MODEL
EX30D
2ZZ9990095
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FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY
EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE
This emission warranty is applicable in all States, except the State of California.
Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein “ROBIN AMERICA”) warrant(s) to the initial retail purchaser and
each subsequent owner, that this Nonroad engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial
sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA), and that the engine is free of defects in materials and
workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.
For the components listed under PARTS COVERED, the service dealer authorized by ROBIN AMERICA will, at no cost to you, make the
necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.
EMISSISON COMPONENT DEFECT WARRANTY PERIOD
OWNER’S WARRANTY RESPONSIBILITIES
As the engine owner, you are responsible for the performance of the
required maintenance listed in your owner’s manual. ROBIN
AMERICA recommends that you retain all receipts covering
maintenance on your engine, but ROBIN AMERICA cannot deny
warranty solely for the lack of receipts or for your failure to ensure
the performance of all scheduled maintenance.
The warranty period for this engine begins on the date of sale to the
initial purchaser and continues for a period of 2 years.
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PARTS COVERED
Listed below are the parts covered by the Emission Components
Defect Warranty. Some of the parts listed below may require
scheduled maintenance and are warranted up to the first scheduled
replacement point for that part.
As the engine owner, you should however be aware that ROBIN
AMERICA may deny warranty coverage if your engine or a part has
failed due to abuse, neglect, improper maintenance or unapproved
modifications.
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or
fuel injection system).
(ii) Air/fuel ratio feedback and control system, if applicable.
(iii) Cold start enrichment system, if applicable.
(iv) Regulator assy (gaseous fuel, if applicable)
You are responsible for presenting your engine to the nearest service
dealer authorized by ROBIN AMERICA when a problem exists.
If you have any questions regarding your warranty rights and
responsibilities, you should contact the Robin America customer
service department at 1-630-350-8200 for the information.
(2) Air Induction System
(i) Intake manifold, if applicable
(ii) Air filter.
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(3) Ignition System
(i) Spark plugs.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION
CONTROL SYSTEM WARRANTY MAINTENANCE AND
REPAIRS
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable.
You are responsible for the proper maintenance of the engine.
You should keep all receipts and maintenance records covering the
performance of regular maintenance in the event questions arise.
These receipts and maintenance records should be transferred to
each subsequent owner of the engine. ROBIN AMERICA reserves
the right to deny warranty coverage if the engine has not been properly
maintained. Warranty claims will not be denied, however, solely
because of the lack of required maintenance or failure to keep
maintenance records.
(4) Exhaust manifold, if applicable
(5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies.
(iii) Filter lock assy (gaseous fuel, if applicable)
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OBTAINING WARRANTY SERVICE
To obtain warranty service, take your engine to the nearest authorized
Robin America service dealer . Bring your sales receipts indicating
date of purchase for this engine. The service dealer authorized by
ROBIN AMERICA will perform the necessary repairs or adjustments
within a reasonable amount of time and furnish you with a copy of the
repair order. All parts and accessories replaced under this warranty
become the property of ROBIN AMERICA.
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION
CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY
REPAIR ESTABLISHMENT OR INDIVIDUAL;
HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A
SERVICE DEALER AUTHORIZED BY ROBIN AMERICA. THE USE
OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND
DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE
EFFECTIVENESS OF THE EMISSION CONTROL SYSTEMAND MAY
HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
WHAT IS NOT COVERED
* Conditions resulting from tampering, misuse, improper adjustment
(unless they were made by the service dealer authorized by ROBIN
AMERICA during a warranty repair), alteration, accident, failure to
use the recommended fuel and oil, or not performing required
maintenance services.
If other than the parts authorized by ROBIN AMERICA are used for
maintenance replacements or for the repair of components affecting
emission control, you should assure yourself that such parts are
warranted by their manufacturer to be equivalent to the parts
authorized by ROBIN AMERICA in their performance and durability.
* The replacement parts used for required maintenance services.
* Consequential damages such as loss of time, inconvenience, loss
of use of the engine or equipment, etc.
* Diagnosis and inspection charges that do not result in warranty-
eligible service being performed.
HOW TO MAKE A CLAIM
* Any non-authorized replacement part, or malfunction of authorized
parts due to use of non-authorized parts.
All repair qualifying under this limited warranty must be performed by a
service dealer authorized by ROBIN AMERICA. In the event that any
emission-related part is found to be defective during the warranty period,
you shall notify Robin America customer service department at 1-630-
350-8200 and you will be advised of the appropriate warranty service
dealer or service providers where the warranty repair can be performed.
