Operating Manual
Model 34700-2K/17700-2K
Recovery/Recycling/Recharging Unit
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Table of Contents
Introduction .............................................................................................. 2
Glossary of Terms ................................................................................. 2
Setup Instructions.................................................................................... 2
Initial Setup............................................................................................. 4
Vacuum Pump Initial Fill ......................................................................... 5
Installation Routine ................................................................................. 5
Operating Guidelines............................................................................... 6
Using the Selection Menu....................................................................... 6
Change Filter .......................................................................................... 6
Recycle................................................................................................... 7
Tank Refill............................................................................................... 7
Vacuum Oil Time .................................................................................... 7
Filter Capacity......................................................................................... 7
Basic/Advanced Prompts ....................................................................... 8
Selecting a Unit (Metric/English) ............................................................ 8
Language Select..................................................................................... 8
Change Defaults..................................................................................... 9
Using the Control Panel.......................................................................... 9
Keypad Functions................................................................................. 10
Operating Instructions........................................................................... 11
Operating Tips ...................................................................................... 11
Recovering Refrigerant......................................................................... 12
Evacuating the A/C System.................................................................. 14
Replenishing A/C System Oil ............................................................... 16
Recharging the A/C System ................................................................. 17
Maintenance Instructions...................................................................... 19
Replacing the Filter-Drier...................................................................... 19
Changing the Vacuum Pump Oil .......................................................... 20
Checking for Leaks............................................................................... 21
Electrical Protection.............................................................................. 22
General Maintenance ........................................................................... 22
Replacement Parts List ......................................................................... 22
Flow Diagram.......................................................................................... 24
Wiring Diagram....................................................................................... 25
Limited Warranty.................................................................................... 26
U.S. Patents: 4,523,897; 4,688,388 Re 33,212; 4,768,347; 4,805,416; 4,809,520; 4,878,356; 4,938,031;
5,005,369; 5,005,375; 5,038,578; 5,042,271; 5,209,653; 5,248,125; Australian Patent: 613,058; Canadian
Patents: 1,311,621; 1,311,622; 2,012,620; 2,026,348; European Patent: 0 315 296 Bl; German Patent: 031296
Mexican Patent: 16208 OTHER U.S. AND FOREIGN PATENTS PENDING.
Mfd. by Robinair, SPX Corporation, Montpelier, OH 43543
1
34700-2K/17700-2K Cool-Tech Recovery/Recycling/Recharging Unit
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Introduction
This manual contains important safety procedures concerning the
operation, use, and maintenance of this product. Failure to follow the
instructions contained in this manual may result in serious injury. If you
are unable to understand any of the contents of this manual, please bring
it to the attention of your supervisor. Do not operate this equipment
unless you have read and understood the contents of this manual.
The 34700-2K models are used for R-134a vehicles, whereas the 17700-2K models
are used for R-12 vehicles. Both models are designed to be compatible with
existing service equipment and standard service procedures.
The 34700-2K and the 17700-2K models are UL-listed, single-pass systems that
meet the SAE specifications for recycled refrigerant.
To validate your warranty, complete the warranty card attached to your unit, and
return it within ten days from date of purchase.
Glossary of Terms
A/C System
Unit
The air conditioning system being serviced.
The refrigerant recovery/recycling/recharging unit.
Internal Storage Vessel The refillable refrigerant storage vessel designed
specifically for this unit.
Source Tank
A disposable tank of new refrigerant used to refill
the internal storage vessel.
Setup Instructions
Low Side
Gauge
High Side
Gauge
Keypad
2
5
0
2
0
7
R-134A
R-134A
bar
0
0
0
VAC-CHARGE
CHARGE
bar
3
RECOVER
VACUUM
kPa
kPa
0
0
0
5
0
2
3
4
4
1
in Hg
VAC
psi
psi
START
STOP
HIGH
CLOSED
CLOSED
1
4
2
5
8
0
3
6
F1
MENU
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
7
9
CLEAR
ENTER
VAC-CHARGE
STOP
CHARGE
RECOVER
VACUUM
0
I
START
1 2 3
4 5 6
7 8 9
F1
MENU
Low Side
Valve
High Side
Valve
Main Power
Switch
CLEAR
ENTER
0
INST0925
Diagram of the Control Panel
2
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Setup Instructions
1
2
Diagram of Unit’s Components—
Side View
3
4
HIGH
LOW
1. 1-800 Phone Number Decal
2. High Side Inlet
3. Low Side Inlet
4. Power Cord with Tag
5. Fill Hose
6. Tank Strap
5
6
INST0691
VAC-CHHARGE
CHARGE
RECOVER
VACUUM
8
START
STOP
LOW
HIGH
CLOSED
CLOSED
1
4
2
5
8
0
3
6
F1
MENU
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
7
9
CLEAR
ENTER
1
9
Diagram of Unit’s Components—
Internal View
10
CLOSE
OUNCES
12
MLS
340
320
300
280
260
240
220
200
180
160
140
120
100
80
11
10
9
6
8
7
6
5
4
3
2
60
40
1
20
1. Control Panel Assembly
2. Vacuum Pump
3. Internal Storage Vessel
4. Scale Assembly
5. Oil Drain Bottle
6. Hose Holder
FLOW
5
2
7
7. Air Purge Control
8. Vacuum Pump Oil Fill
9. Sight Glass
3
10. Oil Drain
INST0946
4
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Setup Instructions
KEYPAD FUNCTIONS
In addition to the number keys, the keypad contains special keys that accomplish
specific operating functions.
