Subaru Robin Power Products Marine Sanitation System PKX201H User Manual

PARTS  
MANUAL  
Model  
PKX201H  
PUMP  
PUB-PP5878  
Rev. 06/03  
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HOW TO USE THIS MANUAL  
Robin engines are identied by MODEL, SPECIFICATION, and CODE NUMBER. For each  
model there may be many different versions called specications. Each specication will be  
unique in some way. The difference may only be the paint color or it may have a different type  
of PTO or some other signicant difference.  
In order the identify the correct service part number, it is important to conrm the specica-  
tion and code numbers for your engine. The specication and code number together are  
know as the PRODUCT NUMBER.  
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.  
The Product Number Label has a 15 digit alphanumeric string that consists of the  
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please  
note the illustration below:  
P K X 201  
X X X X  
SPEC NO. (11 digits)  
CODE NO. (4 digits)  
PRODUCT NO. (15 digits)  
PKX201H  
- 3 -  
06-03  
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MANUAL LAYOUT  
1
2
4
3
1
3
9
6
7
2
5
4
8
1. SECTION NAME  
Parts are broadly classied according to their functions.  
Refer to the Group Index (table of contents) for respective section name.  
2. FIG. No.  
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers  
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section  
(i.e..:Electrical Device Group).  
3. REF. No .  
The Reference number identies the part illustration with the corresponding part number in the  
part list.  
4. SUBASSEMBLY  
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly  
part reference number is indicated by the number led by "-" such as "-1", "-2".  
5. PART NUMBER  
6. DESCRIPTION  
7. QTY.  
It is the number assigned for sales unit. Use the PART No. when making an order.  
It is designation of the part.  
Quantity of each part used for each product.  
8. REMARKS  
This gives a distinctive feature and/or a supplementary comment for the type, the specication,  
and the part concerned. It also shows part number(s) interchangeable for the part.  
9. FROM-TO  
This section shows the CODE No. to indicate the history of progress in which improved parts  
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.  
being employed in the product concerned. See the examples below:  
-
2101-  
- 2100  
The part is used in the product irrespective of CODE No.  
The part is used in the products with CODE No. of 2101 and after this number.  
The part is used in the products with CODE No. of 2100 and before this number.  
PKX201H  
- 4 -  
06-03  
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GROUP INDEX  
Group Name  
Page  
PUMP ......................................................................................................... 6  
CRANKCASE GROUP............................................................................... 8  
CRANKSHAFT GROUP........................................................................... 10  
INTAKE and EXHAUST GROUP.............................................................. 12  
GOVERNOR GROUP .............................................................................. 16  
COOLING and STARTING GROUP......................................................... 18  
FUEL, LUBRICANT GROUP.................................................................... 20  
CARBURETOR GROUP .......................................................................... 22  
ELECTRIC DEVICE GROUP .................................................................. 24  
ACCESSORY GROUP............................................................................. 26  
INDEX OF DESCRIPTION SYMBOLS  
SYMBOL  
DESCRIPTION  
SYMBOL  
DESCRIPTION  
AY...........................ASSEMBLY  
CP...........................COMPLETE  
EX...........................EXPORT (from Japan)  
FIG..........................FIGURE  
P=...........................PITCH (in mm)  
P.T.O. (PTO) ...........POWER TAKE OFF  
REF.........................REFERENCE  
R.H. (RH)................RIGHT HAND SIDE  
RR. .........................REAR  
FR...........................FRONT  
" ..............................INCH  
INCL. ......................INCLUDE  
~L............................LITER  
L= ...........................LENGTH (in. mm)  
L.H. (LH).................LEFT-HAND SIDE  
MECH.....................MECHANICAL  
NO (NON)...............NONE  
STD. .......................STANDARD  
SW..........................SWITCH  
T= ...........................THICKNESS (in mm)  
UN ..........................UNIT  
U.S..........................UNDER SIZE  
~V...........................VOLTAGE  
~W..........................WATT  
OPT.........................OPTIONAL  
O.S. ........................OVER SIZE  
W/ ...........................WITH  
W/O ........................WITHOUT  
PKX201H  
- 5 -  
06-03  
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SECTION 1  
PUMP GROUP  
F
PKX201H  
- 6 -  
06-03  
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SECTION 1  
PUMP GROUP  
REF. PART NO.  
DESCRIPTION  
CASING  
O RING  
INNNER CASING  
IMPELLER  
MECHANICAL SEAL  
ADJUSTING WASHER  
O RING  
QTY. REMARKS  
FROM-TO FIG.  
