Stanley Black Decker Grinder FG10 User Manual

FG10  
HYDRAULIC  
FROG GRINDER  
PG05  
HYDRAULIC  
PROFILE GRINDER  
Safety, OperatiOn and Maintenance  
USer ManUaL  
© 2011 Stanley Black & Decker, Inc.  
New Britain, CT 06053  
U.S.A.  
28072 11/2013 Ver. 6  
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TABLE OF CONTENTS  
DECLARATION OF CONFORMITY..........................................................................................................................2  
SAFETY SYMBOLS ..................................................................................................................................................4  
SAFETY PRECAUTIONS..........................................................................................................................................5  
TOOL STICKERS & TAGS........................................................................................................................................6  
HOSE TYPES............................................................................................................................................................7  
HOSE RECOMMENDATIONS ..................................................................................................................................8  
HTMA REQUIREMENTS...........................................................................................................................................9  
OPERATION............................................................................................................................................................10  
TOOL PROTECTION & CARE................................................................................................................................13  
TROUBLESHOOTING ............................................................................................................................................14  
ACCESSORIES.......................................................................................................................................................15  
SPECIFICATIONS...................................................................................................................................................15  
FG10 & PG05 PARTS ILLUSTRATION...................................................................................................................16  
FG10 & PG05 PARTS ILLUSTRATION...................................................................................................................17  
FG10 PARTS LIST ..................................................................................................................................................18  
PG05 PARTS LIST..................................................................................................................................................20  
SPARK GUARD & INNER GUARD.........................................................................................................................22  
IMPORTANT  
To ll out a Product Warranty Recording form, and for information on your warranty,  
visit Stanleyhydraulic.com and select the Warranty tab.  
(NOTE: The warranty recording form must be submitted to validate the warranty).  
SERVICING THE STANLEY HYDRAULIC FROG GRINDER/PROFILE GRINDER. This manual contains safety,  
operation, and routine maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic  
tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the  
following warning.  
WARNING  
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS  
TOOL.  
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND  
CERTIFIED DEALER.  
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this  
manual and ask for a Customer Service Representative.  
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SAFETY SYMBOLS  
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-  
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.  
This is the safety alert symbol. It is used to alert you to potential personal injury  
hazards. Obey all safety messages that follow this symbol to avoid possible  
injury or death.  
This safety alert and signal word indicate an imminently hazardous situation  
which, if not avoided, will result in death or serious injury.  
DANGER  
WARNING  
CAUTION  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, could result in death or serious injury.  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, could result in death or serious injury.  
This signal word indicates a potentially hazardous situation which, if not avoid-  
ed, may result in property damage.  
CAUTION  
NOTICE  
This signal word indicates a situation which, if not avoided, will result in damage  
to the equipment.  
This signal word indicates a situation which, if not avoided, may result in dam-  
age to the equipment.  
IMPORTANT  
Always observe safety symbols. They are included for your safety and for the protection of the tool.  
LOCAL SAFETY REGULATIONS  
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-  
nance personnel.  
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SAFETY PRECAUTIONS  
Tool operators and maintenance personnel must always  
comply with the safety precautions given in this manual  
and on the stickers and tags attached to the tool and  
hose.  
140°F/60°C. Operation at higher temperatures can  
cause higher than normal temperatures at the tool  
which can result in operator discomfort.  
Do not operate the tool with the wheel guard re-  
moved.  
These safety precautions are given for your safety. Re-  
view them carefully before operating the tool and before  
performing general maintenance or repairs.  
Do not operate a damaged, improperly adjusted, or  
incompletely assembled grinder.  
Supervising personnel should develop additional pre-  
cautions relating to the specific work area and local  
safety regulations. If so, place the added precautions in  
the space provided in this manual.  
Never wear loose clothing that can get entangled in  
the working parts of the tool.  
Keep all parts of your body away from the rotat-  
ing wheel. Long hair or loose clothing can become  
drawn into rotating components.  
The model FG10 Hydraulic Frog Grinder or the model  
PG05 Profile Grinder will provide safe and dependable  
service if operated in accordance with the instructions  
given in this manual. Read and understand this manual  
and any stickers and tags attached to the grinder and  
hose before operation. Failure to do so could result in  
personal injury or equipment damage.  
Keep the wheel off all surfaces when starting the  
grinder.  
Do not use a wheel that is cracked, chipped or oth-  
erwise damaged. Always inspect wheels for pos-  
sible damage before installation or use.  
Always use wheels that conform to the specifications  
given in the OPERATION section of this manual.  
Do not reverse grinding wheel rotation direction by  
changing fluid flow direction.  
Do not move the tool until the wheel has stopped  
rotating. Release the trigger if the power supply has  
been interrupted.  
The operator must start in a work area without by-  
standers. Flying debris can cause serious injury.  
Do not operate the tool unless thoroughly trained or  
under the supervision of an instructor. Establish a  
training program for all operators to ensure safe op-  
eration.  
Always wear safety equipment such as goggles, ear  
and head protection, and safety shoes at all times  
when operating the tool. Use gloves and aprons  
when necessary.  
The operator must be familiar with all prohibited  
work areas such as excessive slopes and danger-  
ous terrain conditions.  
Maintain proper footing and balance at all times.  
Do not inspect, clean or replace the grinding wheel  
while the hydraulic power source is connected. Do  
not inspect or clean the tool while the hydraulic pow-  
er source is connected. Accidental engagement of  
the tool can cause serious injury.  
