Sunway Power Supply NT 2600 User Manual

MANUAL  
User Manual for Sunways  
Solar Inverters NT 2600, NT 4000 and  
NT 6000  
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List of Contents  
1.0 General information  
1.1 Safety information  
83 General safety information  
84 Opening the unit  
1.2 Sunways Solar Inverters  
NT 2600, NT 4000 and NT 6000  
85 Scope of supply, inspecting the delivery  
86 Integration into the PV system  
Design of the PV generator  
EN  
87 Standard components of a PV system  
88 Protection concept  
2.0 Information on installation  
2.1 Safety information  
90 Electrical safety  
Mechanical safety  
91 Information on cleaning  
2.2 Installation  
93 Requirements on the place of installation  
94 Electrical connection and cable entry  
95 Grid connection  
97 PV generator connection  
98 Important Information  
100 Communication connections  
102 Connecting the sensors  
79  
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2.3 Commissioning  
104 Switching the solar inverter on and off  
106 Configurations  
108 Structure and menu levels for configuration  
3.0 Information on operation  
3.1 Monitoring and diagnosis  
111 Display  
112 Data memory  
3.2 Sunways NT Monitor software  
113 General information  
114 Initialising the remote modem  
115 Connection and circuitry options  
120 Configuring the interface cables  
122 Sunways NT Monitor data acquisition  
123 Operation of Sunways NT Monitor  
3.3 Fault indications  
125 Screen displays  
3.4 Fault diagnosis  
127 Indications, causes and remedies  
3.5 Warranty terms and conditions  
130 Warranty period  
Terms and exclusion of liability for  
solar inverters  
80  
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4.0 Appendix  
4.1 Subject and abbreviation index  
133 Designation and description  
4.2 Function and information index  
135 Functional principle and explanations  
138 Block diagram  
140 Technical data  
144 TYCO SOLARLOK connectors  
146 Conformity and safety declarations  
150 General exclusion of liability, rights,  
registered trademarks  
EN  
81  
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1.0 General information  
82  
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1.1 Safety information  
General safety information  
The User Manual contains safety hints.  
These are identified by a triangle with an  
exclamation mark.  
All safety hints contained in this section  
and throughout the User Manual must  
be complied with at all times to guarantee  
the user's safety. The described product  
must not be operated if any mechanical  
or electrical components are defective.  
!
Before commissioning the system, we  
strongly advise you to carefully read and  
heed the instructions! Non-compliance  
can have serious consequences, for exam-  
ple damage to the unit or other property  
or physical injuries with possible loss of  
life.  
EN  
The solar inverter must be installed by a  
trained, qualified electrician. The electrici-  
an must be approved by the competent  
electricity board (EB).  
The relevant tasks to be carried out are  
identified by an additional adjacent  
symbol in the respective chapter headings.  
83  
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Opening the unit  
!
Before opening the cabinet, the unit must  
always be disconnected from the grid and  
from the PV generator.  
The unit continues to conduct a hazardous  
voltage internally and at the connection  
sockets for ca. five minutes after disconnec-  
ting from the PV generator. The energy  
storage capacitors are only fully discharged  
after this period.  
After disconnecting the unit from the grid  
and from the PV generator, you must wait  
at least five minutes before opening the  
unit.  
84  
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1.2 Sunways Solar Inverters NT 2600,  
NT 4000 and NT 6000  
Inspecting the delivery  
The condition of our products is checked  
prior to delivery. Although our products  
are carefully packed in recyclable packing,  
transportation damages can still occur.  
These are generally the transport compa-  
ny's responsibility.  
Scope of supply  
· Sunways Solar Inverter in the NT series  
· Installation frame  
· Manual, setup, warranty card, CD-Rom  
with software  
· 2 pairs of TYCO SOLARLOK connectors  
Please inspect the delivered solar inverter  
thoroughly!  
EN  
If you discover any damage to the packing  
or the solar inverter, please inform the  
transport company immediately. Your  
specialist dealer will be glad to assist you  
if required. Any damages must always be  
reported to the transport company in wri-  
ting seven days after receipt of the goods  
at the latest.  
85  
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Integration of the solar inverter into the  
PV system  
· Check your PV generator for soiling ca.  
every three years. This occurs particularly  
at the lower edge of the modules and  
forms a film, which even heavy rain can-  
not wash away. Decreases in yield can be  
prevented by cleaning with a wet cloth  
or a brush.  
Design of the PV generator  
The technical data of the selected PV  
generator must be within the specifica-  
tion of the solar inverter (see Technical  
Data). The Sunways NT Sundim design  
program for the PV generator may be  
helpful. Sunways NT Sundim is available  
on the enclosed CD or from our web-  
· Avoid shading of individual modules or  
solar cells in your system. This can result  
in heavy losses in yield.  
Please take account of the following  
points before planning your system:  
· Pay attention to the skyward alignment  
of the modules. You will obtain maxi-  
mum yield in Central Europe with a  
module inclination of 30° to the hori-  
zontal and a direct southerly alignment  
of the generator field.  
· The output of the cells decreases as the  
module temperature increases. Install  
your PV generator with adequate rear  
ventilation.  
86  
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Standard components of a PV system  
Depending on the recommendations of  
your electrician, your PV system will con-  
sist of the following components:  
Standard components of the PV system  
PV  
(1) PV generator switch  
(2) Irradiation sensor with  
integrated temperature  
sensor  
(3) Mains fuse  
(1)  
(3)  
(4)  
PV  
(2)  
(4) Energy meter  
PC  
Grid  
PV generator switch:  
Designed as DC load break cut-out to cut  
off the PV generator from the solar inverter.  
Dimensioning: min. 800 V, 16 A  
Grid connection:  
3-phase (Feed-in: 1-phase; grid monitoring:  
3-phase)  
87  
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Protection concept  
The following parameters are monitored  
continuously and in parallel by the micro-  
controller and displayed on the screen:  
·
·
·
·
AFI error (ground fault)  
Overheating of the cooling element  
DC overvoltage  
AC undervoltage/overvoltage  
In the event of a fault, the conversion is  
immediately blocked and the grid relay  
disconnected.  
In addition, the following protective devi-  
ces are provided on both grid and PV  
generator side:  
· Grid-side varistors  
Protect the power semiconductors from  
high-energy, time-limited voltage spikes on  
the grid and provide for a reduction of  
energy in the throttle in the event of grid  
disconnection.  
· Generator-side varistors  
Thermally monitored varistors provide pro-  
tection against atmospheric overvoltages  
(e.g. due to remote strikes during storms).  
88  
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2.0 Information on installation  
89  
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2.1 Safety information  
Electrical safety  
Before opening the cabinet, the solar  
inverter must be disconnected from the  
grid and from the PV generator.  
!
The solar inverter continues to conduct  
a hazardous voltage internally and at the  
connection sockets for the PV generator  
for ca. five minutes after disconnecting  
from the PV generator. The energy storage  
capacitors are only fully discharged after  
this period.  
After disconnecting the solar inverter from  
the grid and PV generator, you must wait  
at least five minutes before opening the  
solar inverter.  
Mechanical safety  
During installation, make sure that the  
cables or connection lines fitted to the  
solar inverter are securely laid and that  
suitable mechanical cable supports  
(cable ducts etc.) are used.  
90  
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Information on cleaning  
!
Before cleaning, disconnect the system  
from the power grid by opening the grid  
breaker (main fuse) and open the DC  
switch on the PV generator, in order to  
exclude the danger of electric shocks.  
Use a soft, dry cloth to clean the system.  
Never use corrosive, solvent-containing  
or abrasive cleaners or polishes.  
