Saint Gobain Vidros Heat Pump PFD1 User Guide

PFD1/PFS1 – OPERATING INSTRUCTIONS  
PUMP  
PFD1/PFS1  
OPERATING INSTRUCTIONS  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
(Headquarters)  
(Factory)  
E.A.D.A.C. des Berthilliers  
F-71850 CHARNAY LES MACON  
Tel: 33. (0) 3.85.20.27.00  
41, boulevard des Bouvets  
F-92741 NANTERRE CEDEX  
Tel: 33. (0) 1.55.68.59.59  
Fax: 33. (0) 1.55.68.59.68  
Fax: 33. (0) 3.85.29.18.48  
SAINT-GOBAIN PERFORMANCE PLASTICS  
7301 Orangewood Avenue  
GARDEN GROVE, CA 92841  
Phone: 1 (714) 630 5818  
Fax: 1 (714) 688 2416  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
Thank you for selecting a SAINT-GOBAIN PERFORMANCE PLASTICS ASTI model PFD1 AstiPure™  
pump, series 2 (or PFS1: slurry applications).  
I – General  
I.1 – Introduction  
The Model PFD/PFS is a pneumatically operated TEFLON® pump. There are no internal or external  
metal parts.  
The pump is designed for handling corrosive, inflammable and sterile fluids. It meets the requirements of  
the semiconductor, pharmaceutical and chemical industries.  
I.2 – Materials  
All wetted parts are manufactured in TEFLON® PFA HP and PTFE.  
Other parts are made of high-tech plastics such as PVDF, PEEK etc.  
There are no metal parts.  
I.3 – Operation  
The pump is pneumatically operated; two bellows joined by a central shaft reciprocate horizontally. The  
suction and delivery strokes alternate from one side of the pump to the other.  
The pump is self-priming and has four balls, which seat on lip seals (check valves).  
The pumping frequency of a bellows pump is much slower than an equivalent diaphragm pump and  
results in an extended life for the bellows.  
Pulsation dampers with wetted parts in TEFLON® PFA and PTFE are available as an option. This  
dampens the pulse by approximately 65 to 80%. The pulsation damper for the PFD1/PFS1 pump is  
AMC1/AMS1.  
I.4 – Pump Data  
Flow rate  
2.5 GPM (600 l/h)  
Discharge pressure  
Suction head  
58 PSI max. (4 bar)  
10 feet water column (3 m)  
Max. air consumption  
Connections  
Air connection  
6 SCFM (10 m³/h) NTP  
3/8”x1/2” or 10x13 mm TEFLON® flared tube or 1/2” MNPT thread.  
1/4" I/D gas female thread  
Tubing Æ3/32”x5/32” (2.5x4 mm) maximum  
10 feet (3 m) < length < 20 feet (6 m)  
4.5 lbs (2 kg)  
Weight  
Also available three larger capacity pumps with optional pulsation dampers:  
PFD2/PFS2  
PFD3/PFS3  
PFD4/PFS4  
Flow rate 5 US GPM (20 l/min)  
Flow rate 12.5 US GPM (50 l/min)  
Flow rate 25 US GPM (100 l/min)  
AMC2/AMS2  
AMC3/AMS3  
AMC4/AMS4  
II – Quick checklist  
II.1 – Shipment  
Pumps are cleaned and assembled in our clean room, then double sealed in plastic bags to ensure they  
are not contaminated in transit. They are then packed in cartons with Polyethylene protection.  
2/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
II.2 – Reception  
Upon receipt of the pump, please check that:  
·
·
·
The carton has not been damaged in transit. If there is any visible damage, immediately contact the  
carrier.  
The pump is not damaged. If there are signs of damage, you should report this immediately to  
SGPPL ASTI or your local distributor.  
An operating instruction manual has been included in each package. Please request another copy if  
it has not been included.  
III – Installation and Operation  
III.1 – Testing  
All pumps are tested with DI water at the factory in our clean room for:  
·
·
·
·
Maximum flow rate with no back pressure  
Minimum flow rate with no back pressure  
Flow rate with 58 PSI (4 bar) discharge pressure  
Checked for leakage  
III.2 – Set up  
The pump must be installed horizontally as shown on general arrangement drawing (see appendix  
“APP 1 EXT”). This drawing also shows the overall dimensions of the pump etc.  
