|
PARTS
MANUAL
Models
Covers Specifications
EH035
ENGINE
EH035AX0302
EH035AX0303
EH035AX0304
EH035AX0305
EH035AX0306
EH035AX0307
EH035AX0308
EH035AX0309
PUB-EP
Rev. 04/04
PRELIMINARY
Download from Www.Somanuals.com. All Manuals Search And Download.
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specifica-
tion and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
E H 0 3 5
X X X X
SPEC NO. (11 digits)
CODE NO. (4 digits)
PRODUCT NO. (15 digits)
EH035
- 3 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
MANUAL LAYOUT
1
2
4
3
1
3
9
6
7
2
5
4
8
1. SECTION NAME
Parts are broadly classified according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
6. DESCRIPTION
7. QTY.
It is the number assigned for sales unit. Use the PART No. when making an order.
It is designation of the part.
Quantity of each part used for each product.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
-
2101-
- 2100
The part is used in the product irrespective of CODE No.
The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.
EH035
- 4 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
GROUP INDEX
Group Name
Page
CRANKCASE GROUP............................................................................... 6
CRANKSHAFT, PISTON GROUP.............................................................. 8
INTAKE and EXHAUST GROUP.............................................................. 10
COOLING and STARTING GROUP......................................................... 12
FUEL, LUBRICANT GROUP.................................................................... 14
ELECTRIC DEVICE GROUP ................................................................... 18
CLUTCH GROUP .................................................................................... 20
ACCESSORY GROUP............................................................................. 22
INDEX OF DESCRIPTION SYMBOLS
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
AY...........................ASSEMBLY
CP...........................COMPLETE
EX...........................EXPORT (from Japan)
FIG..........................FIGURE
P=...........................PITCH (in mm)
P.T.O. (PTO) ...........POWER TAKE OFF
REF.........................REFERENCE
R.H. (RH)................RIGHT HAND SIDE
RR. .........................REAR
FR...........................FRONT
" ..............................INCH
INCL. ......................INCLUDE
~L............................LITER
L= ...........................LENGTH (in. mm)
L.H. (LH).................LEFT-HAND SIDE
MECH.....................MECHANICAL
NO (NON)...............NONE
STD. .......................STANDARD
SW..........................SWITCH
T= ...........................THICKNESS (in mm)
UN ..........................UNIT
U.S..........................UNDER SIZE
~V...........................VOLTAGE
~W..........................WATT
OPT.........................OPTIONAL
O.S. ........................OVER SIZE
W/ ...........................WITH
W/O ........................WITHOUT
EH035
- 5 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 1
CRANKCASE GROUP
FIG. 100
EH035
- 6 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 1
CRANKCASE GROUP
REF. PART NO.
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
100
10
95
96
593-10050-00
011-90594-70
011-90598-60
CYLINDER BLOCK AY
SOCKET HEAD BOLT
SOCKET HEAD BOLT
OIL GAUGE
GASKET
OIL CASE
GASKET, CASE
SCREW AY
SPACER
ROCKER COVER CP
GASKET, ROCKER COVER
SCREW and WASHER
RETAINER PLATE
LEAD VALVE
SOCKET HEAD BOLT
CAMGEAR COVER
GASKET, CAMGEAR COVER 1
BREATHER PIPE
HOSE CLAMP
SCREW and WASHER
OIL TUBE
1
4
4
1
1
1
1
4
2
1
1
4
1
1
1
1
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
270 592-65006-00
280 021-31699-90
410 593-65000-00
415 593-65001-00
420 004-36051-80
665 592-15014-00
680 593-10040-00
690 593-15008-00
710 004-36051-60
720 592-15011-00
722 592-15010-00
725 011-90499-60
810 592-15005-02
830 592-15007-00
850 593-15009-00
853 056-10800-10
860 004-36051-40
870 592-65002-00
875 592-65003-00
880 592-15018-00
1
1
3
1
1
2
100
100
100
100
100
100
OIL WEIGHT
CHECK VALVE
EH035
- 7 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 2
CRANKSHAFT, PISTON GROUP
FIG. 200
EH035
- 8 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 2
CRANKSHAFT, PISTON GROUP
REF. PART NO.