EN  
91  
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2.2 Installation  
The solar inverter must be installed by a trained, qualified electrician. A special tool is  
necessary for installation. Please read this chapter very carefully.  
Warm  
Air  
150 mm  
150 mm  
Cool  
Air  
92  
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Requirements on the place of installation  
If installing the solar inverter in a switch  
box, ensure adequate heat dissipation.  
· Mechanical bearing capacity  
During installation please bear in mind  
that the solar inverter weighs 26 kg. The  
installation base must be firm and capable  
of continuously bearing the weight.  
The ambient temperature must not fall  
below or exceed –25°C or +40°C.  
The solar inverter should not be exposed to  
direct solar irradiation, so as to protect it  
from unnecessary external heating.  
· Thermal interaction  
The installation base must consist of  
flame-retardant material (e.g. no wood or  
plastic in the base; concrete and brickwork  
are suitable), as the heat sink emits tempe-  
ratures up to max. 85°C.  
EN  
· Protection from damp and foreign bodies  
The IP54 high protection class permits instal-  
lation both inside and in roofed outdoor  
areas, but the solar inverter must not be  
exposed to direct rain.  
A minimum distance of 300 mm must be  
maintained above and below the cabinet,  
and 150 mm on right and left from other  
units, cabinets, ceilings, cable ducts etc..  
Make sure that the solar inverter cannot be  
exposed to foreign bodies (deposits of dust  
and dirt).  
The solar inverter must be installed verti-  
cally, so as not to hinder adequate free  
convection.  
Several solar inverters must not be instal-  
led on top of each other, so as to prevent  
reciprocal heating.  
93  
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Electrical connection and cable entry  
If the solar inverter is fixed to the installa-  
tion frame, the electrical connection can  
be led through. The unit may only be ope-  
ned by a qualified electrician. The cabinet  
cover must first be released and removed.  
!
For installation, please observe the  
The following cable inlets are located on  
the underside:  
instructions in the "Setup" leaflet!  
RS 232, RS 485,  
Irradiation sensor with inte-  
grated temperature sensor  
cable  
AC wiring loom  
L1, L2, L3, N, PE  
DC DC +DC  
+DC  
Fig.: Inlets on the unit underside  
94  
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Grid connection  
As line safety element in the grid feed-in  
direction, we recommend a 3 x 25 A auto-  
matic cut-out. No consumption units must  
be connected to the feed line from the  
solar inverter to the automatic cut-out.  
The solar inverter only feeds in via termi-  
nal L1.  
!
The grid connection of the solar inverter  
must have 5 wires (L1, L2, L3, PE, N). Cable  
cross-sections of 5 x 4 mm2 are recommen-  
ded.  
If several solar inverters are operated in  
parallel, the feed-in phase L1 of the unit  
must be evenly distributed over grid  
phases L1, L2 and L3 (see figure below).  
EN  
The solar inverter is connected to the  
supply grid via the circuit board terminals  
inside the unit.  
Three-phase grid connection distributed over three units  
L1 N L2 L3 PE  
L1 N L2 L3 PE  
L1 N L2 L3 PE  
L1  
L2  
L3  
N
PE  
95  
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You must use adequately dimensioned  
cable cross-sections in order to avoid a  
considerable increase in the grid impedan-  
ce between the domestic distribution and  
the solar inverter. The terminal range of  
the AC terminals is 0.5 to 6 mm2 for rigid  
cables and 0.5 to 10 mm2 for flexible  
cables. With a high grid impedance, i.e.  
with a long line or too small a cross-  
section, the voltage increases at the grid  
terminal during feed-in.  
· Connect cables L1, L2, L3, PE and N to  
the relevant circuit board terminal with  
the help of a slot-head screwdriver (see  
figure below).  
If the terminal voltage exceeds the per-  
missible value, the solar inverter is discon-  
nected from the grid.  
· Tighten the M25 screw connection, so  
that the cable cannot exert any mechanical  
force on the circuit board terminal.  
Carefully perform the following steps:  
· Check that there is no voltage before  
introducing the supply main into the  
unit.  
· Lead the 5-core AC cable (outer diame-  
ter 9 – 17 mm) through the M25 threa-  
ded cable gland.  
96  
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· Connection  
PV generator connection  
The PV generator is connected via the  
externally accessible, shock-proof TYCO  
SOLARLOK connectors, which are enclosed  
with the delivery. The TYCO SOLARLOK  
connectors are designed for a cable cross-  
section of 4 mm2 and must be crimped  
(see data sheet and connector assembly  
with TYCO crimping tool on page 144).  
!
· Preparation  
Execute the DC cabling according to your  
electrician's system dimensioning. Check  
each PV string for correct functioning  
by performing a no-load voltage current  
and short-circuit current measurement.  
EN  
Connect the two right DC female connectors  
with «+», the two left DC female connectors  
with «-» of the PV generator (see figure  
below).  
To achieve the necessary protection  
against hazardous contact voltage during  
the installation of PV systems, the positi-  
ve and negative conductors must be kept  
separate from the ground potential (PE).  
Contactable, conductive parts of the PV  
generator (e.g. metal frame, supporting  
structure etc.) must be earthed (connec-  
ted to PE).  
Check that the generator is free from  
ground faults.  
Make the electrical connection to the  
solar inverter.  
97  
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Important information  
!
· The direct PV generator voltage is availa-  
ble internally after connecting the PV  
generator to the solar inverter via the  
DC connectors and switching on the PV  
generator switch!  
· Please note that the input capacitors are  
still charged even after switching off the  
PV generator switch or removing the PV  
generator plug connection!  
· After disconnecting the AC and DC side,  
the solar inverter still conducts voltage  
for up to ca. five minutes!  
· Therefore, wait for at least five minutes  
until the internal voltage has dissipated.  
Then you can work on the terminals!  
Please note the general safety informa-  
tion on pages 83 and 84!  
98  
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· The DC voltage can be up to 750 V. The  
unit may only be opened by a qualified  
electrician!  
· Always disconnect the PV generator side  
first by opening the PV generator switch,  
and then the grid connection by isolating  
the relevant mains fuse!  
· If you do not have a PV generator switch  
in your PV system, you must disconnect  
the grid connection first of all by isola-  
ting the relevant mains fuse. However, a  
«grid error» will be entered in the error  
memory of the solar inverter!  
EN  
· Disconnection of the PV generator by  
removing the TYCO SOLARLOK DC con-  
nectors must never be performed under  
load. In the event of non-compliance, the  
connectors could be damaged by a strong  
electric arc. In this case, the relevant con-  
nectors must be replaced!  
99  
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Communication connections  
A 3-core cable is used for signal transmis-  
sion via the RS 232, and a 2-core cable for  
the RS 485 interface  
!
Via the communication connections (inter-  
faces), operating data can be retrieved  
from the data memory with an external  
computer and specific operating settings  
made. Two interfaces are available:  
RS 232 and RS 485.  
The standard communication interface is  
the RS 232 interface, which is installed in  
all current PCs and notebooks. This inter-  
face allows you to establish contact with  
your PC immediately, using a connecting  
cable. The use of more than one solar  
inverter or cable lengths of more than  
50 m requires the use of the RS 485  
interface.  
(Top figure) RS 232 and RS 485 interfaces  
with the signals (from left to right):  
RS 485+, RS 485+, RS 485-, RS 485-, GND_G,  
TX, RX, GND_G, TX 2, RX 2.  
Attention: RS 485+ and RS 485- are dupli-  
cated. This means that the cable entry and  
exit are additionally clamped.  
