMOTE SWITCH TO A 120V
POWER SUPPLY.
B. Light the appliance (refer to safety and
IMPORTANT: Ground lead must be connected
to the green screw located on the junction box
cover plate. Failure to do so will prevent the
appliance from operating. The appliance must
be electrically grounded in accordance with local
codes or, in the absence of local codes, the
National Electrical Code, ANSI/NFPA 70- latest
edition.(InCanada,thecurrentCSAC22-1Cana-
dian Electrical Code.)
lighting instructions on page 17).
C. Brush all joints and connections with the
soapy water solution to check for leaks. If
bubbles are formed, or gas odor is detected,
turn the gas control knob to the “OFF” position.
Either tighten or refasten the leaking connec-
tion and retest as described above.
Note: The optional rocker switch is mounted to
the appliance and wired in the same way as the
remote wall switch.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Note: The header may rest on the top spacers
but must not be notched to fit around them.
OFF/ON Blower
Wall Switch
Inordertoinstalltheappliancefacingflushwith
the finished wall, position the framework to
accommodatethethicknessofthefinishedwall
(Refer to Figures 2 and 3 ).
To Fuse or
Circuit Breaker
Black
Receptacle
White
120V
AC
60Hz
}
Fireplace
Junction Box
Blower Wiring Diagram
If you live in a cold climate, seal all cracks
around your appliance with noncombustible
material and wherever cold air could enter the
room. It is especially important to insulate
outside chase cavity between studs and under
floor on which appliance rests, if floor is above
ground level.
Ground Wire
Connection
White
(Supply)
Blower
(Lower)
Outlet
WARNING: DO NOT ADD EXTRA LOGS OR
ORNAMENTSSUCHASPINECONES, VER-
MICULITE OR ROCK WOOL. USING THESE
ADDED ITEMS CAN CAUSE SOOTING.
120 Vac
60 Hz
Bipolar
Terminal
Screw
Black
Wire
Black
(Supply)
WARNING: DO NOT PLACE ANY LAVA
ROCKONLOGSORBURNERS. THISMAY
CAUSE SOOTING.
Step 9. Ember Coal, Rockwool and Log In-
stallation – The logs are packaged in a carton
packed inside the firebox. Remove the ce-
ramic fiber coals from their packaging and
spread evenly in the area in front of the burner.
Place the rockwool over the front half of the
burner ports, avoiding the two groups of five
larger holes (refer to Figure 17 ). Place ember
coals in the confined area in front of the burner
and behind the appliance front lip. Reinstall
the log grate removed in preparing the insert.
Secure the grate with the two (2) screws
previously removed.
Mating
Connectors
Red Wire
Note: Supply wires may be alternatively connected to the outlet using the screw terminals, however
the black supply wire must be ganged wired to the same terminal that the pre-wired black wire is
attached to and the white supply wire must be connected to the opposite side of the outlet.
Figure 16
Evenly Spread Dime Sized Pieces Of Rockwool
Over 85% Of This Area (Small Burner Holes)
No Rockwool Material
Behind This Point
WARNING: FAILURE TO POSITION THE
PARTS IN ACCORDANCE WITH THESE
DIAGRAMS OR FAILURE TO USE ONLY
PARTS SPECIFICALLY APPROVED WITH
THIS HEATER MAY RESULT IN PROP-
ERTY DAMAGE OR PERSONAL INJURY.
Burner
Top View
Front
Carefully position and center the fiber logs
onto the burner in the manner illustrated (Fig-
ure 18). Positioning pins indicate log location.
The flames should not impinge on the logs.
Ember Chunks In
This Confinement
Keep Both Of These Five Hole Pattern
Areas Free Of Rockwool Materials
Install the logs beginning with the right rear
log first (a). Engage it as shown over the pin
located at the back of the right log rack bar
(Figure 18 ).
Figure 17
The forced air blower kit may be mounted at
initial appliance installation or at any time
thereafter. Follow the instructions provided
with the blower kit.
Finished Wall Details
Next, installthemainlogassembly(b)overthe
pin located at the back of the left log rack bar.
The charred right nose of the main log rests
directly on the burner pan positioned against
the extension protruding from the right log
rackbar, andtheendoftheshort(secondfrom
the right) log rack bar.
It is sometimes best to frame the appliance
afterithasbeenpositionedinplace. Framewith
2 x 4s or heavier lumber. Always frame in
accordance with local building codes.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
8
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On propane models the last ³⁄₈" (10mm) of the
pilot generator should be engulfed in the pilot
flame. The propane thermocouple is attached
to the side of the pilot burner tube.
Step 10. Checking the System – After the gas
line is installed, logs are in place and the
system is leak checked, run initial system
checkout before closing up the front of the
unit. Follow the pilot lighting instructions on
pages 16 and 17.
a.
Replace logs if removed for pilot inspection.
Note:Instructionsarealsofoundonthepullout
panel located on the bottom surface of the
appliance.
Tolightthepilot,manuallydepressandholdthe
door safety switch (Figure 21 ) and rotate the
control knob counterclockwise to the “PILOT”
position and press in and light by pressing the
piezo button (refer to lighting instructions on
page 17 and Figure 20 ).
b.
c.
