Shopsmith Saw TS III ULTRA User Manual

Patented Precision Woodworking Tools  
The only table saw fence with  
Automatic Positioning Control™  
INCRA TS-III ULTRA OWNER’S MANUAL  
Please read this manual  
before use and keep it at  
hand for easy reference.  
For many years, INCRA  
has been the accepted  
upgrade of choice for  
thousands of woodworkers  
seeking to improve the  
accuracy and repeatability  
of their wood cutting tools.  
Today, your search for  
the perfectly placed cut  
will come to an end. Your  
Shopsmith workstation  
will be transformed and  
your skill elevated to a  
new level of performance.  
Now, take a few minutes  
to read through this  
ownerʼs manual, open up  
your toolbox, and let the  
transformation begin.  
CONTENTS  
Safety Instructions  
System Description  
Preparing your Shopsmith  
Installing the Ultra Base  
Fence Assembly  
2
3
4
6
7
Final Calibration  
Operation  
Adjustments  
Maintenance  
Warranty  
9
10  
13  
15  
15  
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SYSTEM DESCRIPTION  
The INCRA TS-III Ultra obtains its great accuracy  
and repeatability from the precision cast saw-  
toothed racks which position the fence in exact  
increments of 1/32”.  
10  
Positioning Control  
Base Support Panel  
1
2
Once attached to your Shopsmith floating table,  
this panel makes it easy to add or remove the  
Ultra Base from your Shopsmith workstation. The  
T-slot design makes the final calibration alignment  
between the rip fence and blade a snap.  
Rip Fence  
The 36” long heavy-duty rip fence is precision  
machined for perfect flatness along its length.  
T-slots along the front face permit easy addition of  
user made wooden subfences using standard  
¼-20 hex bolts and hex nuts.  
Hairline Cursor  
11  
12  
The large hairline cursor provides a clear visual  
reference of the fence location and spans all five  
scale positions.  
Carriage Clamp  
Fence Mounting Bracket  
This bracket provides a quick and easy means to  
attach the rip fence.  
By pushing the carriage clamp down into the  
“unlocked” position, the carriage is free to glide to  
the next setting. Pull the clamp handle up into the  
“locked” position and the carriage is locked solidly  
in place, ready for your next cut.  
3
4
Rip Fence Glides  
These heavy duty glides support the rip fence  
slightly above the worktable surface providing an  
effortless motion from one fence position to the  
next. The glides can be configured for either the  
Shopsmith model 510 or 520 rails.  
Micro Adjust Lever  
13  
14  
After pushing the carriage clamp down into the  
“unlocked” position, push the micro adjust lever  
down to place the Ultra Base into the “micro adjust  
mode”. After micro adjusting your fence position,  
simply reset the micro adjust lever and then pull  
the carriage clamp up into the “locked” position  
before making your next cut.  
Floating Table Tab  
Moves floating table with rip fence to provide extra  
support for the fence and large work pieces.  
5
6
Carriage  
Micro Adjust Knob  
The reinforced square tube design of the carriage  
provides the ultimate in strength and support for  
your fence. The carriage rides on self-lubricating  
UHMW guide bearing surfaces in the base to  
provide a velvet smooth glide to your next fence  
setting.  
When in the “micro adjust mode”, use this knob  
to fine-tune the position of the fence in one  
thousandth of an inch increments. A hairline  
cursor and easy-to-read scale give a clear readout  
of your fence movement. Turning the knob  
clockwise moves the fence closer to the blade.  
Turn it counterclockwise and the fence moves  
away from the cutter. Each full turn of the knob  
moves the fence 1/32”. Micro adjust range is plus  
or minus 1/4”, for a full 1/2” of vernier travel.  
Primary Sliding Scale  
7
8
After setting up your INCRA TS-III Ultra and  
“zeroing” the fence to the blade, slide this scale to  
read 0” under the hairline cursor. The precision  
etched stainless steel scale is held on a magnetic  
track. Use this scale as the primary source for  
readout of fence to blade distance.  
Micro Adjust Scale with Zeroing Feature  
Large easy-to-read numbers make fine-tuning  
your fence position a snap, and once youʼve micro  
adjusted and pulled the carriage clamp up into the  
“locked” position, you can re-zero the scale if you  
desire. Just rotate the scale (not the knob) gently  
with your fingers to return the zero on the scale to  
its original position under the cursor.  