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CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Fuji Heavy Industries Ltd. (herein “FUJI”) are pleased to explain the emission control system warranty
on your 2005 and later Small Off-Road engine (herein "engine"). In California, new engine must be designed, built and equipped to meet the
State's stringent anti-smog standards. FUJI must warrant the emission control system on your engine for the periods of time described below,
provided there has been no abuse, neglect or improper maintenance of your engine. Your emission control system may include parts such as
the carburetor or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related
assemblies. Where a warrantable condition exists, FUJI will repair your engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER'S WARRANTY COVERAGE:
The 2005 and later engines are warranted for two (2) years. If any emission related part on your engine is defective, the part will be repaired
or replaced by FUJI.
OWNER'S WARRANTY RESPONSIBILITIES:
-As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner's Manual. FUJI
recommends that you retain all receipts covering maintenance on your engine, but FUJI cannot deny warranty solely for the lack of
receipts or for your failure to ensure the performance of all scheduled maintenance.
-As the engine owner, you should ,however, be aware that FUJI may deny you warranty coverage if your engine or a part has failed due
to abuse, neglect, improper maintenance or unapproved modifications.
-You are responsible for presenting your engine to a service dealer or warranty station authorized by ROBIN AMERICA Inc. 940 Lively
Blvd., Wood Dale, IL 60191 (herein ROBIN AMERICA) as soon as a problem exists. The warranty repairs should be completed in a
reasonable amount of time, not to exceed 30 days.
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If you have any questions regarding your warranty rights and responsibilities, you should contact the Robin America Inc. Customer Service
Department at 1-630-350-8200.
LIMITED WARRANTY
on Emission Control Systems
-
California Only-
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FUJI warrants to the owner of the 2005 and later engine that the engine (1) has been designed, built and equipped so as to conform at the time
of manufacture with the applicable regulations of the California Air Resources Board, and (2) is free from defects in materials and workmanship
that could cause it to fail to conform with those regulations as may be applicable in the terms and conditions stated below.
A. COMMENCEMENT DATE
D. WHAT IS NOT COVERED
1. This limited warranty does not cover any part which malfunctions,
fails or is damaged due to failure to follow the maintenance and
operating instructions set forth in the 2005 and later Owner's
Manual including:
The warranty period begins on the date the engine is delivered to a
first retail purchaser.
B. LENGTH OF COVERAGE
(1) improper maintenance of any warranted parts
(2) improper installation, adjustment or repair of the engine or of
any warranted part unless performed by an authorized service
dealer
(3) failure to follow recommendations on fuel use contained in
the 2005 and later Owner's Manual
(4) repairs performed outside of the authorized warranty service
dealers
(5) use of parts which are not authorized by FUJI.
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FUJI warrants to a first retail purchaser and each subsequent purchaser
that the engine is free from defects in materials and workmanship that
cause the failure of a warranted emission-related part for a period of
two (2) years after the date of delivery to the first retail purchaser.
C. WHAT IS COVERED:
1. REPAIR OR REPLACEMENT PARTS
Repairs and replacement of any warranted part will be performed
at no charge to you by an authorized service dealer or a warranty
station. You may contact the Robin America Inc. Customer Service
Department at 1-630-350-8200 to obtain the name of the nearest
appropriate location where your warranty repairs are performed.
2. Add-on or modified parts
This warranty does not cover any part that malfunctions, fails or is
damaged due to alterations by changing, adding to or removing
parts from the engine.
2. WARRANTY PERIOD
3. Expenses incurred by processing warranty claims
This warranty continues for a period of two (2) years and applies
only to the repair, replacement or adjustment of the component
parts that are not scheduled for replacement as required
maintenance. Further, component parts which are scheduled only
for regular inspection to the effect of "repair or replace as
necessary" are warranted for the warranty period. Any warranted
part which is scheduled for replacement as required maintenance
is warranted for the period of time up to the first scheduled
replacement point for that part.
FUJI, any authorized service dealer and warranty station shall not
be liable for any loss of use of the engine, for any alternative usage,
for any damage to goods, loss of time or inconvenience.
E. HOW TO FILE A CLAIM
All repairs qualifying under this Limited Warranty must be performed
by a dealer who sold you the engine or warranty station authorized
by ROBIN AMERICA. In the event that any emission-related part is
found to be defective during the warranty period, you must notify the
Robin America Inc. Customer Service Department at 1-630-350-8200
and you will be advised of the appropriate warranty service facilities
where the warranty repair is to be performed.