The pump must be positioned on its feet. If not, the check valves will not seat correctly and the pump  
may malfunction.  
III.3 – Connections  
III.3.1 – Air/Nitrogen connection  
The pump must be connected to a clean dry air or nitrogen supply. On no account should the air/nitrogen  
supply be lubricated, oil or water droplets will cause the shuttle valve to malfunction.  
Minimum and maximum supply pressure must be between 29 and 72.5 PSI (2 and 5 bar).  
For optimum pump operation, we recommend a supply pressure of 51 PSI (3.5 bar).  
The ID of the tube supplying the dry air/nitrogen should not exceed 3/32” (2.5 mm). The tube length  
between the pump and on/off valve should be between 10 feet minimum (3 m) and 20 feet maximum  
(6 m).  
When in aggressive conditions (acid vapors), it is advised to canalize outlet with a tube of minimum  
ID 1/4” (6 mm).  
The pneumatic on/off valve must be 3-way to ensure the shuttle valve on the pump resets itself when the  
pump is switched off. The flow control valve must be positioned before the 3-way on/off valve  
(see appendix “APP 1 CAB”).  
A remote control box with on/off switch and needle valve (P/N 21 000 04) is available as an optional  
extra.  
3/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
III.3.2 – Fluid connections  
The pump is self-priming. The inlet is at the bottom and the outlet at the top.  
Two optional fittings are available:  
·
PFD1 210 or PFS1 210: pump is supplied with flared fittings suitable for 3/8”x1/2” (10x13 mm)  
TEFLON® tube. The tube needs to be flared prior to fitting using SGPPL ASTI forming tool  
(P/N MF11013).  
·
PFD1 221 or PFS1 221: pump is supplied with 1/2” MNPT male threads on the inlet and outlet. We  
recommend using TEFLON® tape when connecting female tube fittings to the PFD/S1 221 pump.  
Both the inlet and outlet fittings can be rotated through 180 degrees if necessary, by loosening the nuts  
on the inlet and outlet fittings. Then, retighten the nuts.  
III.4 – Initial Tests and Adjustments  
Before commissioning the pump, we recommend to test it dry with a supply pressure of 72.5 PSI  
(5 bar) to ensure the system works correctly (See III.3.1 for the correct connections).  
If the pump is cycling too quickly reduce the speed by adjusting the needle valve.  
Before using the pump with chemicals please check:  
·
·
·
The body rings (P/N 2706, Mark L) and manifolds are tight,  
The air/nitrogen supply is dry, clean and between 29 and 72.5 PSI (2 and 5 bar),  
The inlet and outlet fluid connections are correctly fitted and tight.  
IV – Applications  
IV.1 – Chemical compatibility  
All PFD/PFS pump wetted parts are manufactured in TEFLON® PTFE and PFA and are suitable for  
pumping even the most corrosive concentrated chemicals: H2SO4, HNO3, HF, H3PO4, HCl, NH4OH, KOH,  
NaOH, CH3COOH, TMAH, H2O2...  
The viscosity of the liquids must be less than 1000 cpo.  
PFD pumps can pump liquids containing particles up to 0.02” (0.5 mm).  
Very abrasive liquids are not recommended.  
Please call either the factory or your local distributor if you require information on chemical compatibility.  
IV.2 – Contamination  
The “all plastic” construction of the PFD/PFS pump ensures no ionic contamination of the chemical, even  
if there is a bellows failure.  
Due to the low frequency and amplitude of the bellows pump, SGPPL ASTI guarantees a lower level of  
particle contamination when compared to a diaphragm pump.  
IV.3 – Temperature range  
The pump can handle liquids from 32°F (0°C) up to +212°F (100°C).  
When the fluid temperature is greater than 140°F (60°C) you must frequently check that the body rings  
(P/N 2706, Mark L) and manifolds are fully tight and that supply pressure is less than 43.5 PSI (3 bar).  
For special applications call SGPPL ASTI or your local distributor.  
4/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
IV.4 – Applications  
The PFD/PFS pump is a volumetric pump. The stroke volume is dependent on the flow rate and  
discharge pressure.  
In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fitted on outlet.  
For PFD1/PFS1 the part number of the flow transmitter is DP11013.  