Always connect hoses to the tool hose couplers  
before energizing the hydraulic power source. Be  
sure all hose connections are tight and are in good  
condition.  
Do not operate the tool at oil temperatures above  
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TOOL STICKERS & TAGS  
29715  
PG05 Name Tag  
25790  
03787  
Caution Decal  
GPM Decal  
28727  
FG10 Name Tag  
05152  
Stanley Sticker  
28409  
Composite  
Decal (CE)  
20647  
Sound Power Level  
Decal (CE)  
25610  
Railroad Help Desk Decal  
28376  
Stanley Logo Decal (CE)  
28322  
CE Decal  
11207  
Circuit Type D Decal (CE)  
D A N G E R  
D A N G E R  
28811  
Information Plaque (CE)  
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CER-  
TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC  
TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN  
DEATH OR SERIOUS INJURY.  
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO  
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR  
DAMAGED HOSE.  
3. MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON-  
NECTED TO THE TOOL BEFORE PRESSURING SYSTEM.  
SYSTEM PRESSURE HOSE MUST ALWAYS BE CON-  
NECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE  
MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT.  
REVERSING CONNECTIONS MAY CAUSE REVERSE  
TOOL OPERATION WHICH CAN RESULT IN SEVERE  
PERSONAL INJURY.  
BEFORE USING HOSE LABELEDAND CERTIFIEDAS NON-  
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE  
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE  
SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR-  
RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY  
DEPARTMENT INSTRUCTIONS.  
NOTE:  
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC-  
TION INTO THE BODY OR CAUSE OTHER SEVERE  
PERSONAL INJURY.  
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-  
CENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN  
LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY  
THE SAME SYSTEMAND/OR SEVERE PERSONAL INJURY.  
THE INFORMATION LISTED  
ON THE STICKERS SHOWN,  
MUST BE LEGIBLE AT ALL  
TIMES.  
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE  
FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY  
CAUSE A LEAK OR BURST.  
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA.  
KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.  
B. DO NOT EXCEED RATED WORKING PRESSURE OF  
HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS  
PRESSURE MAY CAUSE A LEAK OR BURST.  
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PRO-  
TECTION.  
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE,  
ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST  
ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY  
TRAINED PERSONNEL.  
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS  
DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH  
YOUR HANDS. CONTACT WITH A LEAK MAY RESULT  
IN SEVERE PERSONAL INJURY.  
REPLACE DECALS IF  
THEY BECOME WORN OR  
DAMAGED. REPLACEMENTS  
ARE AVAILABLE FROM  
YOUR LOCAL STANLEY  
DISTRIBUTOR.  
I M P O R T A N T  
I M P O R T A N T  
READ OPERATION MANUAL AND  
SAFETY INSTRUCTIONS FOR THIS  
TOOL BEFORE USING IT.  
READ OPERATION MANUAL AND  
SAFETY INSTRUCTIONS FOR THIS  
TOOL BEFORE USING IT.  
USE ONLY PARTS AND REPAIR  
PROCEDURES APPROVED BY  
STANLEY AND DESCRIBED IN THE  
OPERATION MANUAL.  
USE ONLY PARTS AND REPAIR  
PROCEDURES APPROVED BY  
STANLEY AND DESCRIBED IN THE  
OPERATION MANUAL.  
The safety tag (P/N 15875) at right is  
attached to the tool when shipped from  
the factory. Read and understand the  
safety instructions listed on this tag before  
removal. We suggest you retain this tag and  
attach it to the tool when not in use.  
TAG TO BE REMOVED ONLY BY  
TOOL OPERATOR.  
TAG TO BE REMOVED ONLY BY  
TOOL OPERATOR.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SAFETY TAG P/N 15875 (Shown smaller then actual size)  
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HOSE TYPES  
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy-  
draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with  
Stanley Hydraulic Tools. They are:  
Certified non-conductive — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid  
reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified non-  
conductive is the only hose authorized for use near electrical conductors.  
Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforce-  
ment, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near  
electrical conductors.  
Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber in-  
ner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This  
hose is not certified non-conductive and must never be used near electrical conductors.  
HOSE SAFETY TAGS  
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic  
Tools. DO NOT REMOVE THESE TAGS.  
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be  
obtained from your Stanley Distributor.  
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE  
D A N G E R  
D A N G E R  
1. FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE  
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN  
DEATH OR SERIOUS INJURY.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE  
OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE.  
KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT  
CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION  
AND SEVERE PERSONAL INJURY.  
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP-  
ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND  
ELECTRIC LINES.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR  
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT  
USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.  
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE  
ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT-  
TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND  
TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH  
SAFETY DEPARTMENT INSTRUCTIONS.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAM-  
AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE  
IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SIDE 1  
SIDE 2  
(Shown smaller than actual size)  
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.  
D A N G E R  
D A N G E R  
1. DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS  
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR  
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKSABRASIONS, BULGES, OR DAMAGE TO  
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.  
