| 	
		 OPERATOR'S MANUAL   
					9 in. (229 mm) BAND SAW   
					Model BS901   
					9”   
					BAND   
					SA   
					W 
					O 
					N 
					R 
					O 
					E 
					M 
					O 
					V 
					E 
					T 
					3 
					L 
					O 
					C 
					0 
					K 
					O 
					7 
					5 
					9 
					0 
					30   
					75   
					45   
					60   
					THANK YOU FOR BUYING A RYOBI BAND SAW.   
					Your new Band Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation,   
					and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.   
					CAUTION: Carefully read through this entire operator's manual before using your new saw.   
					Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what   
					it is intended, you will enjoy years of safe, reliable service.   
					Please fill out and return the Warranty Registration Card so we can be of future service to you.   
					Thank you again for buying Ryobi tools.   
					SAVE THIS MANUAL FOR FUTURE REFERENCE   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				RULES FOR SAFE OPERATION   
					The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the   
					explanations with them, deserve your careful attention and understanding. The safety warnings do not by   
					themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper   
					accident prevention measures.   
					SYMBOL   
					MEANING   
					SAFETY ALERT SYMBOL:   
					Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.   
					DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always   
					follow the safety precautions to reduce the risk of fire, electric shock and personal injury.   
					WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always   
					follow the safety precautions to reduce the risk of fire, electric shock and personal injury.   
					CAUTION: Failure to obey a safety warning may result in property damage or personal injury to   
					yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and   
					personal injury.   
					NOTE:   
					Advises you of information or instructions vital to the operation or maintenance of the equipment.   
					IMPORTANT   
					WARNING:   
					Servicing requires extreme care and knowledge and should   
					be performed only by a qualified service technician. For   
					service we suggest you return the tool to your nearest RYOBI   
					AUTHORIZED SERVICE CENTER for repair. When servic-   
					ing, use only identical Ryobi replacement parts.   
					Do not attempt to operate this tool until you have read   
					thoroughly and understand completely all instructions,   
					safety rules, etc. contained in this manual. Failure to   
					comply can result in accidents involving fire, electric   
					shock, or serious personal injury. Save this operator's   
					manual and review frequently for continuing safe   
					operation and instructing others who may use this tool.   
					WARNING:   
					WEAR YOUR   
					The operation of any band saw can result in foreign objects being thrown into your eyes   
					which can result in severe eye damage. Before beginning power tool operation, always   
					wear safety goggles or safety glasses with side shields and a full face shield when   
					needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard   
					safety glasses with side shields.   
					SAFETY GLASSES   
					FORESIGHT IS BETTER   
					THAN NO SIGHT   
					WARNING:   
					KEEP HANDS AWAY   
					FROM BLADE. FAILURE   
					TO HEED THIS WARNING   
					COULD RESULT IN   
					DO NOT EXPOSE   
					TO RAIN OR USE IN   
					DAMP LOCATIONS   
					SERIOUS INJURY.   
					Page 3   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				RULES FOR SAFE OPERATION   
					Safe operation of this power tool requires that you read and   
					■ MAINTAIN TOOLS WITH CARE. Keep tools sharp and   
					clean for best and safest performance. Follow instructions   
					for lubricating and changing accessories.   
					understand this operator's manual and all labels affixed to   
					the tool. Safety is a combination of common sense, staying   
					alert, and knowing how your band saw works.   
					■ DISCONNECT ALL TOOLS. When not in use, before   
					servicing, or when changing attachments, blades, bits,   
					cutters, etc., all tools should be disconnected from power   
					source.   
					READ ALL INSTRUCTIONS   
					■ KNOW YOUR POWER TOOL. Read the operator's   
					manual carefully. Learn the applications and limitations   
					as well as specific potential hazards related to this tool.   
					■ REDUCE THE RISK OF UNINTENTIONAL STARTING.   
					Be sure switch is off when plugging in.   