15  
16  
Auxiliary Scale Slots  
Four auxiliary scale slots are provided to allow  
additional setups and cutting operations to take  
place without altering the primary scale position.  
Simply slide the supplied 1/32” “floating” scale into  
position as needed for reference. These extra  
slots are great for advanced joinery applications  
requiring the use of the INCRA templates. You  
can even leave your most frequently used joinery  
templates from the optional INCRA Master  
Reference Guide & Template Library permanently  
installed.  
Micro Adjust Cursor  
Your INCRA TS-III Ultra has a micro adjustment  
range of plus or minus 1/4”. By sighting through  
the micro adjust cursor to the left end of the micro  
adjust knob, this feature tells you how far you  
have micro adjusted away from the mid-range (0”)  
position and which way youʼve gone. The scale is  
marked off in 1/32” increments.  
Ultra Base  
9
The Ultra base provides both tracking and support  
for the carriage and is the control center for most  
of the INCRA TS-III Ultraʼs features.  
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PREPARING YOUR SHOPSMITH WORKSTATION  
To enjoy the full working range of the  
Figure 1  
INCRA TS-III Ultra , you will want to  
configure your Shopsmith workstation  
at shown in Fig. 1. This configuration  
requires, (2) 5ʼ Connector Tubes, (2)  
Telescoping Legs, and (2) Floating  
Tables. The instructions below detail  
the modifications needed for the floating  
tables and the final set up. Begin by  
unplugging the Shopsmith, then remove  
the blade guard.  
Note: The blade guard must be  
reinstalled after you have finished  
mounting the INCRA TS-III Ultra to  
your Shopsmith workstation.  
Drill access holes in one  
floating table  
Figure 2  
1
Turn one of your Shopsmith floating  
tables upside down at the drill press  
Drill 3/8” diameter holes  
through table at these  
two locations  
and, using a 3/8” twist drill bit, drill  
through the table at the two locations  
shown in Fig. 2. Try to center the holes  
on the existing hole recesses in the  
casting.  
CAUTION: When drilling metal,  
always operate your drill press at  
“Slow” speed and securely clamp the  
floating table to your drill press table.  
DO NOT ATTEMPT TO DRILL THE  
FLOATING TABLE FREEHAND.  
Figure 3  
Gently press ¼-20 hex nut into  
each of two hole recesses  
Pull hex nuts into hole  
recesses  
2
Open hardware pack B-06. Gently  
press a ¼-20 hex nut into each of  
the two hole recesses drilled above.  
See Fig 3. Place a washer on the ¼-20  
hex bolt provided and thread the bolt  
into the hex nut from the top of the table.  
Now use a 7/16” wrench to pull the hex  
nuts firmly into the hole recesses. See  
Fig. 4. Tighten the bolt until the nut  
bottoms out in the hole. Remove and  
discard the hex bolt and washer.  
Figure 4  
Pull hex nut into  
hole recess using  
¼-20 hex bolt  
with washer as  
shown  
4
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Figure 5  
1 ¾”  
Add table tab to remaining  
floating table  
3
Mark drill centers on the right edge of  
the remaining floating table as shown  
in Fig. 5, then use the (2) #10 x 5/8”  
self drilling Phillips head fasteners to  
attach the table tab. See Fig. 6. Leave  
each of the two fasteners slightly loose  
to allow the tab to pivot down and  
out of the way for other floating table  
applications. For the model 510 floating  
table, add self adhesive UHMW to both  
ends of the tubular rails. Adhere the  
pads just inside the tubes at the top as  
shown in Fig. 7.  
6
/1  
5
#10 x / ”  
8
13  
self-drilling  
fasteners  
table tab  
Figure 6  
Figure 7  
For Model 510 floating  
table, adhere UHMW  
pads as shown to front  
and rear rails  
Leave fasteners loose  
enough to allow tab to pivot  
Final Shopsmith  
workstation set up  
4
Loosen the headstock and carriage  
locks and slide both to the far left end of  
the way tubes. Tighten the headstock  
and carriage locks. Now insert (2) 5ʼ  
extension tubes into the worktable rails  
allowing 32” of the tubes to extend  
beyond the right edge of the worktable.  
Tighten the locking thumbscrews.  
32”  
23”  
Figure 8  
Slide the floating table with table tab  
onto the right end of extension tubes.  
