PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K
SERVICE MANUAL
US Model
Canadian Model
S400
Illust : PCG-FX270K
NOTEBOOK COMPUTER
9-872-227-11
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TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
CHAPTER 1. REMOVAL
CHAPTER 2. SELF DIAGNOSTICS ......................... 2-1
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ........................................................................... 1-2
1. Hood Keyboard Assy, Keyboard Unit .............................. 1-2
2. DC-Fan, Lithium Battery, Combination Drive,
DVD-ROM Drive ............................................................. 1-2
3. Combination Drive, DVD-ROM Drive ............................ 1-3
1. FX240/FX240K/FX250/FX250K/
(to 2-1)
CHAPTER 3. BLOCK DIAGRAM ............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1
(to 4-2)
FX270/FX270K Model ................................................ 1-3
2. FX220/FX220K Model ................................................ 1-3
4. HDD, Door Battery .......................................................... 1-4
5. Palm Rest Assy, Touch Pad, CNX-125 Board,
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST............................................ 5-1
5-1. Main Section .................................................................... 5-3
5-2. LCD Section
Palm Rest Plate, Bracket Pad ........................................... 1-4
6. Display Assy, Hinge Cover .............................................. 1-5
7. PWS-13 Board, Latch Detector ...................................... 1-6
8. PC Card Connector, Modem Card,
MBX-49 Board, I/O Bracket ........................................... 1-6
9. Speaker Unit, SWX-73 Board ......................................... 1-7
10. SO-DIMM........................................................................ 1-7
11. Modem Card (Removing from the bottom) ..................... 1-8
12. LCD Section
(FX270/FX270K Model) – Made by HI – ....................... 5-7
5-3. LCD Section
(FX220/FX220K/FX250/FX250K Model)
– Made by HI – ................................................................ 5-9
5-4. LCD Section
(FX240/FX240K Model) – Made by HI – ..................... 5-11
5-5. Connector Section .......................................................... 5-13
(to 5-14)
(FX270/FX270K Model) – Made by HI – ....................... 1-9
1. Bezel Housing Assy, LCD unit (15 inch) .................... 1-9
2. Inverter Assy, LCD Harness, FPC,
•
Abbreviations
UC : US model / Canadian model
Display Hpusing Assy ................................................ 1-10
13. LCD Section
(FX220/FX220K/FX250/FX250K Model)
– Made by HI – .............................................................. 1-11
1. Bezel Housing Assy, LCD unit (15 inch) .................. 1-11
2. Inverter Assy, LCD Harness, FPC,
Display Hpusing Assy ................................................ 1-12
14. LCD Section
(FX240/FX240K Model) – Made by HI – ..................... 1-13
1. Bezel Housing Assy (14 inch) ................................... 1-13
2. Bracket LCD Left, Bracket LCD Right,
LCD Unit (14 inch) .................................................... 1-14
3. FPC, Inverter Assy, Display Housing Assy,
LCD Harness.............................................................. 1-14
1-4. Replacing the CPU ........................................................ 1-15
1. Socket type 1,2 ............................................................... 1-15
1. Removing the CPU .................................................... 1-15
2. Installing the CPU ...................................................... 1-15
2. Socket type 3.................................................................. 1-16
1. Removing the CPU .................................................... 1-16
2. Installing the CPU ...................................................... 1-16
1-5. Replacing Various Connector on the MBX-49 Board ... 1-17
1. Removing the I/O Bracket ............................................. 1-17
2. Removing the Various Connectors................................. 1-17
1-6. DIP Switch Setting of the MBX-49 Board .................... 1-18
(to 1-18)
Confidential
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PCG-FX250/FX250K/FX270/FX270K (UC)
— 3 —
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CHAPTER 1.
REMOVAL
1-1. Flowchart
CNX-125
BOARD
P 1-4
PALM REST
PLATE
BRACKET
PAD
TOUCH
PAD
P 1-4
P 1-4
P 1-4
DISPLAY
HOUSING
ASSY
BEZEL
HOUSING
ASSY
HINGE
COVER
LCD
UNIT
INVERTER
ASSY
∗P 1-9
∗P 1-9
∗P 1-10
∗P 1-10
P 1-5
COMBINATION
DVD-ROM
DRIVE
DISPLAY
ASSY
(P 1-11)
(P 1-11)
(P 1-12)
(P 1-12)
〈
P 1-13
〉
〈
P 1-14
〉
〈
P 1-14
〉
〈P 1-14〉
P 1-2
P 1-3
P 1-5
LCD
HARNESS
LITHIUM
BATTERY
∗P 1-10
(P 1-12)
P 1-2
〈
P 1-14
〉
HOOD
KEYBOARD
ASSY
LATCH
DETECTOR
PWS-13
BOARD
I/O
BRACKET
MBX-49
BOARD
PALM REST
ASSY
KEYBOARD
UNIT
DOOR
BATTERY
POWER
OFF
FPC
P 1-2
P 1-2
P 1-4
P 1-4
P 1-6
P 1-6
P 1-6
P 1-6
∗P 1-10
(P 1-12)
PC CARD
CONNECTOR
MODEM
CARD
SPEAKER
UNIT
〈
P 1-14〉
SO-DIMM
P 1-7
BRACKET
LCD LEFT
P 1-6
P 1-6
P 1-7
BATTERY
PACK
SWX-73
BOARD
HDD
〈P 1-14〉
BRACKET
LCD RIGHT
P 1-4
P 1-7
〈
P 1-14〉
DC-FAN
P 1-2
FDD
∗ : FX270/FX270K Model
( ) : FX220/FX220K/FX250/FX250K Model
MODEM
CARD
〈 〉 : FX240/FX240K Model
P 1-8
• P XX means pages that appears in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.