START
STOP
START— Begins, or resumes, a function.
STOP— Terminates, or pauses, a function.
RECOVER— Activates the recovery sequence.
VACUUM— Activates vacuum and automatic recycling sequence.
RECOVER
VACUUM
VAC-CHARGE
CHARGE
MENU
VAC-CHARGE— Activates vacuum and automatic recycling sequence,
followed by a charge.
CHARGE— Charges A/C system with a programmed amount of
refrigerant.
MENU— Enters the selection menu.
UP/DOWN ARROWS— Scroll through menu items.
F1 (Inject Oil)— Injects oil into A/C system (active at end of vacuum).
F1
VAC-CHHARGE
CHARGE
RECOVER
VACUUM
STOP
START
1 2 3
4 5 6
7 8 9
Diagram of Keypad
F1
MENU
CLEAR
ENTER
0
4
© 2001 Robinair, SPX Corporation
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Setup Instructions
INITIAL SETUP
CAUTION! R-134a systems have special fittings (per SAE
specifications) to avoid cross-contamination with R-12 systems. Do not
attempt to adapt your unit for another refrigerant — system failure will
result! Read and follow all warnings at the beginning of this manual
before operating the unit.
CAUTION! Avoid the use of an extension cord, because the
extension cord may overheat. However, if you must use an extension
cord, use a No. 14 AWG minimum, and keep the cord as short as
possible.
1. The first time the unit is powered up, it will start in the initial setup mode.
If the initial setup must be performed again, it may be selected using the
menu function.
2. The first step is to select a language. Use the UP and DOWN arrow keys to
select the desired language. Press START to save the currently displayed
language.
IMPORTANT!
You must press
the MENU key
to access all the
functions.
3. Next select the operating units. Toggle between UNITS ENGLISH and
UNITS METRIC using the arrow keys. Press START to save the currently
displayed choice.
4. Toggle between BASIC/ADVANCED using the ARROW keys. Use the
BASIC PROMPT option to receive step-by-step, on-screen prompting
through any procedure. Use ADVANCED PROMPT once you know the
procedure and no longer need the step-by-step routine. Press START to
save the currently displayed choice.
NOTE: This manual is written using the BASIC prompt option
Diagram of Hose Connections
Vacuum Pump Components
1. Fill Hose
2. Quick-Couplers (34700 Only)
1. Oil Filler Tube
2. Pump Exhaust
3. Oil Fill Port
4. Sight Glass
5. Oil Drain Fitting
6. Inlet
1
6
2
HIGH
LOW
3
4
OPEN
CLOSE
1
5
2
INST0692
INST0701
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34700-2K/17700-2K Cool-Tech Recovery/Recycling/Recharging Unit
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Setup Instructions
NOTE: The vacuum pump is shipped without oil in the reservoir. Before starting
the pump, oil must be added to the pump, or damage to the pump may occur.
IMPORTANT!
For maximum
performance,
change the
5. Press the START key to begin the oil fill process.
6. Attach the flexible tube and cap to the oil bottle, and pour eight ounces of
vacuum pump oil into the fill port.
vacuum pump
oil frequently.
7. Press the START key. While the vacuum pump is running, slowly add oil
until the level rises to the center of the reservoir's sight glass.
8. Press the STOP key, and replace the black plastic plug on the fill port.
9. Connect the service hoses, open both panel valves, and press START.
10. Connect the fill hose to a full source tank.
IMPORTANT!
The pump must
be running
when adding
oil.
11. Open the tank valve. Invert the tank and install it on the back of the unit,
making sure to secure the tank strap.
NOTE: If using a refillable tank, install the tank upside down, and connect the fill
hose to the vapor valve.
12. Press START, and the unit will automatically run a
five-minute vacuum to clear all internal air.
1
RECOVER
VACUUM
VAC-CHARGE
CHARGE
START
STOP
LOW
HIGH
CLOSED
13. After the vacuum is complete, press START to begin
CLOSED
1
4
2
5
8
0
3
6
F1
MENU
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
7
9
CLEAR
ENTER
filling the internal storage vessel.
CLOSE
OUNCES
12
MLS
340
320
300
280
260
240
220
200
180
160
140
120
100
80
11
10
9
2
14. The unit stops when a sufficient amount of refrigerant
has been transferred to the internal tank, or when the
source tank is empty. Press the STOP key to pause the
process. Press STOP again to exit, or START to
resume. This process takes 15-20 minutes.
8
7
6
5
4
3
2
60
40
1
20
3
FLOW
1. Oil Fill
2. Sight Glass
3. Oil Drain
NOTE: Add at least 8 lb. (3.6 kg) of refrigerant before
stopping the process to ensure enough refrigerant is available
for charging.
INST0947
15. When the fill process is complete, you may press STOP
to exit.
16. The unit is now ready to operate.
NOTE: There is no need to calibrate the scale, because it is
calibrated at the factory.
