Snapper Portable Generator 1668 0 User Manual

5500 Watt  
Generator  
Owner’s Manual  
Questions? Help is just a moment away!  
Contact the Local Snapper Service Center  
Model No. 1668-0 (5,500 Watt AC Generator) Manual No. 190313GS Revision 3 (01/19/2004)  
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Snapper 5500 Watt Generator  
WARNING  
DANGER  
Running generator gives off carbon monoxide,  
an odorless, colorless, poison gas.  
Fuel and its vapors are extremely flammable and  
explosive.  
Breathing carbon monoxide will cause nausea,  
fainting or death.  
Fire or explosion can cause severe burns or  
death.  
• Operate generator ONLY outdoors.  
WHEN ADDING FUEL  
• Keep at least 2 feet of clearance on all sides of generator for  
adequate ventilation.  
Turn generator OFF and let it cool at least 2 minutes before  
removing gas cap. Loosen cap slowly to relieve pressure in tank.  
• DO NOT operate generator inside any building or enclosure,  
including the generator compartment of a recreational vehicle (RV).  
• Fill fuel tank outdoors.  
• DO NOT overfill tank.Allow space for fuel expansion.  
DANGER  
Generator produces powerful voltage.  
Failure to isolate generator from power utility  
can result in death or injury to electric utility  
workers due to backfeed of electrical energy.  
• Keep fuel away from sparks, open flames, pilot lights, heat, and  
other ignition sources.  
• DO NOT light a cigarette or smoke.  
WHEN OPERATING EQUIPMENT  
• DO NOT tip engine or equipment at angle which causes fuel  
to spill.  
• When using generator for backup power, notify utility  
company. Use approved transfer equipment to isolate  
generator from electric utility.  
• This generator is not for use in mobile equipment or marine  
applications.  
• Use a ground circuit fault interrupter (GFCI) in any damp or  
highly conductive area, such as metal decking or steel work.  
• DO NOT touch bare wires or receptacles.  
• DO NOT use generator with electrical cords which are worn,  
frayed, bare or otherwise damaged.  
• DO NOT operate generator in the rain.  
WHEN TRANSPORTING OR REPAIRING EQUIPMENT  
Transport/repair with fuel tank EMPTY.  
• Disconnect spark plug wire.  
WHEN STORING FUEL OR EQUIPMENT WITH FUEL  
IN TANK  
• DO NOT handle generator or electrical cords while standing  
in water, while barefoot, or while hands or feet are wet.  
• DO NOT allow unqualified persons or children to operate or  
service generator.  
• Store away from furnaces, stoves, water heaters, clothes  
dryers or other appliances that have pilot light or other  
ignition source because they can ignite fuel vapors.  
DANGER  
Storage batteries give off explosive hydrogen gas  
during recharging.  
WARNING  
• This generator does not meet U. S. Coast Guard Regulation  
33CFR-183 and should not be used on marine applications.  
Hydrogen gas stays around battery for a long  
time after battery has been charged.  
Slightest spark will ignite hydrogen and cause  
explosion.  
• Failure to use the appropriate U. S. Coast Guard approved  
generator could result in bodily injury and/or property  
damage.  
You can be blinded or severely injured.  
Battery electrolyte fluid contains acid and is  
extremely caustic.  
Contact with battery fluid will cause severe  
chemical burns.  
• DO NOT allow any open flame, spark, heat, or lit cigarette  
during and for several minutes after charging a battery.  
• Wear protective goggles, rubber apron, and rubber gloves.  
3
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Snapper 5500 Watt Generator  
CAUTION  
WARNING  
Exceeding generator’s wattage/amperage capacity can  
damage generator and/or electrical devices connected  
to it.  
Unintentional sparking can result in fire or  
electric shock.  
• See “Don’t Overload Generator” on page 11.  
• Start generator and let engine stabilize before connecting  
electrical loads.  
WHEN ADJUSTING OR MAKING REPAIRSTOYOUR  
GENERATOR  
• Connect electrical loads in OFF position, then turn ON for  
operation.  
• Disconnect the spark plug wire from the spark plug and place  
the wire where it cannot contact spark plug.  
Turn electrical loads OFF and disconnect from generator  
before stopping generator.  
WARNING  
Running engines produce heat.Temperature of  
muffler and nearby areas can reach or exceed  
150°F (65°C).  
CAUTION  
Improper treatment of generator can damage it and  
shorten its life.  
Severe burns can occur on contact.  
• Use generator only for intended uses.  
