Schlage Door AL SERIES User Guide

AL-SERIES  
Standard Duty Commercial  
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AL S E R I E S  
Specifications  
Certifications  
Handing:  
ANSI  
Non-handed.  
Meets or exceeds A156.2 Series 4000, Grade 2  
strength and operational requirements.  
Meets A117.1 Accessibility Code.  
Door Thickness:  
1³⁄₈ to 1⁷⁄₈ (35mm to 48mm) standard.  
2(51mm) optional.  
Federal  
Meets FF-H-106C.  
Backset:  
2³⁄₄ (70mm) standard. 2³⁄₈ (60mm), 3¾ (95mm) and  
California State Reference Code  
5(127mm) optional.  
(Formerly Title 19, California State Fire Marshal Standard)  
All levers with returns comply; levers return to within  
½˝ of door face.  
Front:  
Steel. 1˝ x 2¼˝ square corner, beveled, for 2¾˝ backset  
standard. Optional 1˝ square corner, 1˝ radius corner,  
and non-UL drive-in / round face. For availability with  
specific backsets, see page 6.  
UL / ULC:  
All locks listed for A label single doors, 4´ x 8´.  
Letter F and UL symbol on latch front indicate listing.  
UL437 Listed locking cylinder optional: specify  
Primus 20-500 Series cylinder.  
Lock Chassis:  
Steel, zinc dichromate plated for corrosion resistance.  
Latch Bolt:  
Brass, chrome plated, ½˝ throw, deadlocking on keyed  
and exterior functions.  
Exposed Trim:  
Wrought brass and bronze. Levers are pressure cast zinc,  
plated to match finish symbols.  
Strike:  
ANSI curved lip strike 1¼˝ x 4˝ x 1³⁄₁₆˝ lip to center  
standard. Optional strikes, lip lengths and ANSI  
wrought strike box available. See page 7.  
Cylinder & Keys:  
6-pin patented Everest C123 keyway standard with  
two nickel silver keys per lock.  
Keying Options:  
Interchangeable core and Primus high security  
®
cylinders. Master keying, grand master keying,  
and construction keying.  
Warranty:  
Three-year limited.  
Door Preparation  
2-3/4" 5/16" dia.  
1-1/8"  
70 mm  
8 mm  
29 mm  
2-3/4"  
70 mm  
2-1/4"  
57 mm  
1" dia.  
25 mm  
2-1/8"  
54 mm  
1
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AL S E R I E S  
Designs & Finishes  
JUPITER  
Symbol: JUP  
Material: Pressure cast  
zinc lever; wrought brass  
or bronze rose  
Finishes: 605,  
606, 612, 613,  
4-1/4"  
108 mm  
3-7/16"  
87 mm  
625, 626  
2-1/2"  
64 mm  
613  
605  
626  
NEPTUNE  
Symbol: NEP  
Material: Pressure cast  
zinc lever; wrought brass  
or bronze rose  
1/2"  
Finishes: 605,  
606, 609, 612,  
613, 625, 626  
4-1/4"  
108 mm  
13 mm  
3-7/16"  
87 mm  
2-1/2"  
64 mm  
SATURN  
TACTILE WARNING  
(KNURLING)  
Schlag  
Symbol: SAT  
Material: Pressure cast  
Symbol: 8SA  
zinc lever; wrought brass  
Available Saturn design  
only. Outside lever is  
knurled unless otherwise  
specified.  
or bronze rose  
Finishes: 605,  
606, 609, 612,  
613, 625, 626  
1/2"  
13 mm  
4-1/4"  
108 mm  
3-7/16"  
87 mm  
2-1/2"  
64 mm  
Finishes  
605 Bright Brass  
606 Satin Brass  
609 Bright Brass, Blackened  
612 Satin Bronze  
613 Oil Rubbed Bronze  
625 Bright Chromium Plated  
626 Satin Chromium Plated  
Schlage  
This icon designates designs available with inter-  
changeable core options.  