6
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Operating Guidelines
USING THE SELECTION MENU
1. Press the MENU button. The top line of the display reads SETUP MENU.
2. Use the UP and DOWN arrow keys to scroll through the menu choices
displayed on the second line. The menu choices are:
1. SELECT LANGUAGE
2. SELECT UNITS (ENGLISH/METRIC)
3. TANK REFILL
7. VACUUM OIL TIME
8. CHANGE VACUUM PUMP OIL
9. SELECT PROMPTS
4. RECYCLE ONLY
10. CHANGE DEFAULTS (password protected)
11. VERSION X.XX
5. FILTER CAPACITY
6. CHANGE FILTER
3. Press START to make a choice from the menu. Press STOP to pause any
process, and STOP a second time to exit any process.
CHANGE FILTER
The filter-drier removes acid, particulates, and water from the refrigerant. Change
the filter-drier after 150 pounds (68 kg) of refrigerant has been filtered. See the
REPLACING THE FILTER DRIER section on the following page, as well as the
Maintenance Section, for instructions.
RECYCLE
Manual recycling may be necessary if excessive air and/or moisture is recovered
from the A/C system.
1. Press the MENU key. Use the arrow keys to select RECYCLE ONLY, and
press START to begin.
2. Press the START button to start recycling. To pause recycling, press the
STOP key. To terminate recycling, press the STOP key again, or press
START to resume.
TANK REFILL
1. Press the MENU key. Use the arrow keys to select TANK REFILL, and press
START to begin.
2. Connect the fill hose to the source tank.
3. Open the tank valve. Invert the tank, install it on the back of the unit, and
secure the tank strap.
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Operating Guidelines
NOTE: If using a refillable tank, install the tank upside down, and connect the fill
hose to the vapor valve.
4. Press the START key, and the tank automatically refills. The unit stops when
a sufficient amount of refrigerant has been transferred to the internal tank, or
if the source tank is empty. Press the STOP key to pause the process. Press
STOP again to exit, or START to resume.
5. When the fill process is complete, press STOP to exit.
VACUUM OIL TIME
This function displays how long the vacuum pump has run since the last oil
change.
1. Press the MENU key. Use the arrow keys to select VACUUM OIL TIME, and
press START to begin.
2. The display reads: OIL TIME = XX:XX This shows how long the pump has
run since the last oil change. The time resets to zero after a VACUUM PUMP
OIL CHANGE. See page 20 of this manual for details.
3. Press STOP to exit.
FILTER CAPACITY
This function is used to show the operator how many pounds or kilograms of
refrigerant have been recovered since the last filter change.
1. Press the MENU key. Use the arrow keys to select FILTER CAPACITY, and
press START to begin.
2. The display reads: FILTERED= XXXlbs(kg). This shows how much
refrigerant has passed through the filter. The amount filtered resets to zero
after a FILTER CHANGE. See page 19 of this manual for details.
3. Press STOP to exit.
SELECT PROMPT (BASIC/ADVANCED)
Use the BASIC PROMPT option to receive step-by-step, on-screen prompting
through any procedure. Use ADVANCED PROMPT once you know the procedure
and no longer need the step-by-step routine.
1. Press the MENU key. Use the arrow keys to choose SELECT PROMPT, and
press START to begin.
2. Toggle between BASIC/ADVANCED using the ARROW keys.
3. Press START to save the current choice and exit.
NOTE: This manual is written for the BASIC PROMPT option.
8
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Operating Guidelines
SELECTING A UNIT (METRIC/ENGLISH)
1. Press the MENU key. Use the arrow keys to choose SELECT UNITS, and
press START to begin.
2. Toggle between UNITS ENGLISH and UNITS METRIC using the arrow
key.
3. Press START to save the current choice and exit.
LANGUAGE SELECT
The operator can choose between English, Spanish, French, Italian, or German.
1. Press the MENU key. Use the arrow keys to choose SELECT LANGUAGE,
and press START to begin.
2. Use the UP and DOWN arrows to scroll through the languages.
3. Press START to save the current choice. Press STOP to exit without saving.
CHANGE DEFAULTS
For service use only.
VERSION
Displays the current software revision.
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Operating Guidelines
USING THE CONTROL PANEL
The control panel has various components that control specific operating functions.
MAIN POWER SWITCH—Supplies electrical power to the control panel.
DIGITAL DISPLAY—Used on the visual interface between the operator and
the machine.
LOW SIDE MANIFOLD GAUGE—Connects to an A/C system and shows the
system’s low side pressure.
HIGH SIDE MANIFOLD GAUGE—Connects to an A/C system and shows the
system’s high side pressure.
LOW SIDE VALVE—Controls the low side flow from the A/C system through
the unit.
HIGH SIDE VALVE—Controls the high side flow from the A/C system through
the unit. It has three positions: 1) Recover/Vacuum, 2) Closed, 3) Oil Inject/Charge.