The connections for the RS 232 or RS 485  
interface supply cable are also made via  
circuit board terminals and via the M12  
screwed cable glands in the cabinet.  
100  
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· Connection  
Seal the unrequired cable glands by  
Remove the cover of the solar inverter  
before connecting an interface cable. Pay  
heed to all safety hints (Pages 90 and 91).  
placing a spare piece of cable in the gland  
hole and tightening with the screw clamp.  
Please heed the description on the  
Sunways NT Monitor software in  
Chapter 3.2.  
You will find the necessary cable terminal  
block with the RS 485+, RS 485-, GND_G,  
TX, RX, GND_G, TX 2, RX 2 connections on  
the board in the centre, bottom left  
(see figure on the left). Note the following  
terminal configuration:  
EN  
RS 232: GND, RX, TX  
RS 485: RS 485+, RS 485-  
(The remaining signals, TX2 and RX2, are  
only for service purposes.)  
Use a small screwdriver. Press the orange  
terminal. The terminal will open.  
Insert the cable stripped to a minimum of  
11 mm into the respective terminal hole.  
Release the screwdriver. The cable is fixed  
in the connection.  
Once again, check that the cable connec-  
tion is firmly located.  
101  
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Connecting the sensors  
Before you connect an irradiation sensor,  
you must remove the cover of the solar  
inverter. Pay heed to all safety hints on  
pages 90 and 91. Please note that the  
inputs and outputs are not short-circuit  
resistant.  
!
· Optional irradiation sensor  
The optional addition of an irradiation  
sensor (type Si-01TC-T from Ing.-Büro  
Mencke & Tegtmeyer ) with integrated  
PT-100 temperature sensor for tempera-  
ture measurement enables recording of  
the irradiation data and the correspon-  
ding module temperature in the cycle  
of the internal data memory.  
The optional irradiation sensor with  
temperature sensor is connected to the  
corresponding terminals at the bottom  
right of the middle board.  
This additional measuring unit helps with  
analysis of the system. On the basis of the  
values, possible errors in the PV generator,  
such as e.g. shading or failure of solar cells,  
can be detected.  
(Top figure) Connection block for  
temperature sensor cables with the signals:  
Temp, Solar, V+ and V-.  
For demonstration purposes, the irradia-  
tion sensor and the corresponding data  
can be used to show how a PV system  
functions. In conjunction with the  
Sunways NT Monitor visualisation soft-  
ware, the stored data can be displayed.  
102  
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Configuration of the cable terminal block:  
Temperature sensor  
measuring signal:  
Solar radiation  
Temp  
measuring signal:  
Positive supply, 5V:  
Supply, GND:  
Solar  
V+  
V-  
Using a small screwdriver, press the orange  
terminal. The terminal will open.  
EN  
Insert the cable stripped to a minimum of  
11 mm into the respective terminal hole.  
Loosen the screwdriver. The cable is fixed  
in the connection.  
Once again, check that the cable connec-  
tion is firmly located.  
Seal the unrequired cable glands by  
placing a spare piece of cable in the gland  
hole and tightening the screw clamp.  
103  
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2.3 Commissioning  
Switching the solar inverter on and off  
Connect the solar inverter internally via  
the ground cable (yellow-green) to the  
cabinet cover. (See also Setup, step 7)  
· Switching on  
When the solar inverter is mechanically  
installed and connected to the electrical  
cables, the unit can be commissioned as  
follows:  
Put the cabinet cover on.  
Screw it down tightly with the four  
screws on the front.  
Switch the grid connection on through  
the external safety cutouts.  
Do not place any objects (e.g. this manu-  
al) on the cabinet of the solarinverter.  
Free ventilation behind the solar inverter  
must be able to take place unimpeded.  
Switch the PV generator voltage on by  
closing the PV generator switch. The solar  
inverter will start up with adequate  
PV power. If the PV input voltage is high  
enough, the solar inverter will begin ope-  
ration and feed the solar energy into the  
electrical grid. You can see the operation  
on the display. The current feed-in power  
is shown here.  
If the unit is installed in the open air,  
please take special care to ensure that the  
screwed cable glands are properly sealed  
and that the cabinet cover is precisely  
located.  
The solar inverter is supplied by the PV  
generator. The solar inverter switches on  
in the morning and off again in the eve-  
ning. The relevant switching on and swit-  
ching off thresholds are defined for the  
PV generator. If the solar energy is not  
sufficient to supply the electronics, several  
switch-on attempts may have to be made  
104  
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in cloudy weather. This is normal, and does  
not affect either the yield or the mode of  
functioning of the solar inverter.  
!
· Switching off  
Open the main switch for the PV DC  
voltage and the mains fuse as described  
above. After a waiting period of at least  
five minutes, the solar inverter will be  
voltage-free.  
Disconnect the PV generator side first by  
opening the PV generator switch, and  
then the grid connection by isolating the  
relevant mains fuse.  
EN  
If your PV system does not have a PV  
generator switch, you must disconnect  
the grid connection first of all by isolating  
the relevant mains fuse. When you do  
this, a "grid error" will be entered in the  
error memory of the solar inverter.  
Disconnection of the PV generator by  
removing the TYCO SOLARLOK connectors  
must never be performed under load. In  
the event of non-compliance, the connec-  
tors could be damaged by a strong electric  
arc. In this case, the relevant connectors  
must be replaced!  
If the solar inverter is to be completely  
disconnected (e.g. removal) from the PV  
system, reconfigured or extended, the  
cabinet cover must be removed. Pay heed  
to all safety hints (Pages 90 and 91).  
Remove the cabinet cover.  
Check that the grid connection terminals  
are voltage-free.  
105  
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Configurations  
However, language setting, LCD contrast  
and total energy offset (only to be used  
in the event of replacement) must be  
configured directly on the unit. If you wish  
to configure the solar inverter without  
an external laptop or PC, or to change the  
language setting, please follow the  
instructions below:  
The solar inverter is basically configured  
with the Sunways NT Monitor program,  
using a laptop or PC (see enclosed CD).  
In this regard please read the chapter  
«System Monitoring and Diagnosis» and  
«Sunways NT Monitor».  
!
ꢀꢀ  
Disconnect the solar inverter by isolating  
the mains fuse from the grid. The direct  
configuration of the solar inverter occurs  
with PV operating voltage present!  
Please note that the unit is under DC  
voltage for configurations via the keys.  
Danger to life!  
Please observe all essential regulations for  
«Working under voltage»!  
106  
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This is the only exception for which work  
may be performed on the open unit under  
voltage!  
· Address of the solar inverter: address  
«1» is stored in the memory at the  
factory. In the case of several solar inver-  
ters, consecutive numbering must be set.  
For three solar inverters e.g. the addres-  
ses «1», «2» and «3».  
Remove the cabinet cover to carry out the  
configuration.  
· Date  
The following settings can be performed  
using the illustrated keys:  
· Time  
· Language (German or English)  
EN  
MINUS  
ESC/CUR  
UP/DWN  
PLUS  
RST  
Fig.: The setting keys are located beneath the display.  
107  
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Use insulating material to press the keys  
(e.g. a plastic rod). Avoid direct contact  
with the printed circuit board, so that the  
electronics cannot be damaged by electro-  
static charging. The reset key (RST) only  
resets the data recording program to its  
original status. This does not affect the  
operation of the solar inverter.  