100  
110  
115  
120  
130  
140  
145  
150  
170  
172  
180  
210  
280  
285  
310  
314  
320  
410  
414  
420  
460  
462  
510  
520  
610  
670  
680  
381  
684  
686  
690  
691  
910  
470-01141-84  
470-01139-89  
470-01128-18  
470-01128-61  
470-01108-63  
470-01104-91  
470-01150-16  
470-01180-79  
471-00000-09 O RING  
471-00000-32 BOLT AND WASHER  
470-01105-68  
471-00000-03 SOCKET BOLT  
471-00000-02 SEAL WASHER  
470-01143-24  
471-00000-50 BOLT AND WASHER  
470-01127-99  
470-01133-82  
471-00000-34 BOLT AND WASHER  
470-01105-84  
470-01180-78  
471-00000-05 O RING  
470-01180-47  
471-00000-01 HOSE BAND  
1
1
1
1
1
3
1
1
1
4
1
4
4
1
3
1
1
4
1
1
1
1
3
1
4
4
4
4
4
4
4
1
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
100  
PLUG AY  
FLANGE BRACKET  
SUCTION FLANGE  
CHECK VALVE  
DELIVERY FLANGE  
PACKING, delivery  
PLUG AY  
STRAINER  
470-01177-49  
470-01105-15  
471-00000-65 BOLT AND WASHER  
471-00000-71 BOLT AND WASHER  
471-00000-68 SPRING WASHER  
471-00000-66 WASHER  
471-00000-57 NUT  
471-00000-57 NUT  
470-01165-73  
FRAME  
CUSHION RUBBER  
LABEL, pump name  
PKX201H  
- 7 -  
06-03  
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SECTION 2  
CRANKCASE GROUP  
FIG. 200  
PKX201H  
- 8 -  
06-03  
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SECTION 2  
CRANKCASE GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
w/ oil sensor  
FROM-TO FIG.  
10  
10  
20  
26  
277-10102-41 CRANKCASE CP  
277-10102-31 CRANKCASE CP  
237-14201-03 VALVE GUIDE  
277-16010-01 STEM SEAL  
044-02502-00 OIL SEAL  
1
1
2
1
1
1
1
2
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
4
1
1
1
2
4
1
5692-  
-5691  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
200  
30  
40  
40  
50  
60  
060-02800-21 BALL BEARING  
060-02800-20 BALL BEARING  
277-15011-03 PIPE KNOCK  
010-50802-50 STUD  
5692-  
-5691  
70  
010-50603-51 STUD  
75  
044-00600-20 OIL SEAL  
80  
040-11400-30 PLUG  
90  
021-11400-20 GASKET  
210  
210  
210  
220  
230  
230  
250  
260  
270  
275  
280  
281  
300  
610  
620  
630  
631  
680  
690  
700  
710  
960  
277-11001-31 MAIN BEARING COVER  
277-11001-21 MAIN BEARING COVER  
277-11001-11 MAIN BEARING COVER  
044-02502-10 OIL SEAL  
060-02501-40 BALL BEARING  
060-02500-10 BALL BEARING  
277-45004-21 GOVERNOR GEAR CP  
263-41901-03 GOVERNOR SLEEVE  
277-63601-13 OIL GAUGE  
5692-  
5753-5691  
-5752  
5692-  
-5691  
277-65001-03 FILLER PLUG  
021-31600-20 GASKET  
021-31600-20 GASKET  
001-04083-50 FLANGE BOLT  
277-13001-01 CYLINDER HEAD CP  
277-15001-13 GASKET, HEAD  
011-00802-40 FLANGE BOLT  
001-04083-50 FLANGE BOLT  
277-15501-01 ROCKER COVER CP  
277-16001-03 GASKET, rocker cover  
277-15011-03 PIPE KNOCK  
011-00600-20 FLANGE BOLT  
277-99001-07 GASKET SET  
Gasket Sets include the following:  
Fig. 300 items 90, 280, 620 and 690  
Fig. 500 items 340 and 550  
PKX201H  
- 9 -  
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SECTION 3  
CRANKSHAFT GROUP  
FIG. 300  
PKX201H  
- 10 -  
06-03  
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SECTION 3  
CRANKSHAFT GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
5784- 300  
5692-5783 300  
10  
10  
10  
50  
277-20301-21 CRANKSHAFT CP  
277-20301-11 CRANKSHAFT CP  
277-20301-01 CRANKSHAFT CP  
018-01400-20 FLANGE NUT  
032-30300-10 WOODRUFF KEY  
277-22501-10 CONNECTING ROD AY  
277-23001-03 CONNECTING ROD BOLT  
277-23301-03 PISTON PIN  
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
-5691  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
300  
70  
310  
320  
350  
360  
361  
362  
370  
371  
372  
380  
277-23401-03 PISTON  
STD  
277-23403-03 PISTON  
Oversize 0.25  
Oversize 0.50  
STD  
Oversize 0.25  
Oversize 0.50  
277-23404-03 PISTON  