					■ GUARD AGAINST ELECTRICAL SHOCK by preventing   
					body contact with grounded surfaces. For example: pipes,   
					radiators, ranges, refrigerator enclosures.   
					■ USE RECOMMENDED ACCESSORIES. Consult the   
					operator’s manual for recommended accessories. The use   
					of improper accessories may cause risk of injury.   
					■ KEEP GUARDS IN PLACE and in working order. Never   
					operate the tool with any guard or cover removed. Make   
					sure all guards are operating properly before each use.   
					■ NEVER STAND ON TOOL. Serious injury could occur if   
					the tool is tipped or if the blade is unintentionally contacted.   
					■ CHECK DAMAGED PARTS. Before further use of the   
					tool, a guard or other part that is damaged should be   
					carefully checked to determine that it will operate properly   
					and perform its intended function. Check for alignment of   
					moving parts, binding of moving parts, breakage of parts,   
					mounting and any other conditions that may affect its   
					operation. A guard or other part that is damaged must be   
					properly repaired or replaced by an authorized service   
					center to avoid risk of personal injury.   
					■ REMOVE ADJUSTING KEYS AND WRENCHES. Form   
					habit of checking to see keys and adjusting wrenches   
					are removed from tool before turning it on.   
					■ KEEP THE WORK AREA CLEAN. Cluttered work areas   
					and work benches invite accidents.   
					■ DON’T USE IN DANGEROUS ENVIRONMENTS. Do not   
					use power tools near gasoline or other flammable liquids,   
					in damp or wet locations or expose them to rain. Keep   
					work area well lighted.   
					■ DIRECTION OF FEED. Feed work into a blade or cutter   
					■ KEEP CHILDREN AND VISITORS AWAY. All visitors   
					should wear safety glasses and be kept a safe distance   
					from work area.   
					against the direction or rotation of the blade or cutter only.   
					■ NEVER LEAVE TOOL RUNNING UNATTENDED.   
					TURN POWER OFF. Don’t leave tool until it comes to a   
					complete stop.   
					■ MAKE WORKSHOP CHILDPROOF with padlocks,   
					master switches, or by removing starter keys.   
					■ DON’T ABUSE CORD. Never carry tool by the cord or   
					yank it to disconnect from receptacle. Keep cord from   
					heat, oil, and sharp edges.   
					■ DON’T FORCE THE TOOL. It will do the job better and   
					safer at the rate for which it was designed.   
					■ USE THE RIGHT TOOL. Do not force the tool or   
					■ PROTECT YOUR LUNGS. Wear a face or dust mask if   
					attachment to do a job for which it was not designed.   
					the cutting operation is dusty.   
					■ USE THE PROPER EXTENSION CORD. Make sure your   
					extension cord is in good condition. When using an   
					extension cord, be sure to use one heavy enough to carry   
					the current your product will draw. An undersized cord   
					will cause a drop in line voltage resulting in loss of power   
					and overheating. A wire gage size (A.W.G.) of at least 16   
					is recommended for an extension cord 25 feet or less in   
					length. If in doubt, use the next heavier gage. The smaller   
					the gage number, the heavier the cord.   
					■ PROTECT YOUR HEARING. Wear hearing protection   
					during extended periods of operation.   
					WARNING: Blade coasts after turn off.   
					■ KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND   
					GREASE. Always use a clean cloth when cleaning. Never   
					use brake fluids, gasoline, petroleum-based products, or   
					any solvents to clean tool.   
					■ WEAR PROPER APPAREL. Do not wear loose clothing,   
					neckties, or jewelry that can get caught in the tool’s   
					moving parts and cause personal injury. Nonslip footwear   
					is recommended when working outdoors. Wear protective   
					hair covering to contain long hair.   
					■ INSPECT TOOL CORDS AND EXTENSION CORDS   
					PERIODICALLY and, if damaged, have repaired by a   
					qualified service technician. Stay constantly aware of cord   
					location and keep it well away from the rotating wheel.   