1
2
3
4
5
0
2
2
0
7
R-134A
R-134A
bar
0
0
0
CHARGE
bar
3
RECOVER
VACUUM
VAC-CHARGE
kPa
5
kPa
0
0
0
0
5
0
4
2
3
4
1
in Hg
VAC
psi
psi
STOP
START
HIGH
CLOSED
CLOSED
1 2 3
4 5 6
7 8 9
F1
MENU
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
CLEAR
ENTER
0
5
0
I
6
7
INST0926
Diagram of Control Panel
1. Low Side Gauge
2. High Side Gauge
3. Display
5. Main Power Switch
6. Low Side Valve
7. High Side Valve
4. Bezel & Keypad Assembly
10
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Operating Instructions
OPERATING TIPS
Follow the SAE-J1991 recommended service procedure for the containment of
R-12, and the SAE-J2210 recommended service procedure for the containment of
R-134a.
The recovery compressor is not a vacuum pump. The compressor pulls the A/C
system to a partial vacuum only. You must use the unit’s vacuum cycle to remove
moisture from the A/C system. We recommend a minimum 15-minute vacuum, or
follow the system manufacturer's recommendations.
This unit is designed to be used with the manifold gauge set built into the
control panel.
The unit includes a 6 cfm (142 l/m) Robinair high vacuum pump for fast, thorough
evacuation. Change the vacuum pump oil after every 10 hours of use.
R-134a systems require special oils. Refer to the A/C system manufacturer’s
service manuals for oil specifications.
Pressing the START and STOP keys together for several seconds will exit any
mode and reset the control.
NOTE: The following operating instructions are written to be used with the
BASIC PROMPTS mode of operation. It is recommended that the BASIC
PROMPTS mode is used until the operator becomes very familiar with the
operation of the unit. See the OPERATING GUIDELINES section of this manual
for instructions on how to select between BASIC PROMPTS and ADVANCED
PROMPTS.
11
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Operating Instructions
RECOVERING REFRIGERANT
WARNING
Wear safety goggles when working with refrigerant. Read and follow
all warnings at the beginning of this manual before operating the unit.
1. Connect the power cord to the back of the unit, and plug it into the correct
voltage outlet.
2. Turn on the MAIN POWER and, if necessary, empty the oil drain bottle
located on the right hand side of the unit.
3. Press the RECOVER button.
4. If 150 pounds (68 kg) or more of refrigerant has been recovered since the last
filter-drier change, the display reads FILTER WEIGHT XXX lb (XX kg).
Press START.
NOTE: Refer to the filter change procedure on page 19 of this manual for details
about replacing the filter.
5. Connect the high and low side hoses to the A/C system, and open the coupler
valves.
6. Put the Low Side Valve in the Recover/Vacuum position. Put the High Side
Valve in the Recover/Vacuum position. Press START to continue.
7. If the system pressure is below 25 psi, the display reads: LOW SYSTEM
PRESSURE until the pressure increases or the START button is pressed. You
may press STOP to exit at this point.
8. If the unit has refrigerant in the low-side plumbing, it begins the clearing
process and displays CLEARING IN PROGRESS. If you wish to skip the
clearing operation or stop the clearing prematurely, press the START key.
Manifold Gauges
Recover
0
2
5
0
2
0
7
R-134A
R-134A
bar
0
0
0
VAC-CHARGE
CHARGE
bar
3
RECOVER
VACUUM
kPa
5
kPa
0
0
0
0
5
0
2
3
4
4
1
in Hg
VAC
psi
psi
STOP
START
HIGH
CLOSED
CLOSED
1
4
2
5
8
0
3
6
F1
MENU
7
9
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
CLEAR
ENTER
0
I
INST0928
Diagram of Control Panel
During Recovery
Valves Open
12
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Operating Instructions
9. When the system has recovered to a vacuum level of approximately 13 in. Hg.,
the compressor automatically shuts off.
10. The unit then goes into automatic oil drain, and the display reads: OIL
DRAINING. Oil draining can require up to 90 seconds to complete.
11. After the oil drain is complete, the display alternates between:
RECOVERY COMPLETE
CHECK OIL BOTTLE
RECOVERED XX.XX lbs. (X.XX kg)
RECOVERED XX.XX lbs. (X.XX kg)
NOTE: The displayed recovered weight can vary depending on ambient conditions,
and should not be used as an indicator of scale accuracy.
12. Check the oil drain bottle, and note the amount of oil that was removed from
the A/C system. This is the amount of oil that must be charged into the A/C
system after evacuation is complete.
13. To ensure complete recovery of refrigerant, wait 5 minutes, and watch the
manifold gauges for a rise in pressure above 0 in. Hg. A pressure rise may
occur if there was freezing in the A/C system during recovery. If a rise occurs,
press the START button to resume the recovery process. Repeat as needed
until the system pressure holds for two minutes, then press STOP to exit.
Recovery is now complete. You are now ready to make any repairs to the A/C
system, if necessary, or advance to the Evacuation Process.
Diagram of the Oil
Injection System
1. Oil Injector Bottle
2. Oil Drain Bottle
OUNCES
360
12
1
340
320
300
280
260
240
220
200
180
160
140
120
100
80
11
10
9
8
7
6
5
4
3
2
60
40
1
20
2
INST0699
13
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Operating Instructions
EVACUATING THE A/C SYSTEM
WARNING
Wear safety goggles when working with refrigerant. Use only
authorized refillable refrigerant tanks. Read and follow all warnings
at the beginning of this manual before operating the unit. In addition
to the number keys, the keypad contains special keys that
accomplish specific operating functions.