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY  
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC-  
TRIC LINES.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR  
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE  
AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT  
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE  
PERSONAL INJURY.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT  
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO  
PULL OR LIFT TOOLS, POWER UNITS, ETC.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SIDE 1  
SIDE 2  
(Shown smaller than actual size)  
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HOSE RECOMMENDATIONS  
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HTMA / EHTMA REQUIREMENTS  
HTMA / EHTMA REQUIREMENTS  
HTMA  
TOOL TYPE  
HYDRAULIC SYSTEM REQUIREMENTS  
TYPE I  
TYPE II  
TYPE RR  
9-10.5 gpm  
(34-40 lpm)  
1500 psi  
TYPE III  
11-13 gpm  
(42-49 lpm)  
1500 psi  
4-6 gpm  
7-9 gpm  
Flow Range  
(15-23 lpm)  
1500 psi  
(103 bar)  
(26-34 lpm)  
1500 psi  
(103 bar)  
Nominal Operating Pressure  
(at the power supply outlet)  
(103 bar)  
(103 bar)  
2100-2250 psi  
(145-155 bar)  
2100-2250 psi  
(145-155 bar)  
2200-2300 psi  
(152-159 bar)  
2100-2250 psi  
(145-155 bar)  
System relief valve setting  
(at the power supply outlet)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
Maximum back pressure  
(at tool end of the return hose)  
400 ssu*  
400 ssu*  
400 ssu*  
400 ssu*  
Measured at a max. fluid viscosity of:  
(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)  
(at min. operating temperature)  
Temperature: Sufficient heat rejection  
capacity to limit max. fluid temperature to:  
(at max. expected ambient temperature)  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
Min. cooling capacity at a temperature  
3 hp  
5 hp  
6 hp  
7 hp  
difference of between ambient and fluid  
temps  
(2.24 kW)  
40° F  
(3.73 kW)  
40° F  
(5.22 kW)  
40° F  
(4.47 kW)  
40° F  
NOTE:  
(22° C)  
(22° C)  
(22° C)  
(22° C)  
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator  
discomfort at the tool.  
Filter  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
Min. full-flow filtration  
Sized for flow of at least:  
(For cold temp. startup and max.  
dirt-holding capacity)  
Hydraulic fluid Petroleum based  
(premium grade, anti-wear, non-conductive)  
Viscosity (at min. and max. operating temps)  
100-400 ssu*  
100-400 ssu*  
(20-82 centistokes)  
100-400 ssu*  
100-400 ssu*  
NOTE:  
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the  
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements  
over a wide range of operating temperatures.  
*SSU = Saybolt Seconds Universal  
CLASSIFICATION  
EHTMA  
HYDRAULIC SYSTEM  
REQUIREMENTS  
C
B
D
Flow Range  
3.5-4.3 gpm  
(13.5-16.5 lpm) (18-22 lpm)  
1870 psi  
(129 bar)  
4.7-5.8 gpm  
7.1-8.7 gpm  
(27-33 lpm)  
1500 psi  
9.5-11.6 gpm  
(36-44 lpm)  
1500 psi  
11.8-14.5 gpm  
(45-55 lpm)  
1500 psi  
Nominal Operating Pressure  
(at the power supply outlet)  
1500 psi  
(103 bar)  
(103 bar)  
(103 bar)  
(103 bar)  
System relief valve setting  
(at the power supply outlet)  
2495 psi  
(172 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
2000 psi  
(138 bar)  
NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements  
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OPERATION  
3. Using the wrench (127) provided, place it on the  
flats of the drive flange. Place a strap wrench on  
the grinding wheel and then tighten by gripping and  
turning the strap wrench while holding the wrench  
provided.  
PREOPERATION PROCEDURES  
CHECK HYDRAULIC POWER SOURCE  
1. Using a calibrated flowmeter and pressure gauge,  
check that the hydraulic power source develops a  
flow of 7-10 gpm/26-38 lpm at 1500-2000 psi/105-  
140 bar.  
4. Replace the guard weldment.  
WHEEL PIVOT ADJUSTMENTS  
FOR PROFILE OR FROG GRINDING  
OPERATIONS  
NOTE: The PG05 does not contain the pivot wheels  
or the extension assembly.  
2. Make certain the hydraulic power source is equipped  
with a relief valve set to open at 2100-2250 psi/145-  
155 bar minimum.  
3. Check that the hydraulic circuit matches the tool for  
open-center (OC) or closed-center (CC) operation.  
CHECK TOOL  
GRINDING WINGS  
1. Make sure all tool accessories are correctly in-  
stalled. Failure to install tool accessories properly  
can result in damage to the tool or personal injury.  
For grinding a wing of the frog, place the grinder on top  
of the wing with the rollers (91) resting on top of the wing  
to be ground. Adjust each wheel pivot (86) to the posi-  
tion shown in figure 1. Grinding is accomplished by mov-  
ing the grinder back and forth in line with the rail. When  
finished with one wing, rotate the entire grinder 180 de-  
grees and place it on the other wing.  
2. There should be no signs of leaks.  
3. The tool should be clean, with all fittings and fasten-  
ers tight.  
CHECK TRIGGER MECHANISM  
1. Check that the trigger operates smoothly and is free  
to travel between the “ON” and “OFF” positions.  
IMPORTANT  
CHECK GUARD WELDMENT  
Never over-tighten the grinding wheel by impacting  
the wrench with a mallet or hammer. Sufficient  
torque is attained by hand-tightening the wheel with  
a strap wrench while securing the drive flange with  
the wrench provided.  
1. Inspect the wheel guard weldment for cracks and  
other structural damage.  
INSTALLING AND REMOVING  
GRINDING WHEEL  
NOTE: Use 6 inch diameter up to 3 inch thick (Type  
6 for USA) grinding wheels with a 5/8-11 threaded  
arbor hole. Only use grinding wheels which comply  
with ANSI B7.1, B7.5/ISO 525, 603.  