1-2. Main Electrical Parts Location Diagram
LCD Unit
Speaker Unit
DC Fan
Inverter Assy
HDD
MBX-49 Board
SWX-73 Board
Speaker Unit
CNX-125 Board
PWS-13 Board
FD Drive
Combination Drive
(CD-RW/DVD-ROM)
DVD-ROM Drive
Modem Card
Touch Pad
1-1
Confidential
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1-3.Removal
1. Hood Keyboard Assy, Keyboard Unit
3M2X4 Special Head (Black)
4Pull it up sliding it to the right.
8M2X4 Special Head (Black)
6Hood Keyboard Assy
q;Keyboard Unit
7
5
Four Claws
1
9
2
MBX-49 Board
CN2004
MBX-49 Board
CN1902
2. DC-Fan, Lithium Battery, Combination Drive, DVD-ROM Drive
5Screw (M2) 0 Number P3 Kind (X4) (Black)
2+B M2 (X2) (Gold)
3Plate ground
1
MBX-49
Board
CN102
7DC Fan
4
9M2X6 Special Head (Gold)
6
MBX-49 Board
CN102
8
qaCombination Drive
DVD-ROM Drive
q;
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3. Combination Drive, DVD-ROM Drive
1. FX240/FX240K/FX250/FX250K/FX270/FX270K Model
5Bracket CD-ROM R
3+B M2 (X2) (Gold)
4+B M2 (X2)
(Gold)
8COMBO Drive
6Screw (M1.7) (X3) (Black)
Claw
2Bracket (CD-ROM L)
1+B M2 (X2) (Gold)
7DVD-RW Door Assy
2. FX220/FX220K Model
5Bracket CD-ROM R
3+B M2 (X2) (Silver)
8DVD-ROM Drive
4+B M2 (X2)
(Silver)
6Tapping screw (B1.7) (Black)
Two claws
2Bracket (CD-ROM L)
1+B M2 (X2) (Silver)
7DVD-ROM Door Assy
Confidential
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4. HDD, Door Battery
1M2X6 Special Head (X6) (Gold)
1Screw M3X4 (X2) (Gold)
3
3Bracket HDD
2FPC 50Pin
(for HDD)
MBX-49 Board
CN2201
4FPC 50Pin
5HDD
(for HDD)
2Screw M3X4 (X2) (Gold)
4Door Battery
5. Palm Rest Assy,Touch Pad, CNX-125 Board, Palm Rest Plate, Bracket Pad
3Pull it to the front slightly
Palm Rest Assy
and raise to remove it.
1M2X4
Special Head
(Black)
7CNX-125
Board
9Touch Pad
4
8FPC (TP-CNX)
6FPC (SWX-PWX)
PWS-13 Board
CN4004
5Bracket Pad
4Remove by pressing
to rear.
3Palm Rest
Plate
1M2X4 Special
2Move down the front
Head (x4) (Black)
portion slightly
2Screw (M2),
0 Number P3 Kind (X4) (Black)
downward and then pull it out.
Confidential
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6. Display Assy, Hinge Cover
1Stand the LCD upright
to the MBX-49 board.
7M2.6 Cross
(Hole) Bind
(Black)
3+B M2 (X2) (Gold)
9M2X6 Special Head (Gold)
4Plate ground
q;+B 2X12 (Silver)
qaM2X6 Special
Head (Black)
2
qs
5M2.6 Cross
(Hole) Bind
(Black)
Six Claws
6M2.6 Cross (Hole)
MBX-49 Board
CN701
Bind (X2) (Black)
8Screw (M2), 0 Number P3 Kind (Black)
qdClose simultaneously both left and right hinges approximately 90°
in the direction of the arrow.
qfCover Hinge
qhDisplay Base
Four Claws
qg
Note : To remove the cover hinge, bend
slightly the center of the display
base facilitates the removal work.
Display Assy
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7. PWS-13 Board, Latch Detector
2M2X4 Special Head (X2) (Black)
6PWS-14 Board
5Latch Detector
1
3
MBX-50 Board CON22
4Two Claws
8. PC Card Connector, Modem Card, MBX-49 Board, I/O Bracket
qhI/O Bracket
qgScrew (HEX) (X6) (Silevr)
2+B 2X4 (Silver)
1M2X4 Special Head
(X4) (Black)
1
*
CPU
9PC Card Connector
qdNUT M2
TYPE2 (X2)
qjMBX-50 Board
3Screw (MBX)
CON4
(Silver)
8+B 2X14 (X2)
qa
qfSpacer
(MBX) (X2)
7
(Silver)
4M2X4 Special Head
(X2) (Black)
2
*
qsModem Card
5Bracket Bay Connector
q;M2 Grip (X2) (Black)
6Screw (M2) 0 Number
P3 Kind (X2) (Black)
∗1 When removing the CPU, refer to “ 1-4. Replacing the CPU ”.
∗2 Modem card can be removed from the bottom.
Refer to the subsequent paragraph “ 11. Modem card ” for more details.
Confidential
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9. Speaker Unit, SWX-73 Board
6M2X4 (X2) (Black)
Note : When removing the speaker
unit, be sure not to damage
the hood keyboard.
4M2X4 (X5) (Black)
SWX-73 Board
7Speaker Unit
CN301
3
SWX-73 Board
CN302
5SWX-73 Board
8M2X4 (X2) (Black)
SWX-73 Board
CN303
1
2
9Speaker Unit
Note : To re-install it, align the notch
of the speaker unit with the
projection of the hood keyboard.