IMPORTANT!
Evacuate the
system for at
least 15
NOTE:
minutes to
ensure
adequate
moisture and
contaminant
removal.
• If any oil was drained from the system during recovery, DO NOT use the VAC-
CHARGE feature. The oil must be replenished into the A/C system, which is not
possible when the VAC-CHARGE function is used.
• If the vacuum pump has been run more than 10 hours since the last oil change,
the display reads: VACUUM OIL TIME XX:XX. Press the STOP key to change
the vacuum pump oil, or press the START key to continue. Instructions for
changing the vacuum pump oil are located in the maintenance section of this
manual. NOTE: Vacuum pump oil should be changed after every 10 hours of
use to maintain maximum performance and endurance levels.
• If the system being evacuated contains a pressure over 25 psi at any point during
the evacuation, the display reads PRESSURE EXISTS. This message indicates
that the A/C system contains refrigerant; press any key to continue. Press the
RECOVERY key to recover any refrigerant in the system (See RECOVERING
REFRIGERANT, page 12). After recovery is complete, return to evacuating the
A/C system.
IMPORTANT!
If the vacuum
pump has run
for 10 or more
hours without
an oil change,
the message
VACUUM OIL
TIME XX:XX
appears on the
display.
VAC-CHARGE
1. Press the VAC-CHARGE key to select the VAC-CHARGE feature.
2. Ensure the service hoses are connected and both panel valves are in the
VACUUM/ RECOVER position. Press START.
Vacuum
Vac-Charge
Change the
pump oil
6
0
2
5
0
The Control Panel
During Evacuation
0
6
2
5
0
0
0
6
following the
procedures in
the
MAINTENANCE
INSTRUCTIONS.
0
0
5
0
7
R-134A
R-134A
bar
8
0
0
0
0
0
0
VAC-CCHARGE
CHARGE
bar
3
RECOVER
VACUUM
8
kPa
5
kPa
0
0
0
0
5
0
4
2
3
4
1
in Hg
VAC
psi
psi
3
STOP
START
HIGH
CLOSED
CLOSED
1
4
2
5
8
0
3
6
F1
MENU
7
9
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
CLEAR
ENTER
0
I
INST0929
14
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Operating Instructions
NOTE: It is not necessary to change the High side panel valve from vacuum to
charge when performing the VAC-CHARGE function.
3. Press the START key to charge the default amount of refrigerant, or use the
number keys to enter the desired charge weight. Then press the START key.
4. If the weight entered leaves less than 3 lbs (1.36 kg) of refrigerant in the
internal storage vessel, the VAC-CHARGE process does not begin, and the
display reads INSUFFICIENT REFRIG. At this point, refrigerant must be
added to the internal storage vessel. See page 6 of this manual for internal
storage vessel refill instructions, and then return to Step 1 of EVACUATING
the A/C system.
IMPORTANT!
Evacuate the
A/C system for
at least 15
minutes to
ensure
adequate
moisture and
contaminant
removal.
5. If the internal storage vessel contains a sufficient amount of refrigerant, press
the START key to accept the default evacuation time of 15:00 minutes, or
enter the desired vacuum time by using the number keys. Then press the
START key.
6. The unit automatically charges the A/C system after the specified vacuum
time has elapsed.
7. Advance to Step 4 of RECHARGING the A/C SYSTEM in this manual to
complete the charging process.
VACUUM
1. Press the VACUUM key.
2. Ensure the service hoses are connected and panel valves are in the correct
position. Press START.
3. Press the START key to accept the default evacuation time of 15:00 minutes,
or enter the desired vacuum time by using the number keys, and press the
START key.
4. The unit evacuates the A/C system and stops when the specified time has
elapsed. Pressing the STOP key will pause the process. Press START to
resume, or STOP again to exit.
5. You are now ready to replenish the A/C system oil (if necessary), or to
recharge the system with refrigerant.
15
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Operating Instructions
REPLENISHING A/C SYSTEM OIL
CAUTION! To prevent air from entering the A/C system, never let the
oil level drop below the pickup tube while charging or replenishing.
Before charging the A/C system, you must replenish any oil removed from the A/C
system during the recovery process. Charge only the amount of oil that was
removed from the A/C system during recovery. Check the oil drain bottle to
determine the amount of oil that was removed during recovery. Empty the oil drain
bottle before recovering the next A/C system to prevent an inaccurate oil charge.
NOTE: If no oil was removed from the A/C system during recovery, DO NOT
charge any oil into the A/C system.
THE VACUUM CYCLE MUST RUN COMPLETELY OR THE OIL INJECT
WILL NOT OPERATE.
1. Select the correct oil for the A/C system being serviced. Refer to the vehicle
manufacturer's service manual.
2. Adjust the o-ring around the oil injector bottle to the required oil charge level.
For example, if the bottle's oil level is at 4 ounces, and you need 1/2 ounce of
oil to replenish the A/C system, place the o-ring at the 3 1/2 ounce level.
3. Reattach the oil injector bottle to the unit.
4. Close the Low Side manifold valve. Put the High Side valve in the Oil Inject/
Charge position.
5. Press the F1 (INJECT OIL) button once and release it when it “beeps.” Press
the F1 button again and hold it until the oil level reaches the o-ring.
