AL-SERIES
Standard Duty Commercial
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Specifications
Certifications
Handing:
ANSI
Non-handed.
Meets or exceeds A156.2 Series 4000, Grade 2
strength and operational requirements.
Meets A117.1 Accessibility Code.
Door Thickness:
1³⁄₈ to 1⁷⁄₈ (35mm to 48mm) standard.
2 (51mm) optional.
Federal
Meets FF-H-106C.
Backset:
2³⁄₄ (70mm) standard. 2³⁄₈ (60mm), 3¾ (95mm) and
California State Reference Code
5 (127mm) optional.
(Formerly Title 19, California State Fire Marshal Standard)
All levers with returns comply; levers return to within
½˝ of door face.
Front:
Steel. 1⅛˝ x 2¼˝ square corner, beveled, for 2¾˝ backset
standard. Optional 1˝ square corner, 1˝ radius corner,
and non-UL drive-in / round face. For availability with
specific backsets, see page 6.
UL / ULC:
All locks listed for A label single doors, 4´ x 8´.
Letter F and UL symbol on latch front indicate listing.
UL437 Listed locking cylinder optional: specify
Primus 20-500 Series cylinder.
Lock Chassis:
Steel, zinc dichromate plated for corrosion resistance.
Latch Bolt:
Brass, chrome plated, ½˝ throw, deadlocking on keyed
and exterior functions.
Exposed Trim:
Wrought brass and bronze. Levers are pressure cast zinc,
plated to match finish symbols.
Strike:
ANSI curved lip strike 1¼˝ x 4⅞˝ x 1³⁄₁₆˝ lip to center
standard. Optional strikes, lip lengths and ANSI
wrought strike box available. See page 7.
Cylinder & Keys:
6-pin patented Everest C123 keyway standard with
two nickel silver keys per lock.
Keying Options:
Interchangeable core and Primus high security
®
cylinders. Master keying, grand master keying,
and construction keying.
Warranty:
Three-year limited.
Door Preparation
2-3/4" 5/16" dia.
1-1/8"
70 mm
8 mm
29 mm
2-3/4"
70 mm
2-1/4"
57 mm
1" dia.
25 mm
2-1/8"
54 mm
1
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Designs & Finishes
JUPITER
Symbol: JUP
Material: Pressure cast
zinc lever; wrought brass
or bronze rose
Finishes: 605,
606, 612, 613,
4-1/4"
108 mm
3-7/16"
87 mm
625, 626
2-1/2"
64 mm
613
605
626
NEPTUNE
Symbol: NEP
Material: Pressure cast
zinc lever; wrought brass
or bronze rose
1/2"
Finishes: 605,
606, 609, 612,
613, 625, 626
4-1/4"
108 mm
13 mm
3-7/16"
87 mm
2-1/2"
64 mm
SATURN
TACTILE WARNING
(KNURLING)
Schlag
Symbol: SAT
Material: Pressure cast
Symbol: 8SA
zinc lever; wrought brass
Available Saturn design
only. Outside lever is
knurled unless otherwise
specified.
or bronze rose
Finishes: 605,
606, 609, 612,
613, 625, 626
1/2"
13 mm
4-1/4"
108 mm
3-7/16"
87 mm
2-1/2"
64 mm
Finishes
605 Bright Brass
606 Satin Brass
609 Bright Brass, Blackened
612 Satin Bronze
613 Oil Rubbed Bronze
625 Bright Chromium Plated
626 Satin Chromium Plated
Schlage
This icon designates designs available with inter-
changeable core options.
2
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Functions
ANSI A156.2 Series 4000 Grade 2
Non-Keyed Functions
Keyed Functions
SCHLAGE
ANSI
SCHLAGE
ANSI
AL10S
F75 Passage Latch
AL50PD
F82 Entrance/Office Lock
Schlage
Both levers always unlocked.
Push-button locking. Push-button locks
outside lever until unlocked with key or
by rotating inside lever.
AL25D
AL40S
AL44S
AL170
Exit Lock
AL53PD
F109 Entrance Lock
Schlage
Blank plate outside. Inside lever always
unlocked. Specify door thickness,
1³⁄₈ (35mm) or 1³⁄₄ (44mm).
Turn/push-button locking: pushing and
turning button locks outside lever requiring
use of key until button is manually unlocked.
Push-button locking: pushing button locks
outside lever until unlocked by key or by
turning inside lever.
F76 Bath/Bedroom Privacy Lock
Push-button locking. Can be opened from
outside with small screwdriver. Turning
inside lever or closing door releases button.
AL70PD
F84 Classroom Lock
Schlage
Outside lever locked and unlocked by key.
Inside lever always unlocked.