Notch
Speaker Unit
Notch
Hood Keyboard
Projection
Projection
Hood
Keyboard
10. SO-DIMM
1M2X4
Special Head (Black)
2DIMM Door
Removal of SO-DIMM
a → b
a
b
a
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11. Modem Card (Removing from the bottom)
1M2X4 Special Head (Black)
2Modem Door
3M2 Grip (X2) (Black)
5
4Modem Card
Confidential
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12. LCD Section (FX270/FX270K Model) – Made by HI –
1. Bezel Housing Assy, LCD unit (15 inch)
1Cover Screw Side (15) (X3)
2M2X3 Special Head (X3) (Gold)
3Cover Screw
Shaft
Bezel Housing Assy
4+P 2.6X6
Lock Precision
Type3 (Black)
b
a
: claw part
7
2M2X3 Special Head (X3) (Gold)
3Cover Screw
Shaft
Cover Screw Side (15) (X3)
c
b
How to release the claw a
4+P 2.6X6 Lock
Precision Type3
(Black)
Bezel Housing Assy
0
a
LCD unit
Display Housing Assy
8
Pull the Bezel Housing
Assy as shown to release
the claw a.
9
Order of releasing the claws c → b → a
Order of locking the claws a → b → c
Display Housing Assy
6M2X4 Special Head
(Black)
5Cover Screw Lower
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2. Inverter Assy, LCD Harness, FPC, Display Hpusing Assy
3Filament Tape
8LCD HARNESS
1M2X4
Special Head (Black)
2
2
4
6
5Inverter Assy
7FPC
9Display Housing Assy
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13. LCD Section (FX220/FX220K/FX250/FX250K Model) – Made by HI –
1. Bezel Housing Assy, LCD unit (15 inch)
1Cover Screw Side (15) (X3)
2M2X3 Special Head (X3) (Gold)
3Cover Screw
Shaft
Bezel Housing Assy
4+P 2.6X6
Lock Precision
Type3 (Black)
b
a
: claw part
7
2M2X3 Special Head (X3) (Gold)
3Cover Screw
Shaft
1Cover Screw Side (15) (X3)
c
How to release the claw a
b
4+P 2.6X6 Lock
Precision Type3
(Black)
Bezel Housing Assy
0
a
LCD unit
Display Housing Assy
8
Pull the Bezel Housing
Assy as shown to release
the claw a.
9
Order of releasing the claws c → b → a
Order of locking the claws a → b → c
Display Housing Assy
6M2X4 Special Head
(Black)
5Cover Screw Lower
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2. Inverter Assy, LCD Harness, FPC, Display Hpusing Assy
3Filament Tape
8LCD HARNESS
1M2X4
Special Head (Black)
2
2
4
6
5Inverter Assy
7FPC
9Display Housing Assy
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14. LCD Section (FX240/FX240K Model) – Made by HI –
1. Bezel Housing Assy (14 inch)
1Cover Screw Lower (X2)
2M2X4 Special
: claw part
Head (X2) (Black)
b
1Cover Screw Upper (X2)
a
2M2X4 Special Head (X2)
(Black)
3
Bezel Housing Assy
c
b
4M2X4 Special
Head (X5) (Black)
4M2X4 Special Head (X5) (Black)
7
LCD Unit
How to release the claw a
6
5
Bezel Housing Assy
Display Housing Assy
a
Display Housing Assy
Pull the Bezel Housing
Assy as shown to release
the claw a.
Inverter Assy
Order of releasing the claws c → b → a
Order of locking the claws a → b → c
Inverter Assy
CN2
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2. Bracket LCD Left, Bracket LCD Right, LCD Unit (14 inch)
3+P M2x3 Lock (X4)
(Gold)
5LCD Unit
1+P M2x3 Lock (X4)
(Gold)
4Bracket LCD Left
2Bracket LCD Right
3. FPC, Inverter Assy, Display Housing Assy, LCD Harness
8LCD Harness
6M2X4 Special Head
(Black)
5M2X4 Special Head (Black)
1
2Inverter Assy
3
4FPC
7Display Housing Assy
: claw part
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1-4.Replacing the CPU
NOTE:
This computer uses either one of the two types of CPU socket.
The CPU locking position and the lock-release position are different depending on the types of the CPU socket.
1. Socket type 1, 2
1. Removing the CPU
1
1 Insert a flat-blade screwdriver into the
notch as shown in the illustration and
CPU
2
rotate it so that the protrusion comes
to the lock release position.
2 Pull the CPU gently upward to lift it
out of the CPU socket.
CPU socket
Lock release position
Lock release position
(made by HIROSE)
2. Installing the CPU
2
1 Align the triangle reference mark of
the CPU with that of the CPU socket
and insert all the pins of the CPU to
the corresponding holes of the CPU
socket.
1
CPU
2 Insert a flat-blade screwdriver into the
notch as shown in the illustration and
rotate it so that the protrusion comes
to the lock position.
CPU socket
Reference
marks
Lock position
Lock position
(made by HIROSE)
NOTE:
Rotate a flat-blade screwdriver to the lock position securely. If not, the operation of the CPU may become unstable.
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2. Socket type 3
1. Removing the CPU
1
CPU
2
L
O
Protrusion
CPU socket
Lock release position [O]
1 Insert a flat-blade screwdriver into the notch as shown in the illustration and rotate it so that the
protrusion comes to the “O” (lock release) position.