6. Press the STOP button after the oil charge is complete to recharge the A/C
system with refrigerant. You must recharge the AC system with refrigerant at
this time to ensure all of the oil is delivered.
6
0
2
5
0
7
0
0
0
3
5
0
0
0
0
8
2
0
0
0
2
0
0
0
0
4
0
5
0
0
1
0
0
3
3
6
0
2
5
0
5
1
0
0
3
Inject
Oil
Button
0
6
0
2
0
0
2
0
OUNCES
12
1
360
340
0
0
5
0
7
R-134A
11
10
9
320
300
280
260
240
220
200
180
160
140
120
100
80
0
R-134A
bar
0
0
3
1
8
R
0
0
0
0
0
0
0
1
VAC-CCHARGE
CHARGE
0
bar
kPa
8
3
RECOVER
8
VACUUM
8
D
5
kPa
0
A
0
7
T
0
0
R
E
0
0
0
5
0
4
2
3
4
1
6
in Hg
VAC
0
psi
5
psi
3
0
4
3
STOP
START
2
60
40
1
20
HIGH
CLOSED
CLOSED
1
4
2
5
8
0
3
6
Oil
F1
MENU
7
9
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
Drain
Bottle
CLEAR
ENTER
Oil
Inject
Bottle
0
I
INST0930
INST0699
Diagram of the Oil Injection System
Control Panel
16
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Operating Instructions
RECHARGING THE A/C SYSTEM
WARNING
Wear safety goggles when working with refrigerant. Use only
authorized refillable refrigerant tanks. Disconnect hoses with
extreme caution! All hoses may contain liquid refrigerant under
pressure. Read and follow all warnings at the beginning of this
manual before operating the unit.
IMPORTANT!
Evacuate the
A/C system for
at least 15
minutes for
adequate
moisture and
contaminant
removal.
1. Press the CHARGE button. (If an oil inject has been performed, the
CHARGE key does not have to be pressed.)
2. Put the Low Side Valve in the Closed position. Put the High Side Valve in
the Oil Inject/Charge position. Press START to continue.
3. Accept either the default weight by pressing START, or type in a weight
with the number keys, and press START.
4. If the weight entered will leave less than 3 lbs (1.36 kg) of refrigerant in the
refrigerant tank, the charge function will not start, and the display reads:
INSUFFICIENT REFRIG.
PRESS ANY KEY TO EXIT
See the Operating Guidelines section of the manual for refill instructions.
5. Upon entering a valid charge weight, the display reads:
CHARGE IN PROGRESS
CHARGED= X.XX lbs. (X.XX kg)
6. If, during the charge cycle, the weight fails to charge 0.05 lbs (0.02 kg) in 30
seconds, the unit intermittently beeps while the display alternates between:
CHARGING HAS SLOWED
PRESS START TO RETRY
CHARGE HAS SLOWED
OR STOP TO EXIT
7. Pressing the START button when the charging is slowed causes the charge
to resume. If charging does not complete, see the SLOW CHARGE
PROCEDURE below.
8. When the charge is complete the display will show
CHARGE COMPLETE
X.XXlb (kg) CHARGED
9. For R-134a systems, close the high and low side coupler valves. Remove the
service hoses from the A/C system.
The A/C system is now ready for use.
17
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Operating Instructions
SLOW CHARGE PROCEDURE
WARNING
Before starting the vehicle's engine, verify that it is in PARK or
NEUTRAL, with the emergency brake ON.
Never run a vehicle without adequate ventilation in the work area.
CAUTION! Close the high side manifold valve before starting the
vehicle A/C system.
1. Close the High Side Valve. Put the Low Side Valve in the Recover/Vacuum
position.
2. Start the vehicle, and set the AC system to its maximum setting.
3. Press START. The unit charges out of the low side inlet only, allowing the
vehicle's compressor to pull the refrigerant into the A/C system.
4. When the unit is finished charging, the display reads:
CHARGE COMPLETE
X.XX lb (kg) CHARGED
5. Close the LOW SIDE manifold valve.
6. Turn off the vehicle's engine.
7. For R-134a systems, close the high and low side coupler valves. Remove the
service hoses from the A/C system.
The A/C system is now ready for use.
18
© 2001 Robinair, SPX Corporation
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Maintenance Instructions
REPLACING THE FILTER-DRIER
Order part no. 34724 for a replacement filter-drier. The filter-
drier on this unit is designed to trap acid and particulates, and
is formulated to remove water from the refrigerant. You must
change the filter-drier to ensure adequate moisture and
contaminant removal.
Typically, you can recycle up to 150 pounds (68 kilograms)
of refrigerant between filter changes.
CAUTION! For best results, use Robinair filter-
driers (part no. 34724). All performance tests and
claims are based on using this specially blended
filter-drier. Use of another may affect performance
results.
1. Press the MENU button.
INST0478
2. Scroll through the menu to CHANGE FILTER and
Filter-Drier
press START.
3. Press START again, and the unit will begin clearing the
filter.
4. When clearing is complete, the display reads:
TURN UNIT OFF AND REPLACE FILTER
5. Turn off the main power, and unplug the machine.
MAIN POWER BREAKER
CONTROL BREAKER
6. Open the unit door, and replace the old filter with
the new filter.