					■ ALWAYS WEAR SAFETY GLASSES WITH SIDE   
					SHIELDS. Everyday eyeglasses have only impact-   
					resistant lenses; they are NOT safety glasses.   
					■ NEVER USE IN AN EXPLOSIVE ATMOSPHERE.   
					Normal sparking of the motor could ignite fumes.   
					■ USE ONLY OUTDOOR EXTENSION CORDS with   
					approved ground connection that are intended for use   
					outdoors and so marked.   
					■ SECURE WORK. Use clamps or a vise to hold work when   
					practical. It’s safer than using your hand and it frees both   
					hands to operate tool.   
					■ BE SURE THE BLADE PATH IS FREE OF NAILS.   
					■ DO NOT OVERREACH. Keep proper footing and balance   
					Inspect for and remove nails from lumber before cutting.   
					at all times.   
					Page 4   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				RULES FOR SAFE OPERATION   
					■ AVOID AWKWARD OPERATIONS AND HAND POSI-   
					■ NEVER TOUCH BLADE or other moving parts during   
					TIONS where a sudden slip could cause your hand to   
					move into the blade. ALWAYS make sure you have good   
					balance.   
					use.   
					■ BEFORE CHANGING THE SETUP, REMOVING COV-   
					ERS, GUARDS OR BLADES, unplug the saw   
					and remove the switch key.   
					■ ALLOW THE MOTOR TO COME UP TO FULL SPEED   
					before starting a cut to avoid binding or stalling.   
					■ KEEP BLADES CLEAN, SHARP, AND WITH SUFFI-   
					CIENT SET. Sharp blades minimize stalling and kick-   
					backs.   
					■ DO NOT USE TOOL IF SWITCH DOES NOT TURN IT   
					ON AND OFF. Have defective switches replaced by an   
					authorized service center.   
					■ ALWAYS TURN OFF SAW before disconnecting it to   
					avoid accidental starting when reconnecting to a power   
					source.   
					■ REPLACEMENT PARTS. All repairs, whether electrical   
					or mechanical, should be made by a qualified service   
					technician at an authorized service center.   
					■ DO NOT OPERATE THIS TOOL WHILE UNDER THE   
					INFLUENCE OF DRUGS, ALCOHOL OR ANY   
					MEDICATION.   
					WARNING:   
					When servicing use only identical Ryobi replacement   
					parts. Use of any other parts may create a hazard or   
					cause product damage.   
					■ STAY ALERT AND EXERCISE CONTROL. Watch what   
					you are doing and use common sense. Do not operate   
					tool when you are tired. Do not rush.   
					■ MAKE SURE WORK AREA HAS AMPLE LIGHTING to   
					see the work and that no obstructions will interfere with   
					safe operation BEFORE performing any work using your   
					saw.   
					■ KEEP HANDS AWAY FROM CUTTING AREA. Do not   
					hand hold pieces so small that your fingers go under   
					the blade guard. Do not reach underneath work or in   
					blade cutting path with your hands and fingers for any   
					reason.   
					■ SAVE THESE INSTRUCTIONS. Refer to them frequently   
					and use them to instruct other users. If you loan someone   
					this tool, loan them these instructions also.   
					■ NEVER CUT MORE THAN ONE PIECE AT A TIME or   
					stack more than one workpiece on the saw table at a   
					time.   
					WARNING:   
					■ FIRMLY CLAMP OR BOLT your saw to a stable, level   
					workbench or table. The most comfortable table height   
					is approximately waist height.   
					Some dust created by power sanding, sawing, grinding,   
					drilling, and other construction activities contains   
					chemicals known to cause cancer, birth defects or   
					other reproductive harm. Some examples of these   
					chemicals are:   
					■ DO NOT FEED THE MATERIAL TOO QUICKLY. Do not   
					force the workpiece against the blade.   