2 Pull the CPU gently upward to lift it out of the CPU socket.
2. Installing the CPU
1
2
CPU
CPU socket
Lock position [L]
L
Protrusion
Reference
marks
O
1 Align the triangle reference mark of the CPU with that of the CPU socket and insert all the pins of the CPU to
the corresponding holes of the CPU socket.
2 Insert a flat-blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion
comes to the “L” (lock) position.
NOTE:
• Considerable force is required to rotate a flat-blade screwdriver.
• Rotate a flat-blade screwdriver to the “L” (lock) position securely. If not, the operation of the CPU may
become unstable.
Confidential
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PCG-FX250/FX250K/FX270/FX270K (UC)
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1-5. Replacing Various Connectors on the MBX-49 Board
Replace the connectors of “5-5. Connector Section” as follows.
1. Removing the I/O Bracket
When removing the connectors of reference numbers 164, 165 and 167 (refer to page 5-13), remove the I/O bracket first.
+B 2X4 (X2) (Silver)
I/O Bracket
Screw (HEX) (X6) (Silver)
MBX-49 Board
2. Removing the Various Connectors
The connectors of reference numbers 164, 165 and 167 (Refer to page 5-13, 5-14) are connected by soldering, remove the
soldering first then remove the connectors.
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1-6. DIP Switch Setting of the MBX-49 Board
Set the DIP switch on the MBX-49 board (main board) to match with the LCD that is used in this computer, because
several types of LCD are used as shown in the following table and the DIP switch setting differs depending
on the LCD type.
MODEL
Name of LCD
Part No.
DIP switch setting
The upper position where ON indication is
shown is the ON position . The lower
position is the OFF position.
FX270/FX270K
HI
1-476-300-11
No.
1 2 3 4 5 6 7 8
ON/OFF 0 0 0 0 0 1 1 1
0 : ON 1: OFF
FX220/FX220K
FX250/FX250K
The upper position where ON indication is
shown is the ON position . The lower
position is the OFF position.
HI
1-476-186-12
No.
1 2 3 4 5 6 7 8
ON/OFF 0 0 0 0 1 1 1 1
0 : ON 1: OFF
The upper position where ON indication is
shown is the ON position . The lower
position is the OFF position.
FX240/FX240K
HI
1-476-789-11
No.
1 2 3 4 5 6 7 8
ON/OFF 0 0 1 0 0 1 1 1
0 : ON 1: OFF
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
1-18
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CHAPTER 2.
SELF DIAGNOSTICS
ATTENTION
Please confirm “Self Diagnostics” method which will be informed you with distribution
of “Self Diagnostics” software.
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
2-1
(END)
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CHAPTER 3.
BLOCK DIAGRAM
PCG-FX Series
BLOCK DIAGRAM Rev. 1.00
w/ Port Replicator (PCGA-PRFX1) 10/10/00
µ-PGA2 Connector
TV-OUT
SMBUS2
11
mini Jack
FW82801
VID
Selector
CPU
MP III 850/800/
750 MHz
LCD
50pin CN
VGA
DSub-15
Memory Subsystem
TV
Encoder
CH7007A
(Cache:256kB OD)
(LED Signal Include)
PC100 SO-DIMM
CPU
Volt Reg
Port Replicator
SO-DIMM
Socket 1
SO-DIMM
Socket 2
LVDS
CNX-126
1
PC Card
i.Link
4-pin
Slot x2
Row# 0,1
Row# 2,3
VDC_IN
DC-IN
VGA
DVO
FW82807
DVO
i.Link
TI
TSB43AA22PD
T
GMBUS
Cardbus
RICOH
R5C476 II
FW82801
FW82815
FW82801
1
2
SMBUS2
Serial
DSUB-9
CLK
GEN
IMI
Parallel
DSUB-25
9
C9835
3
USB
PORT 0
P C I Bus
Refer to Clock Generator Block
Diagram
RJ-45
ETHER
4
9
Ether PHY
82562ET
USB PORT1
USB PORT2
LCI
RJ-45
6
7
USB
PORT0
CNX-123
4
Am
USB
Port 1
6
8
10
USB
PORT2
p
USB PORT3
7
5
Audio
AD1881A
AC Link
Serial
Dsub-9
5
Headphone
Ext. MIC
Am
p
MODEM
USB
PORT3
RJ-11
MDC Module
MDC CN
BtoB(40pin)
PS/2
MiniDIN-6
for KBD
Primary IDE
for Password
EEPROM
HDD
12
Debug Board
CN
BtoB (30pin)
SMBUS2
CLK GEN
SO-DIMM
L P C
Master IDE Device
Optical Devices
Secondary IDE
ATF Sense
FAN control
ADM1030
SMBUS1
Int. Keyboard
FAN
Super I/O
SMSC
I/O Expander
/SMBUS MUX
EC/KBC/
SPIC
LPC47N227
SMBUS0
Batter1
Batter2
PWS-13
O2micro
OZ998
(Battery CONN & Lid-
SW)
HITACHI
H8S/2149
PS/2
RS232C
CN
FWH
Buffer
LED
12
Multi Purpose Bay
Flash BIOS ROM
11
CN
(FDD/2ndBattery)
Parallel
CNX-125
Dsub-25
PPK
FDD
(Touchpad BTN)
CN
8
2
3
10
Power BTN
Touch pad
CN
SWX-73
Stereo
(PPK&SPKRCN)
Speaker
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
3-1
3-2
(END)
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CHAPTER 4.