3. DIAGNOSIS
You will not be charged for diagnostic labor that leads to the
determination that a warranted part is defective, if the diagnostic
work is performed at an authorized service dealer or warranty station.
4. DAMAGES
F. WHERE TO OBTAIN WARRANTY SERVICE
If a warranted part failed causing damage to other engine
components, consult an warranty station.
It is recommended that warranty service be performed by the authorized
dealer who sold you the engine, although warranty service will be
performed by any authorized service dealers or warranty stations
anywhere in the United States.
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When warranty repair is needed, the engine must be brought to an
authorized service dealer or warranty station’s place of business during
normal business hours. In all cases, a reasonable time, not to exceed
30 days, must be allowed for the warranty repair to be completed after
the engine is received by the authorized service dealer or warranty station.
H. PARTS COVERED UNDER THE CALIFORNIA EMISSIONS
WARRANTY
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or
fuel injection system).
(ii) Air/fuel ratio feedback and control system, if applicable.
(iii) Cold start enrichment system, if applicable.
(iv) Regulator assy (gaseous fuel, if applicable)
(2) Air Induction System
G. MAINTENANCE, REPLACEMENT AND
REPAIR OF EMISSION-RELATED PARTS
Only warranted engine replacement parts approved by FUJI should
be used in the performance of any warranty maintenance or repairs
on emission-related parts. If other than authorized parts are used for
maintenance, replacement or repair of components affecting emission
control, you should assure yourself that such parts are warranted by
their manufacturer to be equivalent to authorized parts in performance
and durability. FUJI ,however, assumes no liability under this warranty
with respect to parts other than authorized parts. The use of non-
authorized replacement parts does not invalidate the warranty on
other components unless the non-authorized parts cause damage to
warranted parts.
(i) Intake manifold, if applicable
(ii) Air filter.
(3) Ignition System
(i) Spark plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable.
(4) Exhaust manifold, if applicable
(5) Miscellaneous Items Used in Above Systems
(i) Electronic controls, if applicable
(ii) Hoses, belts, connectors, and assemblies.
(iii) Filter lock assy (gaseous fuel, if applicable)
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I. MAINTENANCE STATEMENTS
It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2005 and later
Owner's Manual and to retain proof that inspection and maintenance services are performed at the times when recommended. FUJI will not
deny a warranty claim solely because you have no record of maintenance; however, FUJI may deny a warranty claim if your failure to perform
required maintenance resulted in the failure of warranted part. The proof which you maintain should be given to each subsequent owner of the
engine. You are responsible for performing the scheduled maintenance described below based on the procedures specified in the 2005 and
later Owner's Manual. The scheduled maintenance below is based on a normal engine operating schedule.
PROCEDURE
INTERVAL
1) Change engine oil
: Initial 20 hours and every 100 hours afterward
: Every 50 hours
2) Clean air cleaner (element)
3) Replace air cleaner element
4) Clean and adjust spark plug and electrodes
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: Every 200 hours
: Every 200 hours
Note: More frequent maintenance may be necessary under dusty, dirty or severe conditions.
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FOREWORD
Thank you very much for purchasing a ROBIN ENGINE.
Your ROBIN ENGINE can supply the power to operate various sorts of machines and
equipment.
Please take a moment to familiarize yourself with the proper operation and maintenance
procedures in order to maximize the safe and efficient use of this product.
Keep this owner’s manual at hand, so that you can refer to it at any time.
Due to constant efforts to improve our products, certain procedures and specifications are
subject to change without notice.
When ordering spare parts, always give us the MODEL, PRODUCTION NUMBER and SERIAL
NUMBER of your engine.
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Please fill in the following blanks after checking the production number on your engine.
(Location of label is different depending on the engine specification.)
PROD NO.
SER NO.
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PROD No. / SER No.
Label
(
)
(
)
SER No. Stamping
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CONTENTS
Page
1. SAFETY PRECAUTIONS… ............................................................................. 2
2. COMPONENTS ................................................................................................ 4
3. PRE-OPERATION CHECKS…......................................................................... 5
4. ELECTRIC STARTER MODELS ...................................................................... 5
5. OPERATING YOUR ENGINE........................................................................... 6
6. MAINTENANCE ............................................................................................... 7
7. PREPARATIONS FOR STORAGE ................................................................... 9
8. OIL SENSOR INSTRUCTIONS (OPTIONAL) .................................................. 9
9. EASY TROUBLESHOOTING ........................................................................... 9
10. SPECIFICATIONS ............................................................................................ 10
NOTE Please refer to the illustrations on the back page of the front
cover or back cover for Fig. 1 to 6 indicated in the sentence.