Starting from the current display on the  
Structure and menu levels for configuration  
PERFORMANCE  
AND  
OPERATING DATA  
UP/  
ESC  
CUR  
START  
DWN  
SOLAR INVERTER  
ADDRESS  
DATE  
TIME  
+/–  
+/–  
+/–  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
ADDRESS  
1 ... 99  
+
+
+
+
+
+
+
DAY  
HOURS  
ESC  
CUR  
ESC  
CUR  
ESC  
CUR  
MONTH  
MINUTES  
ESC  
CUR  
ESC  
CUR  
ESC  
CUR  
YEAR  
SECONDS  
ESC  
CUR  
SAVE  
108  
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screen, you can reach the next menu level  
with the UP/DOWN key. The illustrated  
structure facilitates settings on the menu  
levels. Then save your settings by pressing  
the ESC/CUR key.  
TOTAL POWER  
OFFSET  
SOFTWARE  
VERSION  
LANGUAGE  
LCD CONTRAST  
+/–  
+/–  
+/–  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
UP/  
DWN  
+
+
+
ENG./GER.  
CONTRAST  
kWh  
ESC  
CUR  
INCREMENT  
(100 OR 1)  
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3.0 Information on operation  
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3.1 Monitoring and diagnosis  
Display  
The dot matrix LCD display is integrated  
into the cabinet of the solar inverter so  
that it is easily visible. The display consists  
of 16 characters and 2 lines. The top line 1  
shows the current feed-in power of the  
solar inverter. The bottom line 2 outputs  
operating data. The data can be displayed  
in the German or English language.  
EN  
Line 1  
Line 2  
Current fed-in power  
Power  
kW  
AC voltage  
U-AC  
V
DC voltage  
U-DC  
V
Daily yield in Wh  
Total yield in kWh  
Irradiation in W/m2 (*)  
W_TAG  
W_GES  
SOLAR  
Wh  
kWh  
Wm2  
C
PV generator temperature in °C (*) TEMP-PAN  
Time  
(* if the optional irradiation sensor with  
integrated temperature sensor is connec-  
ted.)  
111  
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Data memory  
· Storage of accumulated daily work in  
Wh and of 40 daily values in the recircu-  
lating storage and successive overwriting  
of values  
Your solar inverter is equipped with an  
internal data memory as standard. This  
data memory provides you with a detailed  
view of the mode of functioning and the  
relevant values of your solar power supply  
at all times. You can access these data  
with the help of the NT Monitor software  
described below. The following measured  
values can be determined:  
· Storage of accumulated monthly work in  
kWh and of 13 monthly values in the  
recirculating storage, then overwriting  
of values  
· Storage of faults with max. ten values,  
then successive overwriting of values  
Please note that all displayed performance  
data are displayed with a nominal measu-  
ring accuracy of maximum 5 %. The energy  
counter of your EVU should be used as  
absolute reference for the fed-in energy.  
· DC voltage  
· AC voltage and AC current (power calcu-  
lation)  
· Irradiation and module temperature  
(if a sensor is connected)  
· Time and date  
The following values can be accumulated,  
stored and successively overwritten:  
· 15 minute values for AC current, DC and  
AC voltages, irradiation and temperature  
· 120 times storage of 15-minute average  
values in the recirculating storage;  
storage depth: three days on average,  
then overwriting of values  
112  
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3.2 Sunways NT Monitor software  
General information  
be transferred via a modem. We recom-  
mend using two external analogue  
modems made by ACER. If other modems  
are used, the functional reliability cannot  
always be guaranteed.  
The Sunways NT Monitor visualisation soft-  
ware was developed for PV system monito-  
ring and configuration of the solar inverter  
using PC. It is contained on the enclosed CD  
and can also be downloaded free of charge  
System prerequisites are:  
The modem (remote modem) installed  
in the solar inverter must be initialised  
prior to installation with the help of the  
Sunways NT Monitor software. Note the  
"Help" function in the program in this  
regard.  
EN  
· Intel Pentium from 100 MHz or higher  
· Microsoft Windows 95/98/2000/NT  
· At least 6 MB free hard disk storage space  
· At least 16 MB main memory  
The second modem (local modem) is  
connected to the RS 232 interface of your  
PC. This modem must not be initialised.  
· VGA monitor with at least 800 x 600  
(120 dpi) resolution  
Different interface cables are required,  
depending on the type of connection.  
These are included in the accessories.  
All measured values can be transferred  
to a PC and visualised with the Sunways NT  
Monitor software. Online, fault, minute,  
daily and monthly values are available.  
Up to 99 solar inverters can be monitored  
and read out by means of a connection  
via the RS 485 interface.  
For connecting to your PC, Sunways solar  
inverters in the NT series are equipped with  
the RS 232 and RS 485 interfaces as stan-  
dard. In the case of larger distances bet-  
ween PV system and PC, the data can also  
If the data are read out via the RS 485  
interface and converted to RS 232 with  
an interface converter, we recommend  
the converter type «I-7520 Converter»  
113  
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from ICP-Deutschland, (available from your  
specialist dealer), which will guarantee  
reliable data transfer.  
· Attention! Do not initialise the local  
modem!  
· The remote modem is now initialised  
so that it automatically accepts a connec-  
tion after two rings and connects at  
9600 Baud.  
The addresses of the solar inverter must  
be input in the solar inverter using the  
Sunways NT Monitor software or input  
directly with the keys illustrated on  
page 107.  
Initialising the remote modem  
If a remote modem is installed in the solar  
inverter, it must be initialised using a PC  
and the Sunways NT Monitor software.  
· Connect the powered remote modem to  
the PC via the COM port. Use the inter-  
face cable provided with the modem for  
this purpose. Start the Sunways NT  
Monitor and set «Acer Modem» under  
the «Settings/Remote Modem» menu.  
· Click «Perform initialisation» and wait  
until the scroll bar has come to an end.  
The modem can now be switched off  
and connected to the solar inverter via  
the RS 232 interface.  
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Connection and circuitry options  
Individual PV system with maximum distance of 50 m between solar inverter and PC  
RS 232  
PC  
PV  
Connection to PC via RS 232  
A single solar inverter can be directly connected  
to a PC via the RS 232 interface  
Stripped length: 11 mm  
Jumper JP400: open  
(1) This connection can be used to read out  
an individual solar inverter if the distance  
from the PC used does not exceed 50 m. To  
do this, cable type A is stripped to 11 mm  
and connected to the solar inverter.  
115  
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(2) Individual PV system with modem for remote inquiry  
RS 232  
RS 232  
PC  
MODEM  
MODEM  
PV  
Connection to modem via RS 232  
When connecting an individual solar inverter,  
the remote modem is connected directly to  
the RS 232 signal.  
Stripped length: 11 mm  
Jumper JP400: open  
(see page 121)  
(2) To install the remote inquiry of an indi-  
vidual solar inverter, the RS 232 signal can  
be routed directly from the solar inverter  
to the remote modem.  
Cable type B is used for this purpose. For  
the RS 232 connection between solar inver-  
ter and modem, a cable length of 50 m  
should not be exceeded.  
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(3) PV system for 2 to 99 solar inverters with interface converter (IC)  
PV  
RS 485  
RS 232  
PV  
PC  
I C  
Connection to PC via RS 485/RS 232  
In order to connect several solar inverters to a  
PC, the RS 485 signal is looped through from  
inverter to inverter, until it is led into the inter-  
face converter. From here, the RS 232 signal is  
conducted to the PC. Jumper JP400 is connected  
to the solar inverter that is furthest away  
from the interface converter. It must be open  
for all other solar inverters.  