FRAME HARNESS DIAGRAM
DC-IN USB
MONITOR
PRINTER
SERIAL
USB PHONE
NETWORK
1
Rear Panel
20
LCD
KEY BOARD
INVERTER
FFC LED
DC FAN
CN702
CN1801
CN2801
CN105
CN1101
CN103
CN152
CNX-123 Board
CN3001
30
CN1502
2
1
(Side-A)
2
1
50
49
CN1902
29
25
1
99
100
CN2004
CN2602
1
CPU
CN1
1
10
2
CN701
8
1
CN1401
CN2201
50
49
2
1
CN802
VIDEO OUT
FPC
CN1701
EXTERNAL MICROPHONE
HEADPHONE
CN1703
CN1301
MBX-49 Board
(Side-A)
CN1602
MODEM CARD
29
30
IEEE 1394 i.LINK
143
144
CN502
1
2
1
2
HARD DISK
J1
29
30
1
2
143
144
1
2
Side
2
1
CN501
CN102
FPC
Speaker L
Speaker R
PC CARD
CONNECTOR
CN2701
1
2
59
60
CN301
10
1
SWX-73
(Side-A)
COMBINATION
DVD-ROM
DRIVE
RAM
PC100 SO-DIMM
(FX270/FX270K Model)
64MB
RAM
1
2
59
60
PC100 SO-DIMM
128MB
CN4005
FLOPPY DISK
DRIVE
(FX220/FX220K/FX240/
FX240K/FX250/FX250K Model)
OPTION
BATTERY PACK
PWS-13 Board
(Side-B)
From board to connector (direct connection)
Harness (connector at both end)
Harness (soldered at one end)
CN4004
8
1
CN5002 CN5001
2nd BATTERY PACK
(OPTION)
1
12
1
8
CNX-125 Board
(Side-A)
Connectors soldered on board and appearing on the panel
TOUCH PAD
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
4-1
4-2
(END)
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CHAPTER 5.
EXPLODED VIEWS AND PARTS LIST
NOTE:
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
• The mechanical parts with no reference number in the
exploded views are not supplied.
• Items marked “ *” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
• When two or more parts are shown in parallel, use the
part described first as the main part.
How to use properly the repair parts.
There are some parts that use the 2 types ; the [CH] parts or alternately the [JP] parts, in this series.
Use the [CH] repair parts for the [CH] type product, vice versa.
[ How to identify the parts ]
1M2X4
Special Head (Black)
2DIMM Door
Identfication Seal
Serial No.
A-xxx-xxx-A x xxxxxxxxx
1 or 2 : Using [JP] type
6 : Using [CH] type
Identification seal is attached on the
expansion memory connector.
[ Repair part description example ]
Ref.No. Part No.
Description
999
999
A-8025-235-A (CH)...MBX-49 (CH) ASSY (S)
4-8025-236-A (JP)...MBX-49 (JP) ASSY (S)
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
5-1
5-2
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5-1. Main Section
Ref.No. Part No.
Description
Ref.No. Part No.
Description
Ref.No. Part No.
Description
1
3
X-4623-780-1 ASSY BOTTOM (AM2)
4-640-837-31 DOOR BATTERY
4-640-837-22 DOOR BATTERY
4-651-706-21 HEATSINK BOTTOM
4-651-706-01 HEATSINK BOTTOM
71
72
4-641-851-02 SPRING (FDD), PLATE
4-651-709-41 (CH)...BRACKET IO
4-651-709-01 (JP)...BRACKET IO
4-651-702-11 DOOR DIMM
B1
B3
B4
B6
B7
4-641-726-41 SCREW (M2), SPECIAL HEAD
4-644-899-01 SCREW (M2), 0 NUMBER P3 KIND
4-639-112-01 SCREW M2X4
3
72
* 8
* 8
74
4-646-807-01 0 PLATE M2.5 (FDD)
4-644-402-12 SCREW (MBX)
* 76
4-644-361-01 BRACKET SPK
* 11
* 11
12
4-651-707-11 INSULATOR HEATSINK BOTTOM
4-651-707-21 INSULATOR HEATSINK BOTTOM
1-763-658-21 FAN, DC (WITH HEAT SINK)
4-643-832-31 DUMMY CARD
* 78
* 78
81
4-644-362-21 PLATE PALMREST
4-644-362-11 PLATE PALMREST
8-749-019-00 IC HYM71V16M655AT6-P
B10
B12
B14
B15
B18
4-652-498-01 +B M2 (NOJI)
4-645-177-01 SCREW (M1.7X3.5)
4-645-497-01 SCREW (M2.6), CROSS (HOLE) BIND
4-635-301-01 SCREW M3X4
15
(PC-100 SO-DIMM (128MB CL2))
15
4-643-832-21 DUMMY CARD
81
82
8-749-019-29 IC MC-4516CD641PS-A80
4-635-966-01 SCREW (HEX)
(PC-100 SO-DIMM (128MB CL2))
18
18
19
20
21
A-8025-266-A SWX-73 (CH) ASSY (S)
A-8066-695-A COMPLETE PWB SWX-73CH
X-4623-388-2 ASSY HOOD KEYBOARD (Z)
1-529-287-11 SPEAKER UNIT
8-749-018-97 (FX270/FX270K)...
IC HYM71V8M655AT6-P
B31
B32
B33
B34
B35
4-645-214-11 GRIP, M2
7-621-772-68 SCREW +B 2X12
4-642-852-21 +B M2
(PC-100 SO-DIMM (64MB CL2))
4-641-726-11 SCREW (M2), SPECIAL HEAD
7-621-772-70 SCREW +B 2X14
3-718-233-01 NUT, PLATE
82
8-759-695-59 (FX270/FX270K)...