2
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AL S E R I E S  
Functions  
ANSI A156.2 Series 4000 Grade 2  
Non-Keyed Functions  
Keyed Functions  
SCHLAGE  
ANSI  
SCHLAGE  
ANSI  
AL10S  
F75 Passage Latch  
AL50PD  
F82 Entrance/Office Lock  
Schlage  
Both levers always unlocked.  
Push-button locking. Push-button locks  
outside lever until unlocked with key or  
by rotating inside lever.  
AL25D  
AL40S  
AL44S  
AL170  
Exit Lock  
AL53PD  
F109 Entrance Lock  
Schlage  
Blank plate outside. Inside lever always  
unlocked. Specify door thickness,  
1³⁄₈ (35mm) or 1³⁄₄ (44mm).  
Turn/push-button locking: pushing and  
turning button locks outside lever requiring  
use of key until button is manually unlocked.  
Push-button locking: pushing button locks  
outside lever until unlocked by key or by  
turning inside lever.  
F76 Bath/Bedroom Privacy Lock  
Push-button locking. Can be opened from  
outside with small screwdriver. Turning  
inside lever or closing door releases button.  
AL70PD  
F84 Classroom Lock  
Schlage  
Outside lever locked and unlocked by key.  
Inside lever always unlocked.  
Hospital Privacy Lock  
Push-button locking. Unlocked from outside AL80PD  
by turning emergency turn button. Turning  
inside lever or closing door releases button.  
F86 Storeroom Lock  
Schlage  
Outside lever fixed. Entrance by key only.  
Inside lever always unlocked.  
Single Dummy Trim  
Single dummy trim for one side of  
door. Used for door pull or as matching  
inactive trim.  
AL85PD  
F93 Hotel/Motel Lock  
Outside lever fixed. Entrance by key  
only. Push-button in inside lever activates  
visual occupancy indicator, allowing only  
emergency masterkey to operate. Rotating  
inside lever or closing door releases visual  
occupancy indicator. Rotation of inside  
spanner button provides lockout feature  
by keeping indicator thrown.  
Schlage  
This icon designates functions available with  
interchangeable core options.  
3
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AL S E R I E S  
Schlage  
Standard Cylinders  
Interchangeable Core  
®
®
Schlage locks are provided with cylinders precision built to  
Schlage figure-8 interchangeable core (IC) locksets allow  
immediate rekeying at the door simply by using the special  
control key to replace the core in seconds.  
extremely close tolerances and the highest standards of accuracy.  
Using only solid brass plugs, extruded brass shells, phosphor  
bronze springs, nickel silver keys and pins, ensures long life  
and ease of operation. For complete listing of cylinder parts,  
refer to the AL-Series Service Manual.  
IC locksets are available in Saturn design only, and can be  
ordered for either of two IC formats.  
SATURN  
Conventional cylinders are available in Classic keyways or  
in the newly patented Everest keyways. Specify keyway  
®
Symbol: SAT  
Finishes: 605, 606, 609,  
612, 613, 625, 626  
to differentiate between Everest and Classic. Example:  
C (Classic) vs. C123 (Everest).  
®
Primus High Security Cylinders  
Primus high security cylinders are available to add patented key  
control and varying degrees of geographical exclusivity to most  
Schlage 6-pin key systems, whether Everest or Classic keyways.  
626  
Full Size Interchangeable Core  
Full size interchangeable cores can be integrated into any 5 or  
6-pin Schlage key with no adverse affects on keying capacity.  
In addition to a conventional pin tumbler mechanism, Primus  
cylinders incorporate a patented finger pin and sidebar design  
providing a “dual-locking” cylinder that is virtually pick-proof.  
Resistance to drilling and other physical attack is optional by  
specifying 20-500 Series UL437 Listed cylinders.  
To order complete locks with full size cores, change suffix  
from PD to RD. Example: AL53RD. To order locks less core,  
change suffix to JD. To order with full size construction core,  
change suffix to TD.  