READ AND BECOME FAMILIAR WITH THE SEC-  
TIONS IN THIS MANUAL ON SAFETY PRECAU-  
TIONS, TOOL STICKERS AND TAGS, HYDRAULIC  
HOSE REQUIREMENTS, HYDRAULIC REQUIRE-  
MENTS, AND PREOPERATION PROCEDURES BE-  
FORE USING THIS PRODUCT.  
USA CONFIGURATION  
1. Unscrew the two nuts (98) which secure the guard  
weldment (95) to the frame and remove the guard  
weldment.  
2. Install the grinding wheel until it comes in contact  
with the drive flange.  
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OPERATION  
Cross Section of Typical Rail  
Cross Section of Typical Frog at 1/2” Point  
Figure 3. Profile Grinding  
Figure 1. Grinding the Wings of a Frog  
USING THE EXTENSION ASSEMBLY  
GRINDING THE POINT  
The extension assembly (128) can be used at anytime  
by simply connecting it to one end of the grinder at the  
barrel nut (61) and clamping it in place by turning the  
adjustable handle (44).  
For grinding the point of a frog, place the grinder on top  
of the point with the rollers (91) resting on the top of  
the point. Adjust each wheel pivot (86) to the position  
shown in figure 2. Grinding is accomplished by moving  
the grinder back and forth in line with the rail. It may  
be necessary to rotate the entire grinder 180 degrees  
and place it on the other side of the point in order to  
completely grind the width of the point. The extension  
assembly (128) is normally used during point grinding  
operations.  
CONNECTING THE HOSES  
1. Wipe all hose couplers with a clean lint-free cloth  
before making connections.  
2. Connect the hoses from the hydraulic power source  
to the hose couplers on the grinder. It is a good prac-  
tice to connect the return hose first and disconnect  
it last to minimize or avoid trapped pressure within  
the grinder motor.  
3. Observe flow indicators stamped on hose couplers  
to be sure that oil will flow in the proper direction.  
The female coupler is the inlet coupler.  
NOTE: The pressure increase in uncoupled hoses  
left in the sun may result in making them difficult to  
connect. When possible, connect the free ends of  
operating hoses together.  
OPERATING PROCEDURES  
1. Observe all safety precautions.  
Cross Section of Typical Frog at 1/2” Point  
2. Always start the grinder with the grinding wheel  
away from the work surface by turning the hand-  
wheel counter clockwise to raise the wheel.  
Figure 2. Grinding the Point of a Frog  
PROFILE GRINDING  
3. Move the hydraulic circuit control valve to the “ON”  
position.  
For profile grinding of rail, place the grinder on top of  
the rail with the rollers (91) resting on top of the rail to  
be ground. Adjust each wheel pivot (86) to the position  
shown in Figure 3. Grinding is accomplished by moving  
the grinder back and forth in line with the rail.  
4. Squeeze the trigger momentarily. If the grinder does  
not operate, the hoses might be reversed. Verify  
correct connection of the hoses before continuing.  
5. Start the grinder and move the grinding wheel to the  
work surface by turning the handwheel clockwise.  
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OPERATION  
6. Grind a small amount of material at a time adjust-  
ing the grinding wheel as necessary by turning the  
handwheel.  
PREVENTATIVE MAINTENANCE  
1. The gears and bearings in the ram, spindle, and  
housing assemblies should be regreased every 6  
months or 500 hours, This procedure must be ac-  
complished by a trained technician.  
Note: If the grinder is not loaded against a work sur-  
face when the trigger is released, the wheel will take  
5-10 seconds to come to a complete stop. Avoid un-  
intentional contact of the grinding wheel during the  
coast down period.  
2. After each servicing, measure the spindle speed  
(rpm - revolutions per minute) at 12 gpm/45 lpm in-  
put. The nominal speed is 4000, not to exceed 6000  
rpm. This procedure must be accomplished by a  
trained technician.  
COLD WEATHER OPERATION  
If the grinder is to be used during cold weather, preheat  
the hydraulic fluid at low engine speed. When using the  
normally recommended fluids, fluid temperature should  
be at or above 50° F/10° C (400 ssu/82 centistokes) be-  
fore use.  
3. Inspect the spindle and drive flange for signs of  
wear or damage. Runout should not exceed .004  
in./.1 mm TIR on threads or .002 in./.05 mm TIR on  
arbor diameters and faces.  
4. Check hoses and fittings weekly for any evidence of  
leakage, cover wear, cracking or cuts. If any of these  
defects are found, discontinue use of the tool imme-  
diately and have the defects repaired or replaced by  
a trained technician.  
Damage to the hydraulic system or grinder can result  
from use with fluid that is to viscous or too thick.  
5. To grease between main housing bore (item 73) and  
the ram outer diameter (item 26) use CAUTION only  
one to two pumps of grease are required at these  
locations, excess grease will lockup feed assembly  
(See figure 4 below).  
Figure 4  
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TOOL PROTECTION & CARE  
NOTICE  
In addition to the Safety Precautions found in  
this manual, observe the following for equipment  
protection and care.  
Make sure all couplers are wiped clean before con-  
nection.  
Do not exceed the rated flow (see Specifications) in  
this manual for correct flow rate and model number.  
Rapid failure of the internal seals may result.  
The hydraulic circuit control valve must be in the  
“OFF” position when coupling or uncoupling hydrau-  
lic tools. Failure to do so may result in damage to  
the quick couplers and cause overheating of the hy-  
draulic system.  
Always keep critical tool markings, such as warning  
stickers and tags legible.  
Tool repair should be performed by experienced  
personnel only.  
Always store the tool in a clean dry space, safe from  
damage or pilferage.  
