Sunrise Medical Mobility Aid P 220 User Manual

®
User  
Quickie P-220  
P-222SE  
Instruction  
Manual &  
Warranty  
Integrated C.G. Tilt  
SUPPLIER:  
RIDER:  
THIS MANUAL MUST BE  
GIVEN TO THE RIDER OF  
THIS WHEELCHAIR.  
BEFORE USING THIS  
WHEELCHAIR READ THIS  
ENTIRE MANUAL AND SAVE  
FOR FUTURE REFERENCE.  
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5
I I I . Y o u r C h a i r  
&
I t s P a r t s  
I I I . Y o u r C h a i r  
&
I t s P a r t s  
Joystick– P-220  
Backrest  
Standard - Non-folding: 15" - 20"  
Straight Backpost - standard  
Footrest  
Standard - integral (right-hand or  
left-hand mount)  
Option - remote (left-hand or  
right-hand mount)  
Option - swing-away retractable  
joystick  
1
8
Standard - Swing-away with angle-  
adjustable footplates  
and heel loops.  
Joystick– P-222SE  
Option - elevating legrests  
and multiposition  
Armrests  
7
Standard - remote (left-hand or  
right-hand mount  
3
Option - swing-away retractable  
joystick  
Batteries  
(2 batteries required to operate chair)  
Option - GP 24 deep cycle gel,  
Option - 22 NF deep cycle gel  
Battery Charger  
Standard - dual post flip back  
Option - height-adjustable dual  
post or single post with desk or  
full length waterfall pads or stan-  
dard armpads  
2
9
Swing-Away Lateral Thoracic Supports  
Option - Curved  
4
Standard - off board (Lester)  
Seat Frame Dimensions  
Seat Frame width: standard - 14"-  
20"  
Option - Straight  
Headrest  
Standard - 8" x 5" or 7" x 4.5"  
headrest pad  
Seat depth: 14"-20" adjustable  
Solid seat back  
Aluminum seat pan  
10  
All features may not be available with  
some chair setups or in conjunction with  
another chair feature. Please  
consult your supplier for more  
information. Your authorized supplier can  
also provide you with more  
Optional cushions: Jay Cushions  
CG Tilt  
6
5
0° - 50°  
3° - 53°  
information on accessories.  
Q u i c k i e P - 2 2 0 / P - 2 2 2 S E I n t e g r a t e d C . G . T i l t  
1. Push Handle  
2. Dual Post, Height-Adjustable  
Armrest (optional)  
3. Remote Joystick  
(optional– P-220;  
4. Swing-Away Footrest Hanger  
5. Footrest Release Lever  
6. Angle-Adjustable Footplate  
7. Backrest  
8. Headrest  
standard– P-222 SE)  
9. Seat Pan with optional cushion  
930478 Rev. A  
930478 Rev. A  
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7
I V . W a r n i n g s  
V . S e t - u p , A d j u s t m e n t  
&
U s e  
TOOLS YOU WILL NEED  
1. Basic Tool Kit:  
A. SOLID SEAT BACK  
To set up, adjust and maintain your chair you will need  
the following tools:  
Do not use the Solid Seat Back to push or lift the wheelchair. Improper use  
may cause the back to unexpectedly detach from the wheelchair.  
5/32" Allen wrench  
3/16" Allen wrench  
5/16" Allen wrench  
9/16" box and open-end wrench  
1/2" box and open-end wrench  
Phillips screwdriver #1  
Standard slot screwdriver  
B. DRIVING  
You should drive your chair with the tilt at the minimum angle.  
C. TILTING  
NOTE– Setting the wheelchair on a flat surface, such  
as a table or a workbench, helps make these  
procedures easier.  
To prevent damage and personal injury, avoid tilting near objects such as  
walls, tables or chairs.  
To avoid injury, ensure other people, especially children, are clear of the system.  
A. BATTERY REMOVAL  
If using a swing-away abductor, be sure not to tilt with the abductor swung away.  
Otherwise, the abductor may collide with the tilt actuator when returning to the  
untilted position.  