• DO NOT touch hot surfaces.  
• If you have questions about intended use, ask dealer or call  
1-800-317-7833.  
• Allow equipment to cool before touching.  
• Operate generator only on level surfaces.  
• DO NOT expose generator to excessive moisture, dust, dirt,  
or corrosive vapors.  
CAUTION  
Excessively high operating speeds increase risk of injury  
and damage to generator.  
• DO NOT insert any objects through cooling slots.  
• If connected devices overheat, turn them off and disconnect  
them from generator.  
Excessively low speeds impose a heavy load.  
• DO NOT tamper with governed speed. Generator supplies  
correct rated frequency and voltage when running at governed  
speed.  
• Shut off generator if:  
-electrical output is lost;  
-equipment sparks, smokes, or emits flames;  
-unit vibrates excessively.  
• DO NOT modify generator in any way.  
4
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Snapper 5500 Watt Generator  
KNOWYOUR GENERATOR  
Read this owner’s manual and safety rules before operating your generator.  
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and  
adjustments. Save this manual for future reference.  
Rocker Switch  
(on engine shroud)  
Recoil Starter  
Oil Fill  
Fuel Tank  
Choke Lever  
Air Cleaner  
120Volt AC, 20 Amp  
Duplex Receptacles  
Spark Arrester Muffler  
120/240Volt AC,  
30 Amp Receptacle  
Circuit  
Breakers (AC)  
Grounding Fastener  
120Volt AC, 20 Amp, Duplex Receptacles — May be  
used to supply electrical power for the operation of  
120Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,  
appliance, tool and motor loads.  
120/240Volt AC, 30 Amp Locking Receptacle — May  
be used to supply electrical power for the operation of  
120 and/or 240Volt AC, 30 Amp, single phase, 60 Hz  
electrical, lighting, appliance, tool and motor loads.  
Circuit Breakers (AC) — Push to reset circuit breakers are  
provided to protect the generator against electrical overload.  
FuelTank — Capacity of seven (7) U.S. gallons.  
Grounding Fastener — If required, please consult a  
qualified electrician, electrical inspector, or local agency  
having jurisdiction.  
Oil Fill — Add engine oil here.  
Recoil starter — Used to start the engine.  
Rocker Switch — Set this switch to "On" before using  
recoil starter. Set switch to "Off" to switch off engine.  
Spark Arrester Muffler — Exhaust muffler lowers  
engine noise and is equipped with a spark arrester screen.  
Air Cleaner — Uses a dry type filter element to limit the  
amount of dirt and dust sucked into the engine.  
Choke Lever — Used when starting a cold engine.  
5
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Snapper 5500 Watt Generator  
Carton Contents  
ASSEMBLY  
Your generator requires some assembly and is ready for  
use after it has been properly serviced with the  
recommended oil and fuel.  
Check all contents. If any parts are missing or damaged,  
contact the local Snapper service center.  
• The generator  
• Generator and engine owner’s manuals  
• Locking 30 Amp plug  
• Engine oil  
If you have any problems with the assembly of your  
generator, contact the local Snapper service center.  
• Wheel kit  
IMPORTANT: Any attempt to run the unit before it has  
been serviced with the recommended oil will result in an  
engine failure.  
Install Wheel Kit  
The wheel kit is designed to greatly improve the portability  
of your generator.  
Remove Generator From Carton  
• Set the carton on a rigid flat surface with “This Side Up”  
arrows pointing upward.  
NOTE: Wheel kit is not intended for over-the-road use.  
You will need a socket wrench with 1/2" or 13mm sockets  
and a needle-nose pliers to install this kit.  
• Carefully open the top flaps of the shipping carton.  
Refer to Figure 1 and install the wheel kit as follows:  
1. Place the bottom of the generator cradle on a flat,  
even surface.Temporarily place unit on blocks to ease  
assembly.  
• Cut down corners at one end of carton from top to  
bottom and lay that side of carton down flat.  
• Remove all packing material, carton fillers, etc.  
• Remove the generator from the shipping carton.  
2. Slide axle through both axle mounting brackets on  
cradle frame, as shown in Figure 1.  
3. Slide a wheel over the axle.  
Figure 1 — Install Wheel Kit  
Wheel  
Use existing hardware  
to attach left side of  
support leg to unit  
Flat Washer  
Axle  
Cap Screw  
Hex Nut  
Support Leg  
E-Ring  
Vibration Mount  
Cap Screw  
Hex Nut  
6
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Snapper 5500 Watt Generator  
NOTE: Be sure to install both wheels with the air  
pressure valve on the outboard side.  