·
Part number marked K (PFD1 210K or PFS1 210K) indicates that the pump will be supplied with  
KALREZ® manifold (P/N 2745K, Mark G) and body O.rings (P/N 2739K, Mark H).  
PFS1 pumps are equipped with valve seats without lip (P/N 2711A, Mark I) and bellows with rounded  
spires (P/N 2613S, Mark F) in order to pump abrasive products (slurry).  
Common applications are:  
·
Semiconductor Industry:  
Transfer of ultrapure and corrosive chemicals.  
Pump filter recirculation systems.  
·
Pharmaceuticals and Chemicals: Chemical injection and sampling.  
IV.5 – Limitations of use  
The standard pumping speed of the PFD1/PFS1 is about 135 strokes/min.  
The following should NOT be part of the system:  
·
·
·
·
Do not connect the pump inlet or outlet with air, nitrogen or liquid under pressure,  
Lubricated and/or wet air/ nitrogen,  
Air supply tubing greater than 3/32” (2.5 mm) ID,  
Air line length between the pump and control valve less than 10 feet (3 m) and more than  
20 feet (6 m),  
·
·
·
·
·
Air pressure less than 29 PSI (2 bar) or greater than 72.5 PSI (5 bar),  
Inlet connection less than 3/8” (9 mm) ID,  
Restricted suction side (valves, filters...),  
Exceed the recommended liquid temperatures,  
Pumping too viscous or abrasive liquids.  
Any of the above may be detrimental to the normal operation and life expectancy of the pump and may  
invalidate the warranty.  
If the pump is being used with very corrosive chemicals or if it is left for extended periods not in use, we  
recommend the system is emptied and flushed.  
V – Maintenance  
V.1 – Trouble Shooting  
If the pump stops for any reason check:  
·
·
The air/nitrogen supply,  
That all valves in the chemical lines are open.  
Before dismantling the pump, ensure the shuttle valve is in the correct position. Depress the manual  
override on the shuttle valve (P/N 2701, Mark A) to re-position the shuttle.  
5/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
If the pump starts, check that the following was not the cause:  
·
·
·
The air/nitrogen connections (See III.3.1),  
The air/nitrogen quality,  
Has the pump been serviced correctly? (See V.2 Preventive maintenance).  
Before dismantling the pump check the following:  
·
·
·
·
The air/nitrogen supply is “OFF”,  
The chemical and discharge lines are empty and there is no pressure,  
All in line valves are closed,  
You follow your local Health and Safety Regulations with regard to particular chemicals.  
V.2 – Preventive Maintenance  
V.2.1 – Continuous Operation  
When the pump is used continuously, it is necessary to replace the following parts every year:  
·
·
Shaft composite rings  
Central shaft  
Important: these parts should always be replaced together.  
P/N 7135F  
P/N 2615  
During routine maintenance checks, examine the following parts and change them if necessary:  
·
·
·
·
·
·
·
·
·
Bellows  
P/N 2613 (PFD) or 2613S (PFS)  
P/N 2701  
P/N 2725  
P/N 2739  
P/N 2745  
P/N 2711 (PFD) or 2711A (PFS)  
P/N 7220  
P/N 7185  
P/N 2712  
Shuttle valve  
Viton bellow O.ring  
Body O.ring  
Manifold O.ring  
Lip seal  
PTFEsleeves  
Silencers  
Ball valves  
V.2.2 – Intermittent operation  
If the pump is used intermittently, it is advised to replace all wearing parts every 18 months (shaft  
composite rings and central shaft) and to check other parts (bellows, shuttle valve, lip seal...).  
If the pump is left standing full of chemical for long periods all the Viton O.rings should be replaced.  
V.3 – Comments  
If the pump is used to pump hot chemicals in excess of 140°F (60°C) the preventive maintenance  
schedule time scale should be divided by 2:  
·
·
Every 6 months check as for continuous operation,  
Every 9 months check as for intermittent operation.  
The above is based on SGPPL ASTI's experience.  
SGPPL ASTI cannot be held responsible for premature failures if the pump is misused or  
damaged due to an incorrect application.  
VI – Dismantling and Repair  
Attention: Part numbers quoted in this manual are those used on a “standard” PFD/PFS pump. Before  
ordering, please check the spare parts list, the section view of the pump and the part numbers table (see  
encl. documents).  