To remove the batteries for transporting or servicing:  
Remove Batteries  
C
E
a. Remove seat and main frame from power drive  
unit using quick-release levers (C).  
b. Lift battery compartment lid (E) off of power  
drive unit.  
D. CHANGES & ADJUSTMENTS  
c. Prevent the power drive unit from tipping for-  
ward by placing a solid object underneath the  
front of the power drive unit.  
d. Disconnect battery leads from power harness.  
e. Lift rear most battery out using the battery  
straps (F).  
Never use non-Quickie parts or make changes to your chair unless authorized  
by Sunrise. (Doing so will void the warranty and may create a safety hazard.)  
1. If you modify or adjust this chair it may increase the risk of fall or tip-over.  
2. Modifications unauthorized by Sunrise constitutes remanufacturing of the  
wheelchair. This voids the warranty. The rider then assumes all future liability  
for the wheelchair.  
F
f. Pull the front battery rearward, disconnect it,  
and remove it using the battery straps.  
Batteries may weigh up to 55 lbs. (25 kg).  
Care must be taken to avoid injury when lifting.  
930478 Rev. A  
930478 Rev. A  
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8
9
V . S e t - u p , A d j u s t m e n t  
&
U s e  
V . S e t - u p , A d j u s t m e n t  
&
U s e  
D. FOAM BACK  
B. SOLID SEAT BACK & LATERAL THORACIC SUPPORTS  
1. To adjust the height of the lateral support  
mount, loosen the adjustment screw until the  
receiver slides freely on the back posts. Tighten  
the adjustment screw when the proper height is  
determined.  
2. Assess and fit the lateral thoracic supports.  
Assess client for proper positioning of the later-  
al thoracic supports. Each support is indepen-  
dent and may be adjusted for your client’s clini-  
cal need.  
Secure the foam and cover to the shell.  
To secure the back foam and cover on the Solid Seat Back, slide the top edge  
of the cover over the top lip of the shell. Press the back in place against the  
shell.  
E. SEAT TILT ADJUSTMENTS & DRIVE LOCK-OUT  
1. Maximum Tilt Angle  
Maximum tilt angle can be adjusted to a limit of 50°.  
a) Remove access cover on the actuator housing.  
b) Position the most forward switch such that the actuator shuts down when  
the desired maximum tilt is achieved.  
c) Tighten the switch to the track, and replace the cover on the actuator  
housing.  
2. Drive Lock-out Angle  
A minimum of 1" (2.5 cm) of clearance should  
exist between the top of the lateral support  
and the user’s arm pit.  
The drive lock-out angle is adjustable.  
a) Tilt the seat back at least 15°-20°.  
a) To adjust the height, angle or width of the  
lateral thoracic support pads, loosen the top  
bolts and slide to correct width. Tighten bolt  
to bolt plate. If more adjustment is neces-  
sary, loosen the internally mounted bolts,  
and slide in the track to the desired height  
and width. The angle is obtained by tilting  
the bracket as needed. Tighten the bolts.  
b) To adjust the depth of the lateral thoracic  
pads, turn the middle bracket so that the  
slots are on side. Adjust to desired depth. Re-  
tighten the bolts.  
b) Remove the access cover on the actuator.  
c) Adjust the middle limit switch until the desired lock-out position is  
achieved.  
d) Replace the access cover on the actuator housing.  
NOTE– The drive lock-out should be set such that the chair cannot be driven with the  
seat tilted to an angle of greater than 15°.  
F. SEAT DEPTH  
The seat depth can be adjusted in one inch increments.  
1. Seat Frame Depth Adjustment  
a) To adjust, remove the two bolts (C & D p. 10) from each side of the backrest  
pivot plate.  
C. HEADREST  
b) Reposition the backrest to the desired position.  
Note: Substitute Bolt (D) with rear back rest pivot plate bolt (C) for 18" seat  
depth.  
A
1. Mounting a headrest.  
B
The Solid Seat Back has a headrest plate  
mounted to it. Care should be taken to use the  
proper screw length when mounting.  
