Star Trac Fitness Equipment Sep 80 User Manual

Training Manual  
Part Functionality  
E-TBT (Model 9-6080) LED Display  
In this section, we will review all the components that make up the E Series E-TBT (Total Body Trainer). To resolve issues  
that may occur on an E-TBT, it is important to understand all the components and what function they play in the system.  
1. Display Assembly (LED)  
The display assembly is like the brains of the unit. It  
controls and commands the TBT to take actions. It is the  
user interface to control the machine. It also does the  
following:  
RPM Calculations  
Calorie Calculations  
Pre-designed Programs  
Heart Rate Calculation  
There are two main components to the display assembly:  
Display Panel  
Display Electronics  
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A. Display Panel (J7 – 12 Pin Connector) –The main keypad that is used to enter commands.  
B. Center Console (J8 – 6 Pin Connector) –The small keypad that has the ‘Quick Start’ key. If the unit has any kind of  
entertainment, there will be extra keys for that.  
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C. CSAFE Power (J10 – 6 Pin Connector) – The external CSAFE port. Note: This port is only used for supplying power  
to external add on audio accessories.  
D. Polar Receiver (J11 – 3 Pin Connector) – The telemetry/wireless heart rate (signal sent out by the chest strap).  
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E. Contact Heart Rate (6 Pin Connector on the standoff HR Board) – The contact heart rate board plugs in here. Note:  
The contact heart rate is typically mounted on the display electronics.  
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F. Fan Keypad (J1 – 8 Pin Connector) – The small keypad at the top of the display housing.  
G. Fan Power (J3 – 2 Pin Connector) – The fan gets power from the display electronic.  
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H. Primary Port (J6 – 10 Pin Connector) – The primary port for uploading  
software into the display.  
I. Secondary Port (J5 – 10 Pin Connector) – The secondary port for uploading  
software into the display.  
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J. Display Cable (J4 – 12 Pin Connector) – This is the main cable that connects the display to the LCB.  
The display cable is like the nerves of the TBT. Information and power are sent up to the display and back down to the  
LCB to control the unit. The display cable passes:  
Power to the display  
Commands for resistance level  
Signal for RPM  
The Data Cable is polarized so it can not be plugged in incorrectly.  
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K. TV Interface (J9 – 7 Pin Connector) – NEVER use this port.  
L. HR Board Ground Cable (connects to the display frame)  
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M. CCB (J14 – 7 Pin Connector) Used for PVS and on ‘made for iPod’ kits only.  
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2. Load Control Board (LCB)  
Location of the LCB:  
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The LCB is the heart of the TBT. The LCB brings the power from brake and conditions it for distribution to the display  
electronic.  
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Connections and Components that plug into the ADT LCB (PN: 721-1176)  
A. Brake Style Selector Switch (J2) – This switch allows the LCB to work with either brake style see document number  
637-1348).  
B. CN7 - 8 Pin Connector – This connector is not used on this generation of the E Series TBT. The previous generation  
with Upper Body Arm movement (Select Fit) need this connector.  
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C. Battery Connector (CN3 – 2 Pin Connector) – Delivers power to the display when there is no movement and charges  
the battery.  
D. External Power Connector (CN2 – 3 Pin Connector) – Supplies 12 Volts to the system.  
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E. C-Save Connector (J1 – 8 Pin) – This is where the external C-Safe cable plugs in to the LCB.  
F. Display Cable Connector (CN1 – 12 Pin Connector) – Information and power are sent up to the display and back  
down to the LCB to control the unit.  
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G. Generator Cable Connector (CN4 – 3 Pin Connector) – Brings in the power from the generator.  
H. Brake Cable Connector (CN5 – 2 Pin Connector) – Controls the brake resistance.  
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3. Mechanical/Drive Components:  
A. Drive belt – This belt connects the main pulley with the generator/brake to produce the needed voltage and create  
resistance when the user wants that.  
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B. Belt Tensioning Lever – Assures that the tension of the drive belt is always at the right level.  
C. Drive Shaft Alignment Screws – These are used for proper drive shaft/drive belt alignment. They are located on  
both sides of the drive shaft.  
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D. Leg Roller and Guide Rod – They are exposed to a lot of load. Front to rear motion only.  
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