Slide floating table with drilled access  
holes onto the right end of the extension  
tubes. Position this floating table 23”  
from the worktable and tighten the  
locking thumbscrews. Now attach the  
telescoping legs as shown in Fig. 8 and  
extend to hold the work surface at 90° to  
the blade.  
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INSTALLING THE ULTRA BASE  
Remove endcap from base  
Figure 9  
1
support panel  
Base support  
Remove the (2) fasteners that secure  
the endcap to one end of the base  
support panel and remove the endcap.  
See Fig. 9.  
panel  
Attach the Ultra base to  
base support panel  
2
End cap  
Open hardware pack B-07.  
Place #10 washers on each of the (6)  
#10-32 x ½” Phillips pan head screws.  
Insert four of the screws through the  
slotted holes on the Ultra base and  
loosely thread a #10-32 hex nut onto  
each screw. Insert the remaining two  
screws through the two inside holes  
located in the middle of the Ultraʼs base  
and attach hex nuts. Slide the hex nuts  
on all six screws into the T-slots on the  
base support panel. The (4) screws/  
nuts in the slotted holes slide into the  
outer T-slots. The (2) screws/nuts inside  
the Ultraʼs base slide into the inner T-  
slots. See Fig. 10.  
Figure 10  
2 fasteners  
mentioned in Fig. 11 below  
slide into inside T-slots  
4 screws/nuts for slotted holes on  
Ultra base slide into outer T-slots  
Figure 11  
Do not tighten these 2 screws at this time  
Position the Ultraʼs base on the base  
support panel as shown in Fig. 11.  
(Edge of the Ultra base should be about  
3 ¼” from the end of the panel.) Use  
a square to align the Ultra base at 90˚  
to the panel and tighten only the four  
screws installed in the slotted holes.  
Do not tighten the two screws inside the  
Ultraʼs base at this time. Replace the  
base support panel end cap removed  
earlier.  
3¼”  
Square Ultra base to support panel and tighten fasteners  
Figure 12  
Attach base support panel  
to floating table.  
3
Using the (2) ¼-20 x 1 ½” threaded  
knobs with washers, attach the base  
support panel to the floating table as  
shown in Fig. 12. Visually align the  
leading edge of the base support panel  
parallel with the grooves in the top of the  
floating table and tighten the threaded  
knobs.  
¼-20 x 1 ½” threaded  
knobs with washers  
6
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FENCE ASSEMBLY  
Fence mounting bracket  
Slide carriage into Ultra  
base  
Figure 13  
1
Align fence mounting bracket above  
edge of worktable and lock  
carriage clamp  
Slide the carriage into the Ultraʼs base  
and position the fence mounting bracket  
above the right edge of the worktable.  
Pull the carriage clamp up to lock the  
carriage in place. See Fig. 13.  
Loosely attach rip fence  
2
Open hardware pack B-08. Place a  
¼” flat washer on each of (2) ¼-20 x ½”  
socket head cap screws and insert the  
screws through the slotted holes on the  
fence mounting bracket. Thread the  
¼-20 square nuts onto the screws, then  
slide the fence onto the square nuts as  
shown in Fig. 14, capturing the nuts in  
the upper T-slot. Allow the infeed end of  
the fence to overhang the worktable by  
about 3”. See Fig. 15. Do not tighten  
the fence mounting screws at this time.  
carriage  
Figure 14  
rip fence  
capture nut in  
upper T-slot  
¼-20 x ½” socket head  
fastener with washer  
Figure 15  
3”  
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Figure 16  
Attach fence glides  
3
Note: The fence glides included in  
hardware pack B-08 are configured  
for the Shopsmith model 520. To  
convert the glide for the model 510,  
see the bottom of this page.  
Place one of the supplied ¾” x 3”  
First: Place  
cardboard spacers  
under fence  
cardboard spacers under each end  
of the fence as shown in Fig. 16 and  
attach the two fence glides to the rear  
of the fence using (4) ¼-20 x ½” socket  
head cap screws, ¼” washers and ¼-20  
square nuts. Capture the nuts in the  
lower T-slot on the fence. See Fig. 17.  
Slide the glide onto the fence and  
position it so that the UHMW pad on the  
underside sits on top of the Shopsmith  
Second: Attach  
fence glide  
Figure 17  
Fence glide  
¼-20 x ½” socket fasteners  
with washers and square nuts  
Capture  
nuts in  
lower  
UHMW pad sits  
on top of rail  
rail and the white nylon spacer is about  
1
T-slot  
/ ” away from the outside of the rail.  