When first lighting the appliance, it will take a
few minutes for the line to purge itself of air.
Once purging is complete, the pilot and burner
will light and operate as indicated in the in-
struction manual.
d.
b.
Note: The door safety switch must be held
closed and the rocker switch must be "ON" for
burner operation (Figure 21 ).
Subsequent lightings of the appliance will not
require such purging. Inspect the pilot flame
(remove logs, if necessary, handling carefully).
The flame should be steady, not lifting or float-
ing. Flame should be blue in color with traces
of orange at the outer edge.
For natural gas units the last ³⁄₈" (10 mm) of the
pilotgenerator(thermopile)andthetop¹⁄₈"(3.2
mm) min (tip) of the quick drop out thermo-
couple should be engulfed in the pilot flame
(Figure 19 ).
a.
Door
Swtich
³⁄₈" Min
Rocker Swtich
(Optional)
Thermopile
Pilot
Flame
Figure 21
¹⁄₈" Min
To obtain proper operation, it is imperative
that the main burner characteristics are steady.
The flame should produce a clear, bright or-
ange/yellow flame. No smoke or soot elements
should be visible. If questionable, check with
your service man or gas supplier. The flames
should not impinge on the logs, reposition
them if necessary.
Thermocouple
d.
Natural
Shown
c.
Figure 19
Flame Adjustment Knob
Gas Control Knob
SIT Millivolt
Valve
T
L
N
T
O
L
P
O
Figure 18
E
A
Piezo Ignitor
Positionthefrontlogassembly(c)overthepin
located at the front of the left log rack bar and
the back pin of the short (second from the
right) log rack bar. Install the remaining right
front log (d) over he last two pins located at the
front of the right log rack bar and the short log
rack bar respectively.
O
I P
L
H
O
O
T
Honeywell
Millivolt Valve
Gas Control Knob
Spark Ignitor
The installation of the logs should be complete
and resemble Figure 18.
Figure 20
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Thermopile
Pilot
RearBurnerFlames–Therearflamesrisingin
front of center and rear logs should be yellow
and extend about 2 ¹⁄₂ – 3" above the large logs
for natural gas and 1 ¹⁄₂ – 2 ¹⁄₂” above for
propane gas.
The flame height and BTU input may be altered
by rotating the flame control valve from low to
high.
Flame
CAUTION: DO NOT ATTEMPT TO REDUCE OR
ALTER THE FLAME BY POSITIONING THE
GAS VALVE IN OTHER THAN THE FULL “ON”
POSITION.
Thermocouple
Front Burner Flames – The flames at the front
of the main burner will be blue becoming
yellowishastheyhitthebark-liketextureonthe
front face of the front base log.
Natural Pilot
Thermopile
The air shutter on the venturi tube has been set
at the factory for both natural and propane gas
models, refer to Figure 22 for air shutter set-
tings.
Low flame setting observable characteristics
are approximately 2" to 2 ¹⁄₂” shorter than the
flames are on high.
Pilot
Refer to the Operation and Maintenance in-
structions on page 12 of this manual for flame
adjustment procedures.
Orifice
Flame
Air Shutter
Opening
Burner
Manifold
Appliance Operation
Propane Pilot
WARNING: THE LOWER CONTROL COM-
PARTMENT AREA AND LOWER CONTROL
COMPARTMENT ACCESS DOOR ARE EX-
TREMELY HOT WHEN THE APPLIANCE IS
INOPERATION. EXERCISEEXTREMECARE
WHEN ACCESSING THIS AREA. TOUCH
ONLY THE FAR ENDS OF THE LOWER
CONTROL COMPARTMENT DOOR WHEN
OPENING WHILE THE APPLIANCE IS HOT.
Thermocouple
Figure 23
Air Shutter
Opening
(Not Adjustable)
WARNING: NO ADJUSTMENTS ARE TO
BE MADE TO THE ODS PILOT SYSTEM.
TAMPERING WITH THIS SYSTEM WILL
VOID THE WARRANTY AND CAN BE EX-
TREMELY HAZARDOUS.
CF-5500
CF-6500
Natural Gas - ¹⁄₁₆" Open Natural Gas - ¹⁄₁₆" Open
Propane Gas - ¹⁄₈" Open Propane Gas - ³⁄₁₆" Open
Figure 22
Step 11. Checking the System – With gas line
installed run initial system checkout before
closing up the front of the unit. Follow the pilot
lighting instructions on pages 17.
A pilot flame that does not envelope the ther-
mocouple tip, will cause the main burner to
function improperly. If the pilot flame does not
envelope the thermocouple tip as shown in
Figure 23, contact your service representative.
In normal operation after 15 minutes the fol-
lowing main burner flame appearance should
be observed (Figure 24 ).
Flame Appearance
REFER TO THE OPERATING INSTRUCTIONS
LOCATED AT THE BACK OF THIS MANUAL
BEFORELIGHTINGTHEHEATERTOOBSERVE
THE FLAMES.
Note: Instructions are also found on the pull
out panel located in the lower control compart-
ment of the appliance.
