Stovax Stove Coal Effect Stove Range Conventional Flue User Manual

Ceramica  
Coal Effect Stove Range  
Conventional Flue  
With upgradeable control valve  
Instructions for Use,  
Installation and Servicing  
For use in GB, IE (Great Britain and Eire)  
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the  
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.  
IMPORTANT  
Do not attempt to burn rubbish in this fire. This stove must only be operated with the door secured firmly in position.  
The outer casing of this stove will become hot whilst in operation, it is therefore recommended that the appliance be  
guarded to protect the young and infirm using a suitable guard.  
Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing.  
Please read these Instructions carefully and keep them in a safe place.  
They will be needed when servicing the fire.  
The commissioning sheet found on page 3 should be completed by the installer.  
PR0615 Issue 4 (February 2007))  
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APPLIANCE COMMISSIONING CHECKLIST  
IMPORTANT NOTICE  
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,  
as the information will be required when making any guaranteed claims.  
FLUE CHECK  
PASS  
FAIL  
1.  
2.  
3.  
Flue is correct for appliance  
Flue flow test  
Spillage test  
GAS CHECK  
1.  
2.  
3.  
Gas soundness & let by test (Please circle Y / N as appropriate)  
Y / N  
m3/h  
Y / N  
mb  
Standing pressure test in figures (e.g. 20 mb)  
Appliance working pressure (on High Setting) in figures (e.g. 20 mb)  
NB All other gas appliances must be operating on full  
Gas rate  
mb  
4.  
5.  
6.  
Does ventilation meet appliance requirements  
Have controls been upgraded (Upgradeable models only)  
8455 Standard  
YES  
YES  
NO  
NO  
8456 Programmable Time & Temperature  
DEALER AND INSTALLER INFORMATION  
Dealer.......................................................................  
................................................................................  
................................................................................  
Contact No. ...............................................................  
Date of Purchase........................................................  
Model No. .................................................................  
Serial No. ..................................................................  
Gas Type...................................................................  
Installation Company..................................................  
.................................................................................  
.................................................................................  
Engineer ....................................................................  
Contact No.................................................................  
Corgi Reg No..............................................................  
Date of Installation.....................................................  
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your  
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance Commissioning Checklist is  
not fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the  
second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a  
Corgi registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.  
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3
USER INSTRUCTIONS  
1.12 In all correspondence, please quote the appliance type and  
serial number which can be found on the databadge at the  
rear of the stove.  
1. GENERAL  
1.13 This product is guaranteed for 2 years from the date of  
installation, as set out in the terms and conditions of sale  
between Gazco and your local Gazco dealer. Please consult  
with your local Gazco dealer if you have any questions. In  
all correspondence always quote the Model No. and Serial  
No. Please ensure the commissioning checklist is completed  
by your installer; this is a requirement of your Guarantee.  
1.1 Installation and servicing must be carried out by a  
competent person in accordance with Gas Safety  
(Installation and Use) Regulations 1998, the relevant British  
Standards for Installation, appropriate Codes of Practice and  
in accordance with the manufacturers instructions. It is a  
requirement that a CORGI registered engineer be used for  
this purpose as they are approved by the HSE under the  
above regulations.  
2. LIGHTING THE APPLIANCE  
1.2 This appliance is suitable for use in G.B. and I.E. using  
Natural Gas at a supply pressure of 20mbar or LPG at a  
supply pressure of 29mbar (Butane) or 37mbar (propane).  
2.1 Locate the control valve on the appliance. There are two  
control knobs on the valve:  
1.3 The installation shall also be completed in accordance with:  
The Building Regulations issued by The Department of The  
Environment.  
The Building Standards (Scotland) Regulations issued by the  
Scottish Development Department.  
For Republic of Ireland, reference should be made to the  
relevant standards governing installations (IS813:1996)  
- right controls the pilot ignition  
- left controls the main burner.  
2.2 If your appliance has already been upgraded to battery  
remote control, please refer to the instructions provided  
with the upgrade to operate the remote control. The  
following instructions work for either situation.  
1.4 Read all these instructions before commencing installation.  
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1.5 This appliance must be installed in accordance with the  
rules in force and only used in a sufficiently ventilated  
space.  
1.6 Ensure that curtains are not positioned above the stove, and  
that there is at least a clearance of 300mm between the  
sides of the stove and any curtains.  
1.7 The manufacturer considers the full outer casing of this  
stove to be a working surface which becomes hot whilst in  
operation. A suitable guard is recommended to protect  
young children, the aged and the infirm.  
AR0914  
2.3 Ensure that the left-hand control knob is pointing to off ( ).  
2.4 Ensure that the right-hand control knob is pointing to off ( ).  
1.8 This stove must only be operated with the door secured  
firmly in position. If any cracks appear in the glass the  
appliance must not be used until the glass panel is replaced.  
2.5 Press in the right-hand control knob and, keeping he knob  
depressed, turn it anti-clockwise until a click is heard and  
the knob is pointing to pilot ( ). The pilot should now  
light. If the pilot does not light, release the knob and repeat  
the procedure until it does.  