32  
Visually level the glide and tighten  
the fasteners. Finally tighten the (2)  
fasteners that secure the fence to the  
fence mounting bracket. Take care not  
to raise or lower the fence mounting  
bracket as you tighten the screws.  
Remove and save the cardboard  
spacers.  
Nylon spacer approximately  
1/32” away from rail  
Converting the fence glides  
for the model 510  
Figure 18  
Remove the fasteners and the large  
diameter nylon spacers from each of  
the two fence glides. Remove one  
of the UHMW bearing strips from  
each of the fence glides as shown.  
Remove the UHMW from the left  
side of one glide and the right side of  
the other. See Fig. 18. Using ¼-20  
x 1-½” Phillips head screws with  
washers and ¼-20 lock nuts, attach  
the 1” long nylon spacers to the glide  
through the holes located near the  
edge of the glide. Retain the large  
diameter nylon spacers and fasteners  
for future re-conversion should you  
upgrade to the model 520 rails.  
Remove UHMW  
pads from opposite  
sides of glides  
Fence glide  
¼-20 x 1½”  
Phillips head  
screw with washer  
Attach conversion  
hardware here  
1” long nylon spacer  
8
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FINAL CALIBRATION  
Align fence parallel to  
miter slot and tighten Ultra  
1
base mounting screws  
Figure 19  
First: Loosen all four ULTRA  
base mounting screws, align  
fence,then retighten screws  
Unlock the carriage clamp, then slide  
the fence up to the nearest miter slot  
and clamp in place. Loosen the (4)  
Phillips head screws that secure the  
Ultra base to the base support panel  
and align the fence to the miter slot.  
See Fig. 19. Retighten the (4) screws.  
Now unlock the carriage clamp and slide  
the carriage forward far enough to allow  
access to the (2) Phillips head screws  
in the middle of the Ultra base. Tighten  
the screws.  
Second: Slide carriage forward  
to access screws in middle of  
ULTRA base and tighten  
Important: If it becomes necessary  
to realign the fence in the future,  
make sure to loosen all (6) Ultra base  
mounting screws.  
Miter slot  
Zero fence to saw blade  
2
Figure 20  
First: Slide fence forward  
to less than 1/32” from  
saw blade  
Retract the telescoping legs at the right  
end of your Shopsmith workstation and  
lower the worktable to expose about  
1” of the saw blade above the table.  
Caution: Always hold the Shopsmith  
table height crank firmly as you  
loosen the table height lock when  
making changes to your worktable  
height. Reposition the telescoping legs  
so that the work surface is held at 90  
degrees to the blade. Now slide the rip  
fence forward until just before it contacts  
the blade (to within less than 1/32”).  
Place the Ultra base in the micro adjust  
mode as described on page 13 and  
micro adjust the rip fence forward until  
it “kisses” the saw blade. See Fig. 20.  
Release the micro adjust lever and lock  
the carriage in place.  
Second: Micro adjust fence forward  
until fence “kisses” the blade  
Micro adjust zero  
Note: After micro adjusting, you might  
want to re-zero the scale on the micro  
adjust knob by rotating the scale (not the  
knob) to return to zero under the micro  
adjust cursor.  
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With fence zeroed to blade,  
slide scale to read “0” under the  
hairline cursor  
Figure 21  
Set scale position  
3
With the Ultra base still locked with the  
rip fence at the “zeroed” position set in  
step 2, lift one end of the stainless steel  
scale from the magnetic track and slide  
the scale to position 0” under the hairline  
cursor. See Fig. 21. Lower the scale  
back onto the magnetic track. If you  
want, you can also slide the two-piece  
lexan scale to agree with the stainless  
steel scale. Make sure the overlapping  
ends of the scales are aligned at 16”.  
Figure 22  
Reinstall your Shopsmith  
blade guard  
4
Before operating your new INCRA TS-  
III Ultra, replace the Shopsmith blade  
guard removed earlier, Fig. 22.  
OPERATION  
Moving the rip fence to a new scale  
setting  
When moving fence forward, grasp table  
Figure 23  
tab and fence to move floating  
table with rip fence  
Moving the rip fence to any new position  
is simple. First, push the carriage clamp  
down to “unlock”, then slide the fence to  
the new position. See Fig. 23. Always  
align the mark on the scale directly  
under the hairline cursor before locking  
the carriage clamp in place. To secure  
the rip fence at the new scale location,  
simply pull the carriage clamp up into  
the “locked” position. When moving the  
rip fence, take care not to accidentally  
slide the scale in its slot.  