Note: Instructions are also found on the pull-
out panel located in the l ower control compart-
ment of the appliance.
To light the burner; turn “ON” the optional
remote wall switch (if installed) and rotate the
gas valve control knob counterclockwise to the
“ON” position.
Note: The door switch must be held closed for
burner operation when testing.
Note: The door switch must be held closed for
burner operation when testing.
Flames from the pilot and main burner should
be visually checked when the appliance is
installed. In addition a periodic visual check of
the flames should be made throughout the life
of the appliance. The pilot flame should always
be present when the heater is in operation and
should just envelope the tip of the thermo-
couple (Figure 23 ). The main burner flames
must not impinge on the logs with the excep-
tion of the charred areas, flame appearance
should be as shown in Figure 24.
Low Flame
When first lighting the appliance, it will take a
few minutes for the line to purge itself of air.
Once purging is complete, the pilot and burner
willlightandoperateasindicatedintheinstruc-
tion manual. Subsequent lightings of the appli-
ance will not require such purging. Inspect the
pilotflame(removelogs,ifnecessary,handling
carefully).
The pilot flame should be steady, not lifting or
floating. Flame should be blue in color with
traces of orange at the outer edge.
High Flame
Figure 24
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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The last ³⁄₈" (10 mm) of the pilot generator
(thermopile) should be engaged with the pilot
flame.
The appliances covered in this manual are
heater rated and produce a great deal of heat.
Decorative brass trim pieces and hoods may
tarnishbecauseoftheirproximitytotheheater
opening and front face. Tarnishing of these
pieces is normal, unavoidable and should be
expected.
Replace logs if removed for pilot inspection.
Step 11. Installing the Glass Door Frame –
Retrievetheglassdoorframevisually. Position
the door frame in front of the firebox opening,
with the joint in the gasket down. Locate the
three (3) tabs at the bottom edge of the door
frame into the three (3) brackets at the base of
thefireplacefrontopening.Leanthedoorframe
back towards the fireplace ensuring that the
frame seats evenly as it draws shut.
Forced Air Kit
The FAB-1100 assembly (Figure 26 )provides
a forced air circulation feature for your appli-
ance. This kit mounts directly into the lower
intakechamber, behindtheblowershield, with
an electrical connection made at the recep-
tacle provided (Figure 27 ). The appliance
must have an independent 120Vac power line
incorporated at the time of installation. Place
the blower against the back wall of the appli-
ance within its chamber behind the blower
shield. The blower shield has to be removed
for blower insertion and replaced before the
installation is complete. The instructions pro-
vided with the blower kit detail all wiring and
operation concerns.
Figure 26
Blower Motor
Install the three (3) ¹⁄₄"-20 x 1" Phillips pan head
screws removed previously and tighten to se-
cure. Ensure that the tab on the bottom of the
door frame engages the door switch.
Grounded
to Appliance
Motor Plug
Make sure the screws are tightened equally to
avoid torquing the door (Figure 25 ).
Receptacle
120V
The blower shield located at the back of the
appliance lower control compartment isolates
the blower chamber from the control area in
front. The blower shield is secured in place
with two screws that must be removed and
retained for reuse. Pull the bottom of the
shield forward and bring the top down to
remove the shield horizontally, flat against the
appliance bottom and below the gas controls,
piping, and wiring. The blower may be in-
serted around the right side of the gas controls
after any intervening connecting field installed
gas line has been re-routed or removed. Place
the blower within the chamber, (Refer to the
diagrams provided with the blower Kit) and
reinstall the blower shield. Ensure the blower
wire is routed through the notch in the bottom
edge of the shield.
Appliance Junction Box
Figure 27
Wall Switch Kit
Screws
An optional wall switch kit can be installed
along with all CF appliances. The kit consists of
a standard UL wall switch with cover plate. This
kit provides for remote (wall) operation of the
appliance. Replace the wall switch and cover
plate of this kit with the components of the RCK
and you can have true remote control of your
direct vent appliance, turning it on and off from
your favorite easy chair. The wall switch kit
should be installed along with the appliance.
Refer to Figure 15 and Step 7 for detailed
installation instructions.
Figure 25
OPTIONAL EQUIPMENT
An incomparable package of options are avail-
able for use with these appliances. These op-
tionscanbothcustomizetheoperationofthese
unique appliances and enhance their beauty
and charming appeal. All options are available
in kit form, are easy to install and are packaged
complete with all required parts and instruc-
tions. Some of the option kits need to be fitted
prior to completing the installation of the appli-
ance. The following paragraphs detail the kit
options available for use with the appliances
covered in this manual.
Access to the blower chamber at the rear of the
lower control compartment in CF-5500 appli-
ances is restricted due to its compact design,
by the interfering tubing of the gas controls
assembly. Toprovideclearancefortheblower,
the spudplate assembly must be lifted up
slightly to allow the blower to be inserted into
its chamber under it. To allow the spudplate to
be lifted, remove the four screws securing it to
the appliance firebox floor. The screws must
be accessed from within the firebox. Refer to
Page 5 and Step 11 for door removal and
replacement, refer to Step 9 for log removal,
handling and placement instructions.