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1
1. SAFETY PRECAUTIONS
Please make sure you review each precaution carefully.
Pay special attention to statement preceded by the following words.
“WARNING” indicates a strong possibility of severe personal injury or loss of life if
instructions are not followed.
WARNING
CAUTION
“CAUTION” indicates a possibility of personal injury or equipment damage if instructions
are not followed.
WARNING
: EXHAUST PRECAUTIONS
■
■
Never inhale exhaust gasses.
They contain carbon monoxide, a colorless, odorless and extremely dangerous gas
which can cause unconsciousness or death.
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Never operate the engine indoors or in a poorly ventilated area, such as tunnel, cave,
etc.
■
■
Exercise extreme care when operating the engine near people or animals.
Keep the exhaust pipe free of foreign objects.
WARNING
: REFUELING PRECAUTIONS
■
■
■
■
Gasoline is extremely flammable and its vapors can explode if ignited.
Do not refuel indoors or in a poorly ventilated area.
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Be sure to stop the engine prior to refueling.
Do not remove fuel tank cap nor fill fuel tank while engine is hot or running.
Allow engine to cool at least 2 minutes before refueling.
■
■
Do not overfill the fuel tank.
If fuel is spilt, wipe it away carefully and wait until the fuel has dried before starting the
engine.
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■
After refueling, make sure that the fuel cap is secured to prevent spillage.
: FIRE PREVENTION
WARNING
■
■
■
Do not operate the engine while smoking or near an open flame.
Do not use around dry brush, twigs, cloth rags, or other flammable materials.
Keep cooling air intake (recoil starter area) and muffler side of the engine at least
1 meter (3 feet) away from buildings, obstructions and other burnable objects.
■
Keep the engine away from flammables and other hazardous materials (trash, rags,
lubricants, explosives).
WARNING
: OTHER SAFETY PRECAUTIONS
■
■
Place the protective covers over the rotating parts.
If rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are
potentially hazardous. To prevent injury, equip them with protective covers or shrouds.
Be careful of hot parts.
The muffler and other engine parts become very hot while the engine is running or
just after it has stopped. Operate the engine in a safe area and keep children away
from the running engine.
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■
■
Do not touch the spark plug and ignition cable when starting and operating the engine
Never make adjustments on the machinery while it is connected to the engine, withou
first removing the ignition cable from the spark plug. Turning the crankshaft by han
during adjusting or cleaning might start the engine, and cause serious injury to th
operator.
■
Operate the engine on a stable, level surface.
If the engine is tilted, fuel spillage may result.
NOTE
Operating the engine at a steep incline may cause seizure due to improper lubrication
even with a maximum oil level.
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■
Do not transport the engine with fuel in tank or with fuel strainer cock open.
■
Do not move the engine while in operation when it has been removed from the
equipment.
■
Keep the unit dry (do not operate it in rainy conditions).
WARNING
: WHEN CHARGING THE BATTERY
■
■
Battery electrolyte contains sulphuric acid. Protect your eyes, skin and clothing. In
case of contact, flush thoroughly with water and get prompt medical attention,
especially if your eyes are affected.
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Batteries generate hydrogen gas, which can be highly explosive. Do not smoke or
allow flames or sparks near a battery, especially during charging.
■
■
Charge the battery in a fully ventilated location.
Be sure to confirm Battery polarity.
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CAUTION
: PRE-OPERATION CHECKS
■
■
Carefully check fuel hoses and joints for looseness and fuel leakage. Leaked fuel
creates a potentially dangerous situation.
Check bolts and nuts for looseness. A loose bolt or nut may cause serious engine
trouble.
■
■
■
■
Check the engine oil and refill if necessary.
Check the fuel level and refill if necessary. Take care not to overfill the tank.
Keep cylinder fins and recoil starter free of dirt, grass and other debris.
Wear snug fitting working clothes when operating the engine.
Loose aprons, towels, belt, etc., may be caught in the engine or drive train, causing a
dangerous situation.
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3
SYMBOLS
Read the owner's manual.
Stay clear of the hot surface.
Exhaust gas is poisonous.
Do not operate in an unventilated area.
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Stop the engine before refueling.
Fire, open flame and smoking prohibited.
