Spalding Fitness Equipment M682001 User Manual

Portable System  
Owners Manual  
Customer Service Center  
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.  
Adult Assembly Required.  
This manual, accompanied by sales receipt, should be saved and kept on hand as a convenient reference, as it  
contains important information about your model.  
REQUIRED TOOLS AND MATERIALS:  
WARNING!  
• Garden Hose or Sand  
• 2 Capable Adults  
• (2 each) Wrenches  
READ AND UNDERSTAND  
OPERATOR'S MANUAL  
BEFORE USING THIS UNIT.  
• Tape Measure  
1/2"  
9/16"  
AND/OR  
(2) Socket Wrenches and Sockets  
3/4"  
FAILURE TO FOLLOW  
OPERATING  
INSTRUCTIONS COULD  
RESULT IN INJURY OR  
DAMAGE TO PROPERTY.  
• Wood Board (scrap)  
• Sawhorse or Support Table  
• Hammer  
Write Model Number  
From Box Here:  
1/2"  
9/16"  
3/4"  
• Optional: Large & Small  
Adjustable Wrenches  
• Extension  
• Step Ladder 8 ft. (2.4m)  
• Safety Glasses  
• Phillips-Head Screwdriver  
Toll-Free Customer Service Number for U.S: 1-800-558-5234,  
For Canada: 1-800-284-8339,  
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),  
For Australia: 1-800-632 792  
Internet Address: www.huffysports.com  
© COPYRIGHT 2006 by SPALDING  
1
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ID# M682001  
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SAFETY INSTRUCTIONS  
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR  
PROPERTY DAMAGE AND WILL VOID WARRANTY.  
Owner must ensure that all players know and follow these rules for safe operation of the system.  
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check  
entire box and inside all packing material for parts and/or additional instruction material. Before beginning  
assembly, read the instructions and identify parts using the hardware identifier and parts list in this document.  
Proper and complete assembly, use, and supervision are essential for proper operation and to reduce the risk  
of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and  
operated properly.  
• If using a ladder during assembly, use extreme caution.  
• Check base regularly for leakage. Slow leaks could cause the system to tip  
over unexpectedly  
• Seat the pole sections properly (if applicable). Failure to do so could allow the  
pole sections to separate during play and/or during transport of the system.  
• Climate, corrosion or misuse could result in system failure.  
• If technical assistance is required, contact Customer Service.  
• Minimum operational height is 6'-6" (1.98m) to the bottom of backboard.  
Most injuries are caused by misuse and/or not following instructions.  
Use caution when using this unit.  
PRODUCT REGISTRATION:  
Please remember to complete your product registration form on-  
line at:  
IMPORTANT!  
Remove all contents from boxes.  
Be sure to check inside pole sections,  
hardware and additional parts are packed inside.  
WARNING!  
IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE  
THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN  
SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL  
TOLL-FREE NUMBER:  
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Get to know the basic parts of your basketball system...  
FRONT  
BACK  
BACKBOARD  
RIM  
ELEVATOR ASSEMBLY  
TOP POLE  
MIDDLE POLE  
BOTTOM POLE  
STRUTS  
BASE  
WHEEL CARRIAGE ASSEMBLY  
4
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PARTS LIST - See Hardware Identifier  
Item Qty. Part No. Description  
Item Qty. Part No. Description  
1
2
3
4
5
6
7
8
1
2
1
1
1
1
2
2
1
2
600053  
908556  
904501  
Tank  
Strut, Pole to Base  
Handle Assembly  
28  
29  
30  
31  
32  
33  
1
4
4
908355  
205809  
201651  
Cover Plate, Rim  
Bolt, Hex Head, 1/2-13 x 10.25 Long  
Spacer, Plastic, .530 I.D. x .25 Long  
Lock Nut, Hex 1/2-13  
Elevator Tube, Lower - Long  
Label, Height Adjustment and Moving  
FR908356 Top Pole Section  
FR908357 Middle Pole Section  
FR908360 Bottom Pole Section  
800332  
600056  
108306  
203099  
10 206340  
2
1
908375  
566200  
FR566200 Label, French  
Rim  
908374  
204837  
203470  
600080  
204558  
900867  
700012  
206990  
Wheel Bracket  
Wheel, 3.5”  
Rod, Axle  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
8
9
Elevator Tube, Upper - Short  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Nut, Ny-lock, 5/16-18  
Spring, 2-Hook, Board Support  
Washer, Flat, .625 I.D. x .1.5 O.D.  