IC MT4LSDT864HG-10EB1
22
24
1-790-639-22 FPC 50PIN (FOR HDD)
1-772-727-11 (FX250/FX250K/FX270/FX270K)...
HDD (DJSA-220 20.0GB)
(PC-100 SO-DIMM (64MB CL2))
B36
B37
7-622-205-05 NUT (M2 TYPE2), HEXAGON
4-650-481-01 SCREW (B1.7), TAPPING
84
88
88
1-960-827-21 HARNESS (2 PIN)
A-8025-235-A (CH)...MBX-49 (CH) ASSY (S)
A-8025-236-A (JP)...MBX-49 (JP) ASSY (S)
4-641-630-11 COVER BAY HOLE
24
1-796-187-11 (FX220/FX220K/FX240/FX240K)...
HDD (15.0GB)-DJSA220
105
25
26
1-476-647-12 KEY BOARD UNIT (US)
X-4623-390-1 ASSY PALMREST
112
123
124
125
126
1-815-505-12 CONNECTOR,2 SLOT CARD BUS
1-790-711-21 FFC (PPK)
27
28
1-772-529-72 PAD, TOUCH
1-757-767-11 FFC (TP-CNX)
1-790-710-11 FFC (SWX-PWS)
4-644-053-01 SPACER FDD
A-8025-267-A CNX-125 (CH) ASSY (S)
A-8066-693-A COMPLETE PWB CNX-125CH
4-651-699-01 BRACKET PAD
28
29
* 30
4-651-708-21 BRACKET (HDD)
* 128
* 134
136
4-653-452-01 PLATE, GROUND
4-645-433-01 BRACKET BAY CONNECTOR
4-644-357-01 CUSHION SPK
31
32
4-640-861-11 BRACKET CD-ROM R
1-796-171-11 (FX220/FX220K)...
DVD-ROM DRIVE (SDR-081)
139
A-8048-966-A ASSY BAY FD (TE)
6-700-620-01 (FX220/FX220K)...
IC KP80526GY750256-2 (PIII750 MHz)
147
32
1-796-072-12 (FX240/FX240K/FX250/
FX250K/FX270/FX270K)...
COMBO DRIVE (UJDA710)
147
147
6-700-619-01 (FX240/FX240K/FX250/FX250K)...
IC KP80526GY800256-2 (PIII800 MHz)
6-700-618-01 (FX270/FX270K)...
IC KP80526GY850256-2 (PIII850 MHz)
X-4623-561-2 ASSY LATCH DETECTOR
4-651-871-01 HEAT SINK
33
33
X-4623-749-1 (FX220/FX220K)...
ASSY DOOR DVD-RW Q (EXP)
X-4623-442-1 (FX240/FX240K/FX250/
FX250K/FX270/FX270K)...
148
* 152
153
ASSY DOOR DVD-RW PA (EXP)
4-652-012-01 SHEET, ELECTRIC HEAT
34
35
36
37
38
4-640-860-12 BRACKET (CD-ROM L)
4-640-828-01 PLATE FDD
154
155
156
157
159
4-651-989-01 SPACER (MBX)
4-651-701-11 DOOR MODEM
4-653-151-11 SPACER (KBF)
4-653-466-01 CUSHION (HD-M)
4-653-963-01 SHIELD (CNX)
1-772-034-21 FDD (FD-5HG-5760)
X-4623-528-1 ASSY BOTTOM FDD Z (TCY2)
4-651-713-11 (CH)...DOOR (IO)
38
39
40
41
46
4-651-713-01 (JP)...DOOR I/O
4-651-844-01 FOOT REAR
160
161
162
163
164
4-653-964-01 SPACER (B/P)
4-654-019-01 GASKET (AV)
4-654-047-01 SHIELD (AV)
4-653-936-01 GASKET (HB/M)
1-779-745-21 JACK, DC
4-651-714-21 DOOR DOCKING CONNECTOR
4-640-851-11 FOOT FRONT
A-8025-233-A (CH)...PWS-13 (CH) ASSY (S)
46
48
52
53
55
A-8025-234-A (JP)...PWS-13 (JP) ASSY (S)
1-761-380-23 CARD, MODEM
165
166
167
169
170
1-815-422-11 USB CONNECTOR (VERTICAL)
1-695-514-21 JACK (SMALL TYPE) 1P
1-815-221-21 CONNECTOR, USB (VERTICAL)
4-653-962-01 SHIELD (USB)
1-790-640-11 FPC 50PIN (FOR CD-ROM)
1-790-641-11 FPC 50PIN (FOR FDD)
4-640-845-11 BUTTON BAY
4-644-667-11 COVER RJ-11
56
* 57
* 58
* 59
60
4-644-349-01 LATCH BAY
4-640-854-01 SPRING BAY
170
171
184
4-644-667-01 COVER RJ-11
4-651-850-01 BRACKET BOTTOM
4-640-857-01 DOOR BATTERY SPRING
4-651-698-21 DISPLAY BASE
4-654-350-11 SHEET (CPU), THERMAL
4-654-776-01 INSULATOR (SCREW)
63
67
67
68
69
4-651-928-01 COVER BATTERY CONNECTOR
4-652-099-21 (CH)...LABEL I/O
4-652-099-01 (JP)...LABEL I/O
4-641-629-01 INSULATOR FDD
4-641-763-21 LABEL FD
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
5-3
5-4
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B34
B1
I
B1
22
J
B1
G
B33
B1
J
30
128
156
B32
A
B15
B3
25
B3
K
G
B1
B15
N
60
B1
B34
19
63
24
B34
21
C
B34
12
(FX220 FX220K Model)
/
27
26
H
B1
171
B34
148
B10
15
147
136
20
B10
B37
152
153
125
124
82
31
L
18
76
B7
H
B34
46
34
28
169
136
F
29
123
B4
164
88
B4
72
112
165
K
N
20
B18
I
32
33
B10
166
B36
B18
76
157
B1
B4
B10
B34
L
C
B10
B12
31
71
167
48
78
D
B34
154
170
159
161
11
B35
81
B34
58
B10
57
84
33
32
52
34
134
162
B34
163
B12
B14
E
B31
56
(FX240 FX240K/FX250/FX250K/
/
B3
B
FX270/FX270K Model)
38
A
69
59
not
supplied
B
126
36
67
184
D
160
53
B14
3
E
35
F
68
1
39
701
(Refer to Page 5-12)
8
B6
B3
B3
105
37
155
40
B6
74
41
55
B34
B34
139
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
5-5
5-6
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Ref.No. Part No.