Stripped length: 11 mm  
Jumper JP400: see above  
(3) Up to 99 solar inverters can be con-  
the interface converter and the furthest  
solar inverter. The individual solar inverters  
are connected together via the RS 485  
interface.  
nected together and read out using this  
connection. In this case, there is a maxi-  
mum cable length of 500 m between  
117  
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The signal is looped through all units. Two  
«RS 485+» terminals and two «RS 485-»  
terminals are located on each terminal  
block. This means that the signal can be led  
into the solar inverter at one terminal and  
out of the solar inverter at the other termi-  
nal. The RS 485 signal is led out of the last  
solar inverter in the series into the interface  
converter using the following configuration:  
«RS 485+» to «DATA+» and «RS 485-» to  
«DATA-».  
The interface converter generates an  
RS 232 signal. It is connected to the PC with  
the standard modem cable type D. Jumper  
JP400 must be closed at the solar inverter  
that is furthest away from the interface  
converter. For all other solar inverters it  
must be open. An address must be alloca-  
ted, to enable identification of the indivi-  
dual solar inverters. This is described in  
Chapter 2.3 Commissioning, under  
«Configuration».  
(4) PV system for 2 to 99 solar inverters with interface converter (IC) and modem for  
remote inquiry  
PV  
RS 485  
RS 232  
RS 232  
PV  
PC  
MODEM  
IC  
MODEM  
118  
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Connection to modem via RS 485/RS 232  
In order to connect several solar inverters to  
the remote monitoring, the interface converter  
is connected directly to a modem via RS 232.  
Jumper JP400 is connected to the solar inverter  
that is furthest away from the interface conver-  
ter. It must be open for all other solar inverters.  
Stripped length: 11 mm  
Jumper JP400: see above  
(4) If several solar inverters are to be con-  
nected to the remote inquiry, then the  
individual inverters are connected together  
by means of the RS 485 signal, as when  
reading out several units locally. This signal  
is converted by the interface converter  
into the RS 232 signal, from where it is led  
to the modem using cable type C. Jumper  
JP400 must be closed at the solar inverter  
that is furthest away from the interface  
converter. For all other solar inverters it  
must be open. An address must be alloca-  
ted, to enable identification of the indivi-  
dual solar inverters. This is described in  
Chapter 2.3 Commissioning, under  
«Configuration».  
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Configuring the interface cables  
Cable type A  
1
2
3
4
5
Female  
connector to PC,  
9-pole  
6
7
8
9
TX  
RX  
Signal cables  
to the solar inverter  
on X400  
GND  
Cable type B  
1
2
3
4
5
Connector  
to modem,  
9-pole  
6
7
8
9
RX  
TX  
Signal cables  
to solar inverter  
on X400  
GND  
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Cable type C  
1
2
3
4
5
5
4
3
2
1
Connector  
to modem,  
9-pole  
9
8
7
6
6
7
8
9
Connector  
to interface  
converter  
Locating jumper JP400 in the Sunways  
Solar Inverter  
Please check the correct position of jum-  
per JP400, depending on your selected  
communication circuit. You will find this  
jumper above the communication connec-  
tions (see figure opposite).  
121  
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Sunways NT Monitor data acquisition  
· Monthly values  
Date in the solar inverter, fed-in since  
commissioning and monthly energy.  
· Online values  
DC voltage (U_DC), AC voltage (U_AC),  
AC current (I_AC), date, time, AC power,  
module temperature, module irradiation,  
«fed-in today», «fed-in since commissio-  
ning», error.  
Representation as graphic or print; Option  
of saving as bitmap; Zoom-in of graphics  
possible. Individual solar inverters can be  
called up with the scroll menu.  
· 15 minute values  
· Fault data  
DC voltage (U_DC), AC voltage (U_AC),  
AC current (I_AC), date, time, temperature,  
irradiation, «fed-in in 15 minutes», accumu-  
lated daily total of all 15 minute average  
values.  
Date, time and type of fault (for the  
last ten faults)  
· Calendar  
Date and time in the solar inverter  
Representation as graphic or print; Option  
of saving as bitmap; Fade-in of graphics  
possible. Individual solar inverters can be  
called up with the scroll menu.  
· Modem  
Selection of the modem type and input  
of the address signal  
If required, detailed information on  
Sunways NT Monitor can be found under  
the «Help» menu item in the program  
software.  
· Daily values  
Date and daily energy in the solar inverter.  
Representation as graphic or print; Option  
of saving as bitmap; Zoom-in of graphics  
possible. Individual solar inverters can be  
called up with the scroll menu.  
122  
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Operation of Sunways NT Monitor  
solar inverter in the top section of the  
right window half and the new number  
beneath it. The numbering is changed  
by clicking on the «Make change» key.  
After installing the Sunways NT Monitor  
software on your PC, you can start the  
program. The word «Sunways» will now  
appear on your screen.  
Exit the window with the «Close» key.  
You will go back to the «Setting» menu.  
On the menu bar at the top, you will see  
the four menu areas «Program», «Data»,  
«Settings» and «Help».  
You can set the interface configuration  
with your PC by clicking on the «Connec-  
tion» key.  
EN  
· Setting menu  
By clicking on the «Remote modem»  
key, you can configure an optional modem  
(e. g. if you wish to retrieve data by  
remote inquiry).  
To configure your solar inverter, open the  
«Settings» menu by clicking on it with  
the mouse, and click on the «Inverter» key.  
Enter the address number that you have  
defined for your solar inverter next to  
«Inverter». For example, the number «1»  
for one solar inverter. In the case of  
several units, select «all».  
· Data menu  
In the «Data» menu, you can call up  
the current accumulated performance and  
energy of the solar inverter by clicking  
on the «Online» key.  
Then enter the desired date and time. The  
settings are transferred to the solar inver-  
ter by clicking on the «Make change» key.  
You can display the data measured at  
15 minute intervals by clicking on the  
«Minute values» key. The data and values  
are graphically visualised by clicking on  
the «Graphic representation» key.  
If you are using several solar inverters and  
wish to make a change to the numbering,  
you can enter the old number of the  
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You can call up «Daily values» and  
«Monthly values» in the same way, by  
clicking on the respective keys.  
Exit the window with the «Close» key.  
You will return to the «Settings» menu.  
· Help menu  
You will find further helpful information  
on operating the Sunways NT Monitor  
software in the «Help» menu.  
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3.3 Fault indications  
Display for AC undervoltage:  
Line 1  
Line 2  
Error: UAC_3  
Undervoltage  
Your solar inverter operates fully automati-  
cally and maintenance-free. However, if  
operational faults occur due to external or  
internal causes, these will be displayed on  
the screen.  
· AC over/undervoltage (1-phase)  
· AC over/undervoltage (3-phase)  
Your solar inverter monitors the limits of  
minimum and maximum permissible grid  
voltage in the feed-in phase. If these limits  
are exceeded, the solar inverter will switch  
off and will only start up again when the  
voltage value is within the limits.  
Your solar inverter monitors the limits of  
minimum and maximum permissible  
3-phase grid voltage. If these limits are  
exceeded (Umin = 184 V, UN = 230 V,  
Umax = 264 V), the solar inverter will switch  
off and will only start up again when the  
voltage value is within the limits. The  
fault cut-out can be triggered even by very  
brief overvoltages and undervoltages.  
EN  
Display for AC overvoltage:  
Line 1  
Line 2  
Error: UAC_1  
Overvoltage  
Display for AC overvoltage:  
Line 1  
Line 2  
Error: UAC_3  
Overvoltage  
Display for AC undervoltage:  
Line 1  
Line 2  
Error: UAC_1  
Undervoltage  
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· DC overvoltage  
Display for AFI error protection:  
A maximum no-load voltage of 750 V is  
permitted for the PV generator.  
All components of the DC input are ade-  
quately dimensioned with a safety factor.  