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
10
45
46
48
593-20030-00 CRANKSHAFT
044-01299-50 OIL SEAL, L
044-01099-70 OIL SEAL, S
593-25010-00 CLIP
1
1
1
1
1
1
1
1
2
200
200
200
200
200
200
200
200
200
55
013-00699-40 BOLT
350
360
370
380
593-25009-00 PISTON PIN
593-25004-00 PISTON
593-20040-00 PISTON RING SET
056-50999-90 CLIP
EH035
- 9 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3
INTAKE and EXHAUST GROUP
FIG. 300
EH035
- 10 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3
INTAKE and EXHAUST GROUP
REF. PART NO.
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
300
10
30
50
55
60
70
80
90
592-35005-01
593-30030-00
592-35000-01
592-35006-00
593-35002-00
593-35003-00
593-35005-00
593-35004-00
CAMGEAR SHAFT
CAMGEAR AY
CAMLIFTER
CAMLIFTER SHAFT
VALVE SPRING
RETAINER SPRING
INTAKE VALVE
EXHAUST VALVE
ROCKER SHAFT
PUSH ROD
ROCKER ARM AY
MUFFLER
MUFFLER COVER
GASKET, MUFFLER
SCREW
SOCKET HEAD BOLT
CLEANER PLATE AY
AIR CLEANER COVER
ELEMENT
1
1
1
1
2
2
1
1
1
2
2
1
1
1
1
2
1
1
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
200 593-35001-00
210 593-35000-00
220 593-30020-00
310 592-30010-00
320 592-35034-00
340 592-35016-01
360 014-00599-62
365 011-90595-20
510 593-30010-00
514 593-35008-00
520 593-35012-00
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
EH035AX0302
EH035AX0304
EH035AX0303
EH035AX0305
EH035AX0306
EH035AX0307
520 593-35009-00
ELEMENT
EH035AX0308 American Power Produc
EH035AX0309 Mosquito
540 592-30050-01
550 592-35018-01
560 592-35019-00
570 017-00599-80
580 592-35031-00
581 014-00594-80
585 592-35026-00
870 014-90699-72
INSULATOR
GASKET, INSULATOR
GASKET, CARBURETOR
NUT
SCREW
SCREW
PLATE
ADJUST SCREW
EH035AX0303
EH035AX0304
EH035AX0305
EH035AX0306
EH035AX0307
EH035AX0302
EH035AX0308 American Power Produc
EH035AX0309 Mosquito
870 014-90699-61
ADJUST SCREW
872 002-27060-00
873 002-27060-00
880 531-65007-01
881 592-35024-00
884 592-35025-00
NUT
NUT
CHECK VALVE
CHECK VALVE, 1
PLATE, CHECK VALVE
EH035
- 11 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3
INTAKE and EXHAUST GROUP
FIG. 300
EH035
- 12 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3
INTAKE and EXHAUST GROUP
REF. PART NO.
885 593-35016-00
886 592-35035-00
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
PLATE SEPARATOR
GASKET, SEPARATOR
1
1
300
300
EH035
- 13 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 4
COOLING and STARTING GROUP
FIG. 400
EH035
- 14 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 4
COOLING and STARTING GROUP
REF. PART NO.
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
10
40
60
80
81
90
593-55002-00 BLOWER HOUSING
011-90595-31 SCREW and WASHER
593-35006-00 INSULATOR, CARBURETOR
004-36051-80 SCREW AY
1
4
1
2
1
1
1
1
3
4
4
1
1
1
1
1
1
1
1
1
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
014-00593-70 SCREW AY
593-55007-00 CYLINDER COVER
593-55015-00 CYLINDER COVER
593-55005-00 PLUG COVER
014-00593-70 SCREW AY
014-00594-80 SCREW
014-36052-50 SCREW
EH035AX0306
91
95
96
EH035AX0306
97
200
210
-1
-2
-3
014-00599-20 SCREW
531-50230-00 PULLEY
593-50020-00 RECOIL STARTER
502-50010-20 SPIRAL SPRING
531-50220-20 REEL
531-50220-40 STARTER ROPE
521-50021-10 STARTER KNOB
542-50030-10 SET SCREW
593-55011-00 SPACER
-4
-49
EH035AX0306
EH035
- 15 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 5
FUEL LUBRICANT GROUP
FIG. 500
EH035
- 16 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 5
FUEL LUBRICANT GROUP
REF. PART NO.