277-23511-27 PISTON RING SET  
277-23512-07 PISTON RING SET  
277-23413-07 PISTON RING SET  
056-51600-10 CLIP  
PKX201H  
- 11 -  
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SECTION 4  
INTAKE and EXHAUST GROUP  
FIG. 400  
PKX201H  
- 12 -  
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SECTION 4  
INTAKE and EXHAUST GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
25  
27  
34  
35  
37  
38  
60  
70  
80  
90  
95  
277-31601-01 CAMSHAFT  
277-35101-03 PIN, CAMSHAFT  
024-00600-10 O RING  
277-38601-03 PIN, SPRING  
277-36401-03 RELEASE LEVER  
277-36501-03 CLIP  
277-38701-03 RETURN SPRING  
279-33601-03 VALVE SPRING  
269-33701-03 SPRING RETAINER  
277-33401-13 INTAKE VALVE  
277-33501-13 EXHAUST VALVE  
132-10KA0-31 COLLET VALVE  
1
1
1
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
400  
150 277-35601-01 TIMING CHAIN  
160 277-36911-03 TENTIONER  
163 277-37101-03 SPRIN, TENTENER  
166 277-36902-03 PIN, TENTIONER  
170 277-36913-13 CHAIN GUIDE  
200 277-35001-23 PIN, ROCKER  
200 277-35001-13 PIN, ROCKER  
220 277-36101-00 ROCKER ARM, IN  
225 277-36102-00 ROCKER ARM, EX  
230 014-90500-10 ADJUST SCREW  
231 014-90500-10 ADJUST SCREW  
240 017-00500-20 NUT  
241 017-00500-20 NUT  
290 011-00600-20  
310 277-30111-01  
315 277-37601-07 SPARK ARRESTOR  
316 015-00400-60 TAPPING SCREW  
320 277-34201-11  
320 277-34201-01 MUFFLER COVER  
340 277-35201-03 GASKET, MUFFLER  
350 980-20082-80 FLANGE NUT  
360 015-20600-90 TAPPING BOLT  
361 011-00600-10  
365 011-00801-50  
385 277-37203-01 SCREEN CP  
387 015-00400-60 TAPPINGSCREW  
540 277-32902-H1 INSULATOR  
550 277-35902-H3 GASKET, insulator  
5692-  
-5691  
FLANGE BOLT  
MUFFLER CP  
MUFFLER COVER  
5753-  
-5752  
FLANGE BOLT  
FLANGE BOLT  
PKX201H  
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SECTION 4  
INTAKE and EXHAUST GROUP  
FIG. 410  
PKX201H  
- 14 -  
06-03  
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SECTION 4  
INTAKE and EXHAUST GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
510 277-32611-00  
AIR CLEANER AY  
1
1
1
1
1
1
2
1
1
400  
400  
400  
400  
400  
400  
400  
400  
400  
-200 277-32601-08 BASE CP  
-220 277-32604-08 PACKING  
-250 277-32602-08 COVER CP  
-260 277-32609-08 LABEL  
520 277-32603-08 ELEMENT  
570 002-38060-00 FLANGE NUT  
580 011-00600-50  
850 085-10800-00 RUBBER PIPE  
FLANGE BOLT  
PKX201H  
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SECTION 5  
GOVERNOR GROUP  
FIG. 500  
PKX201H  
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SECTION 5  
GOVERNOR GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
20  
20  
20  
30  
40  
50  
60  
70  
80  
277-42301-13 GOVERNOR LEVER  
277-42201-33 GOVERNOR SHAFT  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
500  
5600-  
5539-5599 500  
-5538  
500  
277-42201-23 GOVERNOR SHAFT  
277-42201-13 GOVERNOR SHAFT  
277-42701-01 GOVERNOR ROD CP  
277-42801-13 ROD SPRING  
003-13050-00 CLIP  
013-00602-40 BOLT AND WAHER AY  
018-60600-20 NUT  
279-42502-23 GOVERNOR SPRING  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
500  
310 277-43301-13 SPEED CONTROL LEVER  
340 277-43501-03 STOP PLATE  
350 020-00601-70 WASHER  
355 021-70600-70 FRICTION WASHER  
360 014-00601-80 SCREW  
365 237-45004-23 SPRING, ADJUST  
370 002-17060-00 NUT  
435 277-46001-01 SPEED CONTROL BRACKET  
450 002-35060-00 SELF LOCK NUT  
485 011-00600-20 FLANGE BOLT  
PKX201H  
- 17 -  
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SECTION 6  
COOLING and STARTING GROUP  
FIG
PKX201H  
- 18 -  
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SECTION 6  
COOLING and STARTING GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
20  
40  
60  
60  
61  
80  
80  
81  
277-51201-11  
073-20051-40 LABEL, trademark  