6/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
VI.1 – How to dismantle  
Before dismantling the pump, refer to the Maintenance schedule V.1, and proceed as follows:  
·
·
·
·
Disconnect the air/nitrogen supply,  
Remove the inlet and outlet connections (beware of any chemical droplets remaining on the inside),  
Rinse the outside of the pump in DI water to remove all trace of chemicals,  
Remove pump support screws.  
VI.2 – Examination  
To comply with your local Health and Safety Regulations it is essential the pump and all parts are  
thoroughly cleaned both on the inside and outside.  
See V.2 for the Preventive Maintenance Schedule.  
To repair the pump, refer to schedules V.1 and V.2.1.  
VI.3 – Stripping and assembling the pump  
The SGPPL ASTI design ensures that the pumps are easy to strip and assemble.  
The only tools required are a screwdriver to replace the shuttle valve (see VI.3.1) and a strap wrench to  
remove body rings (P/N 2706, Mark L). All other items can be removed and replaced by hand. A tools kit  
for the whole maintenance is available (P/N KPFD1), as well as maintenance kits  
(P/N AIR PFD1, LIQ PFD1, and MEC PFD1), and a preventive maintenance box (P/N PM PFD1 or PM  
PFS1). For more details on these kits, please report to appendix documents.  
Please refer to drawing “APP 1 REF” to visualize marks and part numbers quoted hereafter.  
VI.3.1 – Replacing the shuttle valve  
The valve is easily removed from the outside:  
1) Unscrew the 2 fastening screws – take care not to damage them,  
2) Replace with a new factory assembled shuttle valve (P/N 2701, Mark A),  
3) Carefully tighten the 2 fastening screws. Do not overtighten,  
4) Test with compressed air/nitrogen. Re-tighten if necessary.  
VI.3.2 – Replacing the bellows  
To replace the bellows proceed as follows:  
1) Remove shuttle valve (P/N 2701, Mark A) (see VI.3.1),  
2) Unscrew exhaust silencers (P/N 7185),  
3) Unscrew the 4 manifold nuts and remove the 4 balls valves (P/N 2712) – take care not to lose them,  
4) Remove the 4 manifold O.rings (P/N 2745, Mark G),  
5) Position the pump into a bench vice (tighten only over the core P/N 2708),  
6) Unscrew the body ring (P/N 2706, Mark L) with a strap wrench while holding the PFA body,  
7) Remove the pump body (P/N 7145, Mark K),  
8) Now unscrew the bellows (P/N 2613 or 2613S, Mark F) from the central shaft (P/N 2615,  
Mark D),  
9) Replace with new bellows – moderately hand tighten,  
10) To re-assemble follow the above but in reverse order from 8) to 1).  
All TEFLON® PTFE and PFA parts are soft; please handle with care to avoid damage. Do not put them  
down on their sealing surfaces.  
To re-assemble the PFA bodies, hand tighten the body rings (P/N 2706, Mark L), and block them up by  
giving 1/8 further turn with the strap wrench. Check that bodies are well positioned so that manifolds are  
tight.  
7/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
VI.3.3 – Replacing the central shaft and shaft composite rings  
Follow the same steps described in V1.3.2 until 8) then:  
9) Remove the central shaft (P/N 2615, Mark D),  
10) Remove the plastic caps (P/N 1028),  
11) Remove the C-PEEK plate screws (P/N 2729) and the rings (P/N 1720),  
12) Remove the 4 shaft composite rings (P/N 7135F) from plates (P/N 2709 and 2728, Marks B and C),  
13) Clean the plates and the core (P/N 2708) by removing the dust from previous wear by O.rings,  
14) Insert 4 new composite rings with tools from our tool kit (P/N KPFD1) as follows:  
·
Each of the 4 shaft rings (P/N 7135F) is composed of two parts: one O.ring and one sleeve  
(Figure 1):  
O.ring  
Sleeve  
7135F  
Inner side  
Outer side  
Figure 1  
·
O.rings can be installed with the O.ring positioning tool P/N 1641.  
To install the ring on the inner side of the plate (Figure 2), insert the longer side of the tool in the  
plates (P/N 2709 and 2728, Marks B and C), as shown in the drawing. Then place the ring against  
the O.ring positioning tool (P/N 1641) and insert it in the groove.  