Classic Primus cylinders are recommended for upgrading existing  
Classic key systems. Due to its extended patent life, the newly  
designed Everest Primus is recommended for new key systems  
Small Format Interchangeable Core (SFIC)  
®
and for upgrading existing Everest key systems. Specify keyway  
The SFIC version is designed for Schlage Everest B Family  
restricted keyway cores and is also completely compatible with  
Best®, Falcon, etc. small format cores.  
to differentiate between Everest and Classic. Example:  
CP (Classic) vs. C123 (Everest).  
To order complete locks with Everest B Family restricted keyway  
cores, change product suffix from PD to GD and provide letter  
of authorization from end user. Example: AL53GD. To order  
locks less core, change suffix to BD. To order with keyed brass  
construction cores, change suffix to HD. To order with disposable  
plastic construction cores, change suffix to BDC.  
Cylinder for Most Functions  
Hotel Function Indicator Cylinder  
Standard Cylinders  
Number  
21-020  
20-728  
20-528  
21-021  
Description  
6-Pin conventional cylinder (standard)  
Primus high security cylinder  
Primus UL437 Listed high security cylinder  
6-Pin Hotel Function (AL85) with occupancy indicator  
Available 606 and 626 finish only. Everest C123 keyway standard.  
4
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AL S E R I E S  
Cores Only  
IC Conversion Kits  
For locks manufactured before June 2002 it is easy to convert  
standard AL Series locksets to accept Schlage full size  
interchangeable cores by changing the lever and adding the parts  
shown.  
Full Size Core  
Small Format Core  
Disposable Construction  
Core  
Conversion of locks made since June 2002 and conversion of any  
AL-Series lockset to SFIC requires different components, as well  
as dismantling the lockset to replace internal parts. No kits are  
available for this purpose.  
Full Size IC Conversion  
Full Size Interchangeable Cores (For JD Suffix Locksets)  
Number  
23-030  
20-740  
Description  
Conventional core  
Primus high security core  
Driver  
Insert  
Available 606 and 626 finish only. Everest C123 keyway standard.  
Small Format Interchangeable Cores (For BD Suffix Locksets)  
Number  
80-036  
Description  
Retainer  
7-Pin uncombinated Everest B Family restricted keyways  
7-Pin combinated Everest B Family restricted keyways  
6-pin uncombinated Falcon / Best keyways  
7-pin uncombinated Falcon / Best keyways  
Disposable plastic construction core  
Lever  
80-037  
80-043  
Core  
80-033  
Interchangeable Core Components  
M204-152  
Number  
01-054 SAT*  
01-025 SAT*  
01-126  
Description  
Available 606 and 626 finish only. Specify keyway for existing systems.  
Conversion kit: Driver, retainer, lever, core  
Conversion kit: Driver, retainer, lever  
Driver, retainer  
80-033 and 80-043 cores are available in A, D, E, F, G, H, J, K, L, and M keyways.  
80-036 and 80-037 restricted keyway cores require a letter of authorization from  
the end user. Schlage assigns the keyway when establishing new Everest  
restricted key systems.  
51-022 SAT*  
Lever only (Saturn)  
*Specify finish.  
IC Installation Tool  
This tool is used to install the driver  
and retainer for full size IC in the AL  
Series and other Schlage cylindrical  
locksets. Its other ends are designed to  
install and remove mortise cylinder  
housings and test mortise cylinder cam  
action for both small format and full  
size interchangeable core cylinders.  
M504-413  
(Order separately.)  
5
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AL S E R I E S  
Latches  
Latch Front Adapter  
A501-878  
AL-Series latches are adjustable for flat or beveled edge doors.  
Latches and strikes are furnished in brass, bronze, or chrome  
finishes compatible with lock trim. When ordering separately,  
specify quantity, part number, and finish.  
Square Corner Latches  
Springlatch  
Deadlatch  
Used to convert 1wide square front faceplates for 1⅛ wide  
door preparations. Furnished in black plastic. Order in units of  
100 each.  
Long Backsets  
Round Corner Latches  
Springlatch  
Deadlatch  
Backsets 5and over require extension links. AL-Series locks with  
long backsets are normally furnished with 1faceplates and ⅞  
housings. Links installed in 1latch holes require one G506-815  
sleeve (order separately) to join latch and link. Backsets over 5  
require an additional sleeve placed ⅛ from lock chasis.  