Lower carriage  
clamp to unlock  
carriage  
▼▼▼▼▼▼▼▼▼▼▼▼▼  
When moving the rip fence in the area  
between the worktable and the Ultra  
base it is important to provide support  
for the rip fence glides. This is done  
by moving the floating table with the  
rip fence. The table tab added to the  
floating table earlier makes this dual  
TIP  
To keep your rip fence glides and  
floating table moving smoothly, clean  
and apply paste wax to the rails and  
extension tubes from time to time.  
▲▲▲▲▲▲▲▲▲▲▲▲▲TIP  
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movement easy. Just rotate the tab  
up. As the rip fence is moved off of  
the worktable onto the floating table it  
contacts the table tab and, as movement  
is continued, the floating table moves  
with the rip fence. See Fig 24. When  
moving the rip fence back to the  
Figure 24  
worktable, just grasp the rip fence and  
the table tab together and the floating  
table moves forward with the fence.  
Let go of the tab when you reach the  
worktable. A little paste wax on your  
extension tubes will allow the floating  
table to move easily.  
When moving the fence  
backward, table tab moves  
floating table with rip fence  
Removing the INCRA TS-III Ultra from  
the Shopsmith Workstation  
Figure 25  
When converting your Shopsmith  
to alternate work modes it will be  
necessary to remove the TS-III from the  
workstation. To do this simply remove  
the telescoping legs, loosen the two  
thumbscrews that secure the floating  
table and Ultra base to the extension  
tubes and slide the unit off. The TS-III  
is much more manageable when the rip  
fence is locked close to the Ultra base.  
See Fig. 25. If you need the use of the  
extra floating table, just remove the large  
clamping knobs and lift the base support  
panel off. When replacing the unit make  
sure to realign the fence parallel to the  
miter slot and re-zero the scale and  
hairline cursor. Realigning the fence can  
often be accomplished by simply shifting  
the floating table along the extension  
tubes, or by shifting the position of the  
base support panel on the floating table.  
To remove TS-III from  
Shopsmith, slide floating  
table with ULTRA base off  
extension tubes  
Figure 26  
Micro adjusting the rip fence position  
The micro adjust feature of your new  
INCRA TS-III Ultra allows for precise  
positioning of the rip fence to any  
location between the 1/32” tooth spacing  
of the INCRA racks. See Fig. 26. Youʼll  
find this feature extremely handy the  
next time you want to widen a mortise  
by a few thousandths of an inch when  
using your router table or for shaving  
a “hair” off the width of a tenon cut in  
table saw mode. Use the micro adjuster  
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when cutting grooves to accept inlay  
strips for a flawless fit, or to loosen up a  
tight fitting joint. Youʼll find it extremely  
useful when “zeroing” to the fence to the  
bit or blade or for “centering” the cutter  
on your work piece when setting up for  
joinery operations. Letʼs use a “hands  
on” step-by-step approach for getting  
acquainted with, and using the various  
components of this important feature.  
Note: Before you micro adjust your  
fence position, you will usually want  
to make sure that the micro adjust  
scale reads “0” under the micro  
adjust cursor. To adjust, simply rotate  
the scale (not the knob) with your  
Detail 26A  
fingers. See Detail 26A. Now letʼs  
micro adjust the fence forward 1/64”.  
See Fig. 27 as you follow the steps.  
1
“Unlock” the carriage clamp  
Push the carriage clamp handle down to  
“unlock” the carriage.  
Figure 27  
Second: Push  
micro adjust  
lever down  
First: Push  
carriage  
clamp down  
to unlock  
Third: Turn micro  
adjust knob to  
fine tune  
Engage the micro adjust  
lever  
2
Push the micro adjust lever down to  
place the Ultra base into the micro  
adjust mode.  
Fourth: Reset  
micro adjust  
lever, then lock  
carriage clamp  
Micro adjust the fence  
position  
Turn the micro adjust knob clockwise  
1/2 turn until you see the 1/64” mark  
appear under the hairline cursor.  
3
“Lock” the carriage clamp  
4
Lift the micro adjust lever, and then  
pull the carriage clamp up to “lock” the  
carriage back in place.  