Cap, Pole Top  
Screw, 1/4 x .375 Long  
Triangle Plate  
Cap, Base  
Reinforcement Bracket  
Net  
1
2
203131  
206938  
Bolt, Hex Head, 5/16-18 x 5 Long  
Pushnut, 7/16 Shaft Diameter  
Hex Flange Nut 5/16-18  
Bracket, Pole Mount  
Carriage Bolt, 5/16-18 x 4.5 Long  
Tube, Outer  
Bolt, Hex Head, 5/16-18 x .75 Long  
Plate, Pole Mounting  
Bolt, Hex Head, 5/16-18 x 1.75 Long  
Front Cover  
Bolt, Carriage, 5/16-18 x 1.75 Long  
Bolt, Hex Head, 1/2-13 x 2 Long  
Washer, Flat, 5/16  
Bolt, Hex Head, 3/8-16 x 2 Long  
Bolt, Hex Head, 5/16-18 x 2 Long  
Bracket, Spring Mount  
12 203100  
1
2
1
6
1
1
1
6
4
8
2
4
1
108163  
204846  
918162  
203153  
108181  
202739  
600086  
203738  
206665  
203218  
203679  
203104  
908395  
900033  
203796  
200318  
203472  
203795  
206664  
202862  
Bracket, Slam Jam  
Bolt, Tee, 3/8-16, 5” Long  
Bracket, Reinforcement, Slam Jam  
Spring, Rim  
Nut, Special, 3/8-16  
Spacer, Plastic, .53 I.D., .75 O.D. x 4” Lg  
Spacer, Plastic, .53 I.D., .75 O.D.  
x 1.19” Lg  
51  
2
202900  
Bolt, Hex, 1/2-13 x 5” Long  
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.  
NOTE  
Hardware kit is designed for more than one  
style of basketball system. Not all hardware  
will be used.  
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HARDWARE IDENTIFIER (BOLTS & SCREWS)  
#39 (2)  
#18 (6)  
#51 (2)  
#12 (1)  
#26 (4)  
#23 (4)  
#25 (2)  
#20 (1)  
#16 (2)  
#22 (6)  
#45 (1)  
HARDWARE IDENTIFIER (NUTS & WASHERS)  
#10 (2)  
#14 (12)  
#48 (1)  
#24 (8)  
#31 (10)  
#37 (1)  
6
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HARDWARE IDENTIFIER (PLASTIC SPACERS CAPS & CLIPS)  
#30 (4)  
#13 (2)  
#50 (8)  
#49 (1)  
HARDWARE IDENTIFIER (OTHER)  
#47 (1)  
#44 (1)  
#46 (1)  
* You may have extra parts with this model.  
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SECTION A: ASSEMBLE THE BASE  
This is what your system will look like when  
you’ve finished this section.  
TOOLS REQUIRED FOR THIS SECTION  
(2) Wrenches  
9/16”, 1/2”  
AND/OR  
(2) Socket Wrenches and Sockets  
Sawhorse or  
support table  
Extension  
1/2”  
9/16”  
Complete wheel assembly as shown in Figure A. Secure wheel bracket (7) and wheel assembly (Fig. A.)  
to the tank (1) with a bolts (18) and washers (24).  
1.  
NOTE:  
TO INSTALL SECOND  
PUSHNUT:  
Fig. A.  
1
• Assemble Pushnut,  
Wheels, Axle, And  
Wheel Bracket As  
Shown.  
18  
18  
• Support Pushnut/Axle  
From The End With A  
Block Of Wood To  
Install The Second  
Pushnut Onto The  
Axle.  
24  
24  
Wood Block  
9
13  
7
7
13  
8
8
8
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Correctly identify each pole section. Poles have an identification sticker that will be used as a  
2.  
reference point in the next step.  