Information on longer backsets is available upon request.  
5” Extension Link  
41-005  
(add to 2 3/8˝ backset latch)  
Sleeve  
G506-815  
(Order separately)  
Drive-In Latches  
Springlatch  
Deadlatch  
Latches  
Door Reinforcement  
Springlatch  
¹⁄₂(13mm)  
Deadlatch  
¹⁄₂(13mm)  
Throw  
®
Schlage 37-001 reinforcing unit is used  
to reinforce and help prevent the collapse  
of hollow metal doors when locksets are  
tightly mounted.  
Faceplate  
Backset  
Hsg  
Dia  
Description  
Throw  
Door Prep  
1x 2¹⁄₄(25mm x 57mm)  
square corner  
⁷⁄₈  
11-068  
11-069  
11-110  
11-111  
11-116  
11-112  
11-113  
11-118  
11-085  
11-088  
11-104  
11-091  
11-096  
11-092  
11-105  
11-103  
(22mm)  
This kit should be used with long  
2³⁄₈  
(60mm)  
1x 2¹⁄₄(25mm x 57mm)  
¹⁄₄(6mm) radius rnd. cnr. (22mm)  
⁷⁄₈  
backsets for AL-Series lock installations  
in hollow metal doors to prevent lateral  
movement of the latchbolt. Specify door  
thickness, 1³⁄₈ (35mm) or 1³⁄₄ (44mm),  
when ordering reinforcement kits.  
1(25mm) circular  
drive-in (non-U.L.)  
1  
(25mm)  
1x 2¹⁄₄(25mm x 57mm)  
square corner  
⁷⁄₈  
(22mm)  
Reinforcement Kit  
37-001  
1¹⁄₈x 2¹⁄₄(29mm x 57mm)  
square corner, standard (25mm)  
1  
Sleeve  
2³⁄₄  
(70mm)  
1x 2¹⁄₄(25mm x 57mm)  
¹⁄₄(6mm) radius rnd. cnr. (22mm)  
⁷⁄₈  
1(25mm) circular  
drive-in (non-U.L.)  
1  
(25mm)  
Reinforcement  
3³⁄₄  
(95mm)  
1¹⁄₈x 2¹⁄₄(29mm x 57mm)  
square corner  
1  
(25mm)  
A501-566  
1³⁄₄(44mm) Doors  
A501-565  
1³⁄₈(35mm) Doors  
6
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AL S E R I E S  
Strikes  
All Schlage strikes are furnished complete with screws. The 10-025 Rabbeted Latch and Strike Kit  
standard AL-Series strike has a 1³⁄₁₆ (30mm) lip. When ordering Rabbeted latch and strike kit finishes: 606, 626.  
separately, specify quantity, product number, finish, and lip length. This kit adapts square corner latches and strikes for ¹⁄₂  
(13mm) rabbeted door and frame preparations.  
Strikes  
Rabbeted Latch  
and Strike Kit  
Number Lip Length  
Description  
39-030  
1, 1¹⁄₈(std), 1¹⁄₄, 1¹⁄₂, 1³⁄₄, 2  
(25mm, 29mm, 32mm, 38mm, 44mm, 51 mm)  
1¹⁄₈x 2³⁄₄(29mm x 70mm)  
10-001  
10-004  
10-025  
10-026  
Square corner  
1¹⁄₈  
(29mm)  
1¹⁄₈x 2³⁄₄(29mm x 70mm)  
¹⁄₈(3mm) Radius, round cnr.  
1³⁄₁₆, 1³⁄₈  
(30mm, 35mm)  
1¹⁄₄x 4⁷⁄₈(32mm x 124mm)  
ANSI, standard  
1¹⁄₈  
(29mm)  
1⁵⁄₈x 2¹⁄₄(41mm x 57mm)  
Full lip, square corner  
1⁵⁄₈x 2¹⁄₄(41mm x 57mm)  
Full lip, ¹⁄₄(6mm) radius,  
round corner  
1¹⁄₈  
(29mm)  
10-027  
10-058  
1⁷⁄₃₂  
(31mm)  
1³⁄₄(44mm)  
Circular, adjustable  
K510-066  
39-030*  
Box, ANSI  
Rabbeted door adapter kit  
*Use with 2³⁄₄square corner strikes only.  