Figure 28  
Left end of micro adjust knob  
You have successfully moved the fence  
forward 1/64”. By turning the micro  
adjust knob counterclockwise in step 3,  
you can move the fence backward and  
the micro adjust cursorʼs range scale  
lets you know at a glance which way  
youʼve just moved. Simply sight through  
the range scale to the left end of the  
knob. See Fig. 28. When the knob  
aligns with the “0” on the scale, you are  
at mid-range. From this position, you  
Range scale  
Sight through the scale to the left end of the knob  
Photo shows micro adjuster exactly at mid range  
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can micro adjust a full 1/4” in either direction.  
The scale is marked in 1/32” increments.  
▼▼▼▼▼▼▼▼▼▼▼  
TIP  
At the end of each day, you might  
want to micro adjust back to mid-  
range on the range scale. This  
ensures that youʼll have plenty  
of micro adjusting range the next  
time you begin a project.  
IMPORTANT: Do not turn the micro adjusting  
knob with the carriage clamp in the “locked”  
position. The carriage clamp must always  
be “unlocked” and the micro adjust lever  
pushed down before micro adjusting the  
fence position.  
▲▲▲▲▲▲▲▲▲▲▲TIP  
ADJUSTMENTS  
All of the components and features of you  
new INCRA TS-III Ultra have been factory set  
and should require no further adjustment. If  
however, you wish to adjust or recalibrate  
these components the following information  
is provided to assist in performing the  
adjustments.  
lever down. Remove the Phillips head screw  
and nylon washer that caps the end of the  
clamping pad slot. Your hardware pack  
for the INCRA TS-III Ultra includes (3) 6” x  
7/8” x .005” clamp pad shims. If you want  
to increase the clamping pressure add one  
of these shims to the front of the clamping  
pad slot. Check the clamping pressure, and  
adjust further as necessary. The shim should  
be placed to the left (inside) of the 1/8” thick  
clamp pad shown in Fig. 29. To decrease  
the clamping pressure just remove one of the  
thin shims already in place. When you are  
satisfied with the clamping pressure replace  
the Phillips head screw and nylon washer.  
Adjusting the clamping pressure  
Note: The Ultra base must be attached to  
the base support panel with all six mounting  
screws tightened before adjusting the  
clamping pressure.  
The Ultra base and carriage clamp were  
designed to make it easy for the operator to  
adjust the clamping pressure to his individual  
preference using the supplied clamp pad  
shims. Hereʼs how:  
Caution: If you have reduced clamping  
pressure by removing a shim, be certain  
that adequate pressure remains to hold the  
carriage rigidly in place when clamped in  
the fully extended position. If not, increase  
clamping pressure by adding shims as  
described above.  
“Unlock” the carriage clamp, slide the carriage  
so that its end is about 1” forward of the rear  
of the Ultra base and press the micro adjust  
To change clamping pressure, add or remove  
shims to the left of 1/8” thick clamping pad  
Figure 29  
Remove screw and washer  
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Realigning the micro adjust range  
scale  
If you wish to verify the mid-range  
location of the microadjust range scale  
use the following procedure:  
Figure 30  
First: In micro adjust mode, rotate knob  
clockwise until resistance is encountered  
“Unlock” the carriage clamp and press  
the micro adjust lever down to place the  
Ultra base in the micro adjust mode.  
Turn the micro adjust knob clockwise  
until there is noticeable resistance to the  
rotation of the knob. DO NOT force the  
knob. Loosen the screws that secure  
the micro adjust cursor and align the  
last mark on the left end of the range  
scale with the left end of the micro  
adjust knob. See Fig. 30. Retighten  
the mounting screws then turn the micro  
adjust knob counterclockwise to return  
to a mid-range reading of “0”. “Lock” the  
carriage clamp back in place.  
Second: Loosen screws  
Third: Align last mark on left end  
of scale with left end of knob,  
then retighten screws  
Figure 31  
First: Loosen screws that secure racks  
to mounting track  
Realigning the carriage racks  
Remove the carriage from the base and  
loosen the screws which hold the racks  
to the carriage so that they slide easily  
along the mounting track.  
Third: Position all  
remaining racks 1½”  
apart  
Do not tighten screws  
for these racks yet  
Align the end of rack #1 flush with the  
rear end of the carriage and tighten  
the mounting screws. Position the  
remaining racks on the mounting track  
with their ends approximately 1-1/2”  
apart. See Fig. 31. Do not tighten the  
fasteners for these racks yet.  