5
MIDDLE  
IDENTIFICATION STICKER  
6
4
BOTTOM  
TOP  
Bounce middle pole section (5) into top section (4) using a wood scrap as shown until the top pole no  
longer moves toward the pole identification sticker on the middle pole.  
3.  
CAUTION!  
IMPORTANT!  
Align dimple of top pole section (4) into trough of  
middle pole section (5) as shown.  
THE IDENTIFICATION  
STICKER IS LOCATED  
5" FROM THE END OF  
THE POLE. WHEN  
PROPERLY POUNDED  
TOGETHER, THE  
POLE SECTIONS  
SHOULD HAVE A 4-  
1/2" MINIMUM  
m i d d l e l e  
ID STICKER  
OVERLAP, LEAVING  
1/2" BETWEEN THE  
OVERLAPPING POLE  
AND THE  
IDENTIFICATION  
STICKER.  
Trough  
5”  
(12.7 cm)  
5
m i d d l e p o l e  
1.5” (3.81 cm)  
DIMPLE  
4
HOLE  
Wood Scrap (not supplied)  
9
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Bounce top and middle pole assembly (4 and 5)  
onto bottom pole section (6) using a wood scrap as  
shown. Bounce until the top and middle pole  
assembly no longer moves toward the pole  
identification mark on the bottom pole.  
4.  
IMPORTANT!  
Align dimple of middle pole section (5) into  
trough of bottom pole section (6) as shown.  
4
Dimple  
Trough  
1.5” (3.81 cm)  
Bottom pole  
RODS SHOWN ARE FOR  
VISUAL REPRESENTATION OF  
ALIGNMENT AND ARE NOT  
SUPPLIED WITH THE  
5”  
(12.7 cm)  
5
HARDWARE  
ID STICKER  
Bottom pole  
DIMPLE  
6
HOLE  
Wood Scrap  
(not supplied)  
10  
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Attach pole assembly to tank (1) as shown.  
Secure pole assembly to tank using  
bolts (25) and pole mounting plate (19) as  
shown.  
Secure tank struts (2) through center hole in  
pole as shown.  
6.  
5.  
WARNING!  
WARNING!  
TWO CAPABLE ADULTS  
TWO CAPABLE ADULTS  
REQUIRED FOR THIS  
REQUIRED FOR THIS  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING COULD  
RESULT IN SERIOUS INJURY  
AND/OR PROPERTY DAMAGE.  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING COULD  
RESULT IN SERIOUS INJURY  
AND/OR PROPERTY DAMAGE.  
IMPORTANT!  
DO NOT TIGHTEN  
COMPLETELY.  
6
1
24  
10  
24  
12  
2
2
19  
25  
11  
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Rotate non-secured ends of tank struts (2) to mounting  
holes in tank as shown. Secure non-secured ends of tank  
struts (2) to tank as shown.  
7.  
WARNING!  
TWO CAPABLE ADULTS  
REQUIRED FOR THIS  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING COULD  
RESULT IN SERIOUS INJURY  
AND/OR PROPERTY DAMAGE.  
2
2
2
2
18  
24  
18  
24  
IMPORTANT!  
DO NOT TIGHTEN  
COMPLETELY.  
Install pole mount bracket (15) and  
8.  
reinforcement bracket (42) with carriage bolts  
(16) as shown. Tighten flange nuts (14)  
completely.  
14  
6
15  
IMPORTANT!  
42  
DO NOT OVER  
TIGHTEN!  
16  
IMPORTANT!  
TIGHTEN ALL HARDWARE  
FROM STEPS 6-8 AFTER THIS  
ASSEMBLY IS COMPLETED.  
12  
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Securely rest the assembly on sawhorse. Identify elevator  
tubes (32 and 35).  
Toward Pole  
9.  
35  
32  
Lower Elevator tube  
32  
Upper Elevator tube  
WARNING!  
35  
TWO CAPABLE ADULTS  
REQUIRED FOR THIS  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING COULD  
RESULT IN SERIOUS INJURY  
AND/OR PROPERTY DAMAGE.  