Hospital Privacy Lock
Push-button locking. Unlocked from outside AL80PD
by turning emergency turn button. Turning
inside lever or closing door releases button.
F86 Storeroom Lock
Schlage
Outside lever fixed. Entrance by key only.
Inside lever always unlocked.
Single Dummy Trim
Single dummy trim for one side of
door. Used for door pull or as matching
inactive trim.
AL85PD
F93 Hotel/Motel Lock
Outside lever fixed. Entrance by key
only. Push-button in inside lever activates
visual occupancy indicator, allowing only
emergency masterkey to operate. Rotating
inside lever or closing door releases visual
occupancy indicator. Rotation of inside
spanner button provides lockout feature
by keeping indicator thrown.
Schlage
This icon designates functions available with
interchangeable core options.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Schlage
Standard Cylinders
Interchangeable Core
®
®
Schlage locks are provided with cylinders precision built to
Schlage figure-8 interchangeable core (IC) locksets allow
immediate rekeying at the door simply by using the special
control key to replace the core in seconds.
extremely close tolerances and the highest standards of accuracy.
Using only solid brass plugs, extruded brass shells, phosphor
bronze springs, nickel silver keys and pins, ensures long life
and ease of operation. For complete listing of cylinder parts,
refer to the AL-Series Service Manual.
IC locksets are available in Saturn design only, and can be
ordered for either of two IC formats.
SATURN
Conventional cylinders are available in Classic keyways or
in the newly patented Everest keyways. Specify keyway
®
Symbol: SAT
Finishes: 605, 606, 609,
612, 613, 625, 626
to differentiate between Everest and Classic. Example:
C (Classic) vs. C123 (Everest).
®
Primus High Security Cylinders
Primus high security cylinders are available to add patented key
control and varying degrees of geographical exclusivity to most
Schlage 6-pin key systems, whether Everest or Classic keyways.
626
Full Size Interchangeable Core
Full size interchangeable cores can be integrated into any 5 or
6-pin Schlage key with no adverse affects on keying capacity.
In addition to a conventional pin tumbler mechanism, Primus
cylinders incorporate a patented finger pin and sidebar design
providing a “dual-locking” cylinder that is virtually pick-proof.
Resistance to drilling and other physical attack is optional by
specifying 20-500 Series UL437 Listed cylinders.
To order complete locks with full size cores, change suffix
from PD to RD. Example: AL53RD. To order locks less core,
change suffix to JD. To order with full size construction core,
change suffix to TD.
Classic Primus cylinders are recommended for upgrading existing
Classic key systems. Due to its extended patent life, the newly
designed Everest Primus is recommended for new key systems
Small Format Interchangeable Core (SFIC)
®
and for upgrading existing Everest key systems. Specify keyway
The SFIC version is designed for Schlage Everest B Family
restricted keyway cores and is also completely compatible with
Best®, Falcon, etc. small format cores.
to differentiate between Everest and Classic. Example:
CP (Classic) vs. C123 (Everest).
To order complete locks with Everest B Family restricted keyway
cores, change product suffix from PD to GD and provide letter
of authorization from end user. Example: AL53GD. To order
locks less core, change suffix to BD. To order with keyed brass
construction cores, change suffix to HD. To order with disposable
plastic construction cores, change suffix to BDC.
Cylinder for Most Functions
Hotel Function Indicator Cylinder
Standard Cylinders
Number
21-020
20-728
20-528
21-021
Description
6-Pin conventional cylinder (standard)
Primus high security cylinder
Primus UL437 Listed high security cylinder
6-Pin Hotel Function (AL85) with occupancy indicator
Available 606 and 626 finish only. Everest C123 keyway standard.
4
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Cores Only
IC Conversion Kits
For locks manufactured before June 2002 it is easy to convert
standard AL Series locksets to accept Schlage full size
interchangeable cores by changing the lever and adding the parts
shown.
Full Size Core
Small Format Core
Disposable Construction
Core
Conversion of locks made since June 2002 and conversion of any
AL-Series lockset to SFIC requires different components, as well
as dismantling the lockset to replace internal parts. No kits are
available for this purpose.
Full Size IC Conversion
Full Size Interchangeable Cores (For JD Suffix Locksets)
Number
23-030
20-740
Description
Conventional core
Primus high security core
Driver
Insert
Available 606 and 626 finish only. Everest C123 keyway standard.
Small Format Interchangeable Cores (For BD Suffix Locksets)
Number
80-036
Description
Retainer
7-Pin uncombinated Everest B Family restricted keyways
7-Pin combinated Everest B Family restricted keyways
6-pin uncombinated Falcon / Best keyways
7-pin uncombinated Falcon / Best keyways
Disposable plastic construction core
Lever
80-037
80-043
Core
80-033
Interchangeable Core Components
M204-152
Number
01-054 SAT*
01-025 SAT*
01-126
Description
Available 606 and 626 finish only. Specify keyway for existing systems.