On (Run)
Plus ; Positive polarity
Off (Stop)
Engine oil
Add oil
Battery
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Engine start (Electric start)
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2. COMPONENTS
(See Fig. 1)
NOTE Please refer to the illustrations on the back page of the front
cover or back cover for Fig. 1 to 6 indicated in the sentence.
qSPARK PLUG
wDUCT
oSTOP SWITCH
! EXHAUST PIPE
eSTARTER HANDLE
rRECOIL STARTER
tAIR CLEANER
yCARBURETOR
uCHOKE LEVER
iOIL SENSOR UNIT
! P.T.O. SHAFT
! OIL GAUGE (OIL FILLER)FUEL CUP
! OIL DRAIN PLUG
! ENGINE SERIAL NO. (STAMPING)
! ENGINE NAME LABEL (SPEC. No.)
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4
3. PRE-OPERATION CHECKS
4. ELECTRIC STARTER MODELS
For electric starter operation, proper electric wiring
arrangements are needed before normal engine operation.
NOTE
Engine shipped from our factory is without oil.
Before starting engine, fill with oil. Do not over-fill.
1. BATTERY
■
Use a battery rated 12V-24AH or larger.
CHECK ENGINE OIL (See Fig. 2)
Before checking or refilling engine oil, be sure the engine is
located on stable, level surface and stopped.
WARNING
■
Charge the battery in a fully ventilated location.
■
Batteries generate hydrogen gas, which can be
■
Do not screw the oil gauge into the oil filler neck to check
highly explosive. Do not smoke or allow flames or
sparks near a battery, especially during charging.
oil level. If the oil level is low, refill to the upper level with
the following recommended oil.
■
Be sure to confirm Battery polarity. Connect positive
(+) terminal first when mounting battery, and
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■
Use 4-stroke automotive detergent oil of API service
disconnect negative (
dismounting.
-) terminal first when
class SE or higher grade.
■
Battery electrolyte contains sulphuric acid. Protect
your eyes, skin and clothing. In case of contact, flush
thoroughly with water and get prompt medical
attention, especially if your eyes are affected.
■
Select the viscosity based on the air temperature at the
time of operation as shown in the table. (See Fig.2-q)
OIL CAPACITY : 1.0 liter
Explanation of Fig.2
-w
2. BATTERY CABLE
qOil Gauge
■
Use a proper cable and ground wire to connect battery.
wUpper Level
eLower Level
■
For GROUND WIRE, use a flat braided wire of 20 sq.
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mm. or larger sectional area.
6.5
6.5
EARTH (GROUND) WIRE
CABLE
LA406
LA406
7
25mm
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Wire gauge
Cable length
Cable dia.
AWG
(BS)
SAE
JIS
BWG
Less than 1.5m
1.5 m to 2.5 m
2.5 m to 4 m
7.3 mm
8.4 mm
10.8 mm
1
0
6
4
2
AV15
AV20
AV30
3/0
3. KEY SWITCH CABLE
If a remote key switch is used, select wires of proper gauge
to connect it and magnetic switch of the engine.
Wire gauge
Cable length
Cable dia.
AWG
(BS)
BWG
JIS
Less than 1.5 m
1.5 m to 3 m
3 m to 5 m
1.5 mm
1.9 mm
2.4 mm
14
12
10
16
14
13
AV1.25
AV2
AV3
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5
4. WIRING
5. OPERATING YOUR ENGINE
(See Fig. 3)
MAGNETIC SWITCH
CABLE
1. STARTING
To KEY SWITCH
(TERMINAL "ST")
(1) Open the fuel cock.
(2) Turn the STOP SWITCH to the position “ ” (ON).
I
EARTH WIRE
(See Fig.3-q)
(3) Close the choke lever. (See Fig.3-w)
■
If the engine is cold or the ambient temperature is low,
BATTERY
close the choke lever fully.
■
If the engine is warm or the ambient temperature is high,
(1) Connect positive (+) terminal of the magnetic switch and
positive (+) terminal of the battery with battery cable.
open the choke lever half-way, or keep it fully open.
(4) Pull the starter handle slowly until resistance is felt. This
is the “compression” point. Return the handle to its
original position and pull swiftly. Do not pull out the rope
all the way. After starting the engine, allow the starter
handle to return to its original position while still holding
the handle. (See Fig.3-e)
CAUTION
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Make sure the polarity of battery terminals. Never connect
the battery cable with the battery negative (-) terminal.
When connecting the battery cable with the battery negative
(-) terminal, diode rectifier chips will be burned out or
damaged in a moment.