Toward Board  
While the system is securely resting on the sawhorse. Install elevator tubes (32 and 35) to top pole  
section (4) as shown. Install pole cap (38) at this time.  
10.  
31  
31  
COMPLETED ASSEMBLY  
35  
32  
50  
49  
31  
50  
50  
40  
4
38  
WARNING!  
40  
50  
35  
32  
51  
29  
29  
TIGHTEN BOLT (29) IN  
LOCK NUT (31) UNTIL  
FLUSH (EVEN) WITH LOCK  
NUT’S OUTER EDGE.  
13  
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SECTION B: ATTACH THE BACKBOARD  
TOOLS REQUIRED FOR THIS SECTION  
This is what your system will look like when you’ve  
finished this section.  
(2) Wrenches  
9/16”, 1/2”, 3/4”  
AND/OR  
(2) Socket Wrenches and Sockets  
Extension  
1/2” 9/16” 3/4”  
Phillips Screwdriver  
Sawhorse or Support Table  
While still supported on sawhorse. Attach elevator tubes (32, 35) to backboard using spacers (30),  
bolts (23), and nuts (31) as shown.  
1.  
31  
23  
30  
14  
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IMPORTANT!  
Carefully cut and  
peel protective film  
away from board  
prior to attaching  
rim.  
Insert T-bolt (45) into Slam Jam bracket (44) then, attach that assembly to board using  
bolts (26) and nuts (14).  
2.  
14  
27  
45  
44  
44  
26  
15  
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Support pole on sawhorse. Attach counter balance spring (36) to the spring support bracket (27) using bolt (51) and  
nut (31) as shown.  
3.  
Insert bolt (29) through left side upper elevator tube (35), then stretch spring (36) onto bolt (29). Insert  
bolt (29) through right side upper elevator tube (35) and secure with nut (31).  
WARNING!  
USE EYE PROTECTION WHEN  
INSTALLING SPRINGS.  
35  
29  
35  
31  
36  
35  
35  
31  
36  
27  
51  
16  
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Install Slam Jam Rim to Backboard  
4.  
A. Fit rim (34) securely into bracket (44) as shown. Allow T-bolt (45) to slip through center  
hole in rim (34).  
B. Install reinforcement bracket (46) onto T-bolt (45) as shown.  
C. Install spring (47) onto T-bolt (45) as shown.  
D. Install special nut (48) and washer (37) onto T-bolt (45).  
E. Tighten nut (48) until flush with end of T-bolt (45).  
NOTE:  
ORIENTATION  
OF BRACKET  
46  
B
A
46  
45  
34  
45  
44  
37  
48  
C
D
47  
45  
37  
45  
48  
E
17  
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Remove packaging materials from handle assemblies (17 and 3).  
5.  
17  
3
Remove screws on both sides of tube.  
6.  
Slide upper tube (17) onto handle assembly (3). Reinsert screws removed in previous step as shown.  
NOTE:  
Rotate upper tube to line up screw holes. Reinsert  
screws removed in previous step as shown.  
Screws removed in step 6  
3
17  
18  
ID# M682001  
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Install handle assembly (17) to lower elevator tubes (32) using bolt (29),  
spacers (50), and nut (31) as shown.  
7.  
50  
31  
17  
50  
29  
Secure the handle assembly (3 & 17) to pole bracket  
(15) using bolt (20) and nut (10) as shown.  
Secure the front panel (21) to struts (2) as  
shown with carriage bolts (22) and nuts (14).  
9.  
8.  
3
21  
20  
15  
22  
42  
10  
14  
NOTE:  
Loosening the strut-  
to-pole bolt (12)  
can help when  
aligning front cover  
to struts.  
WARNING!  
Retighten bolt (12)  
when front cover  
attachement is  
completed.  
19  
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Roll completed assembly to desired position. Fill tank with water (approx. 40 gallons (128 Liters)) or  
sand (approx. 475 lbs. (216 kg)) and rotate the cap (41) into base (1).  
10.  
WARNING!  