B
c) Replace and retighten bolts on each side of the backrest pivot plate.  
D
A
2. To position the headrest use the double clamp  
and the collar clamp (B,C,D) to obtain the  
proper height and distance. For clamp B use a  
3/32 Allen set screw (A) and a 3/16 Allen cap  
screw. Clamp B positions the headrest forward  
and aft. However, due to the vertical movement  
of this adjustment, collar clamp D will have to  
be moved in conjunction.  
C
3. Retighten both the 3/16 Allen and the set screws  
(A) with a 3/32 Allen wrench.  
930478 Rev. A  
930478 Rev. A  
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V . S e t - u p , A d j u s t m e n t  
&
U s e  
V . S e t - u p , A d j u s t m e n t  
&
U s e  
G. BACKREST  
J. CHECK-OUT  
A backrest angle adjustment is standard.  
Once the tilt assembly is adjusted, it should actuate smoothly and easily.  
All accessories should also perform smoothly.  
1. Adjustment on Seat Frame  
a) Remove the front securing bolt (C) on the side  
of the backrest hinge plate.  
b) Loosen the lower rear bolt (D)  
c) Set at desired angle. There are four holes (in 4º  
increments) to choose from.  
1. Verify seat can achieve full tilt and will return to neutral.  
2. Verify the motor cuts out once the neutral position is reached.  
3. Verify no debris is interfering with the glide bearings.  
4. Verify all hardware is securely tightened.  
5. Verify that the drive lock-out switch is positioned to prevent driving if the  
system is tilted to an angle of greater than 15°.  
D
C
d) Reinstall the front bolt and tighten both bolts  
securely.  
H. SEAT HEIGHT ADJUSTMENT  
If the actuator stop switches are not properly adjusted, the actuator will cur-  
rent limit or “stall” at the end of the stroke. Repeated “stall” conditions will  
shorten the life of the actuator.  
The front seat height can be adjusted from 19.75" to  
21.75" in 1" increments. Adjust front seat frame posts  
(X) up or down to desired height.  
The rear seat height can be adjusted to change the  
seat angle relative to the front seat height. The com-  
ponents to change rear seat height are include with  
each P-220/P-222 SE. Installing 2 each of part number  
540176 will elevate the rear 1" from standard.  
Installing 2 each of part number 540177 will elevate  
the rear 2". It is recommended that a qualified dealer  
provide this service if desired.  
X
E
A
B
I. TM40 SINGLE OR DUAL SWITCH ACTUATOR  
CONTROLLER  
Stereo Jack  
D
F
(Refer to diagram on next page)  
The TM40 actuator controller can be used to activate  
the tilt mechanism with either single or dual switch  
controls.  
H
1. Plug limit switch harness assembly (A) into  
TM40 limit switch jack (B).  
2. Plug single switch into TM40 single switch jack  
(D) OR plug dual switch (E) into TM40 dual  
switch jack (F).  
G
3. Plug TM40 into the QTRONIX Power Module (G).  
4. Use mating plugs (H) to connect the TM40 to  
the tilt actuator.  
QTRONIX Power Module  
930478 Rev. A  
930478 Rev. A  
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12  
13  
V I . O p e r a t i n g G u i d e  
V I I . M a i n t e n a n c e  
&
T r o u b l e s h o o t i n g T i p s  
TO OPERATE THE C.G. TILT  
A. MAINTENANCE  
You should check the items on this chart at the indicated intervals. If any of the items  
are loose, worn, bent or distorted, immediately have them checked and/or repaired by  
your authorized Sunrise supplier. Frequent maintenance and servicing will improve per-  
formance and extend wheelchair life.  
A. TOGGLE SWITCH ACTIVATION  
A
1. To operate, push the toggle switch (A) forward  
(to tilt back) or pull toggle backward (to return  
to neutral) until tilted into the desired posi-  
tion.  
2. The toggle switch will return to neutral when  
released and the seating system will stop moving.  
NOTE– Check weekly, and use a clean, dry cloth or compressed air as needed to keep  
glide bearings free of debris.  