BLOWER HOUSING  
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
600  
600  
600  
011-00600-30  
277-52711-11  
277-52711-01  
277-52702-03 BAFFLE 2, head  
001-04061-60 FLANGE BOLT  
FLANGE BOLT  
BAFFLE 1,case  
BAFFLE 1, case  
5631-  
-5630  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
600  
5631-  
-5630  
011-00600-20  
011-00600-20  
FLANGE BOLT  
FLANGE BOLT  
210 269-50201-30 RECOIL STARTER AY  
-1  
-2  
-3  
-4  
-5  
-6  
-11  
-35  
-49  
270-50115-08  
269-50120-08 REEL  
269-50112-08  
261-50100-08 STARTER KNOB  
270-50125-08 RATCHET  
227-50131-08 FRICTION SPRING  
269-50145-18 STARTER PULLEY  
270-50261-08 RATCHET GUIDE  
277-50152-08 SET SCREW  
SPRIRAL SPRING  
STARTER ROPE  
220 011-00600-10  
FLANGE BOLT  
PKX201H  
- 19 -  
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SECTION 7  
FUEL, LUBRICATION GROUP  
FIG. 700  
PKX201H  
- 20 -  
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SECTION 7  
FUEL, LUBRICATION GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
20  
23  
30  
40  
48  
60  
63  
80  
90  
224  
277-60101-11 FUEL TANK CP  
073-20051-81 LABEL, warning  
277-95101-03 LABEL, MODEL  
043-04400-50 FUEL TANK CAP  
064-13600-10 FULE FILTER  
050-51200-20 UNION  
002-38060-00 FLANGE NUT  
011-00601-30 FLANGE BOLT  
X85-10612-40 RUBBER PIPE  
X56-11000-30 HOSE CLAMP  
277-43801-01 CHOKE LEVER CP  
1
1
1
1
1
1
2
1
1
2
1
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
700  
PKX201H  
- 21 -  
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SECTION 7  
FUEL, LUBRICATION GROUP  
FIG. 710  
210  
PKX201H  
- 22 -  
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SECTION 7  
FUEL, LUBRICATION GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
210 277-62301-10 CARBURETOR AY  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
710  
-1  
-2  
277-62535-08 THROTTLE VALVE  
209-62351-08 SCREW  
-3  
-5  
-8  
277-62525-08 CHOKE VALVE  
246-62420-08 PILOT JET  
277-62520-08 CHOKE LEVER  
277-62530-08 THROTTLE SHAFT  
277-62451-08 BOLT  
#40  
-11  
-12  
-14  
-15  
-16  
-17  
-18  
-19  
-20  
-22  
-24  
-28  
-44  
-45  
277-62500-08 NEEDLE  
277-62515-08 PIN  
277-62506-08 FLOAT BODY  
214-62450-08 PACKING  
214-62540-08 CHAMBER PACKING  
226-62506-08 FLOAT AY  
277-62440-08 MAIN NOZZLE  
277-62402-08 MAIN JET  
226-62701-18 CLIP  
277-62360-08 BOLT  
248-62410-08 AIR JET  
106-62410-08 AIT JET, PILOT  
#81.3  
-104 236-62541-08 PACKING  
-302 064-20064-10 PACKING  
-303 064-20078-10 CUP  
PKX201H  
- 23 -  
06-03  
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SECTION 8  
ELECTRIC DEVICE GROUP  
FIG. 800  
PKX201H  
- 24 -  
06-03  
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SECTION 8  
ELECTRIC DEVICE GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10  
11  
30  
50  
60  
70  
277-79230-11 FLYWHEEL CP  
277-79431-11 IGNITION COIL  
001-14062-50 BOLT AND WASHER  
277-73102-H1 WIRE 2 CP  
X66-00003-61 SWITCH AY  
015-00400-90 TAPPING SCREW  
1
1
2
1
1
2
1
1
1
1
2
1
800  
800  
800  
800  
800  
800  
800  
800  
800  
800  
800  
800  
100 065-01401-50 SPARK PLUG  
110 065-50002-70 SPARK PLUG CAP  
700 277-76301-11 OIL SENSOR CP  
705 KU3-11043-11 FLOAT C/U CP3  
740 001-14061-60 BOLT AND WASHER  
741 015-20500-10 TAPPING SCREW  
PKX201H  
- 25 -  
06-03  
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SECTION 9  
ACCESSORY GROUP  
FIG. 900  
PKX201H  
- 26 -  
06-03  
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SECTION 9  
ACCESSORY GROUP  
REF. PART NO.  
DESCRIPTION  
QTY. REMARKS  
FROM-TO FIG.  
10 227-90301-H0 ACCESSORY TOOL KIT  
1
900  
PKX201H  
- 27 -  
06-03  
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PRINTED IN THE USA  
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