Make certain that the recommended relief valves  
are installed in the pressure side of the system.  
Make sure the circuit PRESSURE hose (with male  
quick disconnect) is connected to the “IN” port. The  
circuit RETURN hose (with female quick disconnect)  
is connected to the opposite port. Do not reverse cir-  
cuit flow. This can cause damage to internal seals.  
Do not use the tool for applications for which it was  
not intended.  
Always replace hoses, couplings and other parts  
with replacement parts recommended by Stanley  
Hydraulic Tools. Supply hoses must have a mini-  
mum working pressure rating of 2500 psi/172 bar.  
FG10/PG05 Service Manual ◄ 13  
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TROUBLESHOOTING  
If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.  
When diagnosing faults in operation of the grinder, always check that the hydraulic power source is supplying the  
correct hydraulic flow and pressure to the grinder as listed in the table. Use a flowmeter known to be accurate.  
Check the flow with the hydraulic oil temperature at least 80°F/27°C.  
PROBLEM  
Grinder does not run  
CAUSE  
SOLUTION  
Hydraulic power source not  
functioning.  
Check power source for proper flow  
and pressure (7-10 gpm/ 26-38 lpm  
@ 1500-2000 psi/ 105-140 bar.  
Couplers or hoses blocked.  
Hydraulic motor failure.  
Locate and remove restriction.  
Inspect and repair.  
Hydraulic lines not connected.  
Hydraulic motor speed to slow.  
Connect lines.  
Grinder operates too slow.  
Check power unit for proper flow  
(7-10 gpm/26-38 lpm).  
High back-pressure.  
Check hydraulic system for  
excessive back-pressure (over 250  
psi/17 bar).  
Couplers or hoses blocked.  
Locate and remove restriction.  
Oil too hot (above 140°F/60°C) or  
too cold (below 60°F/16°C).  
Check hydraulic power source for  
proper oil temperature. Bypass  
cooler to warm oil or provide cooler  
to maintain proper temperature.  
Relief valve set too low.  
Adjust relief valve to 2100-2250  
psi/145-155 bar.  
Hydraulic motor worn.  
Inspect, repair or replace.  
Flow control malfunctioning.  
Have flow control serviced at an  
authorized Stanley service center.  
Grinder operates too fast.  
Flow control malfunctioning.  
Have flow control and valve body  
serviced at an authorized Stanley  
service center.  
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SPECIFICATIONS  
Wheel Capacity .............................................................6 in. dia. x 3 in. thk x 5/8-11 threaded arbor (Type 6) U.S.A.  
Pressure Range..................................................................................................................1000-2000 psi/70-140 bar  
Maximum Back Pressure......................................................................................................................250 psi/17 bar  
Flow Range ......................................................................................................HTMA Type RR, 7-10 gpm/26-38 lpm  
Porting...................................................................................................................................................-8 SAE O-ring  
Couplers ..........................................................................................HTMA/EHTMA Flush Face Type Male & Female  
Connect Size and Type ...................................................................................................... 3/8 in. Male Pipe Adapter  
Hose Whips............................................................................................................................................................ No  
Weight (with couplers)............................................................................................................................... 90 lb/41 kg  
Overall Length........................................................................................................................... 44 inches/111.76 cm  
Overall Width ............................................................................................................................. 10.5 inches/26.7 cm  
Overall Height ............................................................................................................................ 32.5 inches/82.5 cm  
RPM.....................................................................................................................................................................4000  
HyrevzTM Motor..................................................................................................................................................25251  
Maximum Fluid Temperature.................................................................................................................. 140° F/60° C  
Sound Power Level ....................................................................................................................................... 104 dBA  
Sound Pressure Level (1m).............................................................................................................................. 94dBA  
Vibration Level.............................................................................................................................Less than 2.5m/sec2  
SOUND AND VIBRATION DECLARATION  
Test conducted on FG10110 S/N 527 operated at standard 10 gpm input  
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels  
Uncertainty, Kwa, in decibels  
103.86 dBA  
3 dBA  
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator's position, in decibels  
Uncertainty, Kpa, in decibels  
94 dBA  
3 dBA  
Values determined according to noise test code given in ISO 15744, using the basic standard  
ISO3744 NOTE- The sum of a measured noise emission value and its associated uncertainty rep-  
resents an upper boundary of the range of values which is likely to occur in measurements.  
