Star Trac Treadmill NXT 7000 User Manual

Spinner® Bike  
Installation Instructions  
NXT 7000  
ELITE 6900  
PRO 6800  
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Assembly  
Following these steps in order will minimize the build time and ensure proper assembly.  
Note: Not all of the following procedures are performed on all models; Spinner ® Pro, Elite and NXT.  
If the procedure is particular to that model only it will be noted as follows: (NXT Only) or (Pro/Elite Only)  
or (NXT/Elite Only)  
Installation of the Rear Leg Assembly  
Lift up the rear of the bike frame and place the rear leg assembly in position under the frame, aligning the  
holes in the leg with the holes in the frame.  
NXT Only  
1. Position the leg so the thicker end faces toward the front  
of the bike  
2. Using the 5mm hex wrench and a 13mm combination  
wrench insert 2- M10X55mm (rear-most holes) and 2-  
M10X65mm (front-most holes) button head screws, nuts  
and washers (under bolt head and nut), to secure the  
rear leg assembly to the frame. The nut should be on  
the bottom of the bike and the head of the screw on the  
top of the bike.  
3. Tighten all hardware securely using a torque wrench to  
85 Inch Pounds  
Pro & Elite Only  
1. Lift up the rear of the bike frame and place the rear leg  
assembly in position under the frame, aligning the holes  
in the leg with the holes in the frame.  
2. Using the 5mm hex wrench and a 13mm combination  
wrench insert 2- M10X55mm flat head screws, nuts and  
washers to secure the rear leg assembly to the frame.  
The nut should be on the bottom of the bike and the  
head of the screw on the top of the bike.  
Tighten all screws/nuts securely using a torque wrench to 85  
Inch Pounds  
Installation of the Front Leg Assembly  
NOTE: The front foot assembly has wheels attached to the front edge. Be sure the wheels face forward when  
installing the front leg assembly.  
Stand the bike frame upright and gently tip the front of the bike up and position the front foot under the frame,  
with the wheels facing forward.  
Attach the front foot assembly to the frame, aligning the holes in the foot with the holes in the frame.  
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NXT Only  
1. Position the leg so the thicker end faces toward  
the front of the bike  
2. Using the 5mm hex wrench and a 13mm  
combination wrench insert 2- M10X55mm (rear-  
most holes) and 2-M10X65mm (front-most holes)  
button head screws, nuts and washers (under bolt  
head and nut), to secure the rear leg assembly to  
the frame. The nut should be on the bottom of the  
bike and the head of the screw on the top of the  
bike.  
3. Tighten all hardware securely using a torque  
wrench to 85 Inch Pounds  
Pro & Elite Only  
1) Using the 5mm hex wrench and a 13mm  
combination wrench insert 2- M10X55mm flat  
head screws, nuts and washers to secure the rear  
leg assembly to the frame. The nut should be on  
the bottom of the bike and the head of the screw  
on the top of the bike.  
2) Tighten all screws/nuts securely using a torque  
wrench to 85 Inch Pounds  
Position the bike on a flat surface and adjust the  
leveling feet so the bike is stable.  
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Installation of the Saddle and Seat Slider  
1. Install the seat post into the frame and lower it to the lowest position and tighten the pop pin securely.  
2. Slide the seat slide into the top of the seat post with the saddle pointed towards the front of the bike.  
NXT Only  
1. Rotate the seat slider lock knob as needed so that the slider clamp is in  
alignment with the guide rail  
2. There is a locking pin under the saddle that has to be pulled up as you  
move the slider into position. Release the pin when the indicator is within  
the 0 to 9 range.  
3. Test the seat slide for proper operation and full travel.  
Pro & Elite Only  
1. Unscrew the seat slider pin far enough to allow the slider to pass over the  
pin.  