Rocker Switch Switch Kit
An optional rocker switch kit can be installed
directly on all CF series appliances to provide
for On and Off operation in lieu of a wall switch.
Thiskitisdesignedtoinstallinthelowercontrol
compartment out of view and is perfect for use
inhighvolumeareassuchaslobbiesandmodel
homes where limited access to the appliance
On/Off switch is desirable. This kit can be
retrofitted to previously installed appliances
and may be temporarily installed in place of
other switch circuitry.
These outstanding optional items can be added
individuallyorinsetsoftwoormoretocustom-
ize your appliance to fit your homes unique
needs. Kit model numbers are provided on
page 14 along with descriptive illustrations.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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Note: Instructions are also found on the pull-
out panel located in the lower control compart-
ment of the appliance.
Screen Panel Kit
Wall Thermostat Kit
Anoptionalscreenpanelcanbeinstalledonthe
CF door. This screen panel is easy to install
using the provided hardware. The screen panel
can be installed with both ceramic and tem-
pered glass in the door. This kit can be retrofit-
tedtopreviouslyinstalledappliances.Thescreen
panel kit may not be used in conjunction with
the one piece decorative arch kits.
A wall thermostat kit is available for use with
these appliances. The wall thermostat is de-
signed to be wired directly to the appliance
millivolt gas control circuit and provide auto-
matic On/Off control of the appliance to main-
tain a desired temperature within the room.
3. Flame Adjustments – These appliances
are equipped with a two stage, High (HI), Low
(LO) gas control valve. This valve provides
for easy flame height adjustment. To adjust
the burner between the HI and LO settings,
rotate the HI/LO knob, located in the center of
the valve front face, clockwise and counter-
clockwise respectively.
Decorative Volcanic Stone
Remote Control Kit
The decorative volcanic stone, Model DVS, can
be used to enhance the look of your appliance.
Spread the decorative volcanic stone evenly
around the bottom of the firebox.
4. When lit for the first time, the appliance will
emit a slight odor for an hour or two. This is
due to the “burn-in” of the internal paints and
lubricants used in the manufacturing process.
Additionally, when lit for the first time, this
appliance may produce smoke, this is normal
and should be expected. For the first few
hours, operate the appliance with doors and
windows open to encourage the dissipation of
smoke and fumes.
The Model RCK adds the convenience of re-
mote control for your appliance. The kit in-
cludes a wireless, hand held transmitter and a
receiver that replaces the wall switch. This
special receiver permits either manual or re-
mote control modes. Both receiver and trans-
mitter operate on standard 9 volt batteries (not
included). RefertotheRCKinstallationinstruc-
tion for specific details.
One Piece Arch Kit
A one piece complete door arch kit is available
forusewiththeseCFappliances. Thekitiseasy
to install and does not require hardware to
attachittothestandarddoorframe. Thiskitcan
beretrofittedtopreviouslyinstalledappliances.
The one piece decorative arch kit can not be
used in conjunction with the screen panel kit.
Brass Hood Kit
5. Upon each lighting of the appliance, conden-
sation may occur and fog the inside of the glass
enclosure panel. This condition is normal and
will disappear as the glass surface heats.
An attractive brass hood is available to be used
on the CF appliance. These hoods are designed
tobefittedtothefaceoftheapplianceabovethe
door. In addition to providing an aesthetically
pleasing appearance to your appliance installa-
tion, the hood reduces heat effects to decora-
tive mantles and finish materials located di-
rectly above the fireplace opening. The hood kit
includesthenecessaryattachinghardware. This
kit can be retrofitted to previously installed
appliances.
Gas Flex Line with Valve
A gas flex line kit is available to aid in attaching
this appliance to the gas supply. This kit can
only be used where local codes permit. The kit
includes a ¹⁄₂" NPT to ³⁄₈" flare in line shut-off
valve, a12"flexline³⁄₈"femaleflarethroughand
a ³⁄₈" flare to ³⁄₈" NPT fitting. The components of
this kit are rated for both natural and propane
gas. This kit is designed to be used as an aid in
installing the appliance.
6.Alwayskeeptheapplianceareaclearandfree
fromcombustiblematerials,gasolineandother
flammable liquids.
7. Remember, these appliances have a con-
tinuous burning pilot flame. Exercise caution
when using products with combustible vapors.
WARNING:OBSERVECAUTIONNEARTHE
GLASS ENCLOSURE PANEL. THE GLASS
MAY SHATTER UNEXPECTEDLY OR IF
STRUCK WITH AN OBJECT.
Brass Square Surround Kit
WARNING: CHILDREN AND ADULTS
SHOULD BE ALERTED TO THE HAZARDS
OFHIGHSURFACETEMPERATURES.USE
CAUTION AROUND THE APPLIANCE TO
AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE SUPER-
VISED WHEN THEY ARE IN THE SAME
ROOM AS THE APPLIANCE.
Decorativebrasssquaresurroundkitsareavail-
able for use with these appliances. The BSK-5
andBSK-6aredesignedtoattachdirectlytothe
front face of the appliance at its extreme edges.