To install the ring on the outer side (Figure 3), insert the shorter side of the O.ring positioning tool  
through the inner side of the plate, and place the ring against the positioning tool. Then insert the  
ring in its groove.  
Long  
1641  
Short  
Short  
Long  
Inner side  
Outer side  
Figure 2  
Figure 3  
8/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
·
Squeeze the sleeve into a “bean” shape, then insert it in the sleeve insertion tool P/N 2680  
(Figure 4):  
Step 3  
2680  
Step 2  
Step 1  
Figure 4  
·
While holding the O.ring positioning tool (P/N 1641) against the plate, place the sleeve insertion tool  
(P/N 2680) into the other side and use the push-button to release the sleeve free on the O.ring  
(Figures 5 & 6):  
1641  
Outer side  
2680  
Inner side  
Push  
Figure 5  
Figure 6  
9/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
·
Use the pick (P/N 1643) to correctly position the sleeve in its groove. Be careful not to damage the  
sleeve (Figure 7):  
1643  
Figure 7  
·
Repeat this operation for the 4 sets of rings.  
15) Fit the plates and the body rings (P/N 2706, Mark L) on the core (tighten moderately the screws  
P/N 2729), insert first the O.ring (P/N 1720) under the screw head,  
16) Fit new plastic caps (P/N 1028) so that tightness between the core and the plates is ensured,  
17) Important: lightly wipe the central shaft and shaft composite rings with silicon grease (Molykote  
111) before re-assembly. Then insert the central shaft without turning it when threaded part reaches  
the O.rings,  
18) To re-assemble follow the above instructions but in reverse order.  
VI.3.4 – Replacing the PTFE sleeves  
Follow the same procedure as for VI.3.3 until 14); after replacing the composite rings, remove the PTFE  
sleeves (P/N 7220) from the groove with a blunt pointed instrument. Clean and re-assemble the new part.  
A pump that was not originally fitted with PTFE sleeves can be equipped with sleeves. In this case, you  
need to change the plates (P/N 2709 and 2728, Marks B and C).  
VI.3.5 – Replacing the bellow and body O.rings  
After removing the bellows (see V1.3.2, step 8), remove the bellow Viton O.rings (P/N 2725) and the  
body O.rings (P/N 2739, Mark H). Then carefully replace the new ones without scratching the surface  
of the bellows (P/N 2613 or 2613S, Mark F) or housing (P/N 7145, Mark K).  
VI.3.6 – Replacing the manifold O.rings  
Follow point VI.3.2, steps 3) and 4). Carefully replace the manifold O.rings (P/N 2745, Mark G). Take  
care as these parts are fragile, especially the elbow connectors.  
10/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – OPERATING INSTRUCTIONS  
VI.3.7 – Replacing other parts  
When dismantling the pump or control unit for service, components found damaged should be  
replaced. Alternatively, the pump/control unit can be returned to your distributor or SGPPL  
ASTI for examination, estimate, and repair.  
Important: Please indicate what chemical was handled, the frequency of use, and the reason for  
returning the pump.  
A receipt note “Conditions of use” is at your disposal. Do not hesitate to ask for it when needed.  
An estimate for repair will be proposed to you and the pump will be returned to you within one week from  
date of its acceptance.  
VII – Warranty  
SGPPL ASTI pumps and accessories are warranted for all parts and labor against faulty workmanship  
(return to factory) for one year from delivery date (9000 hours of use).  
SGPPL ASTI is not responsible for damage to its products through improper installation, maintenance,  
use or attempts to operate them beyond their mechanical capacity, intentionally or otherwise, or for  
unauthorized repair.  
SGPPL ASTI shall not be liable for any indirect, special, incidental or consequential damages resulting  
from the use, failure or malfunction of any product.  