2.6 Keep the control knob pressed in for 10 seconds and then  
release it, the pilot should stay alight. If the pilot goes out,  
repeat the procedures until it remains lit.  
1.9 Do not attempt to burn rubbish in this stove.  
1.10 Any combustible shelves or surrounding furniture must only  
be fitted in accordance with the minimum dimensions  
detailed in diagram 1.  
1
2.7 If the pilot does not light after repeated attempts, contact  
the retailer or installer from whom the appliance was  
purchased.  
2.8 Turn the right-hand control to point to main burner ( ).  
The appliance can now be controlled using the left-hand  
control knob.  
2.9 Turn the left-hand control knob to point to low fire ( ),  
the main burner lights on low. The burner can now be  
controlled between low and high settings. Turn the control  
knob anticlockwise to increase the flame height and  
clockwise to decrease the flame height.  
THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE  
HAS REACHED SUFFICIENT HEAT - TYPICALLY 10 TO 20  
MINUTES.  
IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN  
USE, WAIT 3 MINUTES BEFORE ATTEMPTING TO RE-  
LIGHT THE APPLIANCE.  
1.11 Contact a competent service engineer to carry out relevant  
spillage checks etc. following home improvements carried  
out after installation of this stove (e.g. the fitting of double  
glazing).  
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4
USER INSTRUCTIONS  
Advice on Handling and disposal of fire ceramics  
3. TURNING THE STOVE OFF  
5.7  
The fuel effect and side panels in this appliance are made  
from Refractory Ceramic Fibre (RCF), a material which is  
commonly used for this application.  
Protective clothing is not required when handling these  
articles, but we recommend you follow normal hygiene  
rules of not smoking, eating or drinking in the work area  
and always wash your hands before eating or drinking.  
3.1 To turn the stove off, locate the control valve, turn the left-  
hand control knob until it points to off ( ). The main  
burner goes out leaving the pilot burning.  
3.2  
To turn the pilot off, locate the control valve, turn the right-  
hand control knob until it points to off ( ), the pilot goes out.  
To ensure that the release of RCF fibres are kept to a  
minimum, during installation and servicing a HEPA filtered  
vacuum is recommended to remove any dust accumulated  
in and around the appliance before and after working on it.  
When servicing the appliance it is recommended that the  
replaced items are not broken up, but are sealed within  
heavy duty polythene bags and labelled as RCF waste.  
4. UPGRADING YOUR STOVE  
4.1  
Your stove is fitted with a control valve that can easily be  
upgraded to battery powered remote control. This upgrade can  
be fitted by anyone capable of simple DIY jobs and requires no  
special training. There are two versions of this control which  
can be obtained through your local Gazco stockist.  
RCF waste is classed as stable, non-reactive hazardous  
waste and may be disposed of at a licensed landfill site.  
4.2 STANDARD REMOTE CONTROL. This remote controls the  
gas appliance after the pilot has been lit. It can turn the  
main burner on and regulate it from low through to high  
and back again. It can turn the main burner off leaving the  
pilot burning GAZCO PART NUMBER 8455.  
4.3 THERMOSTATIC AND TIMER REMOTE CONTROL. This  
remote controls the gas appliance after the pilot has been  
lit. In ‘MANUAL MODE’ it can be used to turn the main  
burner on and manually regulate it from low through to  
high and back again. It can also be used to turn the main  
burner leaving the pilot burning. In ‘AUTO MODE’ it will  
automatically regulate the room temperature to a pre-set  
temperature. In ‘TIMER MODE’ it will turn the fire on and  
off according to a pre-set programme and automatically  
regulate the room temperature during the two ON periods.  
GAZCO PART NUMBER 8456  
Excessive exposure to these materials may cause temporary  
irritation to eyes, skin and respiratory tract; wash hands  
thoroughly after handling the material.  
6. FUEL BED ARRANGEMENT  
The major ceramic components can be found inside the  
firebox. Remove the cast iron door using the tool provided,  
and remove all the protective packaging from these  
components. See Diagram 3.  
NOTE: THE CAST IRON IS HEAVY, TAKE EXTREME CARE  
WHEN HANDLING.  
The loose coals should be arranged as specified in the  
following steps. Care should be taken to ensure that there is  
sufficient space between the coals to allow flames to pass  
through.  
5. CLEANING THE FIRE  
WARNING: DO NOT ATTEMPT TO CLEAN THE STOVE  
UNTIL IT IS COLD. THE STOVE RETAINS ITS HEAT FOR  
A CONSIDERABLE TIME AFTER SHUTDOWN.  
NOTE: THE CAST IRON DOOR IS HEAVY, TAKE  
EXTREME CARE WHEN HANDLING.  
5.1 Remove the door by undoing the four dome nuts using the  
tool supplied and place to one side.  
5.2 Carefully remove the ceramic fuel bed components and  
place to one side taking care to protect floor coverings etc,  
PLEASE HANDLE WITH CARE.  