2. Tighten screw with the slider within the usable range.  
3. Test the seat slide for proper operation and full travel.  
Installation of the Pedals  
NOTE: The pedal shafts are marked “R” and “L”. Trying to install the pedals on the wrong side may damage  
the pedal and the crank arm. Take caution to attach the pedals to the correct side of the bike (picture shown is  
for Elite/NXT).  
1) Install the pedals on the pedal cranks using a 15mm open-end  
wrench and tighten securely.  
2) Turn the left pedal spindle counterclockwise when threading into  
the left crank arm; turn the right pedal spindle clockwise when  
threading into the right crank arm.  
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Installation of the Handlebar Pop Pin  
1) Insert the pop pin into the front of the bike frame.  
2) Hand-tighten the nut of the pop pin hand tight taking care not to  
cross tread it.  
3) Using a wrench tighten the pop pin assembly.  
Assembly and Installation of the Handlebar and Post  
NXT Only  
4) Positioning the handlebar post with the numbers 1 on top and  
insert the handlebar into the handlebar sleeve locking it at number  
4.  
5) Slide the handlebar onto the handlebar post insert with the water  
bottle holders facing forward and align the three screw holes.  
6) Insert the socket head set screw into the handlebar but do not  
tighten at this time.  
7) Insert the 2 flat head screws into the handlebar but do not tighten  
at this time.  
8) Check for proper alignment then tighten the 2 flat head screws  
using a 5mm hex wrench to 60 inch pounds.  
9) Tighten the set screw to 60 inch pounds using a 4mm hex wrench.  
10) Slide the handlebar post into the frame making sure the holes  
face the front of the bike.  
11) Allow the post to go into the frame all the way in to level 1 and  
align the pop pin so it snaps into the hole then tighten the pop pin  
and test for steadiness.  
12) Loosen the pop pin and raise the handlebar to its highest position  
number 10 and tighten the pop pin and test for steadiness.  
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Pro & Elite Only  
1) Slide the handlebar post into the frame making sure the holes  
face the front of the bike.  
2) Allow the post to go into the frame all the way in to level 1 and  
align the pop pin so it snaps into the hole then tighten the pop pin  
and test for steadiness.  
3) Loosen the pop pin and raise the handlebar to its highest position  
and tighten the pop pin and test for steadiness.  
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Removing the decal protective covers  
The bikes have protective clear decal covers to protect the decals from damage during  
packaging and shipping. Using your fingers only, carefully peel off the protective covers after  
assembly of the bike.  
Testing the bike  
Use this checklist to perform the bike test procedure to ensure the bike is operating properly.  
¨Recheck all bolts to make sure they are all tightened to the proper torque specification and no parts were  
left off the bike or are missing.  
¨Test the handlebar and seat post to make sure they move freely and you are able to lock in at different  
positions.  
¨Check the seat to make sure it is level and tight and does not rotate around or tilt forward or backward.  
Tighten and adjust as needed.  
¨Test the seat slide for easy movement front to rear and the ability to adjust it to different settings.  
Testing the flywheel and brake mechanism.  
CAUTION: The flywheel will continue to spin after you pedal and the crank arms and pedals will rotate with  
the flywheel. Brake tension is adjustable by turning the red resistance knob in the front of the bike,  
clockwise to tighten the brake and counterclockwise to loosen the brake. Pressing down on the knob will  
apply the brake momentarily if you need to stop quickly.  
¨Adjust seat post and handlebar post to your comfort. Ride / test the bike for proper operation according to  
the owner's manual.  
¨Pedal the bike at a moderate pace and test for proper and smooth resistance changes while varying the  
amount of turns on the resistance knob.  
¨When the testing is complete tip the bike forward using the handlebars and roll it on a smooth surface to the  
final location. Check and adjust the leveling feet so the bike is stable.  
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WEB SITE  
PHONE  
800-503-1221  
FAX  
714-669-0739  
EMAIL  
Copyright©, Star Trac 14410 Myford Road Irvine, CA 92606  
New Spinner Bike Install Rev A PN 620-7493.doc  
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