The brass square surround kits provide a pic-
ture frame finish for the appliance 2 ¹⁄₂" wide.
Use the BSK-5 with CF5500 appliances and the
BSK-6 with CF6500 appliances. The brass
square surround kit can be retrofitted onto
previously installed appliances.
8. CAUTION: DO NOT OPERATE THIS APPLI-
ANCE WITH A BROKEN GLASS PANEL. Where
broken glass exists, the complete glass enclo-
sure panel must be replaced. See the Replace-
ment Parts List on page 18 for correct replace-
ment part numbers. Glass enclosure panel re-
movalandinstallationinstructionsaredescribed
on pages 5 and 10 respectively.
OPERATION AND CARE OF YOUR
APPLIANCE
Brass Louver Kit
1. Appliance operation is controlled through
an on/off switch. Separate switches may
provide independent control for the optional
forced air kit and fireplace operation (see
Optional Equipment).
Decorative brass louvers are available for use
these appliances. These louvers are designed
to replace the standard black louvers that are
provided with the appliance. The brass louver
louver kit includes three (3) plated louvers and
a fourth (black) louver, that simply snap into
place. They provide a touch of elegance to the
CF appliance. This kit can be retrofitted to
previously installed appliances.
2. To light the appliance refer to the lighting
instructions located at the back of this manual.
12
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Intentional misuse or deliberately fragmenting
the material could be hazardous to health by
inhaling.
Alternatively, at least annually, the glass enclo-
sure panel should be removed and the inside of
the firebox and the control compartments
cleaned using a vacuum cleaner to remove
dust. Remove the top and bottom logs, gently
handling by holding each log at each end and
set on a piece of paper or cloth to avoid getting
any debris on carpet or floor. Use the vacuum
cleaner to remove the embers from the base
and walls of the firebox and from around the
burners. More frequent cleaning may be re-
quired due to excessive lint from carpeting
material, etc. It is important that control com-
partments, burners and circulating air pas-
sageways of the heater be kept clean. Replace
the logs as detailed in Step 9 Log Assembly.
Place Rockwool on screen of front burner.
Maintenance
CAUTION: DO NOT OPERATE THE APPLIANCE
WITH A BROKEN, DAMAGED OR MISSING
CATALYTIC COMPONENT.
These CF appliances are intended for use as a
gas heater as described in these instructions
and should not be used for any other purpose.
The appliance should be inspected before use
and at least annually by a professional service
person. Replace the catalytic component if CO
levels measured at the appliance vent outlet
exceed 1/1000 of 1% after (10 Min) of burn-
ing. Replacement of the catalytic component
should only be completed by a qualified ser-
vice person at least every 20 years.
Repair and work involving replacing parts
should only be carried out by a qualified ser-
vice person.
Always shut off the gas supply and allow the
appliance to cool before beginning any service
work.
Ensure the air shutter openings are not ob-
structed (see Figure 22 ).
Always check for gas leaks after servicing.
If any major repair or service is required, the
qualified service person must contact the SFC,
INC. service department before proceeding.
CAUTION:REPLACETHEGLASSENCLOSURE
PANEL BEFORE USING THE APPLIANCE (RE-
FER TO STEP 11).
Cleaning and Servicing
WARNING: TURN OFF THE APPLIANCE
AND ALLOW TO COOL BEFORE CLEAN-
ING.
REPLACEMENT PARTS
IMPORTANT SAFEGUARDS
Exploded views of the appliances with num-
bered parts and parts lists can be found on
pages 18 and 19. All parts should be ordered
through your SFC distributor or dealer. Parts
will be shipped at prevailing prices at time of
order. When ordering repair parts, always
give the following information:
Even though your CF appliance gives a very
realistic appearance of a wood-burning fire, it
must not be used for burning wood or other
similarmaterials. Toavoiddamagetotheappli-
ance or possible personal injury, matches, pa-
per, garbage or any other material must not be
placed or thrown on top of the logs or into the
flames. Always ensure that the appliance glass
enclosure panel is firmly fixed in place. Do not
remove the glass enclosure panel during nor-
mal operation of the appliance.
WARNING: ALWAYS TURN OFF THE GAS
SUPPLY TO THE PILOT BEFORE CLEAN-
ING. BEFORE RE-LIGHTING, REFER TO
THE LIGHTING INSTRUCTIONS IN THIS
MANUAL. INSTRUCTIONS ARE ALSO
FOUND ON THE PULL-OUT PANEL LO-
CATED IN THE APPLIANCE LOWER CON-
TROL COMPARTMENT. ONLY LIMITED
CLEANING WILL BE REQUIRED UNDER
THE NORMAL USE OF THE APPLIANCE.
THE EXTERNAL CASE SHOULD BE OCCA-
SIONALLY DUSTED AND WIPED WITH A
DAMP SOAPY CLOTH.
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
To avoid personal injury, do not touch hot
surfaceswhentheapplianceisoperating.Close
supervision of children is necessary when the
appliance is in use.