If the threshold is exceeded, the solar  
inverter stops the feed-in and a «DC over-  
voltage error» is displayed.  
Line 1  
Line 2  
Error: AFI  
Residual current  
· Overheating fault  
Your solar inverter is designed for an  
ambient temperature of up to +40°C.  
When the maximum upper temperature  
threshold is reached, the feed-in is stop-  
ped. When the heat sink temperature  
has decreased, the solar inverter starts  
up again automatically.  
Display for DC overvoltage:  
Line 1  
Line 2  
Error: UDC  
Overvoltage  
· AFI residual current  
Line 1  
Line 2  
Error: TEMP  
The AFI residual current (insulation error,  
ground fault) is displayed if a residual  
current has occurred in the PV system and  
the solar inverter has subsequently discon-  
nected from the grid. Ground faults are  
monitored on both the AC and DC side  
(universal current-sensitive FI). If this error  
message is displayed, the entire PV system  
must be checked for insulation errors. The  
AFI residual current operated device only  
monitors the phase into which feed-in  
occurs.  
Overtemperature  
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3.4 Fault diagnosis  
Fault display  
Causes  
Remedies  
Overtemperature The maximum permissible  
ambient temperature of  
The installation location is not suitable.  
Please find another installation location.  
40°C has been exceeded.  
The necessary air circulation Clean the solar inverter if dirt is  
was not taken into account  
during installation.  
impeding the cooling unit.  
Objects have been stored on Remove the objects.  
the heat sink, impeding free  
convection.  
UDC  
The maximum DC voltage  
has been exceeded.  
Check the dimensioning of your  
Overvoltage  
PV generator.  
Too many modules are con-  
nected in series.  
Reduce the number of modules and  
re-commission the system.  
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Fault display  
Causes  
Remedies  
UAC_1  
The grid voltage is too low  
or too high.  
The solar inverter monitors the limits of  
the minimum and maximum permissible  
3-phase grid voltage. If the values exceed  
or fall below these limits (Umin = 184 V,  
Umax = 264 V), the solar inverter swit-  
ches off and only restarts automatically  
when the voltage value has returned  
within the limits. The fault cut-out can  
be triggered even if the values only  
exceed or fall below the limits very  
briefly (up to ca. 1 ms).  
UAC_3  
AC under/over-  
voltage  
Ask your electricity board about grid  
stability and design.  
The cable cross-section in  
Check the format of your grid connection  
the AC feed line to the solar (energy counter) and the grid feed-in  
inverter is too small.  
point to your electricity board.  
Your solar system feeds into  
a spur line, which is inade-  
quately dimensioned.  
128  
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Fault display  
Causes  
Remedies  
AFI  
The AFI error is displayed if  
The entire PV system must be checked  
Residual current  
a residual current has occur- for insulation errors.  
red in the PV system and  
the solar inverter has sub-  
sequently disconnected  
from the grid.  
Incorrect time,  
date are stored  
in Sunways NT  
Monitor with  
incorrect time  
data.  
The battery is empty.  
Have the battery (button cell) replaced  
by an expert.  
The battery is located on the LCD display  
board.  
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3.5 Warranty terms and conditions  
Sunways AG must be allowed the necessary  
time to eliminate the defect. Sunways AG  
will endeavour to eliminate the defect  
within 14 days of receipt of the unit. If this  
is not possible, the customer will be infor-  
med of the reason and the time when the  
defect will be eliminated will be specified.  
· Warranty period  
The warranty period is five years from  
purchase of the solar inverter by the end  
user. Please complete the enclosed war-  
ranty card and return it to Sunways AG.  
Please keep the original invoice with the  
date of purchase in a safe place. This will  
be required as proof, in addition to the  
warranty card, in the event of a claim.  
Please preserve the original packing,  
even after expiry of the warranty period.  
Carriers may only accept solar inverters in  
transport-safe original packing. Therefore,  
please inform us before collection if you  
have lost the original packing. We will  
gladly provide you with new packing for  
a charge.  
· Conditions  
During the warranty period, the solar  
inverter will be repaired free of labour  
and material costs in Constance. Instal-  
lation costs are borne by the customer,  
unless agreed otherwise. The completed  
warranty card must be sent to Sunways  
AG, Constance within seven days of  
purchase.  
Please notify us of any warranty claims  
by telephone (technical hotline:  
+49 7531 99677577), stating your name,  
address, telephone and serial number,  
and your email address if applicable.  
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· Exclusion of liability  
Warranty claims and liability are excluded  
for direct or indirect damages due to:  
· Interventions, modifications or attempted  
repairs  
· Inadequate ventilation  
· Force majeure (e.g. lightning strike, water  
damage, vandalism, fire, overvoltage,  
thunderstorms etc.)  
EN  
· Inappropriate transport  
· Non-observance of pertinent regulations  
or incorrect installation or commissioning  
· Leakage of overvoltages from the varis-  
tors on the DC side on the PV generator  
More extensive or other claims for direct  
or indirect damages, particularly claims  
for damages, including those arising from  
positive contract violation, are excluded,  
unless legally prescribed.  
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4.0 Appendix  
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4.1 Subject and abbreviation index  
Designation  
AC  
Description  
Alternating Current: grid current  
AFI, RCD  
Operator protection in the event of residual currents  
AFI: Universal Sensitive Residual Current  
RCD: Residual Current Device  
EN  
DC  
Direct Current  
PV generator side of the solar inverter  
EMV  
EB  
Electromagnetic Compatibility  
Electricity Board  
INDC  
IP  
Current used to operate the solar inverter  
Identification of class of protection against external  
environ-mental influences (penetration of water and  
mechanical foreign bodies)  
kW  
Kilowatt  
LCD  
MPP  
Liquid Crystal Display  
Maximum Power Point  
133  
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Designation  
Grid impedance  
PNDC PNAC  
Description  
AC resistance of grid, impedance  
DC and AC rated power:  
Power which the inverters can permanently consume  
(DC) or emit (AC).  
PT  
Temperature sensor  
Photovoltaic  
PV  
PV generator switch  
DC load break switch to cut off the PV generator from  
the solar inverter  
UNDC  
Voltage: specifies the normal operating voltage at which  
the solar inverter is operated  
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4.2 Function and information index  
Functional principle and explanations  
· DC and AC filters  
The DC and AC filters are specially designed  
EMC filters, which are integrated as direct  
components on the board. They guarantee  
compliance with the EMC limit values on  
the AC side and on the PV generator side.  
High-frequency emissions are avoided by  
the filters on the PV generator side.  
The electrical energy of the PV generator  
is buffered by a capacitive storage, from  
where it is fed into the public grid via a  
solar inverter synchronised with the grid,  
with an ideal phase angle of [cos phi = 1].  
· Differential measurement  
EN  
A sinusoidal current with a very low harmo-  
nic distortion is injected into the public  
grid by the current injection inductor. This  
improves the grid quality.  
The generator current and the voltage are  
recorded via a current transformer and a  
differential measurement. The values are  
important input values for the regulation  
and setting of the correct working point.  
®
Thanks to the HERIC technology (patent  
®
applied for) in the self-commutated  
Sunways Solar Inverter, the hysteresis losses  
in the current injection inductors that  
occur in conventional solar inverters and  
the switching losses in the semiconductors  
are considerably reduced. Consequently,  
Sunways Solar Inverters achieve a peak  
efficiency during conversion. The concept  
of the Sunways Solar Inverter is completed  
by a rapid MPP control, which maintains  
the MPP point with a very high adaptation  
efficiency.  