® Du Pont's registered trademarks  
™ Saint-Gobain Performance Plastics Asti trademark  
11/11  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – SPARE PARTS LIST  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 boulevard des Bouvets  
F- 92000 NANTERRE  
Tel: +33 (0) 1.55.68.59.59  
Fax: +33 (0) 1.55.68.59.68  
PUMPS PFD1 (SERIES 2) & PFS1  
PART  
DESIGNATION  
QUANTITY  
NUMBER  
PFD1 210  
PFD1 221  
PFS1 210  
PFS1 221  
1028  
1720  
CAP  
4
4
2
2
4
4
4
4
2
2
4
4
FLAT PLATE O RING  
2559A  
2559AZ  
2560A  
2560AZ  
2613  
2613S  
2615  
2701  
2701F  
2706  
2706T  
2708  
2709  
2711  
PFD1 MANIFOLD TUBE 1/2”  
PFD1Z MANIFOLD TUBE 1/2”  
PFD1 MANIFOLD PIPE THREAD 1/2 MNPT  
PFD1Z MANIFOLD PIPE THREAD 1/2 MNPT  
PFD1 BELLOW WITH INSERT  
PFS1 BELLOW ROUNDED SPIRES WITH INSERT  
CENTRAL SHAFT  
SHUTTLE VALVE  
SHUTTLE VALVE PE UHMW SHUTTLE  
BODY RING  
2
2
2
2
2
2
2
1
1
1
2
2
1
1
2
1
1
1
2
2
1
1
1
1
1
2
2
1
1
4
1
1
1
2
2
1
1
4
ETFE BODY RING  
CORE  
BLADED PLATE  
PFD1 LIP SEAL  
2711A  
2712  
2725  
2728  
2729  
2739  
2739K  
2745  
2745K  
7135F  
7139  
PFS1 SLURRY VALVE SEAT  
BALL VALVE Æ10  
VITON BELLOW O.RING  
TAPPED PLATE  
C-PEEK 5x50 PLATE SCREW  
FEP BODY O.RING  
KALREZ BODY O.RING  
FEP MANIFOLD O.RING  
KALREZ MANIFOLD O.RING  
SHAFT COMPOSITE O.RING  
VITON PNEUMATIC O.RING  
PFA BODY  
1/4” EXHAUST SILENCER  
PTFE SLEEVE  
PVDF NUT TUBING 1/2” OD  
4
4
2
1
4
2
2
4
4
4
6
2
2
2
2
4
4
2
1
4
2
2
4
4
4
6
2
2
2
2
4
2
1
4
2
2
4
4
4
6
2
2
2
2
4
2
1
4
2
2
4
4
4
6
2
2
2
2
7145  
7185  
7220  
MS11013  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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PFD1/PFS1 – MAINTENANCE KITS  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 boulevard des Bouvets  
F- 92000 NANTERRE  
Tel : +33 (0)1.55.68.59.59  
Fax : +33 (0)1.55.68.59.68  
PUMP PFD1 (SERIES 2) – MAINTENANCE KITS  
PART  
DESIGNATION  
QUANTITY  
NUMBER  
AIR PFD1 LIQ PFD1 MEC PFD1 PM PFD1  
1028  
1720  
2613  
2615  
2701  
2711  
2712  
2725  
2729  
2739  
2745  
7135F  
7139  
7185  
7220  
CAP  
4
2
FLAT PLATE O RING  
PFD1 BELLOW WITH INSERT  
CENTRAL SHAFT  
SHUTTLE VALVE  
LIP SEAL  
2
2
1
1
4
4
2
2
2
4
4
6
2
2
1
1
4
4
2
BALL VALVE Æ10  
VITON BELLOW O.RING  
C-PEEK 5x50 PLATE SCREW  
FEP BODY O.RING  
FEP MANIFOLD O.RING  
SHAFT COMPOSITE O.RING  
VITON PNEUMATIC O.RING  
1/4” EXHAUST SILENCER  
PTFE SLEEVE  
2
4
4
2
2
PUMP PFS1 – MAINTENANCE KIT P/N “PM PFS1”  
PART  
DESIGNATION  
QUANTITY  
NUMBER  
1028  
1720  
2613S  
2615  
2701  
2711A  
2712  
2725  
2729  
2739  
2745  
7135F  
7139  
7185  
7220  
CAP  
4
2
2
1
1
4
4
2
2
2
4
4
6
2
2
FLAT PLATE O RING  
PFS1 BELLOW ROUDED SPIRES WITH INSERT  
CENTRAL SHAFT  
SHUTTLE VALVE  
VALVE SEAT  
BALL VALVE Æ10  
VITON BELLOW O.RING  
C-PEEK 5x50 PLATE SCREW  
FEP BODY O.RING  
FEP MANIFOLD O.RING  
SHAFT COMPOSITE O.RING  