1½” approx.  
Second: Align first rack with carriage  
end and retighten screws  
Figure 32  
“Bridge” racks and tighten screws  
Carefully slide the carriage back into the  
Ultra base, taking care not to change  
the position of the loose racks. Position  
the carriage so that the Ultra base is  
centered approximately between the  
ends of racks #1 and #2. See Fig. 32.  
With the carriage properly located  
Bridge racks #1  
& #2 by locking  
carriage clamp  
Rack #2  
Rack #1  
Rack #3  
you should be able to see one of the  
mounting screws for each of the two  
racks. Pull the carriage clamp up into  
the locked position and the rack on  
the clamping side of the Ultra base will  
automatically align rack #2 with rack #1.  
Tighten the accessible mounting screw  
on rack #2. Unlock the carriage clamp  
and move the carriage forward to tighten  
Racks are correctly bridged when one screw on  
each rack can be seen  
the other mounting screw on rack #2.  
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Now locate the carriage so that the Ultra base  
is centered approximately between the ends  
of racks #2 and #3. Again, lock the carriage  
clamp to bridge the two racks and tighten  
the accessible mounting screw on rack #3.  
Then unlock the carriage and move forward  
to tighten the remaining screw on rack #3.  
Continue this “bridge and tighten” procedure  
for the remaining racks on the carriage.  
this particular condition is really quite simple.  
Just adjust the fence mounting bracket up or  
down on the rear of the rip fence. The “sweet  
spot” is just a few trials away. One method  
we have found that works well is to loosen  
the fasteners that secure the rip fence to the  
carriage then slide the carriage to within 4” of  
the Ultra base. Lock the carriage clamp then  
tighten the fence mounting fasteners.  
Adjusting the rip fence and carriage  
tracking  
If you find that the above adjustment does not  
take care of tracking problems, check that the  
mounting and tracking surfaces are aligned.  
First use a straight edge to make sure that the  
Shopsmith rails are aligned with one another.  
Refer to your Shopsmith instructional manual  
for information on realigning the rails. Finally  
check to make sure that the floating table  
that holds the TS-IIIʼs base support panel  
is in parallel alignment with the Shopsmith  
worktable. If you find these two tables out  
of alignment, simply place shims between  
the base support panel and the floating table  
to bring the base support panel into parallel  
alignment with the main worktable.  
If the carriage and rip fence are not gliding  
smoothly from the base to the blade the  
tracking problem can almost always be traced  
to one of two conditions.  
The carriage and Ultra base work best  
together when they move parallel to one  
another. The Ultra base supports one end of  
the carriage while the rip fence supports the  
other. If the carriage is mounted too high or  
too low to the rear of the rip fence, tracking  
problems typically occur. The solution for  
MAINTENANCE  
blow out any sawdust or debris that may have  
accumulated. Use a toothbrush to clean the  
teeth on the INCRA racks on both the carriage  
and the base. A light application of paste wax  
to the top of the rails from time to time will  
keep the rails smooth and clean.  
Your INCRA TS-III Ultra is designed to give  
many years of virtually maintenance-free  
operation. In fact, just keeping your INCRA  
product clean is all you need to do to keep  
the tool in top shape. Occasionally, remove  
the carriage from the Ultra base and brush or  
WARRANTY  
Taylor Design Group, Inc. warrants this product for one year from date of purchase. We will repair any defects due to  
faulty material or workmanship, or at our option, replace the product free of charge. Please return the failing component  
only, postage prepaid, along with a description of the problem to the address below. This warranty does not apply to  
parts which have been subjected to improper use, alteration, or abuse.  
LIFETIME WARRANTY ON POSITIONING RACKS  
If an INCRA positioning rack in this tool becomes damaged for ANY reason, Taylor Design Group will replace it free  
of charge for as long as you own your tool. Return the damaged rack, transportation prepaid, and allow 2 weeks for  
delivery.  
Note: Replacements cannot be sent unless damaged racks have been received by Taylor Design Group.  
Made in America by: Taylor Design Group, Inc.  
P.O. Box 810262  
Dallas, Texas 75381  
Tel: (972) 418-4811  
Fax: (972) 243-4277  
Web Site: www.incra.com  
Printed in the U.S.A.© 2002, Taylor Design Group, Inc. INCRA is a registered trademark of Taylor Design Group, Inc.  
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