Conversion kit: Driver, retainer, lever, core
Conversion kit: Driver, retainer, lever
Driver, retainer
80-033 and 80-043 cores are available in A, D, E, F, G, H, J, K, L, and M keyways.
80-036 and 80-037 restricted keyway cores require a letter of authorization from
the end user. Schlage assigns the keyway when establishing new Everest
restricted key systems.
51-022 SAT*
Lever only (Saturn)
*Specify finish.
IC Installation Tool
This tool is used to install the driver
and retainer for full size IC in the AL
Series and other Schlage cylindrical
locksets. Its other ends are designed to
install and remove mortise cylinder
housings and test mortise cylinder cam
action for both small format and full
size interchangeable core cylinders.
M504-413
(Order separately.)
5
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Latches
Latch Front Adapter
A501-878
AL-Series latches are adjustable for flat or beveled edge doors.
Latches and strikes are furnished in brass, bronze, or chrome
finishes compatible with lock trim. When ordering separately,
specify quantity, part number, and finish.
Square Corner Latches
Springlatch
Deadlatch
Used to convert 1 wide square front faceplates for 1⅛ wide
door preparations. Furnished in black plastic. Order in units of
100 each.
Long Backsets
Round Corner Latches
Springlatch
Deadlatch
Backsets 5 and over require extension links. AL-Series locks with
long backsets are normally furnished with 1 faceplates and ⅞
housings. Links installed in 1 latch holes require one G506-815
sleeve (order separately) to join latch and link. Backsets over 5
require an additional sleeve placed ⅛ from lock chasis.
Information on longer backsets is available upon request.
5” Extension Link
41-005
(add to 2 3/8˝ backset latch)
Sleeve
G506-815
(Order separately)
Drive-In Latches
Springlatch
Deadlatch
Latches
Door Reinforcement
Springlatch
¹⁄₂ (13mm)
Deadlatch
¹⁄₂ (13mm)
Throw
®
Schlage 37-001 reinforcing unit is used
to reinforce and help prevent the collapse
of hollow metal doors when locksets are
tightly mounted.
Faceplate
Backset
Hsg
Dia
Description
Throw
Door Prep
1 x 2¹⁄₄ (25mm x 57mm)
square corner
⁷⁄₈
11-068
11-069
11-110
11-111
11-116
11-112
11-113
11-118
11-085
11-088
11-104
11-091
11-096
11-092
11-105
11-103
(22mm)
This kit should be used with long
2³⁄₈
(60mm)
1 x 2¹⁄₄ (25mm x 57mm)
¹⁄₄ (6mm) radius rnd. cnr. (22mm)
⁷⁄₈
backsets for AL-Series lock installations
in hollow metal doors to prevent lateral
movement of the latchbolt. Specify door
thickness, 1³⁄₈ (35mm) or 1³⁄₄ (44mm),
when ordering reinforcement kits.
1 (25mm) circular
drive-in (non-U.L.)
1
(25mm)
1 x 2¹⁄₄ (25mm x 57mm)
square corner
⁷⁄₈
(22mm)
Reinforcement Kit
37-001
1¹⁄₈ x 2¹⁄₄ (29mm x 57mm)
square corner, standard (25mm)
1
Sleeve
2³⁄₄
(70mm)
1 x 2¹⁄₄ (25mm x 57mm)
¹⁄₄ (6mm) radius rnd. cnr. (22mm)
⁷⁄₈
1 (25mm) circular
drive-in (non-U.L.)
1
(25mm)
Reinforcement
3³⁄₄
(95mm)
1¹⁄₈ x 2¹⁄₄ (29mm x 57mm)
square corner
1
(25mm)
A501-566
1³⁄₄ (44mm) Doors
A501-565
1³⁄₈ (35mm) Doors
6
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Strikes
All Schlage strikes are furnished complete with screws. The 10-025 Rabbeted Latch and Strike Kit
standard AL-Series strike has a 1³⁄₁₆ (30mm) lip. When ordering Rabbeted latch and strike kit finishes: 606, 626.
separately, specify quantity, product number, finish, and lip length. This kit adapts square corner latches and strikes for ¹⁄₂
(13mm) rabbeted door and frame preparations.