					■ USE ONLY CORRECT BLADES. Use the right blade   
					size, style and cutting speed for the material and the type   
					of cut. Blade teeth should point down toward the table.   
					• lead from lead-based paints,   
					• crystalline silica from bricks and cement and other   
					masonry products, and   
					■ BEFORE MAKING A CUT, BE SURE ALL ADJUST-   
					• arsenic and chromium from chemically-treated   
					lumber.   
					MENTS ARE SECURE.   
					■ ALWAYS SUPPORT LARGE WORKPIECES while cut-   
					ting to minimize risk of blade pinching and kickback. Saw   
					may slip, walk or slide while cutting large or heavy boards.   
					Your risk from these exposures varies, depending on   
					how often you do this type of work. To reduce your   
					exposure to these chemicals, work in a well ventilated   
					area, and work with approved safety equipment, such   
					as those dust masks that are specially designed to filter   
					out microscopic particles.   
					■ DO NOT REMOVE JAMMED CUTOFF PIECES until   
					blade has stopped.   
					■ NEVER START THE TOOL when the blade is in contact   
					with the workpiece.   
					SAVE THESE INSTRUCTIONS   
					ATTENTION:   
					WARNING:   
					The blade guides have been preset at the factory. These settings are functional for some applications. We recommend   
					that you check and adjust blade guide settings before first use of your saw. Refer to “ADJUSTING THRUST BEAR-   
					INGS, BLADE GUIDE SUPPORT, AND BLADE GUIDES” procedures explained in the ADJUSTMENTS section of this   
					operator’s manual.   
					Page 5   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ELECTRICAL   
					EXTENSION CORDS   
					ELECTRICAL CONNECTION   
					Use only 3-wire extension cords that have 3-prong ground-   
					ing plugs and 3-pole receptacles that accept the tool's plug.   
					When using a power tool at a considerable distance from the   
					power source, use an extension cord heavy enough to carry   
					the current that the tool will draw. An undersized extension   
					cord will cause a drop in line voltage resulting in a loss of   
					power and causing the motor to overheat. Use the chart   
					provided below to determine the minimum wire size required   
					in an extension cord. Only round jacketed cords listed by   
					Underwriter's Laboratories (UL) should be used.   
					Yourbandsaw ispoweredbyaprecisionbuiltelectricmotor.   
					It should be connected to a power supply that is 120 volts,   
					60Hz, AC only (normal household current). Do not oper-   
					atethistoolondirectcurrent(DC). Asubstantialvoltagedrop   
					will cause a loss of power and the motor will overheat. If the   
					machine does not operate when plugged into an outlet,   
					double check the power supply.   
					CAUTION:   
					Keep the cord away from the cutting area and position   
					the cord so that it will not be caught on materials, tools,   
					or other objects during cutting.   
					Length of Extension Cord   
					Up to 25 feet   
					Wire Size (A.W.G.)   
					16   
					16   
					16   
					26-50 feet   
					GROUNDING INSTRUCTIONS   
					51-100 feet   
					In the event of a malfunction or breakdown, grounding   
					provides a path of least resistance for electric current to   
					reducetheriskofelectricshock. Thistoolisequippedwithan   
					electric cord having an equipment-grounding conductor and   
					a grounding plug. The plug must be plugged into a matching   
					outlet that is properly installed and grounded in accordance   
					with all local codes and ordinances.   
					When working with the tool outdoors, use an extension cord   
					that is designed for outside use. This is indicated by the   
					letters WA on the cord's jacket.   
					Before using an extension cord, inspect it for loose or   
					exposed wires and cut or worn insulation.   
					Do not modify the plug provided. If it will not fit the outlet, have   
					the proper outlet installed by a qualified electrician. Improper   
					connection of the equipment-grounding conductor can result   
					in a risk of electric shock. The conductor, with insulation   
					having an outer surface that is green with or without yellow   
					stripes, is the equipment-grounding conductor. If repair or   
					replacement of the electric cord or plug is necessary, do not   
					connecttheequipment-groundingconductortoaliveterminal.   