· Solar inverter with HERIC technology  
The heart of the solar inverter with the  
power semiconductors serves for conver-  
sion of the current from direct into  
alternating current. Peak efficiencies are  
®
achieved, thanks to the HERIC techno-  
logy. The switching frequency (PWM) is  
16 kHz.  
135  
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· Grid protection  
· Sensor interface  
The grid protection is a powerful relay  
which ensures reliable grid disconnection  
in the case of error and for night switch-  
off. This relay fulfils the requirement for  
trouble-free grid disconnection.  
An irradiation sensor with integrated  
temperature sensor can be optionally con-  
nected to the relevant interface. This  
allows first time users to quickly grasp the  
mode of functioning of their PV system,  
and facilitates monitoring of the PV  
system for professionals.  
· Microcontroller  
As well as system management, the  
efficient microcontroller undertakes  
additional tasks, such as saving data  
and communication.  
· AFI universal sensitive residual current  
device  
The universal (DC and AC) sensitive residu-  
al current device (AFI) monitors the solar  
system for residual currents. To do this,  
it disconnects the solar inverter from the  
grid by means of a relay as soon as a resi-  
dual current occurs on the PV generator  
side or on the AC side in the solar inverter.  
After cutoff by the relay and as soon as  
the residual current has stopped, the AFI  
automatically attempts to reconnect the  
solar inverter to the grid. The AFI of the  
Sunways solar inverter complies with  
standard DIN V VDE V 0126-1-1.  
· LCD display  
Important information for the operator  
about the system operation and status is  
displayed on an LCD display of 2 x 16  
characters.  
· RS 485 and RS 232 interfaces  
The two RS 485 and RS 232 interfaces  
installed as standard serve for communi-  
cation with the solar inverter and the PV  
system. The system can be visualised via  
the Sunways NT Monitor software.  
In addition, the AFI of Solar Inverters NT  
2600, NT 4000 and NT 6000 has an absolu-  
tely time-independent effective value  
136  
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cutoff threshold, which is dependent on  
the performance class. The NT 2600 model  
is switched off at an absolute residual cur-  
rent of 130 mA, the NT 4000 model at an  
absolute residual current of 200 mA and  
the NT 6000 model at an absolute residual  
current of 300 mA. The AFI triggers within  
< 0.2 seconds.  
· MPP control  
EN  
The solar inverter has a rapid MPP control,  
which maintains the MPP point with a very  
high adaptation efficiency. If surplus power  
is provided by the PV generator, the solar  
inverter limits this by shifting the working  
point of the characteristic curve of the PV  
generator, so as not to exceed the maxi-  
mum permissible AC feed-in power in  
accordance with VDEW.  
137  
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Block diagram  
PV-GENERATOR  
=
HERIC®  
DC-FILTER  
CAPACITIVE STORAGE  
TEMP CONTROLLER  
IDC  
UDC  
DIFFERER. MEASUREMENT  
CONTROL  
DATAPRO  
RADIATION  
AND  
TEMPERATURE  
DATA  
R
T
IRRADIATION SENSOR AND  
TEMPERATURE SENSOR  
(OPT.)  
RS 232  
RS 485  
MICRO-  
CONTROLLER  
138  
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AFI  
CURRENT IMPRESSION  
INDUCTOR  
RESIDUAL CURRENT  
AC FILTER  
GRID PROTECTION  
AFI  
IAC  
AND  
CESSING  
UAC  
DIFFERER. MEASUREMENT  
GRID  
L1, L2, LE  
N, PE  
LCD-DISPLAY  
(2 LINES)  
KEYBOARD  
139  
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Technical data  
Model  
Solar Inverter NT 2600  
1500 bis 2750 W  
Recommended PV generator power  
2300 W  
9 W  
< 0.005 W  
15 W  
Rated input power  
DC  
Stand-by consumption  
Night-time consumption  
AC energy generated from  
Nominal voltage  
400 V  
350 U  
750 V  
410 V  
340 V  
7 A  
650 V  
U
voltage range  
MPP  
MPP  
Open-circuit voltage  
Switch-on voltage  
Switch-off voltage  
Maximum current  
Nominal current  
5.75 A  
2 (with adapter: 4)  
Number of inputs  
97 per cent  
96.5 per cent  
yes  
Maximum efficiency  
European efficiency (weighted)  
®
HERIC topology  
2200 W  
2200 W  
50 Hz +/- 0.2  
230 V  
Rated continuous output power Pn  
Maximum power Pp  
Nominal frequency  
AC  
Grid voltage  
- 20 to +15 per cent  
9.6 A  
Grid voltage tolerance range  
Nominal current  
9.6 A  
Max. current  
< 3 per cent  
~1  
sinusoidal  
Distortion factor at Pn  
Reactive power factor (cos phi)  
Output current  
140  
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Solar Inverter NT 4000  
Solar Inverter NT 6000  
2000 bis 4125 W  
4000 bis 6250 W  
3400 W  
9 W  
5200 W  
9 W  
< 0.005 W  
15 W  
< 0.005 W  
15 W  
400 V  
400 V  
350 U  
750 V  
410 V  
340 V  
10 A  
650 V  
350 U  
750 V  
410 V  
340 V  
15 A  
650 V  
MPP  
MPP  
8.5 A  
13 A  
2 (with adapter: 4)  
2 (with adapter: 4)  
97 per cent  
96.4 per cent  
yes  
97 per cent  
96.3 per cent  
yes  
3300 W  
4600 W  
3300 W  
5000 W  
50 Hz +/- 0.2  
230 V  
50 Hz +/- 0.2  
230 V  
- 20 to +15 per cent  
14.3 A  
- 20 to +15 per cent  
20 A  
14.3 A  
21.7 A  
< 3 per cent  
~1  
< 3 per cent  
~1  
sinusoidal  
sinusoidal  
141  
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Grid voltage monitoring  
threephase  
Earth fault protection  
RCD (universally sensitive)  
Output characteristic  
current source  
Grid connection fuse layout  
16 A  
Required number of grid connection phases  
Number of feed-in phases (230 V single-phase)  
3
1
Data interfaces  
Sensor interfaces  
Display  
RS 232, RS 485  
irradiation, temperature  
LCD, 2 x 16 characters  
System of protection against envir. influences  
Relative air humidity, max.  
Cooling  
Ambient temperature (Celsius)  
Dimensions (height x width x depth)  
Weight  
IP 54  
95 per cent  
free convection  
- 25°C to 40°C  
510 x 300 x 180 mm  
26 kg  
Noise development  
Standard warranty period (option)  
silent (< 35 dB (A))  
5 years (10 years)  
142  
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threephase  
threephase  
RCD (universally sensitive)  
RCD (universally sensitive)  
current source  
current source  
25 A  
25 A  
3
1
3
1
RS 232, RS 485  
RS 232, RS 485  
irradiation, temperature  
LCD, 2 x 16 characters  
irradiation, temperature  
LCD, 2 x 16 characters  
IP 54  
IP 54  
95 per cent  
95 per cent  
free convection  
- 25°C to 40°C  
510 x 300 x 180 mm  
26 kg  
free convection  
- 25°C to 40°C  
510 x 300 x 180 mm  
26 kg  
silent (< 35 dB (A))  
5 years (10 years)  
silent (< 35 dB (A))  
5 years (10 years)  
143  
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TYCO SOLARLOK connectors  
!
The TYCO SOLARLOK connectors  
are only approved for connection to  
permanently laid cables!  
Fig.: Manual crimping tool for assembly of  
TYCO SOLARLOK connectors  
They must not be disconnected  
under load!  
The circuit must be interrupted at  
a suitable point! The cables must be  
provided with a suitable adhesive  
label close to the TYCO SOLARLOK  
connector!  