(2) Ground negative terminal of the battery to the engine
body or machine with ground wire.
FOR ELECTRIC STARTER MODELS.
(3) When installing the key switch on the machine, install
with its drain hole at the bottom.
Insert the key into the key slot and set it at the “ I ” (ON)
position. Turn it to the right (START position) to start the
engine. (See Fig.3-e)
NOTE
Tighten bolts and nuts on terminals securely so that they
will not be loosened by vibration.
■
Do not operate the electric starter continuously for
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more than 5 secounds, even if the engine dose not
start.
5. WIRING DIAGRAM
(RECOIL STARTER MODELS)
■
If the engine failed to start, set the key to the “ I ”
(ON) position and wait for about 10 secounds before
retrying.
Spark plug
Black
■
To LED
Lamp
Never turn the key switch to the START position while
engine is running.
Ignition coil
Oil sensor
control unit
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(5) After starting the engine, gradually open choke by turning
the choke lever and finally keep it fully opened. Do not
fully open the choke lever immediately when the engine
is cold or the ambient temperature is low, because the
engine may stop. (See Fig.3-r)
Oil sensor
Flywheel
WIRING DIAGRAM
(ELECTRIC STARTER MODELS)
2. RUNNING
To LED Lamp
Spark plug
Black
After the engine starts, warm it up without load for a few
minutes.
Oil sensor
control unit
Ignition coil
Key switch
+M
Magneto
3. STOPPING
(1) Allow the engine to run for 1 or 2 minutes before stopping.
-
M
Charge coil
AC
ST
B
Diode
rectifier
Oil sensor
(2) Turn the STOP SWITCH (or KEY SWITCH) counterclock-
LA106
LA406
wise to the position “ ○ ” (OFF). (See Fig.4-q)
LA306
Battery
(3) Close the fuel cock.
EX30
To Key switch (B)
To Diode rectifier
LA108
(4) Pull the starter handle slowly and return the handle to its
original position when resistance is felt. This operation
is necessary to prevent outside moist air from intruding
into the combustion chamber. (See Fig.4-w)
LA408
To Key switch
(ST)
Magnetic switch
Electric starter
To Battery
Electric
starter
Optional hardware shown by dotted lines.
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6
2. PERIODIC INSPECTION
※STOPPING ENGINE WITH THE FUEL COCK
Periodic maintenance is vital to the safe and efficient operation
of your engine.
Close the fuel cock and wait for a while until the engine stops.
Avoid to let the fuel remain in the carburator over long periods,
or the passages of the carburator may become clogged with
impurities, and malfunctions may result.
Check the table below for periodic maintenance intervals.
IT IS ALSO NECESSARY FOR THE USER OF THIS ENGINE
TO CONDUCT THE MAINTENANCE AND ADJUSTMENTS
ON THE EMISSION-RELATED PARTS LISTED BELOW TO
KEEP THE EMISSION CONTROL SYSTEM EFFECTIVE.
6. MAINTENANCE
The emission control system consists of the following parts :
(1) Carburetor and internal parts
(See Fig. 5)
MAINTENANCE, REPLACEMENT OR REPAIR OF
THE EMISSION CONTROL DEVICES AND
SYSTEMS MAY BE PERFORMED BY ANY
NONROAD ENGINE REPAIR ESTABLISHMENT OR
INDIVIDUAL.
(2) Cold start enrichment system, if applicable
(3) Intake manifold, if applicable
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(4) Air cleaner elements
(5) Spark plug
1. DAILY INSPECTION (See Fig.5-q)
(6) Magneto or electronic ignition system
(7) Spark advance/ retard system, if applicable
(8) Exhaust manifold, if applicable.
Before running the engine, check the following service items.
q Loose or broken bolts and nuts
w Clean air cleaner element
(9) Hoses, belts, connectors, and assembles
e Enough clean engine oil
The maintenance schedule indicated in the following table is
based on the normal engine operation.
r Leakage of gasoline and engine oil
t Enough gasoline
Should the engine be operated in extremely dusty condition
or in heavier loading condition, the maintenance intervals must
be shortened depending on the contamination of oil, clogging
of filter elements, wear of parts, and so on.