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
10
30
40
80
593-65002-00 FUEL TANK
592-60160-00 FUEL TANK CAP
523-65039-00 FILTER
593-60030-00 TUBE
056-10599-90 HOSE CLAMP
503-65002-00 PLATE
1
1
1
1
1
1
1
1
500
500
500
500
500
500
500
500
90
110
111
112
503-65003-00 PLATE
519-65003-01 DAMPER
EH035
- 17 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 5
FUEL LUBRICANT GROUP
FIG. 510
210
EH035
- 18 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 5
FUEL LUBRICANT GROUP
REF. PART NO.
DESCRIPTION
CARBURETOR
INLET SCREEN
THROTTLE VALVE AY
JET
GASKET, PUMP
GASKET, METERING DIAPHRAGM
DIAPHRAGM PUMP
DIAPHRAGM METER AY
SCREW
QTY. REMARKS
FROM-TO FIG.
210 593-60020-00
-900 501-60040-10
-904 593-60020-20
-908 593-60020-10
-910 592-60020-40
-911 523-60460-40
-912 524-60010-40
-914 592-60080-10
-916 523-60460-10
-917 520-60080-30
-943 252-62611-08
-961 523-60461-40
-962 524-60011-50
-963 523-60460-50
-964 524-60010-10
-965 531-60051-20
-966 252-62601-08
-967 523-60180-40
-968 520-60081-10
-969 592-60020-60
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
510
SCREW
PUMP SPRING
AIR PURGE BODY AY
PRIMER PUMP
COVER, PRIMER PUMP
O RING
SPRING RETAINING RING
WASHER
SWIVEL
PLUG
PUMP BODY AY
EH035
- 19 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 6
ELECTRIC DEVICE GROUP
FIG. 600
EH035
- 20 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 6
ELECTRIC DEVICE GROUP
REF. PART NO.
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
10
11
30
50
593-70010-20 FLYWHEEL
593-70010-10 IGNITION COIL
014-00499-20 SCREW
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
525-70180-01 WIRE CP
EH035AX0302
EH035AX0303
EH035AX0304
EH035AX0305
EH035AX0307 Lindley
EH035AX0308 American Power Products
EH035AX0309 Mosquito
EH035AX0306
EH035AX0302
EH035AX0304
50
51
593-70040-00 WIRE CP
592-70030-00 WIRE CP
80
95
525-75003-00 GROMMET
065-40099-31 SPRING, PLUG CAP
100 065-01099-50 SPARK PLUG
110
592-75001-00 SPARK PLUG CAP
066-00003-61 SWITCH AY
EH035AX0305
EH035AX0307 Lindley
EH035AX0305
EH035AX0307 Lindley
EH035AX0305
EH035AX0307 Lindley
EH035AX0307 Lindley
EH035AX0307 Lindley
593-75002-00 PLATE
1
015-00499-80 TAPPING SCREW
063-01099-40 CONTROL CABLE
2
2
1
1
063-10098-11
CONTROL LEVER
EH035
- 21 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 7
CLUTCH GROUP
FIG. 700
EH035
- 22 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 7
CLUTCH GROUP
REF. PART NO.
DESCRIPTION
CLUTCH SHOE
CLUTCH SHOE
QTY. REMARKS
FROM-TO FIG.
210
531-80030-10
593-80010-10
2
700
700
700
700
700
700
700
2
EH035AX0303
EH035AX0306
215
225
020-00898-00
531-80030-20
593-80010-20
593-85000-00
WASHER
SPRING
SPRING
2
1
1
1
EH035AX0303
EH035AX0306
230
CLUTCH BOLT
EH035
- 23 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 8
ACCESSORY GROUP
FIG. 800
EH035
- 24 -
04-05
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 8
ACCESSORY GROUP
REF. PART NO.
DESCRIPTION
QTY. REMARKS
FROM-TO FIG.
10
592-90020-00 TOOL
593-90030-00 TOOL
1
1
800
800
800
800
800
EH035AX0303
EH035AX0306
100
101
073-63899-61 LABEL, CAUTION
593-95012-00 LABEL, MODEL
1
1
EH035
- 25 -
04-04
Download from Www.Somanuals.com. All Manuals Search And Download.
PRINTED IN THE USA
Download from Www.Somanuals.com. All Manuals Search And Download.
|