					Check with a qualified electrician or service personnel if the   
					groundinginstructionsarenotcompletelyunderstood, orifin   
					doubt as to whether the tool is properly grounded.   
					GROUNDING   
					PIN   
					Repair or replace a damaged or worn cord immediately.   
					This tool is intended for use on a circuit that has an outlet like   
					the one shown in Figure 1. It also has a grounding pin like the   
					one shown.   
					COVER OF GROUNDED   
					OUTLET BOX   
					Fig. 1   
					Page 6   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				GLOSSARY OF TERMS FOR WOODWORKING   
					Resin   
					Bevel Cut   
					A sticky, sap-based substance that has hardened.   
					A cutting operation made with the saw table at any angle   
					other than 90° to the blade.   
					Ripping   
					A cutting operation along the length of the workpiece.   
					Compound Cut   
					A compound cut is a cut made using a miter angle and a   
					bevel angle at the same time.   
					Saw Blade Path   
					The area directly in line — over, under, behind or in front of   
					the blade. As it applies to the workpiece, that area which will   
					be or has been cut by the blade.   
					Crosscut   
					A cutting or shaping operation made across the grain or the   
					width of the workpiece.   
					Set   
					Thedistancethatthetipofthesawbladetoothisbent(orset)   
					outward from the face of the blade.   
					Freehand (for band saw)   
					Performing a cut without the workpiece properly supported   
					on the saw table.   
					SFPM   
					2,900 surface feet per minute, used in reference to surface   
					speed of blade.   
					Gum   
					A sticky, sap-based residue from wood products.   
					Throw-Back   
					Kerf   
					Saw throwing back a workpiece in a manner similar to a   
					kickback. Usuallyassociatedwithacauseotherthanthekerf   
					closing, such as a workpiece being dropped into the blade or   
					being placed inadvertently in contact with the blade.   
					Thematerialremovedbythebladeinathroughcutortheslot   
					produced by the blade in a non-through cut or partial cut.   
					Kickback   
					A hazard that can occur when the blade binds or stalls,   
					throwing the workpiece back toward operator.   
					Through Sawing   
					Any cutting operation where the blade extends completely   
					through the thickness of the workpiece.   
					Leading End   
					The end of the workpiece pushed into the cutting tool first.   
					Workpiece   
					Miter Cut   
					The item on which the cutting operation is being done. The   
					surfaces of a workpiece are commonly referred to as faces,   
					ends, and edges.   
					A cutting operation made with the workpiece at any angle to   
					the blade other than 90°.   
					Push Stick   
					Worktable   
					A device used to feed the workpiece through the saw blade   
					duringnarrowcuttingoperations.It helpskeeptheoperator's   
					hands well away from the blade.   
					The surface on which the workpiece rests while performing   
					a cutting or sanding operation.   
					Resaw   
					A cutting operation to reduce the thickness of the workpiece   
					to make thinner pieces.   
					UNPACKING   
					WARNING:   
					WARNING:   
					To prevent accidental starting that could cause possible   
					serious personal injury, assemble all parts to your saw   
					before connecting it to power supply. Saw should never   
					be connected to power supply when you are assembling   
					parts, making adjustments, installing or removing blades,   
					or when not in use.   
					If any parts are missing, do not operate this tool until the   
					missing parts are replaced. Failure to do so could result   
					in possible serious personal injury.   
					■ Do not discard the packing materials until you have care-   
					fully inspected the saw, identified all parts, and satisfac-   
					torily operated your new saw.   
					■ Carefully remove all parts from the carton and place the   
					saw on a level work surface. Separate and check against   
					the list of loose parts.   
					Note: If any parts are damaged or missing, do not attempt   
					to plug in the power cord and turn the switch on until the   
					damaged or missing parts are obtained and are installed   
					correctly.   