BEFORE STARTINGTHE  
ENGINE  
4. Place the e-ring onto the groove in the axle.You may  
add the flat washer if desired.  
NOTE: Use retaining pins instead of e-clip, if applicable.  
Add Engine Oil and Fuel  
5. Place one end of the needle nose pliers on the bottom  
of the axle and the other end of the pliers on top of  
the e-ring. Seat the e-ring by pressing the pliers closed.  
• Place generator on a level surface.  
• Refer to engine owner’s manual and follow oil and fuel  
recommendations and instructions.  
6. Repeat step 3 through 5 to secure second wheel.  
7. Remove the temporary blocks.  
CAUTION  
Any attempt to crank or start the engine before it has  
been properly filled with the recommended oil will result  
in equipment failure.  
8. Attach the vibration mounts to the support leg with  
30mm capscrews and lock nuts.  
9. To aid support leg assembly, rest generator on cradle,  
engine end down. Remove the existing hardware from  
the left unit vibration mount with 13mm wrench. Use  
the same hardware to attach the support leg.  
• Refer to engine manual for oil and fuel fill information.  
• Damage to equipment resulting from failure to follow this  
instruction will void warranty.  
NOTE: Check oil often during engine break–in. Refer to  
engine owner’s manual for recommendations.  
10. Attach the other side of the support leg with a 20mm  
cap screw and lock nut. Rest generator on wheels and  
support leg.  
NOTE: The generator assembly rotates on a prelubricated  
and sealed ball bearing that requires no additional  
lubrication for the life of the bearing.  
11. Check each fastener to ensure it is secure and the  
tires are inflated between 15-40 PSI.  
7
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Snapper 5500 Watt Generator  
USINGTHE GENERATOR  
OPERATINGTHE  
GENERATOR  
System Ground  
CAUTION  
Exceeding generator’s wattage/amperage capacity can  
damage generator and/or electrical devices connected  
to it.  
The generator has a system ground that connects the  
generator frame components to the ground terminals on  
the AC output receptacles.The system ground is connected  
to the AC neutral wire (see “Equipment Description”,  
earlier in this manual).  
• See “Don’t Overload Generator” on page 11.  
• Start generator and let engine stabilize before connecting  
electrical loads.  
Special Requirements  
There may be Federal or State Occupational Safety and  
Health Administration (OSHA) regulations, local codes, or  
ordinances that apply to the intended use of the generator.  
Please consult a qualified electrician, electrical inspector, or  
the local agency having jurisdiction.  
• Connect electrical loads in OFF position, then turn ON for  
operation.  
Turn electrical loads OFF and disconnect from generator  
before stopping generator.  
• In some areas, generators are required to be registered  
with local utility companies.  
Starting the Engine  
Disconnect all electrical loads from the generator. Use the  
following start instruction steps by numerical order:  
• If the generator is used at a construction site, there may  
be additional regulations which must be observed.  
1. Make sure unit is on a level surface.  
Connecting to a Building’s Electrical  
System  
Connections for standby power to a building’s electrical  
system must be made by a qualified electrician.The  
connection must isolate the generator power from utility  
power, and must comply with all applicable laws and  
electrical codes.  
IMPORTANT: Failure to start and operate unit on a level  
surface will cause the unit not to start or shut down during  
operation.  
2. Turn the fuel valve to the “On” position (Figure 2).  
Figure 2 — FuelValve  
DANGER  
Generator produces powerful voltage.  
Failure to isolate generator from power utility  
can result in death or injury to electric utility  
workers due to backfeed of electrical energy.  
FuelValve is shown  
in the On position  
3. Start engine according to engine owner’s manual.  
• When using generator for backup power, notify utility  
company. Use approved transfer equipment to isolate  
generator from electric utility.  
• Use a ground fault circuit interrupter (GFCI) in any damp or  
highly conductive area, such as metal decking or steel work.  
• DO NOT touch bare wires or receptacles.  
• DO NOT use generator with electrical cords which are worn,  
frayed, bare or otherwise damaged.  
NOTE: If engine starts after 3 pulls but fails to run, or if  
unit shuts down during operation, make sure unit is on a  
level surface and check for proper oil level in crankcase.  
This unit may be equipped with a low oil protection device.  
See engine manual.  
• DO NOT operate generator in the rain.  
• DO NOT handle generator or electrical cords while standing  
in water, while barefoot, or while hands or feet are wet.  