y Safe surroundings
u Excessive vibration, noise
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Periodic Maintenance Schedule table
Every
Every
50 hours
(Weekly)
Every
200 hours
(Monthly)
Every
500
hours
Every
1000
hours
Maintenance Items
8 hours
(Daily)
CLEAN ENGINE AND CHECK
BOLTS AND NUTS
● (Daily)
● (Refill daily up to upper level)
CHECK AND REFILL ENGINE OIL
CHANGE ENGINE OIL (*Note 1)
CLEAN SPARK PLUG
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● (Initial 20 hours)
● (Every 100 hours)
●
CLEAN AIR CLEANER
●
●
●
REPLACE AIR CLEANER ELEMENT
CLEAN FUEL CUP
CLEAN AND ADJUST SPARK PLUG AND
ELECTRODES
●
REPLACE SPARK PLUG
●
●
REMOVE CARBON FROM
CYLINDER HEAD (*Note 2)
CHECK AND ADJUST VALVE
CLEARANCE (*Note 2)
●
●
CLEAN AND ADJUST CARBURETOR (*Note 2)
REPLACE FUEL LINES
● (yearly)
OVERHAUL ENGINE IF NECESSARY (*Note 2)
●
*Note: 1. Initial oil change should be performed after first twenty (20) hours of operation. Thereafter change oil every
hundred (100) hours. Before changing oil, check for a suitable way to dispose of old oil. Do not pour it
down into sewage drains, onto garden soil or into open streams. Your local zoning or environmental
regulations will give you more detailed instructions on proper disposal.
*Note: 2. As to the procedures for these items, please refer to the SERVICE MANUAL or consult your nearest Robin
service dealer.
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3. INSPECTING THE SPARK PLUG
(See Fig.5 w)
-
(1) Clean off carbon deposits on the spark plug electrode
using a plug cleaner or wire brush.
NOTE
Clean and replace air cleaner elements more often when
operating in dusty environments. Replace the element in
case that dirt or dust can not be removed and/or that the
element is deformed or deteriorated.
(2) Check electrode gap. The gap should be 0.6 mm to 0.7
mm (0.02 inch.-0.03 inch.). Adjust the gap, if necessary,
by carefully bending the side electrode.
Recommended Spark Plug : NGK BR-6HS
(CHAMPION RL86C)
6. FUEL HOSE REPLACEMENT (See Fig.
WARNING
5-o)
4. ENGINE OIL CHANGE (See Fig. 5-e,r)
Initial oil change : After 20 hours of operation
Thereafter : Every 100 hours of operation
Take extreme caution when replacing fuel
hose ; gasoline is extremely flammable.
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(1) When changing oil, stop the engine and loosen the drain
plug. Drain the used oil while the engine is warm. Warm
oil drains quickly and completely.
Replace the fuel hose every 1,000 hours or every year.
If fuel leaks from fuel hose, replace the fuel hose immediately.
CAUTION
To prevent injury, pay attention to the hot oil.
7. CHECKING BOLTS, NUTS AND SCREWS
■
Retighten loose bolts and nuts.
Check for fuel and oil leaks.
Replace damaged parts with new ones.
■
(2) Re-install the drain plug before refilling oil.
■
OIL CAPACITY : 1.0 liter
(3) Refer to page 5 for the recommended oil.
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8. CHECK BATTERY
■
Always use the best grade and clean oil. Contaminated
oil, poor quality oil and shortage of oil cause damage to
engine or shorten the engine life.
WARNING Flame Prohibited
If the electrolyte fluid is below level line, refill with distilled
water to the upper level line.
5. CLEANING AIR CLEANER
(See Fig.5
-
t
thru
i)
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A dirty air cleaner element will cause starting difficulty, power
RU loss, engine malfunctions, and shorten engine life extremely.
Always keep the air cleaner element clean.
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WARNING Flame Prohibited
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A. Urethane Foam Element Type (See Fig.5-t,i)
Remove the element and wash it in kerosene or diesel
fuel. Then saturate it in a mixture of 3 parts kerosene or
diesel fuel and 1 part engine oil. Squeeze the element
to remove the mixture and install it in the air cleaner.
(See Fig.5-t-q,5-i-q)
B. Dual Element Type (Urethane Foam and Paper
elements) (See Fig.5-y,u)
■
Urethane Foam cleaning (See Fig.5-y-q,5-u-q)
Wash and clean the urethane foam with detergent.
After cleaning, dry it.
Clean the urethane foam every 50 hours.
■
Paper Element Cleaning (See Fig.5-y-w,5-u-w)
Clean by tapping gently to remove dirt and blow off dust.
Never use oil. Clean the paper element every 50 hours
of operation, and replace element set every 200 hours.