6. The installation date of the appliance.
If you encounter any problems or have any
questions concerning the installation of this
system, pleasecontactyourdistributor. Forthe
name of your nearest distributor contact:
Clean the glass only when necessary. Wipe
surface with a clean, dampened, soft cloth.
Follow with a dry, soft towel as desired. Take
care not to scratch the glass surface.
SPECIAL WARNINGS
Do not open the louvered control compartment
access panel from the middle when unit is hot.
Only the ends of the louvers are cool to the
touch.
SFC
1110 West Taft Avenue
Orange, CA 92865
WARNING: DO NOT USE ABRASIVE
CLEANERS. NEVER CLEAN THE GLASS
WHEN IT IS HOT.
Theglowinglogsaremanufacturedfrombonded
ceramicfiberwhichiscommonlyusedmaterial
in the heating industry worldwide.
If, after a period of use, the flames start to
exhibit unusual shapes and behavior, or the
burners fail to ignite smoothly, then the burner
holes may require some cleaning. If this oc-
curs, it is preferable to contact your nearest
dealer to service the appliance.
13
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ACCESSORIES AND COMPONENTS
CO Sensor Kit
CMSK
Forced Air Kit
FAB-1100
Gas Flex Line Kit
GFLV
SPK-5000
SPK-6000
Brass Square
Surround Kits
BSK-5
BSK-6
Screen Panel Kits
Remote Control Kit
RCK
VF5-PBH
VF6-PBH
Decorative
Volcanic Stone
Wall Switch Kit
WSK
Brass Hood Kit
DVS
1-Piece Decorative
Arch Frame Kit
DAT-5000-1
DAT-6000-1
VF5-BRLK
VF6-BRLK
Rocker Switch Kit
RS
Brass Louver Kits
Bottom Brick Liner
(CF-5500)
Bottom Brick Liner
(CF-6500)
Thermostat
WTK
BBL-5
BBL-6
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
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CF5500 SPECIFICATIONS
CF6500 SPECIFICATIONS
37"
42 ¹⁄₈"
(940 mm)
(1070 mm)
31 ¹⁄₂"
15"
36 ⁵⁄₈"
20"
(800 mm)
(381 mm)
(930 mm)
(508 mm)
30" (762 mm)
34" (864 mm)
40" (1016 mm)
36" (914 mm)
Front View
(CF5500)
Front View
(CF6500)
5 ¹⁄₂"
5 ¹⁄₂"
(140 mm)
(140 mm)
¹⁄₂"
(13 mm)
¹⁄₂"
(13 mm)
37"
31 ¹⁄₂"
42 ¹⁄₈"
(940 mm)
(800 mm)
(1070 mm)
36 ⁵⁄₈"
(930 mm)
3 ³⁄₄"
3 ³⁄₄"
(95 mm)
(95 mm)
11"
8"
J Box
(203 mm)
(279 mm)
Gas Line
Gas Line
Opening
J Box
Opening
(Left Side
Only)
Opening
(Left Side
Only)
Opening
3 ¹⁄₂"
3"
3 ¹⁄₂"
3"
(89 mm)
(76 mm)
(89 mm)
(76 mm)
15 ¹⁄₂" (394 mm)
19 ¹⁄₂" (495 mm)
Left Side View
(Right Side View - Opposite)
Left Side View
(Right Side View - Opposite)
28 ¹⁄₂"
27"
(724 mm)
(686 mm)
19 ¹⁄₂"
15 ¹⁄₂"
(495 mm)
(394 mm)
36"
40" (1016 mm)
(914 mm)
Top View
Top View
Figure 29
Figure 28
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
15
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TROUBLESHOOTING THE CF MILLIVOLT GAS CONTROL SYSTEM
Note:Beforetroubleshootingthegascontrolsystem,besureexternalgasshutoffvalve(locatedatgassupplyinlet)isinthe“ON”position.
SYMPTOM
POSSIBLE CAUSES
CORRECTIVE ACTION
1. Spark ignitor will not light
pilot after repeated
A. Defective ignitor
Check for spark at electrode and ODS; if no spark and
electrode wire is properly connected, replace ignitor.
(no spark at electrode).
triggering of black button.
B. Defective or misaligned electrode
Using a match, light pilot. If pilot lights, turn off pilot and
trigger the red button again. If pilot lights, an improper gas
mixture caused the bad lighting and a longer purge period is
recommended. If pilot will not light – check gap at electrode
and pilot - should be ¹⁄₈" to have a strong spark. If gap
measures ¹⁄₈", replace ODS system (Figure 19 ).
at pilot (spark at electrode).
C. Gas supply pressure errant.
Check inlet gas pressure. It should be within the limits as
marked on the rating plate.
D. Pilot orifice plugged.
Clean or replace ODS orifice.
2. Pilot will not stay lit after
carefully following the
lighting instructions.
A. Defective pilot generator (thermo-
Check pilot flame, it must impinge on thermocouple (Figure
19 ). Clean and/or replace or adjust ODS for maximum flame
on thermocouple. Ensure that the connection between the
valve and thermocouple are tight and secure.
couple).
3. Pilot burning, no gas to
burner, Valve knob “ON,”
Wall Switch “ON.”