Declared vibration emission value in accordance with EN 12096  
Measured vibration emission value: a  
2.0 m/sec²  
0.5 m/sec²  
Uncertainty: K  
Values determined according to ISO 8662-4, ISO 5349-1,2  
ACCESSORIES  
6 x 3 x 5/8-11 Thread Cup Stone.......................................................................................................................28597  
FG10/PG05 Service Manual ◄ 15  
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FG10-PG05 PARTS ILLUSTRATION  
A
B
FG10 FROG GRINDER and  
PG05 PROFILE GRINDER  
14  
15  
16  
1
2
3
28  
29  
7
131  
38  
39  
17  
28  
30  
4
5
24  
22  
5
25  
6
8
7
31  
40  
41  
19  
132  
20  
9
25  
32  
33  
33  
49  
42  
26  
10  
11  
12  
13  
21  
22  
43  
44  
52  
27  
23  
53  
34  
54  
**  
45  
50  
51  
35  
36  
58  
55  
75  
76  
46  
57  
88  
47  
44  
56  
62  
37  
48  
61  
68  
135  
59  
77  
60  
136  
70  
78  
67  
36  
81  
82  
66  
83  
69  
64  
85  
65  
71  
80  
84  
72  
86  
53  
52  
3
44  
73  
99  
74  
54  
55  
75  
79  
65  
64  
92  
93  
60  
59  
66  
56  
**  
57  
89  
76  
88  
58  
90  
79  
62  
61  
91  
63  
90  
89  
62  
98  
78  
52  
94  
77  
*
97  
96  
93  
58  
92  
57  
56  
83  
26087 Assy (FG10 Only)  
95  
87  
*
26088 Assy (FG10 Only)  
86  
85  
**  
89  
56  
81  
90  
57  
84  
82  
80  
91  
58  
83  
63  
52  
90  
62  
89  
*
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FG10-PG05 PARTS ILLUSTRATION  
NOTE  
Some of the following item numbers are not  
included in the light weight model of the PG05  
Profile Grinder  
44  
59  
64  
90  
52  
60  
65  
91  
56  
61  
66  
129  
57  
62  
88  
58  
63  
89  
FG10-PG05 Service Manual ◄ 17  
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FG10 PARTS LIST  
ITEM P/N  
QTY DESCRIPTION  
ITEM P/N  
QTY DESCRIPTION  
1
25294  
2
1
HOSE ASSEBLY  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
25285  
3
1
1
1
1
1
1
1
2
2
2
2
1
ADJUSTABLE HANDLE  
25251  
HYREVZ MOTOR ASSY (INCL ITEMS  
4-15, 17, 18, & 20-23)  
25104  
25286  
25293  
25103  
26810  
25083  
25283  
03906  
02634  
00048  
26019  
26087  
BACKUP WASHER  
WIPER TYPE H •  
SQUARE RING •  
THRUST WASHER  
SHAFT  
2
3
4
5
6
7
8
01604  
25790  
00713  
25718  
00178  
06316  
19905  
3
1
2
2
1
4
1
O-RING •  
CAUTION STICKER (US MODELS)  
DOWEL PIN  
DRIVE GEARS  
PINION GEAR  
ROLL PIN  
O-RING, 2-1/8 X 2-1/4 X 1/16 70D •  
BUSHING  
HEX NUT  
FRONT BEARING HOUSING ASSY  
(INCL ITEM 7)  
WASHER  
BEARING  
9
00669  
19884  
00170  
00148  
00166  
00120  
06846  
1
1
1
1
1
8
1
QUAD RING •  
SEAL GLAND  
RETAINING RING  
BEARING  
ROLLER  
10  
11  
12  
13  
14  
15  
WHEEL ASSY 2.5 INCH (INCL ITEMS  
56-58 & 62,63)  
26088  
1
WHEEL ASSY 3.0 INCH (INCL ITEMS  
56-58 & 62, 88)  
RETAINING RING  
CAPSCREW  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
03226  
26042  
26091  
26250  
26216  
26155  
00664  
26025  
26249  
00719  
26202  
00272  
25082  
25284  
10888  
25167  
05152  
26103  
26215  
00007  
26045  
26051  
03011  
00635  
26059  
00899  
26831  
06989  
26090  
17668  
4
4
4
2
2
2
4
2
2
2
2
2
1
1
2
1
1
1
1
2
2
2
4
2
2
2
2
4
2
2
RETAINING RING  
WHEEL SHAFT  
BEARING  
GEAR HOUSING ASSEMBLY (INCL  
ITEMS 5 & 8)  
16  
25610  
1
RAILROAD HELP DESK DECAL (US  
MODELS ONLY)  
JAM NUT  
ADJUSTMENT SCREW  
BARREL NUT  
RETAINING RING  
WHEEL, 2.5 INCH  
SPHERICAL WASHER (2 PCS)  
LOCKNUT  
17  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
73309  
28727  
00171  
25166  
06881  
00708  
25158  
02688  
25099  
25291  
25289  
25290  
25281  
25279  
27941  
00772  
25278  
25280  
25419  
01607  
02179  
26809  
25287  
27748  
27749  
02900  
1
1
1
1
2
1
1
10  
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
IDLER SHAFT KEYED  
NAME TAG (US & CE MODELS)  
O-RING, 11/16 X 13/16 X 1/16 70D •  
MOTOR SHAFT  
NEEDLE ROLLER  
RETAINING RING  
SPLINED COUPLING  
CAPSCREW  
CAPSCREW  
DOWEL PIN  
FEED GEAR  
RAM  
DU BEARING  
CAPSCREW  
NEEDLE ROLLER BEARING  
RETAINING RING  
INNER RING  