Description
Ref.No. Part No.
Description
5-2. LCD Section (FX270/FX270K Model) – Made by HI –
201
202
203
206
207
1-476-316-11 INVERTER UNIT
B8
4-641-726-11 SCREW (M2), SPECIAL HEAD
4-641-726-81 SCREW (M2), SPECIAL HEAD
4-644-165-01 SCREW (M2.6X4), 0 PLATE P1 MAIN
4-643-550-01 +P 2.6X6 LOCK PRECISION TYPE3
X-4623-380-1 HINGE LEFT 15
B22
B23
B30
X-4623-690-1 ASSY HOU,BEZEL 15H-Z (EXP)
4-637-902-41 LATCH
1-476-300-11 ASSY LCD 15SXGA (HI) (S)
226
224
208
212
213
214
214
4-637-903-01 SPRING LATCH
X-4623-689-1 ASSY HOU,DISPLAY 15H-Z (EXP)
4-642-762-41 COVER HINGE (15)
234
203
B30
B22
4-655-380-11 (FX270)...LABEL ID (U)
4-655-380-51 (FX270K)...LABEL ID (U)
235
219
* 220
* 221
* 222
223
1-757-604-11 PWB, FLEXIBLE PRINT (SINGLE)
4-647-506-01 BRACKET LCD (L) 15SX
4-647-508-11 BRACKET LCD (LR) SX
4-647-507-01 BRACKET LCD (R) 15SX
1-961-017-11 HARNESS, LCD (SXGA+)
206
234
208
224
225
226
228
229
4-646-217-11 COVER SCREW SIDE (15)
4-635-277-22 COVER SCREW LOWER
4-643-549-12 COVER SCREW SHAFT
X-4623-381-1 HINGE RIGHT 15
4-643-366-11 EDGE GUARD HINGE (15)
B22
224
234
235
4-635-276-22 COVER SCREW UPPER
4-642-760-12 CUSHION CENTER
207
236
FILAMENT TAPE (W12X50)(∗1)
∗1 : Use the FILAMENT TAPE.
NOTE :
B23
Set the DIP switch on the MBX-49 board (Main board) to match
with the LCD (1-476-300-11) that is used in this computer.
221
1
∗
236∗1
223
B8
220
The upper position where ON indication is shown is the
ON position . The lower position is the OFF position.
222
229
202
213
219
B23
No.
1 2 3 4 5 6 7 8
ON/OFF 0 0 0 0 0 1 1 1
0 : ON 1: OFF
214
B23
221
201
212
B8
228
213
225
∗1 For the installation position, refer to page 5-5.
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
5-7
5-8
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Ref.No. Part No.
Description
Ref.No. Part No.
Description
5-3. LCD Section (FX220/FX220K/FX250/FX250K Model)
401
402
403
406
407
1-476-316-11 INVERTER UNIT
X-4623-380-1 HINGE LEFT 15
X-4623-690-1 ASSY HOU,BEZEL 15H-Z (EXP)
4-637-902-41 LATCH
B8
4-641-726-11 SCREW (M2), SPECIAL HEAD
4-641-726-81 SCREW (M2), SPECIAL HEAD
4-644-165-01 SCREW (M2.6X4), 0 PLATE P1 MAIN
4-643-550-01 +P 2.6X6 LOCK PRECISION TYPE3
B22
B23
B30
– Made by HI –
1-476-186-12 ASSY LCD 15HI (S)
426
424
408
412
413
414
414
4-637-903-01 SPRING LATCH
X-4623-689-1 ASSY HOU, DISPLAY 15H-Z (EXP)
4-642-762-41 COVER HINGE (15)
434
403
B30
4-655-380-41 (FX220)...LABEL ID (U)
4-655-380-81 (FX220K)...LABEL ID (U)
B22
435
414
414
4-655-380-21 (FX250)...LABEL ID (U)
4-655-380-61 (FX250K)...LABEL ID (U)
1-757-604-11 PWB, FLEXIBLE PRINT (SINGLE)
4-647-506-01 BRACKET LCD (L) 15SX
4-647-508-11 BRACKET LCD (LR) SX
406
419
* 420
* 421
434
408
* 422
423
4-647-507-01 BRACKET LCD (R) 15SX
1-961-018-11 HARNESS, LCD (XGA-F-N)
4-646-217-11 COVER SCREW SIDE (15)
4-635-277-22 COVER SCREW LOWER
4-643-549-12 COVER SCREW SHAFT
424
425
426
428
429
434
435
437
X-4623-381-1 HINGE RIGHT 15
4-643-366-11 EDGE GUARD HINGE (15)
4-635-276-22 COVER SCREW UPPER
4-642-760-12 CUSHION CENTER
4-643-837-01 SHIELD (LCD)
B22
424
407
438
FILAMENT TAPE (W12X50)(∗1)
∗1 : Use the FILAMENT TAPE.