• DO NOT allow unqualified persons or children to operate or  
service generator.  
8
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Snapper 5500 Watt Generator  
Build a structure that will enclose three sides and the top  
of the generator:  
Connecting Electrical Loads  
• Let engine stabilize and warm up for a few minutes after  
starting.  
1. Make sure entire muffler-side of generator is exposed.  
Note generator may appear different from that shown  
in Figure 3.  
• Plug in and turn on the desired 120 and/or 240 Volt AC,  
single phase, 60 Hz electrical loads.  
Figure 3 — Permanent Cold Weather Shelter  
Wind  
• DO NOT connect 240Volt loads to the 120Volt duplex  
receptacles.  
• DO NOT connect 3–phase loads to the generator.  
• DO NOT connect 50 Hz loads to the generator.  
DO NOT OVERLOADTHE GENERATOR. See  
“Don’t Overload Generator” on page 11.  
Stopping the Engine  
1. Unplug all electrical loads from generator panel  
receptacles. NEVER start or stop engine with electrical  
devices plugged in and turned ON.  
2. Ensure a minimum of two feet clearance between open  
side of box and nearest object.  
2. Let engine run at no-load for several minutes to stabilize  
internal temperatures of engine and generator.  
3. Face exposed end away from wind and elements.  
3. Turn engine off according to engine owner’s manual.  
4. Enclosure should hold enough heat created by the  
generator to prevent problems.  
4. Move fuel valve to “Off” position.  
COLD WEATHER  
OPERATION  
DANGER  
Running generator gives off carbon monoxide,  
an odorless, colorless, poison gas.  
Under certain weather conditions (temperatures below  
40°F [4°C] and a high dew point), your generator may  
experience icing of the carburetor and/or the crankcase  
breather system.  
Breathing carbon monoxide will cause nausea,  
fainting or death.  
• Operate generator ONLY outdoors.  
• Keep at least 2 feet of clearance on all sides of generator for  
adequate ventilation.  
• DO NOT operate generator inside any building or enclosure,  
including the generator compartment of a recreational vehicle (RV).  
• Remove generator from shelter when temperature is above  
40°F [4°C].  
9
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Snapper 5500 Watt Generator  
This receptacle powers 120/240Volt AC, 60 Hz, single  
RECEPTACLES  
phase loads requiring up to 5,500 watts of power (5.5 kW)  
at 30 Amps for 120Volts or 240Volts.The outlet is  
protected by a push–to–reset circuit breaker.  
CAUTION  
Receptacles may be marked with rating value greater  
than generator output capacity.  
120Volt AC, 20 Amp, Duplex  
Receptacles  
Each duplex receptacle (Figure 5) is protected against  
overload by a push–to–reset circuit breaker.  
• NEVER attempt to power a device requiring more  
amperage than generator or receptacle can supply.  
• DO NOT overload the generator. See “Don’t Overload  
Generator”.  
Figure 5 — 120Volt, 20 Amp Duplex Receptacle  
120/240Volt AC, 30 Amp, Locking  
Receptacle  
Use a NEMA L14–30 plug with this receptacle. Connect a  
4–wire cord set rated for 250Volt AC loads at 30 Amps (or  
greater) (Figure 4).You can use the same 4–wire cord if you  
plan to run a 120Volt load.  
Figure 4 — 120/240Volt AC, 30 Amp Receptacle  
4-Wire Cord Set  
240V  
120V  
120V  
W (Neutral)  
Use each receptacle to operate 120Volt AC, single–phase,  
60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)  
at 20 Amps of current. Use cord sets that are rated for  
125Volt AC loads at 20 Amps (or greater).  
X (Hot)  
Ground (Green)  
Y (Hot)  
NEMA L14-30  
10  
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Snapper 5500 Watt Generator  
4. Plug in and turn on the next load.  
5. Again, permit the generator to stabilize.  
6. Repeat steps 4 and 5 for each additional load.  
NEVER add more loads than the generator capacity.Take  
special care to consider surge loads in generator capacity,  
as described above.  
DON'T OVERLOAD  
GENERATOR  
Capacity  
You must make sure your generator can supply enough  
rated (running) and surge (starting) watts for the items you  
will power at the same time. Follow these simple steps:  
Figure 6 - Wattage Reference Chart  
Additional  
Surge  
(Starting)  
Watts  
Rated*  
(Running)  
Watts  
1. Select the items you will power at the same time.  
Tool or Appliance  
Essentials  
2. Total the rated (running) watts of these items.This is  
the amount of power your generator must produce to  
keep your items running. See Figure 6.  