OUNCES
12
MLS
340
320
300
280
260
240
220
200
180
160
140
120
100
80
11
10
9
8
7. Close the unit door, plug in the machine, and turn
on the Main Power.
7
6
5
4
3
2
60
40
1
20
The filter change is now complete.
Filter
Drier
INST0948
Location of the Filter-Drier
19
34700-2K/17700-2K Cool-Tech Recovery/Recycling/Recharging Unit
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Maintenance Instructions
CHANGING THE VACUUM PUMP OIL
For maximum vacuum pump performance, change the vacuum pump oil after
every 10 hours of operation.
1. Turn on the MAIN POWER switch.
2. Press the MENU button.
IMPORTANT!
Review current
local, state, and
federal statutes,
cases, laws, and
regulations to
determine the
current status and
appropriate
disposal method
for pump oil. It is
the responsibility
of the user to
NOTE: Do not connect the service hoses to a vehicle.
3. Use the arrow keys to select CHANGE VACUUM PUMP OIL, and press
START.
4. Press START again to begin.
5. The vacuum pump will run for two minutes. Allow the vacuum pump to run
until it automatically stops.
determine if a
material is a
hazardous waste
at the time of
disposal. Ensure
that you are in
compliance with
all applicable laws
and regulations.
6. Remove the black plastic plug on the oil fill port of the vacuum pump.
7. Remove the oil drain cap from the vacuum pump, and drain the oil into a
suitable container for correct disposal.
8. Replace the oil drain cap.
9. Attach the flexible tube and cap to the oil bottle, and pour eight ounces of
vacuum pump oil into the fill port.
10. Press the START key. While the vacuum pump is
running, slowly add oil until the level rises to the center of
the reservoir's sight glass.
1
11. Press the STOP key and replace the black plastic plug on
VAC-CHARGE
CHARGE
RECOVER
VACUUM
START
STOP
LOW
HIGH
CLOSED
CLOSED
1
4
7
2
5
8
0
3
6
9
F1
MENU
the fill port.
RECOVER
VACUUM
RECOVER
VACUUM
OIL INJECT
CHARGE
CLEAR
ENTER
12. The unit is now ready to operate.
CLOSE
OUNCES
12
MLS
340
320
300
280
260
240
220
200
180
160
140
120
100
80
11
10
9
2
8
7
6
5
4
3
2
60
40
1
20
3
FLOW
1. Oil Fill
2. Sight Glass
3. Oil Drain
INST0947
20
© 2001 Robinair, SPX Corporation
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Maintenance Instructions
1
6
2
3
4
OPEN
CLOSE
5
Diagram of Vacuum Pump
1. Oil Filler Tube
2. Pump Exhaust
3. Oil Fill Port
4. Sight Glass
5. Oil Drain Fitting
6. Inlet
CHECKING FOR LEAKS
Every three months, or as specified by local or state laws, you should check the
unit for leaks.
IMPORTANT!
Inspect the unit
periodically for
leaks. The
manufacturer
does not
1. Turn off the MAIN POWER switch, and disconnect the power cord from the
outlet.
2. Open the rear door. Remove the top cover and front panel.
reimburse for
lost refrigerant.
3. Use a leak detector to probe all connections for refrigerant leaks. Tighten
fittings if a leak is indicated.
4. Reassemble the body panels and close the rear door.
21
34700-2K/17700-2K Cool-Tech Recovery/Recycling/Recharging Unit
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Replacement Parts List
ELECTRICAL PROTECTION
The unit is equipped with two circuit breakers. If either circuit breaker trips, the
unit will not function correctly and may lose all power. Press the circuit breaker
button to reset. The circuit breakers are on the back of the unit.
GENERAL MAINTENANCE
1. On a regular basis, wipe off the unit with a clean cloth to remove grease, dust,
or other dirt.
2. Periodically check the internal components for leaks—over time, fittings can
loosen as the unit is moved. Open the unit door panel, and trace lines with a
leak detector. Also, check connections on the back of the unit. Tighten any
loose fittings or connections you may find.
REPLACEMENT PARTS LIST
The following is a list of replacement parts and accessories you may need to
service or maintain your unit.
We suggest you keep several filter-driers on hand so you will always be able to
change them and complete any recycling job that is in progress.
Premium High Vacuum Pump Oil is also available in handy quart containers, or in
convenient gallon containers:
Quart (shipped 12 quarts per case) No. 13203
Gallon (shipped 4 gallons per case) No. 13204
Because of ongoing product improvements,
we reserve the right to change design, specifications,
and materials without notice.