TWO CAPABLE ADULTS  
REQUIRED FOR THIS  
PROCEDURE. FAILURE TO  
FOLLOW THIS WARNING  
COULD RESULT IN SERIOUS  
INJURY AND/OR PROPERTY  
DAMAGE.  
DO NOT LEAVE ASSEMBLY  
UNATTENDED WHEN EMPTY;  
IT MAY TIP OVER.  
41  
CAUTION!  
ADD TWO GALLONS (7.6  
LITERS) OF NON-TOXIC  
ANTIFREEZE IN SUB-  
FREEZING CLIMATES.  
1
IF USING SAND: 2 GALLONS  
OF ANTI-FREEZE IS NOT  
REQUIRED.  
WARNING!  
Cap (41) MUST be tightened COMPLETELY and  
SECURELY to prevent leakage.  
CHECK WATER LEVEL BEFORE EACH USE!  
FAILURE TO FOLLOW THIS WARNING COULD  
RESULT IN SERIOUS INJURY AND/OR  
PROPERTY DAMAGE.  
20  
ID# M682001  
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Install net (43).  
11.  
12.  
D.  
B.  
C.  
A.  
43  
43  
34  
34  
Apply Height Adjustment and Moving Label (33) to front of  
pole, where it is clearly visible.  
HEIGHT ADJUSTMENT  
TO ADJUST BACKBOARD:  
1. Grasp handle and press button.  
2. Raise or lower to desired height.  
3. Release button.  
33  
MOVING SYSTEM  
1.  
Adjust basketball backboard  
height to lowest position.  
1
2. While holding pole, rotate  
basketball system forward  
until wheels engage with  
ground.  
2
3.  
4.  
5.  
Move basketball system to  
desired location.  
3
Carefully rotate basketball  
system upright.  
4
Checksystem for stability.  
566200  
12/05  
RIM COVER ATTACHMENT  
13.  
39  
NOTE:  
34  
Cover plate (28) will fit  
INSIDE back bracket.  
39  
28  
21  
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SECTION C: BOARD PAD  
ITEMS REQUIRED FOR THIS SECTION  
OR  
Socket Wrenches and Sockets  
Flat-Head Screwdriver  
3/8”  
Portable Drill with Torque Adjustment  
PARTS LIST - See Hardware Identifier  
Item Qty. Part No. Description  
1
2
3
4
5
6
7
1
1
1
4
6
1
2
20157801 Board Pad, Left Section  
20157901 Board Pad, Right Section  
201580  
206081  
202219  
205355  
201596  
Board Pad, Center Section  
Screw, Self Drilling, Hex Washer Head, 1/4 x .75” Long  
Cap, Screw  
Drill Bit, 11/64  
Screw, Lag, Hex Washer Head, 1/4 x 1.25” Long  
HARDWARE IDENTIFIER  
#1 (1)  
#2 (1)  
#3 (1)  
#4 (4)  
#6 (8)  
#7 (2)  
#5 (8)  
22  
ID# M682001  
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BOARD PAD - INSTALLATION  
The enclosed Molded Edge Guards interlock together to form bottom and side protection for  
one backboard with an overall width of 54".  
Check the fit of the edge guards and reposition  
slightly if necessary. It may be necessary to trim  
away some material to fit it around the goal or  
supports. NOTE: CHECK FASTENER LOCATIONS  
TO MAKE SURE THEY WILL NOT DAMAGE THE  
BACKBOARD GLASS.  
1.  
2.  
Using a portable drill (with adjustable torque) and a  
5/16 socket and extension drill through the  
backboard frame and secure the pads in place with  
self-tapping screws provided. Use screws (7) for  
center pad and screws (4) for outer pads  
2
It may be necessary to use an 11/16 drill bit (6) to  
pre-drill on some backboards (FIG. A).  
3
A center punch is recommended to mark hole  
locations prior to drilling to keep drill bit from  
wandering.  
4
1
If the ends of the screws are exposed after  
installation, place the screw protectors (5) over the  
ends to prevent injury.  
7
4
FIG. A.  
6
5
4
4 or 7  
3.  
Collect any metal shavings that may have fallen  
onto the floor or driveway to prevent injury.  
23  
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