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7. PREPATIONS FOR STORAGE 9. EASY TROUBLESHOOTING
1. DISCHARGE FUEL (See Fig.6)
WHEN ENGINE WILL NOT START :
Perform the following checks before you take the engine to
your Robin dealer. If you still have trouble after completing
the checks, take the engine to your nearest Robin dealer.
WARNING Flame Prohibited
If you do not use the engine more than 1 month, discharge
fuel to prevent gum in the fuel system and carburetor parts.
■
Remove the fuel cup, place it over a container and open
the fuel cock to discharge fuel from the fuel tank.
1. Is there a strong spark across the
electrode ?
■
Remove the drain screw of the carburetor float chamber
(1) Is the stop switch at position “ I ” (ON)?
and discharge fuel.
(2) Remove and inspect the spark plug.
2. ENGINE OIL
■
If the electrode is fouled, clean or replace it with new one.
Change the engine oil with fresh oil.
(3) Remove the spark plug and connect it to the plug cap.
Pull the starter handle while grounding spark plug against
engine body. Try with a new spark plug if the spark is
weak or there is no spark.
■
Remove the spark plug, pour about 5 cc of engine oil
into the cylinder, slowly pull the starter handle of the
recoil starter 2 or 3 times, and reinstall the spark plug.
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3. CLEAN AND STORE
■
The ignition system is faulty if there is no spark with a
new spark plug.
Slowly pull the recoil starter handle until resistance is
felt and leave it in that position.
■
Clean the engine thoroughly with an oiled cloth, put the
cover on, and store the engine indoors in a well
WARNING
■
Wipe out spilled fuel carefully before testing.
Place spark plug as far away from spark plug
hole as possible.
ventilated, low humidity area.
4. BATTERY CHARGING
■
Do not hold spark plug by hand while pulling
recoil starter.
WARNING Flame Prohibited
■
The battery discharges itself even when not connected,
therefore it is necessary to recharge it once a month.
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NOTE
The engine with oil sensor will stop automatically when
the oil level falls below the prescribed limit.
Unless the oil level is raised above the prescribed limit,
the engine will stop immediately after starting.
8. OIL SENSOR INSTRUCTIONS
(OPTIONAL)
1. FUNCTION OF OIL SENSOR
The engine will stop automatically when the oil level falls
below the safety limit. The engine cannot be started unless the
level is raised above the prescribed limit. (See Fig.2-w)
2. Is there enough compression?
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Pull the starter handle slowly and check if resistance is felt.
If little force is required to pull the starter handle, check if
the spark plug is tightened firmly. If the spark plug is loose,
tighten it.
2. RESTARTING
(1) Fill the crankcase with oil up to the proper level.
3. Is the spark plug wet with gasoline?
(1) Is the fuel cock opened?
(2) As for restarting and operating the engine, refer to section
“5. OPERATING YOUR ENGINE” on page 6 .
(2) Choke (close choke lever) and pull the starter handle
five or six times. Remove the plug and check if its
electrode is wet. If the electrode is wet, fuel is well
supplied to your engine.
■
Check the wire connector from the engine. It must be
connected securely to the wire from oil sensor.
■
When selecting the engine oil, refer to page 5 for the
recommended oil.
(3) When the electrode is dry, check where the fuel stops.
(Check the fuel intake of the carburetor.)
(4) In case the engine does not start with well supplied fuel,
try using fresh fuel.
4. Is the battery well charged?
If the battery for the electric starter is discharged, the engine
will not start.
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10. SPECIFICATIONS
MODEL
Type
EX30D
Air-cooled, 4-cycle single cylinder, overhead camshaft, gasoline engine
287
Displacement
mL (cc)
kW/rpm
(HP/rpm)
5.5/3600
(7.5/3600)
Continuous Output
kW/rpm
(HP/rpm)
6.6/4000
(9.0/4000)
Maximum Output
Direction of Rotation
Lubricant
Counterclockwise, as Viewed from P.T.O. Shaft side
Automotive detergent oil (API/ SE or higher grade, SAE/ 10W-30 etc.)
Oil Capacity
Fuel
Liter
1.0
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Automotive Gasoline (Unleaded)
NGK BR-6HS (CHAMPION RL86C)
Recoil starter /Electric starter
21
Spark Plug
Starting System
Dry Weight
kg
Dimensions (L x W x H) mm
415 x 424 x 319
+0.03
0
+0.0012
0
0.12
mm (0.0047
in.)
Valve Clearance
(Intake and Exhaust)
Note : Adjust the valve clearance while the engine is cold.
500 hours
Emissions Durability Period
(California only)
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