Light Bulb - 75 watt  
Deep Freezer  
Sump Pump  
Refrigerator/Freezer - 18 Cu. Ft.  
Water Well Pump - 1/3 HP  
Heating/Cooling  
Window AC - 10,000 BTU  
Window Fan  
Furnace Fan Blower - 1/2 HP  
Kitchen  
Microwave Oven - 1000 Watt  
Coffee Maker  
Electric Stove - Single Element  
Hot Plate  
Family Room  
75  
500  
800  
800  
1000  
-
3. Estimate how many surge (starting) watts you will  
need. Surge wattage is the short burst of power  
needed to start electric motor-driven tools or  
appliances such as a circular saw or refrigerator.  
Because not all motors start at the same time, total  
surge watts can be estimated by adding only the  
item(s) with the highest additional surge watts to the  
total rated watts from step 2.  
500  
1200  
1600  
2000  
1200  
300  
800  
1800  
600  
1300  
Example:  
Rated (Running)  
Watts  
Additional Surge  
(Starting) Watts  
1800  
1000  
1500  
1500  
2500  
-
-
-
-
Tool or Appliance  
Window Air  
Conditioner  
Refrigerator  
Deep Freezer  
Television  
1200  
800  
500  
500  
1600  
500  
-
-
DVD/CD Player  
VCR  
Stereo Receiver  
Color Television - 27”  
Personal Computer w/17” monitor  
Other  
100  
100  
450  
500  
800  
-
-
-
-
-
Light (75 Watts)  
75  
3075 Total  
Running Watts  
1800 Highest  
Surge Watts  
Total Rated (Running) Watts  
Highest Additional Surge Watts  
= 3075  
= 1800  
Security System  
180  
300  
480  
-
-
AM/FM Clock Radio  
Garage Door Opener - 1/2 HP  
Electric Water Heater - 40 Gallon  
DIY/Job Site  
Quartz Halogen Work Light  
Airless Sprayer - 1/3 HP  
Reciprocating Saw  
Electric Drill - 1/2 HP  
Circular Saw - 7 1/4”  
Miter Saw - 10”  
Total Generator Output Required = 4875  
520  
-
4000  
Power Management  
To prolong the life of your generator and attached devices,  
it is important to take care when adding electrical loads to  
your generator.There should be nothing connected to the  
generator outlets before starting it's engine.The correct  
and safe way to manage generator power is to sequentially  
add loads as follows:  
1000  
600  
960  
1000  
1500  
1800  
1800  
2000  
2500  
-
1200  
960  
1000  
1500  
1800  
1800  
2000  
2500  
1. With nothing connected to the generator, start the  
engine as described in this manual.  
2. Plug in and turn on the first load, preferably the largest  
load you have.  
Table Planer - 6”  
Table Saw/Radial Arm Saw - 10”  
Air Compressor - 1-1/2 HP  
*Wattages listed are approximate only. Check tool or  
appliance for actual wattage.  
3. Permit the generator output to stabilize (engine runs  
smoothly and attached device operates properly.  
11  
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Snapper 5500 Watt Generator  
Generator Maintenance  
SPECIFICATIONS  
Generator maintenance consists of keeping the unit clean  
and dry. Operate and store the unit in a clean dry  
environment where it will not be exposed to excessive  
dust, dirt, moisture or any corrosive vapors. Cooling air  
slots in the generator must not become clogged with snow,  
leaves or any other foreign material.  
Maximum Surge Watts . . . . . . . . . . . . . . . . . .8,500 watts  
Continuous Wattage Capacity . . . . . . . . . . . .5,500 watts  
Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0  
Rated Maximum Continuous AC Load Current:  
At 120Volts . . . . . . . . . . . . . . . . . . . . . . . . .45.8 Amps  
At 240Volts . . . . . . . . . . . . . . . . . . . . . . . . .22.9 Amps  
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–phase  
Rated Frequency . . . . . . . . . . . . . . . . . . . . . . . . .60 Hertz  
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . 7 U.S. gallons  
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 175 lbs.  
NOTE: DO NOT use a garden hose to clean generator.  
Water can enter engine fuel system and cause problems. In  
addition, if water enters generator through cooling air slots,  
some of the water will be retained in voids and cracks of  
the rotor and stator winding insulation.Water and dirt  
buildup on the generator internal windings will eventually  
decrease the insulation resistance of these windings.  