22
© 2001 Robinair, SPX Corporation
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Replacement Parts List
34700-2K
17700-2K
R-12
Replacement
Part Number
R-134a
Replacement
Part Number
Component
96" Red Hose
63096
62096
68396A
68296A
96" Blue Hose
Fan
RA17416
34724
RA17416
34724
Filter-Drier
Compressor
RA19458
RA15425
RA19427
RA40994
RA18752
RA19429
RA19592
RA17419
RA19603
RA19768
RA19742
RA19741
18190A
RA19458
RA15425
RA19427
RA40994
RA18752
RA19429
RA19592
RA17419
RA19603
RA19768
RA19742
RA19741
18190A
Vacuum Pump
High Pressure Switch
Main Power Switch
Vacuum Switch
Pump Protection Switch
Automatic Expansion Valve
Oil Catch Bottle
Scale Assembly
Control Module
High Side Gauge
Low Side Gauge
Low Side Coupler
High Side Coupler
Automatic Air Purge
Solenoid Rebuild Kit
Castors
18191A
18191A
RA19743
RA19258
RA19631
RA19612
RA19744
RA19258
RA19631
RA19612
ISV (Internal Storage Vessel)
23
34700-2K/17700-2K Cool-Tech Recovery/Recycling/Recharging Unit
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Flow Diagram
I
24
© 2001 Robinair, SPX Corporation
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Wiring Diagram
25
34700-2K/17700-2K Cool-Tech Recovery/Recycling/Recharging Unit
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Limited Warranty
Robinair Limited Warranty Statement
Rev. July 11, 2003
This product is warranted to be free from defects in workmanship, materials, and
components for a period of one year from date of purchase. All parts and labor required to
repair defective products covered under the warranty will be at no charge. The following
restrictions apply:
1. The limited warranty applies to the original purchaser only.
2. The warranty applies to the product in normal usage situations only, as described in the
Operating Manual. The product must also be serviced and maintained as specified.
3. If the product fails, it will be repaired or replaced at the option of the manufacturer.
4. Transportation charges for warranty service will be reimbursed by the factory upon
verification of the warranty claim and submission of a freight bill for normal ground
service. Approval from the manufacturer must be obtained prior to shipping to an
authorized service center.
5. Warranty service claims are subject to authorized inspection for product defect(s).
6. The manufacturer shall not be responsible for any additional costs associated with a
product failure including, but not limited to, loss of work time, loss of refrigerant,
cross-contamination of refrigerant, and unauthorized shipping and/or labor charges.
7. All warranty service claims must be made within the specified warranty period. Proof-
of-purchase date must be supplied to the manufacturer.
8. Use of recovery/recycling equipment with unauthorized refrigerants, sealants, or dyes
will void the warranty.
• Authorized refrigerants are listed on the equipment or are available through the
Technical Service Department.
• The manufacturer prohibits the use of the recovery/recycling equipment on air
conditioning (A/C) systems containing leak sealants, either of a seal-swelling or
aerobic nature.
• The manufacturer prohibits the use of dyes injected through the oil injection device
on the recovery/recycling equipment.
This Limited Warranty does NOT apply if:
• The product, or product part, is broken by accident.
• The product is misused, tampered with, or modified.
• The product is used for recovering or recycling any substance other than the specified
refrigerant type. This includes, but is not limited to, materials and chemicals used to seal
leaks in A/C systems.
• The product is equipped with an oil injection device that has been used to inject dye.
The manufacturer only endorses the use of separate dye injection devices, and does not
support the use of the oil injection feature for this purpose.
Note: Refillable refrigerant tanks are reusable.
26
© 2001 Robinair, SPX Corporation
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Notes
27
34700-2K/17700-2K Cool-Tech Recovery/Recycling/Recharging Unit
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Notes
28
© 2001 Robinair, SPX Corporation
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CONVERSION
TABLE
Visit our web site at
or
OZ.
LBS.
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
0.03
0.06
0.09
0.13
0.16
0.19
0.22
0.25
0.28
0.31
0.34
0.38
0.41
0.44
0.47
0.50
0.53
0.56
0.59
0.63
0.69
0.69
0.72
0.75
0.78
0.81
0.84
0.88
0.91
0.94
0.97
1 lb.
%
Call our Toll-Free
Technical Support Line at
800-822-5561
in the continental U.S. or Canada.
In all other locations, contact your local distributor. To help us serve
you better, please be prepared to provide the model number, serial
number, and date of purchase of your unit.
To validate your warranty, you must complete the warranty card
attached to your unit, and return it within ten days from date of
purchase.
9.0
9.5
NATIONWIDE NETWORK OF AUTHORIZED SERVICE CENTERS
10.0
10.5
11.0
11.5
12.0
12.5
13.0
13.5
14.0
14.5
15.0
15.5
16.0
If your unit needs repair or replacement parts, contact the service
center in your area. For help in locating a service center, call the
toll-free technical support line.
Due to ongoing product improvements,
we reserve the right to change design,
specifications, and materials without notice.
The347002K/177002Kisdesignedtomeetallapplicableagencycertifications,including
Underwriter'sLaboratories, Inc., SAEStandards, andCUL. Correctmaintenanceofthis
equipment will provide accurate A/C service for many years.
Certain state and local jurisdictions dictate that using this equipment to sell refrigerant
by weight may not be permitted. We recommend charging for any A/C service by the
job performed.
This weight scale provides a means of metering the amount of refrigerant needed for
optimum A/C system performance as recommended by OEM manufacturers.
SPX Corporation
655 Eisenhower Drive
Owatonna, MN 55060-0995 USA
Tech Services:1-800-822-5561
Fax: 1-800-822-7805
Customer Service: 1-800-533-6127
Fax: 1-800-322-2890
124080 (Rev. C, 7-09-03)
347002K/177002K Cool-Tech
© SPX Corporation
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