437
421
B23
NOTE :
1
∗
Set the DIP switch on the MBX-49 board (Main board) to match
with the LCD (1-476-186-12) that is used in this computer.
437
B8
423
438∗1
420
422
429
402
413
419
The upper position where ON indication is shown is the
ON position . The lower position is the OFF position.
B23
414
No.
1 2 3 4 5 6 7 8
B23
ON/OFF 0 0 0 0 1 1 1 1
0 : ON 1: OFF
421
401
412
B8
428
413
425
∗1 For the installation position, refer to page 5-5.
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
5-9
5-10
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Ref.No. Part No.
Description
Ref.No. Part No.
Description
5-4. LCD Section (FX240/FX240K Model) – Made by HI –
301
302
303
304
305
1-476-316-11 INVERTER UNIT
ACCESSORIES
************
X-4623-378-1 HINGE LEFT MV
X-4623-775-1 ASSY HOU, BEZEL 14H-Z (EXP)
4-635-277-22 COVER SCREW LOWER
4-635-276-22 COVER SCREW UPPER
701
A-8048-965-A ASSY WEIGHT SAVER (Z)
(Refer to P.5-4)
303
0702
1-476-342-21 ADAPTOR, AC
325
305
304
306
307
308
309
312
4-637-902-41 LATCH
703
1-528-935-21 (FX250/FX250K/FX270/FX270K)...
BATTERY PACK, LITHIUM ION
1-476-789-11 LCD UNIT (14XGA HITACHI)
4-637-903-01 SPRING LATCH
B8
703
704
0
1-756-147-11 (FX220/FX220K/FX240/FX240K)...
BATTERY PACK, LITHIUM ION
B8
X-4623-379-1 HINGE RIGHT MV
X-4623-693-1 ASSY HOU, DISPLAY 14SA-Z (EXP)
1-575-875-51 CORD, CONNECTION
313
314
314
317
319
4-642-762-41 COVER HINGE (15)
1-757-562-21 CORD,POWER
4-655-380-31 (FX240)...LABEL ID (U)
4-655-380-71 (FX240K)...LABEL ID (U)
1-757-605-11 PWB, FLEXIBLE PRINT (SINGLE)
4-654-966-01 SHEET (BEZEL), ADHESIVE
4-655-567-11 QUICK START FX200SERIES
319
703
Battery pack (1)
701
Weight saver (1)
* 322
* 323
325
4-644-163-01 BRACKET LCD LEFT 14 (SA)
4-644-164-01 BRACKET LCD RIGHT 14 (SA)
4-642-760-12 CUSHION CENTER
306
308
B22
326
1-961-018-31 HARNESS, LCD (XGA-F-N)
B8
314
B8
4-641-726-11 SCREW (M2), SPECIAL HEAD
7-628-254-00 SCREW +PS 2.6X5
4-642-761-01 +P M2X3 LOCK
B20
B22
307
322
B8
B20
704
Video cable (1)
702
AC adaptor (1)
302
323
NOTE :
B8
Set the DIP switch on the MBX-49 board (Main board) to match
with the LCD (1-476-789-11) that is used in this computer.
1
∗
B8
B8
B20
326
B22
The components identified by
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
The upper position where ON indication is shown is the
ON position . The lower position is the OFF position.
309
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
B8
No.
1 2 3 4 5 6 7 8
ON/OFF 0 0 1 0 0 1 1 1
0 : ON 1: OFF
301
317
313
312
313
∗1 For the installation position, refer to page 5-5.
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
5-11
5-12
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Ref.No.
72
Fig.
Part No.
Description
5-5. Connector Section
4-651-709-41 (CH)...BRACKET IO
4-651-709-01 (JP)...BRACKET IO
I/O BRACKET
72
164
165
167
1-779-745-21 JACK, DC
DC IN connector
164
165
1-815-422-11 CONNECTOR (VERTICAL)
USB connector
1-815-221-21 CONNECTOR, USB (VERTICAL)
USB connector
167
∗Before replacing the connector of
reference number 164, 165 and
167, remove the I/O bracket.
For the disassembling procedure,
refer to page 1-17.
167
72
165
164
165
164
167
Confidential
PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
5-13
5-14
(END)
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PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)
List of PCG-FX Series (As of May, 2001)
Service Manual
Model Name
Part No.
PCG-FX290K
9-872-209-11
PCG-FX290
PCG-FX190K
PCG-FX170K
PCG-FX150K
PCG-FX140K
PCG-FX120K
PCG-FX190
PCG-FX170
PCG-FX150
PCG-FX140
PCG-FX120
PCG-FX270K
PCG-FX270
PCG-FX250K
PCG-FX250
PCG-FX240K
PCG-FX240
PCG-FX220K
PCG-FX220
PCG-FX210
PCG-FX215
9-872-194-11
9-872-179-11
9-872-227-11
9-872-204-11
9-872-232-11
: Additional Models
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
English
2001E1600-1
© 2001 Sony Corporation
Sony Corporation
9-872-227-11
Published by MNC IT Planning & Control Dept. [SODP]
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