GENERAL MAINTENANCE  
RECOMMENDATIONS  
WARNING  
The Owner/Operator is responsible for making sure that  
all periodic maintenance tasks are completed on a timely  
basis; that all discrepancies are corrected; and that the unit  
is kept clean and properly stored. NEVER operate a  
damaged or defective generator.  
Unintentional sparking can result in fire or  
electric shock.  
WHEN ADJUSTING OR MAKING REPAIRSTOYOUR  
GENERATOR  
NOTE: If equipped with inflatable tires, make sure tires are  
inflated to the value marked on the tire or within 15 and  
40 psi.  
• Disconnect the spark plug wire from the spark plug and place  
the wire where it cannot contact spark plug.  
Engine Maintenance  
See engine owner’s manual for instructions.  
Generator Cleaning  
• Use a damp cloth to wipe exterior surfaces clean.  
CAUTION  
Improper treatment of generator can damage it and  
shorten its life.  
CAUTION  
Avoid prolonged or repeated skin contact with used  
motor oil.  
• DO NOT expose generator to excessive moisture, dust, dirt,  
or corrosive vapors.  
• Used motor oil has been shown to cause skin cancer in  
certain laboratory animals.  
• DO NOT insert any objects through cooling slots.  
• Thoroughly wash exposed areas with soap and water.  
• Use a soft bristle brush to loosen caked on dirt or oil.  
KEEP OUT OF REACH OF CHILDREN. DON'T  
POLLUTE. CONSERVE RESOURCES. RETURN  
USED OIL TO COLLECTION CENTERS.  
• Use a vacuum cleaner to pick up loose dirt and debris.  
• Use low pressure air (not to exceed 25 psi) to blow  
away dirt. Inspect cooling air slots and opening on  
generator.These openings must be kept clean and  
unobstructed.  
12  
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Snapper 5500 Watt Generator  
Engine Storage  
STORAGE  
See engine owner’s manual for instructions.  
The generator should be started at least once every seven  
days and allowed to run at least 30 minutes. If this cannot  
be done and you must store the unit for more than  
30 days, use the following guidelines to prepare it for  
storage.  
Other StorageTips  
To prevent gum from forming in fuel system or on  
essential carburetor parts, add fuel stabilizer into fuel  
tank and fill with fresh gasoline. Run the unit for several  
minutes to circulate the additive through the carburetor.  
The unit and fuel can then be stored for up to  
Generator Storage  
• Clean the generator as outlined in “Generator Cleaning”.  
• Check that cooling air slots and openings on generator  
are open and unobstructed.  
24 months. Fuel stabilizer can be purchased locally.  
• DO NOT store gasoline from one season to another  
unless it has been treated as described above.  
WARNING  
• Replace fuel container if it starts to rust. Rust and/or dirt  
in fuel can cause problems if it's used with this unit.  
Storage covers can be flammable.  
• DO NOT place a storage cover over a hot generator.  
• Store unit in a clean and dry area.  
• Let equipment cool for a sufficient time before placing the  
cover on the equipment.  
TROUBLESHOOTING  
Problem  
Cause  
Correction  
1. One of the circuit breakers is  
open.  
1. Reset circuit breaker.  
2. Fault in generator.  
2. Contact Authorized service facility.  
No AC output is available, but  
generator is running.  
3. Poor connection or defective cord 3. Check and repair.  
set.  
4. Connected device is bad.  
4. Connect another device that is in  
good condition.  
1. Short circuit in a connected load. 1. Disconnect shorted electrical load.  
Generator runs good at no-load  
but "bogs" down" when loads are 2. Generator is overloaded.  
2. See "Don't Overload Generator".  
3. Contact Authorized service facility.  
connected.  
3. Shorted generator circuit.  
Generator will not start; or starts Low oil level.  
and runs rough.  
Fill crankcase to proper level or place  
generator on level surface.  
1. Out of fuel.  
1. Fill fuel tank.  
Generator shuts down during  
operation.  
2. Low oil level.  
2. Fill crankcase to proper level or  
place generator on level surface.  
Generator lacks power.  
Load is too high.  
See "Don't Overload Generator".  