VITON PNEUMATIC O.RING  
1/4” EXHAUST SILENCER  
PTFE SLEEVE  
INDEX  
03  
DATE  
27/09/01  
N°  
DC01020US  
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2x E  
4x 7135F  
B
4x 1028  
2x M  
2x L  
2x 7185  
2x 7220  
2708  
D
C
4x 2712  
4x 2729  
2 x 2725  
4x 1720  
4x G  
4xI  
2x J  
2x F  
A
6x 7139  
2x H  
Dessiné par :  
Vérifié par :  
En date du :  
j.Be  
2x K  
En date du :  
24/09/01  
DESIGNATION  
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI  
41 Boulevard des Bouvets  
ASTIPURE Pump 1  
REFERENCE  
92000 Nanterre - France  
Tel: +33 (0)1 55 68 59 59  
INDICE  
TM  
Fax: +33 (0)1 55 68 59 68  
pure  
APP 1 REF  
03  
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PART NUMBERS TABLE  
Connec-  
tion  
Piloting  
PF (standard)  
PR  
Fluid  
Size  
1
Sealing  
Option  
A
B
C
D
E
F
G
H
I
J
K
L
M
2701  
2709  
2826  
2826  
2728  
2827  
2827  
2615  
2828  
2828  
2613  
2745  
2739  
2711  
7145  
2706  
MS11013  
1
1
2829  
2829  
PO  
D
S
1
1
2613S  
2711A  
210  
221  
2559A  
2560A  
K
2745K 2739K  
Z
F
P/N + "Z"  
2706T  
2701F  
IMPORTANT:  
The following reference combination is not relevant:  
PO - 1 --- - F  
A : Shuttle valve  
B : Bladed plate  
C : Tapped plate  
D : Central shaft  
E : Stopper  
F : Bellow  
1 210 F  
PR S  
K
G : Manifold O.Ring  
H : Body O.Ring  
I : Lip seal  
J : Manifold  
Piloting:  
Fluid:  
Option:  
K : Pump body  
L : Body ring  
M : Nut  
F Standard  
R Recirculation  
O No piloting  
D
S
Standard  
Slurry  
Z
F
TEFZEL nut  
HF shuttle valve  
Sealing:  
Connection:  
-
FEP  
210 Flare Fitting Ø 10x13 or 3/8"x1/2"  
K
Kalrez  
221 Pipe thread Ø 1/2" MNPT  
Date: 27/09/01  
Index: 02  
APP 1 REF  
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260.4mm  
10.25"  
7mm  
Ø
.28"  
90mm  
3.54"  
120mm  
4.72"  
FM  
Dessiné par:  
Validé par:  
DATE:02/05/00  
SGPPL ASTI  
DESIGNATION  
41 Boulevard des Bouvets  
F-92741 Nanterre Cedex  
FRANCE  
Pump ASTIPURE 1  
REFERENCE  
INDICE  
Tel: +33 (0)1 55 68 59 59  
Fax: +33 (0)1 55 68 59 68  
00  
APP 1 EXT  
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AstiPure™ PFD1 / PFS1 pump flow rate characteristics  
4,5  
4
Air supply 5 bar  
3,5  
3
Air supply 4 bar  
Air supply 3 bar  
2,5  
2
1,5  
1
Air supply 2 bar  
0,5  
0
50  
150  
250  
350  
450  
550  
650  
750  
Flow rate (l/h)  
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REFOULEMENT FLUIDE  
FLUID OUTLET  
Air 2 à 5 Bar  
2m Max  
VANNE DE REGLAGE  
VALVE  
VANNE D' ARRET  
STOP  
Ø2.5x4mm Max - 6m Max  
ASPIRATION FLUIDE  
FLUID INLET  
FM  
Dessiné par:  
Validé par:  
DATE:09/05/00  
SGPPL ASTI  
DESIGNATION  
41 Boulevard des Bouvets  
F-92741 Nanterre Cedex  
FRANCE  
ASTIPURE Pump 1  
REFERENCE  
INDICE  
Tel: +33 (0)1 55 68 59 59  
Fax: +33 (0)1 55 68 59 68  
00  
APP 1 CAB  
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