A. Wall switch or wires defective.
Check wall switch and wires for proper connections. Jumper
wire across terminals at wall switch, if burner comes on,
replace defective wall switch. If okay, jumper wires across
wallswitchwiresatvalve,ifburnercomeson,wiresarefaulty
or connections are bad.
B. Thermopile may not be generating
Check thermopile with millivolt meter. Take reading at ther-
mopile terminals of gas valve. Should read 325 millivolts
minimum with optional wall switch “OFF.” Replace faulty
ODS system if reading is below specified minimum.
sufficient millivoltage.
C. Plugged burner orifice.
Check burner orifice for stoppage and remove.
Remove door frame (see instructions).
D. Defective door switch (located at
lower right corner of door frame).
Remove two (2) screws from switch mounting bracket, pull
switch out.
Jumper wire across terminals of door switch.
If burner comes on, door switch is defective. Replace.
4. Frequent pilot outage
A. Pilot flame may be too low or
blowing (high) causing the pilot
safety to drop out.
Clean and/or adjust pilot flame for maximum flame impinge-
ment on thermocouple (Figure 19 ).
problem.
5. Frequent burner outage
A. Pilot flame may be too low or
blowing (high) causing the valve
safety to drop out.
Clean and/or adjust pilot flame for maximum flame impinge-
ment on thermopile (Figure 19 ).
problem.
16
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LIGHTING INSTRUCTIONS – MILLIVOLT
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted by hand.
•
•
•
Do not use any phone in your building.
When lighting the pilot, follow these instructions exactly.
Immediately call your gas supplier from a neighbor’s phone.
Ifyourgassuppliercannotbereached, callthefiredepartment.
B. BEFORE OPERATING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
do not try to repair it, call a qualified service technician. Force
or attempted repair may result in a fire or an explosion.
WHAT TO DO IF YOU SMELL GAS
•
•
•
•
Extinguish any open flame.
Open windows.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
Do not light any appliance.
Do not touch any electrical switches.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Access left side louver.
6. Wait five (5) minutes to clear out any gas. If you then smell
gas, STOP! Follow “B” in the safety information above on this
page. If you do not smell gas, go to the next step.
3. Turn remote wall switch to “OFF.”
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
4. Verify main line shut-off valve is open.
8. Push in control knob all the way and hold in. Immediately
light the pilot by triggering the spark ignitor (pushing red
button) until pilot lights. Continue to hold the control knob in
for about 1 ¹⁄₂ minutes after the pilot is lit. Release knob and
it will pop back up. Pilot should remain lit. If it goes out,
repeat steps 5 through 8.
5. Push in gas control knob slightly and turn clockwise
to “OFF.”
Gas Control Knob
Flame Adjustment Knob
SIT Millivolt
Valve
T
I
P
Thermopile
N
O
T
O
• If knob does not pop up
L
I
P
F
O
F
when released, stop and
Thermocouple
immediately call your
service technician or gas
supplier.
E
A
Piezo Ignitor
Ignitor
• If pilot will not stay lit after
O
several tries, turn the control knob to “OFF” and call your
service technician or gas supplier.
L
O
I
I
L
O
F
O
F
T
Honeywell
Millivolt Valve
9. Turn gas control knob counterclockwise
to “ON.”
Gas Control Knob
Spark Ignitor
10. Close the side louver.
Note: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.
Note: If the gas valve is turned directly from the “ON” to “OFF”
position, the valve will latch in the “OFF” position for 60 seconds.
TO TURN OFF GAS TO APPLIANCE
1. Turn remote wall switch “OFF.” The pilot will remain lit for
4. Depress gas control knob slightly and turn clockwise
normal service.
to “OFF.” Do not force.
2. For complete shutdown, turn remote wall switch to “OFF.”
5. Close the side louver.
3. Access the left side louver.
17
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REPLACEMENT PARTS LIST — MILLIVOLT
CF5500-CMN
CF5500-CMP
CF6500-CMN
CF6500-CMP
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
a.
b.
c.
DESCRIPTION
Part No. Qty.
Part No. Qty.
Part No. Qty. Part No. Qty.
Gas Fireplace Assembly
Bar, Louver (Black)
Hood (Black), Clean Face
Screw
Replacement Glass Panel with Gasket
Door Switch
Pan Burner Assembly
Log Grate
Log Set (Split, Complete)
Log, Rear Right
128231
024504
108951
000861
064099
094468
128281
126461
904555
903923
903921
903922
903924
097506
900272
125013
903502
903500
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
128232
024504
108951
000861
064099
094468
128281
126461
904555
903923
903921
903922
903924
097506
900272
125013
903502
903500
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
128551
104951
108971
000861
064101
094468
128661
128831
904556
904563
904561
904562
904564
097506
900272
125013
903499
903497
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
128552
104951
108971
000861
064101
094468
128661
128831
904556
904563
904561
904562
904564
097506
900272
125013
903499
903497
1
4
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Log, Rear
Log, Front
Log, Front Right
Venturi Tube
d.
10.
11.
12.
13.