13  
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Snapper 5500 Watt Generator  
SCHEMATIC  
14  
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Snapper 5500 Watt Generator  
WIRING DIAGRAM  
15  
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Snapper 5500 Watt Generator  
EXPLODEDVIEW – MAIN UNIT  
16  
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Snapper 5500 Watt Generator  
PARTS LIST – MAIN UNIT  
Item Part #  
Description  
Item Part #  
Description  
1
2
4
5
6
8
M190305GS  
CRADLE  
43 83465GS  
44 78831BGS  
45 B4363GS  
48 14353621GS  
50 B4986GS  
51 92982GS  
52 189235GS  
53 85652GS  
54 92665GS  
56 85000GS  
57 193500GS  
GROMMET,Tank  
70642GS  
66365GGS  
187746GS  
187745GS  
96796GS  
MOUNT,Vibration  
HOUSING, Engine Adapter  
ASSY, Rotor  
ASSY, Stator  
WASHER  
SCREW  
SCREW  
SCREW  
CAP, Fuel Gauge  
WIRE, Ground  
DECAL, Ground, Green  
DECAL, Danger  
10 86307GS  
11 99383GS  
12 67022GS  
13 189127GS  
14 189009GS  
15 695398  
16 66476GS  
17 189008GS  
18 60706GS  
19 83083GS  
20 81917GS  
21 67989GS  
23 193646GS  
24 194390GS  
DECAL, Start Instructions  
MOUNT,Vibration  
INSULATION  
GROMMET, Rubber  
GROMMET, Rubber  
BRACKET, Muffler  
GASKET, Exhaust  
SCREW, w/Lock Washer  
MUFFLER  
CLIP, Insulation  
ASSY,Tank, Fuel 7-Gallon (Includes  
Items 41, 51, 52 & 78)  
ASSY, Control Panel (see page 19)  
NUT, Palnut  
58 189157GS  
59 189164GS  
60 J92039GS  
64 189521AGS  
67 73054GS  
69 B4135GS  
70 194034GS  
74 B193200GS  
75 M190018GS  
76 30340GS  
77 48031CGS  
78 188333GS  
79 189718GS  
80 84346GS  
900 NSP  
SCREW  
SHIELD, Heat  
SCREEN, Spark Arrest  
PIN, Roll  
WIRE, Ground, Panel  
DECAL, Fuel Shut-off  
PIN, with Lanyard  
KIT, Fold Down Handle Hardware  
ASSY, Handle (Includes Item 79)  
PLATE, Stiffener  
NUT  
KIT, Grounding Hardware  
SHIELD, Heat  
25 SRV66825DGS CARRIER, Rear Bearing  
26 74908GS  
27 86308AGS  
28 84409GS  
29 22695GS  
30 84242GS  
31 77816GS  
32 91825GS  
33 66849GS  
34 B4871GS  
35 23762GS  
37 B2153GS  
38 56893GS  
40 77395GS  
41 192980GS  
SCREW  
BOLT  
HOSE, Fuel  
CLAMP, Hose  
DECAL, Instruction, Fuel Level  
GRIP, Handle  
SCREW  
ENGINE  
SLEEVING, Flexo  
FASTEN, On Tab Housing 6P  
GROMMET, Plastic  
DECAL, Hot Muffler  
ASSY, Brush Holder  
SCREW  
COVER, Bearing Carrier  
WASHER  
SCREW  
SCREW  
Parts Not Illustrated  
190313GS  
MANUAL, Owner's  
BOTTLE, Oil  
PLUG, 250V, 30A  
MANUAL, Engine  
CHARGER, Battery  
KIT, Decals  
BB3061GS  
43438GS  
275092GS  
NUT, Lock  
KIT,Valve, Fuel Tank  
B4177GS  
193669GS  
17  
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Snapper 5500 Watt Generator  
EXPLODEDVIEW AND PARTS LIST – WHEEL KIT  
Item Part #  
Description  
WASHER  
1
2
3
4
5
6
7
8
9
22247GS  
B4966GS  
191267GGS  
191265GS  
39253GS  
WHEEL  
AXLE  
E-RING  
SCREW  
B187101GS  
191413GS  
22413GS  
LEG, Support  
VIBE MOUNT, with Washer  
SCREW  
52858GS  
NUT, Lock  
NUT, Lock  
10 192432GS  
18  
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Snapper 5500 Watt Generator  
EXPLODEDVIEW AND PARTS LIST – CONTROL PANEL  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
188914GS  
COVER, Lid, Control Panel  
CONTROL PANEL, Compact  
CLIP, Hinge Pin Retainer  
SPRING, Hinge, Pin  
PIN, Hinge, Cover, Compact  
OUTLET, 120V, 20A, Duplex  
NUT, Palnut, Pushnut  
CAP, Circuit Breaker  
BREAKER, Circuit  
188889GS  
189167GS  
189182GS  
189166GS  
68759GS  
189165GS  
84198GS  
75207GS  
10 43437GS  
11 189164GS  
12 84543CGS  
13 93857GS  
14 188890GS  
15 82308GS  
16 22694GS  
17 192241GS  
OUTLET, 120/240V Locking, 30A  
NUT, Palnut, Pushnut  
SCREW  
BAR, Retaining  
COVER, Back, Control Panel  
SCREW  
HOUSING, Receptacle  
SCREW  
19  
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SNAPPER™ OWNER WARRANTY POLICY Effective January 1, 2003  
LIMITED WARRANTY  
“This Snapper™ product is distributed under license to Briggs & Stratton Power Products. Briggs & Stratton Power Products will  
repair or replace, free of charge, any part, or parts of the equipment** that are defective in material or workmanship or both.  
Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser.This  
warranty is effective for the time periods and subject to the conditions provided for in this policy. For warranty service, find your  
nearest Authorized service dealer by calling 1-800-317-7833.Warranty service may only be performed by a Briggs & Stratton  
Power Products Authorized service dealer.  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE,ARE LIMITED TO THE TIME PERIOD SPECIFIED, OR TO THE EXTENT PERMITTED  
BY LAW.ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER  
ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some countries or  
states do not allow limitations on how long an implied warranty lasts, and some countries or states do not allow the exclusion or  
limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.This warranty gives  
you specific legal rights and you may also have other rights that vary from country to country or state to state.”  
WARRANTY PERIOD*  
PRODUCTS**  
CONSUMER USE  
COMMERCIAL USE FACTORY RECONDITIONED UNITS  
Portable Generator  
(SideValve Engine Powered)  
Portable Generator  
(OverheadValve Engine Powered)  
Gasoline Powered Pressure Washer  
1 year  
90 days  
90 days  
90 days  
90 days  
2 years  
(2nd year parts only)  
1 year  
1 year  
90 days  
* The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the  
period of time stated in the table above. "Consumer use" means personal residential household use by a retail consumer.  
"Commercial use" means all other uses, including use for commercial, income producing or rental purposes. Once equipment has  
been used commercially, it shall thereafter be considered to be in commercial use for purposes of this warranty.  
** The engine and starting batteries are warranted solely by the manufacturers of those products.  
WARRANTY REGISTRATION IS NOT NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON POWER PRODUCTS  
EQUIPMENT. SAVEYOUR PROOF OF PURCHASE RECEIPT. IFYOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE  
DATE AT THE TIME WARRANTY SERVICE IS REQUESTED,THE MANUFACTURING DATE OF THE EQUIPMENT WILL BE USED  
TO DETERMINE THE WARRANTY PERIOD.  
About your equipment warranty:  
We welcome warranty repair and apologize to you for being inconvenienced.Any Authorized service dealer may perform warranty  
repairs. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. For  
example, warranty service would not apply if equipment damage occurred because of misuse, lack of routine maintenance, shipping,  
handling, warehousing or improper installation. Similarly, the warranty is void if the manufacturing date or the serial number on the  
equipment has been removed or the equipment has been altered or modified. During the warranty period, the Authorized service  
dealer, at its option, will repair or replace any part that, upon examination, is found to be defective under normal use and service.  
This warranty will not cover following repairs and equipment:  
Normal Wear: Outdoor power equipment, like all mechanical devices, needs periodic parts, service and replacement to  
perform well.This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.  
Installation and Maintenance:This warranty does not apply to equipment or parts that have been subjected to improper or  
unauthorized installation or alteration and modification, misuse, negligence, accident, overloading, overspeeding, improper  
maintenance, repair or storage so as, in our judgment, to adversely affect its performance and reliability.This warranty also does not  
cover normal maintenance such as adjustments, fuel system cleaning and obstruction (due to chemical, dirt, carbon or lime, etc.).  
Other Exclusions:Also excluded from this warranty are wear items such as quick couplers, oil gauges, belts, o-rings, filters,  
pump packing, etc., pumps which have been run without water supplied or damage or malfunctions resulting from accidents,  
abuse, modifications, alterations, or improper servicing or freezing or chemical deterioration.Accessory parts such as guns,  
hoses, wands and nozzles are excluded from the product warranty.Also excluded is used, reconditioned, and demonstration  
equipment; equipment used for prime power in place of utility power and equipment used in life support applications.  
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC  
JEFFERSON,WISCONSIN, U.S.A.  
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