ANSI Strike – Standard  
10-025  
T-Strike  
10-001  
1¹⁄₄x 4⁷⁄₈x ³⁄₃₂  
(32mm x 124mm x 2mm)  
1¹⁄₈x 2³⁄₄x ³⁄₃₂  
(29mm x 70mm x 2mm)  
7
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AL S E R I E S  
How to Order  
To order Schlage products, descriptive data should be in the same sequence as shown.  
Line  
Item  
1
Outside  
Des Fin  
Inside  
DR  
Thk  
10  
Product  
3
Latch  
8
Strike  
9
Dim  
11  
Additional Details  
12  
Qty  
2
Des  
Fin  
7
4
5
6
1
2
3
Line item number  
Quantity  
Complete model number with function and cylinder type  
To order cylinder options, change “PD” at the end of the model number as follows:  
AL53PD Standard  
AL53LD Less standard cylinder (For Primus cylinder, specify this option and order Primus cylinder separately.)  
AL53JD Prepared for full size interchangeable core, less core  
AL53RD With full size conventional interchangeable core installed. Order control keys separately.  
AL53TD With full size (temporary) construction core installed. Order all keys separately.  
AL53BD Prepared for small format (Falcon, Best, etc.) interchangeable core (SFIC), less core.  
AL53GD With Everest B Family restricted keyway small format core installed. Order control keys separately.  
AL53HD With small format keyed brass construction core installed. Order all keys separately.  
AL53BDC With small format disposable plastic construction core installed.  
4 / 5 Outside design / finish. Specify tactile warning (knurling) here as “8SA”, available on Saturn only.  
6 / 7 Inside design / finish. Leave blank if same as outside.  
8
9
Latch. Leave blank for standard or specify part number for optional latch. LLL=Less Latch.  
Strike. Leave blank for standard or specify part number for optional strike. LLL=Less Strike.  
10 Door thickness, if non-standard. Example: 200 = 2.  
11 Dimension for strike lip lengths. See strike page for availability of specific dimensions with specific strikes.  
100 = 1  
118 = 1⅛  
114 = 1¼  
138 = 1⅜  
112 = 1½  
134 = 1¾  
200 = 2  
12 Keying detail (e.g. key symbol, keyway, bitting) and other special requirements.  
EXAMPLE  
Line  
Item  
1
Outside  
Des Fin  
Inside  
Des Fin  
Dr  
Thk  
Product  
Latch  
Strike  
10-001  
Qty  
Dim  
Additional Details  
24  
42  
60  
AL10S  
AL50RD  
AL85PD  
NEP 605  
SAT 613  
JUP 626  
2
200  
C145 245793  
E 000000  
3
11-085  
Note: Schlage order forms are available at no charge by contacting your Schlage Representative or Customer Service.  
8
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AL S E R I E S  
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Administrative Offices  
1915 Jamboree Drive, Suite 165  
Colorado Springs, CO 80920  
(719) 264-5300  
FAX (719) 264-5382  
Commercial Customer Service  
2315 Briargate Parkway STE 700  
Colorado Springs, CO 80920  
(800) 847-1864  
FAX (800) 452-0663  
Order Entry  
FAX (800) 452-0665  
International Division  
Ingersoll-Rand Architectural Hardware  
1076 Lakeshore Road East  
Mississauga, Ontario, L5E 1E4, Canada  
(905) 278-6128  
FAX (905) 278-1413  
Internet  
Fax-On-Demand  
(888) 321-3228  
IR Security & Safety Americas  
111 Congressional Boulevard STE 200  
Carmel, IN 46032  
800-847-1864  
800-452-0663 Fax  
Copyright © 2002 Ingersoll-Rand  
Form MS-M/AL REV. 08/02  
Printed in USA  
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