B. SINGLE SWITCH ACTIVATION  
1. Depress and hold single switch to tilt  
back into the desired position.  
2. Depress and hold single switch to return to  
neutral until tilted into the desired position.  
CHECK...  
Charge Batteries  
Glide bearings free of debris  
A
B
Check tires for proper inflation level  
C. INTEGRAL JOYSTICK ACTIVATION (OPTIONAL)  
D
Check batteries for proper electrolyte level (wet cell only)  
From the “off” position:  
C
Check plugs and connectors for proper connections  
1. Push the on/off button (A) once to turn the  
chair on.  
Check all moving parts for wear  
2. Push either tilt button (B or C) to activate tilt  
mode.  
Inspect all nuts, bolts and fasteners for looseness or wear  
Inspect upholstery for wear  
3. Push forward on joystick (D) to tilt back.  
4. Pull backward on joystick (D) to tilt forward.  
5. Push either tilt button (B or C) to deactivate  
and resume drive mode.  
Remove and inspect motor brushes  
Servicing by authorized Supplier  
C
Check front mount bolts for looseness  
D. REMOTE JOYSTICK ACTIVATION (OPTIONAL)  
Check actuator limit switch position  
From the “off” position  
Check front mount for excessive wear  
1. Push the on/off mode select toggle switch (A)  
down once to turn the chair “on.  
2. Push the on/off mode select toggle switch (A)  
up twice to move index to tilt mode (noted by  
two (2) actuator lights (B)).  
B
B. TROUBLESHOOTING TIPS  
If you should notice your C.G. Tilt system binding up, not running in a smooth fash-  
ion, or emitting an unusual noise during use, a foreign matter may have come into  
contact with the glide bearings. If this occurs, use a clean, dry cloth or compressed air  
to clear or, if needed, please see your authorized Sunrise supplier.  
A
3. Push the joystick (C) forward to tilt backward or  
backward to tilt forward.  
4. Push the on/off mode select toggle switch (A)  
up once to return to drive mode.  
If your tilt system will not function, check to ensure the tilt lock-out sensor is seated  
properly in its mount. The wires should lead out of the sensor toward the front of the  
chair.  
E. SPECIALTY DRIVE CONTROLS (OPTIONAL)  
Please refer to your QTRONIX USCM User Instruction  
Manual.  
CAUTION– The power base drive lock-out feature will  
activate and the chair cannot be driven if  
the seating system is tilted more than 20°.  
930478 Rev. A  
930478 Rev. A  
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14  
15  
V I I I . W i r i n g D i a g r a m s  
V I I I . W i r i n g D i a g r a m s  
TM40 ACTUATOR CONTROLLER (Independent switch control and Integral Joystick)  
ALM ACTUATOR CONTROLLER (Through drive control– Integral Joystick)  
TM40 ACTUATOR CONTROLLER (Independent switch control and Remote Joystick)  
ALM ACTUATOR CONTROLLER (Through drive control– Remote Joystick)  
930478 Rev. A  
930478 Rev. A  
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16  
I X .  
S u n r i s e L i m i t e d W a r r a n t y  
FOR THREE (3) YEARS:  
We warrant the C.G. power tilt seating system seat frame, sub-base frame, actuator and  
structural components of this wheelchair against defects in materials and workmanship  
for three (3) years from the date of first consumer purchase.  
FOR TWO (2) YEARS:  
We warrant the ALM (Actuator Lights Module) actuator controller for two (2) years  
from the date of first consumer purchase.  
FOR ONE (1) YEAR:  
We warrant other electronic components such as the single switch actuator controller  
for one (1) year from the date of first consumer purchase.  
ADDITIONAL WARRANTY:  
We warrant all other original components (such as upholstery, plastic, rubber parts and  
painted surfaces) for three (3) months from the date of first consumer purchase.  
930478 Rev. A  
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Sunrise Medical  
7477 East Dry Creek Parkway • Longmont, Colorado • 80503 USA  
(800) 333-4000  
In Canada (800) 263-3390  
© 2002, Sunrise Medical 5.02  
930478 Rev A  
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