KEY  
STANLEY DECAL (US MODELS ONLY)  
MAIN HOUSING  
CHASSIS WELDMENT  
BEARING  
RETAINING RING  
BEARING  
SPINDLE  
WOODRUFF KEY  
RETAINING RING  
OIL SEAL, 1.250 X 2.047 X .299 •  
DRIVE FLANGE (US MODELS ONLY)  
SET SCREW  
ROLLER SHAFT  
HANGER  
CAPSCREW  
KEY  
PIVOT PIN ASSY  
CAPSCREW  
NUT  
HAND WHEEL  
WASHER  
WIPER •  
O-RING, -018 •  
BUSHING  
BUSHING  
HOUSING  
ROLL PIN  
ROLL PIN  
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FG10 PARTS LIST  
ITEM P/N  
QTY DESCRIPTION  
ITEM P/N  
QTY DESCRIPTION  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
26056  
2
1
2
4
4
2
4
2
1
1
WHEEL PIVOT  
PIVOT SHAFT WHEEL  
WHEEL, 3.3 INCH  
WASHER  
126  
127  
128  
00144  
2
1
1
1
CAPSCREW  
26022  
26024  
12175  
26203  
26046  
26247  
01606  
25277  
26211  
25842  
26142  
26200  
WRENCH (TAPED TO FRAME)  
EXTENSION BRACKET WELDMENT  
EXTENSION ASSY (INCL 52, 66, 89-90,  
& 129)  
BALL BEARING  
ROLLER  
129  
11207  
1
CIRCUIT "D" STICKER (CE MODELS  
ONLY)  
FLANGED BUSHING  
O-RING, -120 •  
WIPER •  
130  
131  
372155  
28409  
2
1
DRIVE SCREW  
COMPOSITE STICKER (CE MODELS  
ONLY)  
132  
133  
134  
135  
136  
28322  
---  
1
-
CE STICKER (CE MODELS ONLY)  
GUARD WELDMENT (US MODELS  
ONLY)  
NO ITEM  
NO ITEM  
NO ITEM  
96  
02525  
26248  
26246  
26021  
26098  
27369  
25292  
27370  
27599  
27366  
18601  
25036  
25305  
25256  
08017  
18037  
01605  
3
3
2
1
1
1
1
1
1
1
1
1
1
1
2
1
4
CAPSCREW  
---  
-
97  
LOCK WASHER  
COUPLING NUT  
PIVOT SHAFT WHEEL  
HANDLE BAR ASSY  
TRIGGER WELDMENT  
ROLL PIN  
---  
-
98  
29052  
1
INNER GUARD (SEE SPARK GUARD &  
INNER  
99  
GUARD ILLUSTRATION PAGE  
FOLLOWING)  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
137  
138  
139  
140  
---  
-
NO ITEM  
---  
-
NO ITEM  
SPACER  
29264  
69772  
1
1
SERVICE RAM ASSY (NOT SHOWN)  
TORSION SPRING  
LEVER WELDMENT  
ROLL PIN  
SPARK GUARD (SEE SPARK GUARD  
& INNER GUARD ILLUSTRATION  
FOLLOWING)  
141  
142  
08080  
20647  
25942  
2
1
1
HANDLE GRIP  
ON-OFF VALVE, O.C.  
WIPER •  
104 SOUND POWER LEVEL DECAL  
SEAL KIT  
WASHER  
O-RING, 7/8 X 1-1/16 X 3/32 -118 •  
BALL JOINT STUD  
O-RING, .644 X.818 X .087 -908 (INCL  
WITH ITEMS 114) •  
113  
114  
00936  
03972  
47436  
03973  
47437  
18008  
24819  
17904  
00955  
24289  
28914  
01411  
20145  
25005  
03787  
28811  
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
ADAPTER  
FEMALE COUPLING, PARKER  
FEMALE COUPLING, AEROQUIP  
MALE COUPLING, PARKER  
MALE COUPLING, AEROQUIP  
SPRING WASHER  
115  
Denotes part in seal kit  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
SPRING  
RETAINING RING  
NOTE: Use Part Number and Part Name when order-  
ing.  
PIPE PLUG  
PLUG  
FLOW CONTROL (PRE-SET)  
O-RING, .488 X .624 X .078 -906 •  
STEEL BALL  
VALVE BLOCK  
GPM DECAL (US MODELS ONLY)  
INFORMATION PLAQUE (CE MODELS  
ONLY)  
FG10-PG05 Service Manual ◄ 19  
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PG05 PARTS LIST  
ITEM P/N  
QTY DESCRIPTION  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
27748  
27749  
02900  
25285  
25104  
25286  
25293  
25103  
26810  
25083  
25283  
03906  
02634  
00048  
26019  
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
BUSHING  
1
25294  
2
1
HOSE ASSEBLY  
HOUSING  
25251  
HYREVZ MOTOR ASSY (INCL ITEMS  
4-15, 17, 18, & 20-23)  
ROLL PIN  
ADJUSTABLE HANDLE  
BACKUP WASHER  
WIPER TYPE H •  
SQUARE RING •  
THRUST WASHER  
SHAFT  
2
01604  
25790  
00713  
25718  
00178  
06316  
19905  
00669  
19884  
00170  
00148  
00166  
00120  
06846  
3
1
2
2
1
4
1
1
1
1
1
1
8
1
O-RING •  
3
CAUTION STICKER  
DOWEL PIN  
4
5
DRIVE GEARS  
6
O-RING, 2-1/8 X 2-1/4 X 1/16 70D •  
BUSHING  
7
PINION GEAR  
ROLL PIN  
8
FRONT BRG HSG ASSY (INCL ITEM 7)  
QUAD RING •  
9
HEX NUT  
10  
11  
12  
13  
14  
15  
SEAL GLAND  
WASHER  
RETAINING RING  
BEARING  
BEARING  
ROLLER  
RETAINING RING  
CAPSCREW  
NO ITEM  
NO ITEM  
GEAR HOUSING ASSY (INCL ITEMS 5  
& 8)  
NO ITEM  
NO ITEM  
16  