The TYCO SOLARLOK connectors must  
always be disconnected from other  
voltage sources on all sides during  
assembly, in order to protect against  
electric shock.  
144  
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Any type of soiling (dust, humidity etc.)  
will negatively affect the operation of the  
system over the desired period of use.  
This applies particularly for the usability  
of the seals and crimping of the contacts.  
The utmost care must therefore be taken  
to work cleanly during installation.  
cables of 7.2 to 8.0 mm sheath diameter).  
The seal must be matched to the sheath  
diameter of the cables used.  
The following sequence must be observed  
for assembly of TYCO SOLARLOK connec-  
tors:  
Different circular contacts are used for  
different conductor cross-sections for the  
TYCO SOLARLOK connectors. The correct  
tool insert must be used, depending on  
this cross-section. The enclosed TYCO  
SOLARLOK connectors are equipped with  
circular contacts for a cable cross-section  
of 4 mm. The enclosed seals have internal  
dimensions of 6 (for cables of 5.3 to 6.2  
mm sheath diameter) and 8 mm (for  
1. Strip the voltage-free cable by 8 mm.  
2. Crimp on the circular contact.  
3. Push the cable gland, clamping piece  
and seal onto the cable.  
EN  
4. Engage the contact in the connector  
housing.  
5. Screw on the clamping nut.  
6. Tightening torque of the threaded cable  
gland is 1.5 Nm.  
145  
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Declaration of Conformity as per EG Low Voltage Guidelines 73/23/EWG,  
attachment III B  
We herewith declare that the following product including the required accessories has  
been manufactured according to the EG guidelines 73/23/EWG and 93/68/EWG:  
Solar Inverter  
Product  
Sunways AG, Photovoltaic Technology  
Macairestr. 3-5, D -78467 Konstanz  
Sunways NT 6000, NT 4000, NT 2600  
2003-05-15  
Manufacture  
Type  
From date of manufacture  
Applied standards  
Standard  
Title  
EN 50178  
Electronic equipment for use in power  
installations  
Edition  
1998  
Explanation  
This product is a component intended for further assembly. Due to the features resulting therefrom, the product cannot initially  
meet requirements made of finished products, machines or plants. It must thus be used for mounting / assembly only.  
An evaluation of electrical and mechanical safety and of environmental conditions (e.g. extrinsic objects and / or humidity) must  
be performed after mounting / assembly in the finished plant.  
The EMC characteristics of this product can change in a mounted / assembled state. An EMC check must thus be made for the  
PV-System by the manufacturer of the PV-System.  
Konstanz, 2004-08-05  
City, Date  
Roland Burkhardt,CEO  
146  
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Declaration of Conformity as defined by the EMC guideline 89/336/EWG with  
revisions 91/263/EWG and 93/68/EWG.  
We herewith declare that the following product has been manufactured according to  
the requirements outlined in the EG requirements on 89/336/EWG (EMC guideline with  
revisions 91/263/EWG)  
Solar Inverter  
Product  
Sunways AG, Photovoltaic Technology  
Macairestr. 3-5, D -78467 Konstanz  
Sunways NT 6000, NT 4000, NT 2600  
2003-05-15  
Manufacturer  
EN  
Type  
from date of manufacture  
applied standards  
Standard  
EN 50082-2 (EN 61000-4-2, -4-3, -4-4,-4-6,-4-8)  
EN 55014-1; EN 55011; EN 61000-3-2;  
EN 61000-3-3; E DIN VDE 0126  
Explanation  
Maintaining the EMC guideline assumes an EMC adapted installation of the component within the plant or the machine.  
Please pay attention to the installation notes of the technical specifications. Tests were carried out using a typical construction in  
a test assembly that conforms with the stands. The legal requirements with regard to resistance to interference and to emission  
of interference, limit values and standards are outlined in the above mentioned documentation.  
These Sunways products are intended for installation into a PV-System. The test results are not applicable to every installed state  
in every PV-System. This declaration therefore does not guarantee the EMC characteristics of the end product.  
Konstanz, 2004-08-05  
City, Date  
Roland Burkhardt,CEO  
147  
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Declaration of Conformity of  
nominal power and maximum output power  
of solar inverters.  
Solar Inverter  
Product  
Sunways AG, Photovoltaic Technology  
Macairestr. 3-5, D -78467 Konstanz  
Manufacturer  
NT 6000  
4,6 kVA  
5 kVA  
1,08  
NT 4000  
3,3 kVA  
3,3 kVA  
1
NT 2600  
2,2 kVA  
2,2 kVA  
1
Type Sunways  
Nominal power SN  
Maximum output power Smax10Min  
Smax10Min /SN  
Explanation  
The maximum output power of the solar inverter has to be declarated as a max. 10 minute average.  
Konstanz, 2004-08-05  
Ort, Datum  
Roland Burkhardt,CEO  
148  
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Declaration of Conformity as defined by the guidelines for connection  
and grid feeding in parallel of in-plant generation on low-voltage-guidelines  
(VDEW 4. Edition 2001).  
We herewith declare that the following product has been manufactured according to  
the requirements outlined in the guidelines for connection and grid feeding in parallel  
of in-plant generation on low-voltage-guidelines:  
Solar Inverter  
Product  
EN  
Sunways AG, Photovoltaic Technology  
Macairestr. 3-5, D -78467 Konstanz  
Sunways NT 6000, NT 4000, NT 2600  
2003-05-15  
Manufacturer  
Type  
From date of manufacture  
Applied standard  
Standard  
Title  
In-plant generation on low-voltage-  
guidelines  
Edition  
4. Edition 2001  
Explanation  
The NT series of solar inverters from Sunways are monophase inverters that are not capable of isolated operation. They are  
equipped with a voltage monitor and three phase monitoring of the line voltage for undervoltage in accordance with section  
2.4.2 of the VDEW Guideline (4th edition 2001). A constantly accessible isolation point is therefore not required (see section  
2.1.2 Switching point with isolating function). Observation of the cut-off values of the threephase undervoltage protection  
is undertaken by means of a routine check test on each device  
Konstanz, 2004-08-05  
City, Date  
Roland Burkhardt,CEO  
149  
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General exclusion of liability  
All rights reserved. © Sunways AG  
Although the accuracy and completeness  
of the information contained in these  
instructions have been checked with the  
utmost care, no liability can be accepted  
for errors or omissions.  
The products specified in the title are  
copyright-protected and are sold with  
licences. No part of this document may  
be reproduced in any form, without prior  
written permission of Sunways AG and  
the Sunways licensors.  
· Sunways AG reserves the right to modify  
the hardware and software features  
described here at any time, without  
prior notice.  
Registered trademarks  
· These instructions may not be duplica-  
ted, passed on, copied or translated in  
to other languages, either in whole or  
in part, in any form or by any means,  
without prior written permission of  
Sunways AG.  
Sunways NT 2600, NT 4000 and NT 6000  
and the Sunways logo are registered  
trademarks of Sunways AG, Constance.  
®
HERIC is a registered trademark of  
· Sunways AG does not provide any war-  
ranty for damages due to defective or  
lost data, incorrect operation or mal-  
functioning of the solar inverter, the  
software, additional equipment or PCs.  
Fraunhofer, Munich.  
150  
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Concept and design: Denklabor Kommunikationsbüro GmbH, Lucerne/Switzerland  
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Sunways AG  
Photovoltaic Technology  
Macairestraße 3 - 5  
D -78467 Konstanz  
Telefon +49 7531 996770  
Fax +49 7531 99677444  
E-Mail info@sunways.de  
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