5.3 The coals should not require cleaning. Do not use a  
vacuum cleaner or brush to clean the coals, any large pieces  
of debris can be removed by hand.  
5.4 Ensure any debris is removed from the burner ports.  
5.5 Replace the ceramics by referring to section 6.  
5.6 Use a damp cloth to clean the outer casing of the  
appliance.  
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USER INSTRUCTIONS  
6.4 Place two small coals at each end of the front coal so that  
Medium Ceramica  
they lean against the flame baffle, and a further two large  
coals on the flame baffle, one at each end, see diagram 6.  
6.1 Place the flame baffle onto the shelf at the rear of the tray  
and push up against the rear ledge, see diagram 3.  
6
3
AR0368  
AR0365  
6.5 Place five small coals along the rear of the flame baffle,  
resting against the rear ledge, see diagram 7.  
6.2 Locate the front coal moulding in front of the flame baffle  
ensuring that the end legs sit flat against the burner skin, see  
diagram 4.  
7
4
AR0369  
6.6 Ensure that the fibreglass seal on the back of the door is intact,  
locate the door on the four studs and slide back to the firebox.  
Secure in place using the four dome nuts and the tool  
supplied, do not over tighten the nuts, see diagram 16. Keep  
the tool with these instructions for future use.  
AR0366  
6.3 Place three large coals on the front coal so that they lean  
against the flame baffle, and the four large coals on the  
flame baffle so that they sit on the fingers, see diagram 5.  
NEVER OPERATE THE STOVE WHEN THE DOOR IS  
REMOVED OR WHEN THE GLASS IS BROKEN.  
5
16  
AR0390  
AR0367  
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6
USER INSTRUCTIONS  
7. GAZCO FLUE SURE SYSTEM  
13. HOT SURFACES  
7.1 The stove is fitted with the Gazco Flue Sure System, which  
will act to cut off the gas supply to the burner in the event  
of incorrect operation of the flue. If the system acts to cut  
off the gas supply, this indicates that there is insufficient flue  
pull. If this occurs a minimum of 10 minutes should be  
allowed before trying to relight. Continued operation of this  
safety device means there may be a serious problem with  
the flue system. A qualified gas engineer should inspect this.  
Do not use the stove until an engineer says it is safe to  
do so.  
13.1 Parts of this appliance become hot during normal use. It is  
recommended that a suitable fire guard be used for  
protection of young children and the infirm. Indeed, all  
parts of the appliance should be treated as a ‘working  
surface’ except for the control area.  
8. THE FLAME FAILURE DEVICE  
8.1 This is a safety feature incorporated in all GAZCO fires,  
which automatically switches off the gas supply if the pilot  
light goes out and fails to heat the thermocouple.  
9. 'RUNNING IN'  
9.1 The surface coating on your GAZCO stove will ‘burn off’  
during the first 24 hours of operation on high, producing a  
harmless and temporary odour. If the odour persists ask  
your retailer for advice.  
10. SERVICING  
10.1 A qualified gas engineer must service the stove every 12  
months. In all correspondence, always quote the appliance  
type and the Serial Number found on the data badge on  
the appliance.  
11. VENTILATION  
11.1 Any purpose provided ventilation should be checked  
periodically to ensure it is free from obstruction.  
12. INSTALLATION DETAILS  
12.1 To assist in any future correspondence, your installer should  
have completed the Appliance Commissioning Checklist in  
this manual. This records the essential installation details of  
this appliance. In all correspondence always quote the  
Model No. and Serial No.  
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INSTALLATION INSTRUCTIONS  
TECHNICAL SPECIFICATION  
Ceramica Manhattan 8578-P8578  
Model  
CAT.  
Gas  
Gas  
Type  
Working NOX Aeration  
Pressure Class  
Injector Gas Rate Input kW (Gross) Country  
m3h  
High  
Low  
6.45  
Gross  
2.5  
Gross  
8578 - Ceramica Manhattan  
P8578 - Ceramica Manhattan  
Naural Gas G20  
20 mbar  
5
5
ø11 mm  
375  
170  
0.622  
0.18  
GB,IE  
GB,IE  
I2H  
I3+  
LPG Propane G31 37 mbar  
LPG Butane G30 29 mbar  
6.30  
Gross  
2.5  
Gross  
ø15 x 2  
mm  
Efficiency Class II  
Flue Outlet Size 127 mm (5”) ø  
Gas Inlet Connection Size 8 mm ø  
Minimum flue specification T260/N2/O/D/1  
Maximum flue temperature 180°C  
Packing Checklist  
Qty Description  
1
1
1
1
1
1
1
1
2
2
1
Stove  
Flue Blanking plate  
Flue In fill plate  
Coal set*  
Flame Baffle*  
Front Coal*  
Fixing kit containing  
Instruction Manual  
Wood screws  
Rawlplugs  
Box spanner  
*Packed in appliance  
AR1620  
A
B
C
D
E
ins mm ins mm ins mm ins mm ins mm  
1 2  
3 4  
7 8  
3 4  
28  
711 27  
700 16  
427 17  
453  
5
145  
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