Gasket
Bag of Rockwool/Ember Coals
Refractory Liner, Rear
Refractory Liner, Side Panel
GAS CONTROLS — MILLIVOLT
CF5500-CMN
CF6500-CMN
CF5500-CMP
CF6500-CMP
No.
20.
DESCRIPTION
Gas Valve - SIT
Gas Valve - Honeywell
Piezo Igniter
Orifice/CF5500
Orifice/CF6500
Pilot Assembly (ODS)
Regulator
Part No.
Qty.
Part No.
901917
67L0201
111061
901694
901699
901915
112081
Qty.
901916
67L0101
111061
903461
903883
901914
903218
1
1
1
1
1
1
1
1
1
1
1
1
1
1
21.
22.
23.
24.
18
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REPLACEMENT PARTS
9
3
2
a.
b.
8
7
c.
1
d.
13
11
10
7
22
6
21
12
2
5
24
20
23
(SIT Valve Shown)
4
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
19
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Catalytic Gas Fireplace
Manufacturer's Limited Warranty 10 Years
THE WARRANTY
The manufacturer warrants the components of this Catalytic Gas Fireplace manufactured by SFC, INC. (hereinafter, SFC) to be free from defects in
materials and workmanship at the time of manufacture.
REMEDY AND EXCLUSIONS
The coverage of this Warranty is limited to all components of the Catalytic Gas Fireplace manufactured by SFC. SFC warrants the components of this
factory-built system manufactured by SFC to be free from defects in material and workmanship at the time of manufacture.
1) During the first five years of this warranty, SFC will, at its option and except for the components listed in subparagraphs (a) through (e) below
provide replacement or repair components of the factory-built gas insert manufactured by SFC, at no charge, and will also pay for reasonable labor
costs incurred in replacing or repairing such components. If repair or replacement is not commercially practicable, SFC will, at its option, refund
the purchase price of the gas insert and chimney components and accessories. With respect to the components listed below, the remedies of this
paragraph (1) are available only for the period of time indicated. Thereafter, however, until the expiration of 10 years from the date of installation,
SFC will provide replacement parts at no charge but will not pay any labor costs. All replacement parts will be shipped F.O.B. factory.
(a) Gas logs, ember coals, brass-tone finishes, paint and fiber ceramic simulated brick side panels are not warranted with the exception of defects
in material or workmanship.
(b) Unvented Gas Room Heater electrical components, such as fan motors and blowers, electrical cord and electrical switches – one year from the
date of installation.
(c) Gas components, such as gas valves, pilot assembly, igniter, micro door switch and CO Sensor kit – one year from the date of installation.
(d) Tempered glass – one year from the date of installation.
(e) Catalyst assembly – 2 years parts and labor, 3-5th. year, parts only from the date of installation.
This warranty covers only parts and labor as provided above. In no case shall SFC be responsible for materials, components, or construction which
are not manufactured or supplied by SFC, or for the labor necessary to install, repair or remove such materials, components or construction.
QUALIFICATIONS TO THE WARRANTY
The Unvented Gas Room Heater Warranty outlined above is further subject to the following qualifications:
(1) The Unvented Gas Room Heater must be installed in accordance with SFC installation instructions and local building codes. The Warranty on this
Unvented Gas Room Heater covers only the component parts manufactured by SFC. The use of components manufactured by others with this
Unvented Gas Room Heater (except for a listed venting system as prescribed in the installation instructions) could create serious safety hazards,
may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes. This Warranty
does not cover any damages occurring from the use of any components not manufactured or supplied by SFC.
(2) The Unvented Gas Room Heater must be subjected to normal use. The gas inserts are designed to burn either natural or propane gas only. Burning
conventional fireplace fuels such as wood, coal, or any other solid fuel will cause damage to the gas insert, will produce excessive temperatures
and will result in a fire hazard.
LIMITATION ON LIABILITY
It is expressly agreed and understood that SFC sole obligation and purchaser’s exclusive remedy under this warranty, under any other warranty,
expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above.
In no event shall SFC be responsible for any incidental or consequential damages caused by defects in its products, whether such damage occurs
or is discovered before or after replacement or repair, and whether or not such damage is caused by SFC's negligence. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of
any implied warranty with respect to this Superior gas insert is limited to the duration of the foregoing warranty. Some states do not allow
limitations on how long an implied warranty lasts, so the above may not apply to you.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
SFC reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
SUPERIOR FIREPLACE COMPANY NOT RESPONSIBLE FOR WORK DONE WITHOUT WRITTEN CONSENT
SFC shall in no event be responsible for any warranty work done without first obtaining SFC’s written consent.
DEALERS HAVE NO AUTHORITY TO ALTER THIS WARRANTY
SFC employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated
above.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this Warranty to be valid, SFC must be notified of the claimed defect in writing to SFC, attention Customer Service
Department, 1110 West Taft Avenue, Orange, California 92865, as soon as reasonably possible after the defect is discovered. Claims against this
Warranty in writing should include the date of installation, and a description of the defect.
OTHER RIGHTS
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.
SFC
Orange, CA 92865
Printed in U.S.A. © 1999 by SFC
1110 West Taft Avenue
P/N 904538 REV. E 02/2004
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