					Page 7   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				LOOSE PARTS LIST   
					Check all loose parts from the box with the list below. Assemble according to the instructions on the following pages.   
					3 mm Hex Key .............................................. 1   
					4 mm Hex Key .............................................. 1   
					5 mm Hex Key .............................................. 1   
					Miter Gauge .................................................. 1   
					Saw Table ..................................................... 1   
					Table Lock Handle ........................................ 1   
					Washer.......................................................... 1   
					Operator’s Manual (not shown) .................... 1   
					3 mm HEX KEY   
					SAW TABLE   
					4 mm HEX KEY   
					MITER GAUGE   
					5 mm HEX KEY   
					WASHER   
					3 
					0 
					TABLE LOCK HANDLE   
					7 
					5 
					9 
					0 
					30   
					75   
					45   
					60   
					Fig. 2   
					TOOLS NEEDED   
					The following tools (not included) are needed for checking adjustments of your saw or for installing the blade:   
					Adjustable Wrench   
					Combination Square   
					Phillips Screwdriver   
					ADJUSTABLE WRENCH   
					COMBINATION   
					SQUARE   
					PHILLIPS SCREWDRIVER   
					Page 8   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				FEATURES   
					KNOW YOUR BAND SAW   
					Saw Blade   
					Before attempting to use, familiarize yourself with all the   
					operating features and safety requirements of your saw.   
					Saw comes with a standard 1/4 in. (6 mm) blade.   
					Saw Table with Throat Plate   
					Your band saw has a square 11-3/8 in. (28.9 cm) aluminum   
					saw table with tilt control for maximum accuracy. The throat   
					plate, installedinthesawtableatthefactory, allowsforblade   
					clearance.   
					Angle Adjustment Knob   
					Tilts the saw table for bevel cutting.   
					Blade Guard   
					Protects the operator from coming in contact with the blade.   
					Scale and Scale Indicator   
					The scale and scale indicator show the angle or degree the   
					saw table is tilted for bevel cutting.   
					Blade Guide Support   
					Helps keep the blade from twisting during operation.   
					Blade Guide Knob with Lock Lever   
					Switch and Switch Key   
					Use the blade guide knob and lock lever to adjust the blade   
					guide assembly to keep the blade from twisting or breaking.   
					Always lock the blade guide assembly in place before   
					turning on the band saw.   
					Your band saw has an easy access power switch. To lock in   
					the OFF position, remove the yellow switch key. Place the   
					key in a location inaccessible to children and others not   
					qualified to use the tool.   
					Blade Tension Knob   
					Controls blade tension when changing blades and making   
					adjustments for various sawing applications.   
					Table Lock Handle   
					Loosening the table lock handle allows the saw table to be   
					tilted at different angles. Tightening the table lock handle   
					locks the saw table in place.   
					Dust Exhaust Port and Adapter   
					A 1-3/4 in. (44.5 mm) dust exhaust port makes dustless   
					cutting possible by blowing the dust away from the user.   
					Attachtheadaptertothedustexhaustportwhenusingadust   
					collection system or shop vac.   
					Tracking Knob   
					Adjusts tracking to keep blade centered on the wheels.   
					Tracking View Window   
					The tracking view window makes tracking adjustments   
					easier to see.   
					Latch   
					Easy open latches allow front cover to be opened for making   
					adjustments.   