Strikes
Rabbeted Latch
and Strike Kit
Number Lip Length
Description
39-030
1, 1¹⁄₈ (std), 1¹⁄₄, 1¹⁄₂, 1³⁄₄, 2
(25mm, 29mm, 32mm, 38mm, 44mm, 51 mm)
1¹⁄₈ x 2³⁄₄ (29mm x 70mm)
10-001
10-004
10-025
10-026
Square corner
1¹⁄₈
(29mm)
1¹⁄₈ x 2³⁄₄ (29mm x 70mm)
¹⁄₈ (3mm) Radius, round cnr.
1³⁄₁₆, 1³⁄₈
(30mm, 35mm)
1¹⁄₄ x 4⁷⁄₈ (32mm x 124mm)
ANSI, standard
1¹⁄₈
(29mm)
1⁵⁄₈ x 2¹⁄₄ (41mm x 57mm)
Full lip, square corner
1⁵⁄₈ x 2¹⁄₄ (41mm x 57mm)
Full lip, ¹⁄₄ (6mm) radius,
round corner
1¹⁄₈
(29mm)
10-027
10-058
1⁷⁄₃₂
(31mm)
1³⁄₄ (44mm)
Circular, adjustable
K510-066
39-030*
—
—
Box, ANSI
Rabbeted door adapter kit
*Use with 2³⁄₄ square corner strikes only.
ANSI Strike – Standard
10-025
T-Strike
10-001
1¹⁄₄ x 4⁷⁄₈ x ³⁄₃₂
(32mm x 124mm x 2mm)
1¹⁄₈ x 2³⁄₄ x ³⁄₃₂
(29mm x 70mm x 2mm)
7
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
How to Order
To order Schlage products, descriptive data should be in the same sequence as shown.
Line
Item
1
Outside
Des Fin
Inside
DR
Thk
10
Product
3
Latch
8
Strike
9
Dim
11
Additional Details
12
Qty
2
Des
Fin
7
4
5
6
1
2
3
Line item number
Quantity
Complete model number with function and cylinder type
To order cylinder options, change “PD” at the end of the model number as follows:
AL53PD Standard
AL53LD Less standard cylinder (For Primus cylinder, specify this option and order Primus cylinder separately.)
AL53JD Prepared for full size interchangeable core, less core
AL53RD With full size conventional interchangeable core installed. Order control keys separately.
AL53TD With full size (temporary) construction core installed. Order all keys separately.
AL53BD Prepared for small format (Falcon, Best, etc.) interchangeable core (SFIC), less core.
AL53GD With Everest B Family restricted keyway small format core installed. Order control keys separately.
AL53HD With small format keyed brass construction core installed. Order all keys separately.
AL53BDC With small format disposable plastic construction core installed.
4 / 5 Outside design / finish. Specify tactile warning (knurling) here as “8SA”, available on Saturn only.
6 / 7 Inside design / finish. Leave blank if same as outside.
8
9
Latch. Leave blank for standard or specify part number for optional latch. LLL=Less Latch.
Strike. Leave blank for standard or specify part number for optional strike. LLL=Less Strike.
10 Door thickness, if non-standard. Example: 200 = 2.
11 Dimension for strike lip lengths. See strike page for availability of specific dimensions with specific strikes.
100 = 1
118 = 1⅛
114 = 1¼
138 = 1⅜
112 = 1½
134 = 1¾
200 = 2
12 Keying detail (e.g. key symbol, keyway, bitting) and other special requirements.
EXAMPLE
Line
Item
1
Outside
Des Fin
Inside
Des Fin
Dr
Thk
Product
Latch
Strike
10-001
Qty
Dim
Additional Details
24
42
60
AL10S
AL50RD
AL85PD
NEP 605
SAT 613
JUP 626
2
200
C145 245793
E 000000
3
11-085
Note: Schlage order forms are available at no charge by contacting your Schlage Representative or Customer Service.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
AL S E R I E S
Download from Www.Somanuals.com. All Manuals Search And Download.
Administrative Offices
1915 Jamboree Drive, Suite 165
Colorado Springs, CO 80920
(719) 264-5300
FAX (719) 264-5382
Commercial Customer Service
2315 Briargate Parkway STE 700
Colorado Springs, CO 80920
(800) 847-1864
FAX (800) 452-0663
Order Entry
FAX (800) 452-0665
International Division
Ingersoll-Rand Architectural Hardware
1076 Lakeshore Road East
Mississauga, Ontario, L5E 1E4, Canada
(905) 278-6128
FAX (905) 278-1413
Internet
Fax-On-Demand
(888) 321-3228
IR Security & Safety Americas
111 Congressional Boulevard STE 200
Carmel, IN 46032
800-847-1864
800-452-0663 Fax
Copyright © 2002 Ingersoll-Rand
Form MS-M/AL REV. 08/02
Printed in USA
Download from Www.Somanuals.com. All Manuals Search And Download.
|