17  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
25610  
73309  
29715  
00171  
25166  
06881  
00708  
25158  
02688  
25099  
25291  
25289  
25290  
25281  
25279  
27941  
00772  
25278  
25280  
25419  
01607  
02179  
26809  
25287  
1
1
1
1
1
2
1
1
10  
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
RAILROAD HELP DESK DECAL  
IDLER SHAFT KEYED  
NAME TAG  
NO ITEM  
NO ITEM  
NO ITEM  
O-RING, 11/16 X 13/16 X 1/16 70D •  
MOTOR SHAFT  
NEEDLE ROLLER  
RETAINING RING  
SPLINED COUPLING  
CAPSCREW  
NO ITEM  
NO ITEM  
NO ITEM  
26202  
00272  
25082  
25284  
10888  
25167  
05152  
26103  
26215  
00007  
26045  
26051  
03011  
00635  
26059  
00899  
26831  
06989  
26090  
2
2
1
1
2
1
1
1
1
2
2
2
4
2
2
2
2
4
2
CAPSCREW  
DOWEL PIN  
FEED GEAR  
DU BEARING  
CAPSCREW  
KEY  
RAM  
NEEDLE ROLLER BEARING  
RETAINING RING  
INNER RING  
STANLEY DECAL  
MAIN HOUSING  
CHASSIS WELDMENT  
BEARING  
RETAINING RING  
BEARING  
SPINDLE  
WOODRUFF KEY  
RETAINING RING  
OIL SEAL, 1.250 X 2.047 X .299 •  
DRIVE FLANGE  
SET SCREW  
ROLLER SHAFT  
HANGER  
CAPSCREW  
KEY  
PIVOT PIN ASSY  
CAPSCREW  
WASHER  
NUT  
HAND WHEEL  
WIPER •  
O-RING, -018 •  
BUSHING  
ITEM P/N  
QTY DESCRIPTION  
ITEM P/N  
QTY DESCRIPTION  
20 ► FG10-PG05 Service Manual  
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PG05 PARTS LIST  
85  
17668  
26056  
26022  
2
2
1
ROLL PIN  
128  
26142  
26200  
1
1
EXTENSION BRACKET WELDMENT  
86  
WHEEL PIVOT  
PIVOT SHAFT WHEEL  
NO ITEM  
EXTENSION ASSY (INCL 52, 66, 89-90,  
& 129)  
87  
129  
130  
131  
132  
133  
134  
135  
136  
---  
-
-
-
-
-
-
-
1
NO ITEM  
NO ITEM  
NO ITEM  
NO ITEM  
NO ITEM  
NO ITEM  
NO ITEM  
88  
---  
89  
12175  
26203  
26046  
26247  
01606  
25277  
26211  
02525  
26248  
26246  
26021  
26098  
27369  
25292  
27370  
27599  
27366  
18601  
25036  
25305  
25256  
08017  
18037  
01605  
4
4
2
4
2
1
1
3
3
2
1
1
1
1
1
1
1
1
1
1
1
2
1
4
WASHER  
---  
90  
BALL BEARING  
ROLLER  
---  
91  
---  
92  
FLANGED BUSHING  
O-RING, -120 •  
WIPER •  
---  
93  
---  
94  
29052  
INNER GUARD (SEE SPARK GUARD &  
INNER GUARD ILLUSTRATION PAGE  
FOLLOWING)  
95  
GUARD WELDMENT  
CAPSCREW  
96  
137  
138  
139  
140  
---  
-
NO ITEM  
97  
LOCK WASHER  
COUPLING NUT  
PIVOT SHAFT WHEEL  
HANDLE BAR ASSY  
TRIGGER WELDMENT  
ROLL PIN  
---  
-
NO ITEM  
98  
29264  
69772  
1
1
SERVICE RAM ASSY (NOT SHOWN)  
99  
SPARK GUARD (SEE SPARK GUARD &  
INNER GUARD ILLUSTRATION PAGE  
FOLLOWING)  
00  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
141  
08080  
25942  
2
1
HANDLE GRIP  
SEAL KIT  
SPACER  
TORSION SPRING  
LEVER WELDMENT  
ROLL PIN  
ON-OFF VALVE, O.C.  
WIPER •  
WASHER  
O-RING, 7/8 X 1-1/16 X 3/32 -118 •  
BALL JOINT STUD  
O-RING, .644 X.818 X .087 -908 (INCL  
WITH ITEMS 114) •  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
00936  
03972  
03973  
18008  
24819  
17904  
00955  
24289  
28914  
01411  
20145  
25005  
03787  
2
1
1
2
1
1
1
1
1
1
1
1
1
ADAPTER  
FEMALE COUPLING, PARKER  
MALE COUPLING, PARKER  
SPRING WASHER  
SPRING  
RETAINING RING  
PIPE PLUG  
PLUG  
FLOW CONTROL (PRE-SET)  
O-RING, .488 X .624 X .078 -906 •  
STEEL BALL  
VALVE BLOCK  
GPM DECAL  
ITEM P/N  
QTY DESCRIPTION  
126  
127  
00144  
25842  
2
1
CAPSCREW  
WRENCH (TAPED TO FRAME)  
FG10-PG05 Service Manual ◄ 21  
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SPARK GUARD & INNER GUARD  
ITEM #  
P/N  
QTY  
DESCRIPTION  
NYLOCK NUT  
CAPSCREW  
1
2
3
4
5
00719  
29920  
02259  
69755  
69767  
2
2
2
1
1
WASHER  
SPARK GUARD  
SPARK SCREEN  
69772  
1
SPARK GUARD ASSY (INCLUDES ITEMS 1  
THRU 5)  
Inner Guard  
NOTE:  
Items in this view can be found on  
the main parts list.  
22 ► FG10-PG05 Service Manual  
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Stanley Hydraulic Tools  
3810 SE Naef Road  
Milwaukie, Oregon 97267-5698 USA  
(503) 659-5660 / Fax (503) 652-1780  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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