					BLADE TENSION   
					KNOB   
					BLADE TENSION   
					KNOB   
					TRACKING   
					VIEW WINDOW   
					TRACKING   
					KNOB   
					LATCH   
					BLADE   
					GUARD   
					BLADE GUIDE   
					KNOB   
					9”   
					BLADE   
					GUIDE   
					SUPPORT   
					BAND   
					SA   
					W 
					LOCK LEVER   
					SWITCH   
					AND   
					SAW BLADE   
					SAW TABLE   
					SWITCH KEY   
					O 
					N 
					45   
					TABLE LOCK   
					HANDLE   
					RE   
					TO   
					M 
					LO   
					OV   
					E 
					3 
					CK   
					0 
					O 
					1 
					5 
					0 
					7 
					5 
					90   
					0 
					3 
					75   
					45   
					60   
					DUST EXHAUST   
					PORT   
					AND ADAPTER   
					SCALE   
					SCALE   
					INDICATOR   
					LATCH   
					ANGLE   
					ADJUSTMENT   
					KNOB   
					Fig. 3   
					Page 9   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ASSEMBLY   
					MOUNTING THE SAW TABLE   
					See Figures 4 and 5.   
					■ Remove the angle adjustment knob from the side of the   
					saw housing. See Figure 5.   
					Note: Take care when removing the nut and washer from   
					the center of the angle adjustment knob. There is a spring   
					in the center that is released after the nut and washer are   
					removed.   
					9”   
					BAND   
					SA   
					W 
					TABLE   
					ALIGNING   
					BOLT   
					■ Remove the table aligning bolt, washer, and wing nut   
					from the saw table.   
					■ Standing at the front of the band saw, slide the saw table   
					through the slot moving from the right side of the saw   
					table to the left.   
					WASHER   
					O 
					N 
					RE   
					TO   
					MO   
					L 
					VE   
					OC   
					K 
					O 
					WING   
					NUT   
					■ Insert the washer on the threaded end of the table lock   
					handle. The table lock handle is spring loaded and is   
					released by pulling the handle away from the saw   
					housing. Tighten the saw table to the saw housing by   
					ratcheting the table lock handle clockwise or by finger   
					tightening the table lock handle.   
					WASHER   
					TABLE   
					LOCK   
					HANDLE   
					■ Reattach the angle adjustment knob using the spring,   
					washer, and nut.   
					■ Reattach the table aligning bolt, washer, and wing nut to   
					the saw table.   
					Note: The wing nut goes below the saw table.   
					Fig. 4   
					MOUNTING BAND SAW TO WORKBENCH   
					If the band saw is to be used in a permanent location, we   
					recommend that you secure it to a workbench or other stable   
					surface. When mounting the saw to a workbench, holes   
					should be drilled through the supporting surface of the   
					workbench.   
					■ Each hole in the saw base should be bolted securely   
					using bolts, lock washers, and hex nuts (not included).   
					■ Place band saw on the workbench. Using the saw base   
					as a pattern, locate and mark the holes where the band   
					saw is to be mounted.   
					WASHER   
					4 
					5 
					TABLE   
					LOCK   
					HANDLE   
					30   
					15   
					■ Drill four holes through the workbench.   
					0 
					■ Place band saw on the workbench aligning holes in the   
					saw base with the holes drilled in the workbench.   
					■ Insert all four bolts (not included) and tighten securely   
					with lock washers and hex nuts (not included).   
					Note: All bolts should be inserted from the top. Install the   
					lock washers and hex nuts from the underside of the bench.   
					SPRING   
					WASHER   
					NUT   
					Supporting surface where band saw is mounted should be   
					examined carefully after mounting to insure that no   
					movement during use can result. If any tipping or walking is   
					noted, secure workbench or support surface before   
					beginning cutting operation.   
					ANGLE   
					ADJUSTMENT   
					KNOB   
					Fig. 5   
					Page 10   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ASSEMBLY   
					CLAMPING BAND SAW TO WORKBENCH   
					See Figure 6.   
					If the band saw is to be used as a portable tool, it is   
					recommended that you fasten it permanently to a mounting   
					board that can easily be clamped to a workbench or other   
					supporting surface. The mounting board should be of   
					sufficient size to avoid tipping of saw while in use. Any good   
					grade plywood or chipboard with a 3/4 in. (19 mm) thickness   
					is recommended.   
					9”   
					BAND   
					SA   
					W 
					■ Mount saw to board using holes in saw base as a template   
					for hole pattern. Locate and mark the holes where the   
					band saw is to be mounted.   
					O 
					N 
					RE   
					TO   
					MO   
					VE   
					LO   
					CK   
					3 
					0 
					O 
					7 
					5 
					90   
					30   
					75   
					45   
					60   
					■ Follow the last three steps in the section Mounting Band   
					Saw to Workbench, page 10.   
					If lag bolts are used, make sure they are long enough to go   
					through holes in the saw base and material the saw is being   
					mounted to. If machine bolts are being used, make sure bolts   
					are long enough to go through holes in the saw base, the   
					material being mounted to, and the lock washers and hex   
					nuts.   
					Note: It may be necessary to countersink hex nuts and wash-   
					ers on bottom side of mounting board.   
					Fig. 6   
					ADJUSTMENTS   
					WARNING:   
					BLADE GUIDE   
					KNOB   
					Failure to turn the saw off, remove the switch key, and   
					unplug the saw could result in accidental starting causing   
					possible serious personal injury.   
					BLADE GUIDE   
					ASSEMBLY   
					ADJUSTING BLADE GUIDE ASSEMBLY   
					See Figure 7.   
					LOCK   
					LEVER   
					To prevent the blade from twisting or breaking, the blade   
					guide assembly should always be set approximately 1/8 in.   
					(3 mm) above the workpiece.   
					■ Turn the lock lever counterclockwise to unlock the blade   
					guide assembly.   
					■ As a guide, use a scrap piece of the same wood you are   
					about to cut to set the height of the blade guide assembly.   
					Adjust blade guide assembly by turning the blade guide   
					knob.   
					4 
					5 
					15   
					0 
					■ Lock blade guide assembly in place by turning the lock   
					lever clockwise.   
					■ Always lock the blade guide assembly in place before   
					turning on the band saw.   
					WARNING:   
					To avoid personal injury, maintain proper adjustment of   
					blade tension, blade guides, and thrust bearings.   
					Fig. 7   
					Page 11   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ADJUSTMENTS   
					INSTALLING AND ADJUSTING THE BLADE   
					See Figures 8 and 9.   
					WARNING:   
					Failure to turn the saw off, remove the switch key, and   
					unplug the saw could result in accidental starting causing   
					possible serious personal injury.   
					BLADE   
					GUARD   
					SET SCREWS   
					ON   
					M 
					O 
					V 
					E 
					3 
					L 
					O 
					C 
					0 
					K 
					O 
					■ Loosen and remove the wing nut and table aligning bolt   
					7 
					5 
					from the saw table. See Figure 8.   
					90   
					30   
					75   
					45   
					60   
					■ Remove the saw table before opening the front cover of   
					the saw housing.   
					■ Loosen the two set screws that hold the blade guard in   
					place using the 4 mm hex key provided then remove the   
					blade guard. See Figure 8.   
					SAW   
					TABLE   
					WING   
					NUT   
					TABLE ALIGNING   
					BOLT   
					Fig. 8   
					■ Turn the lock lever counterclockwise to unlock the blade   
					guide assembly. Turning the blade guide knob (clockwise   
					raises the blade guide assembly; counterclockwise lowers   
					it), position the blade guide assembly about halfway   
					between the saw table and saw housing. Retighten the   
					lock lever.   
					■ Reattach the saw table and the aligning bolt, washer,   
					and wing nut. Tighten securely.   
					■ Reattach the blade guard.   
					■ Close front cover.   
					WARNING:   
					BLADE TENSION   
					KNOB   
					Always wear safety goggles or safety glasses with side   
					shields to protect your eyes while uncoiling band saw   
					blades. Failure to heed this warning could result in a   
					serious eye injury.   
					■ Release blade tension by loosening the 8 mm hex nut   
					then turning the blade tension knob counterclockwise.   
					See Figure 9.   
					UPPER   
					■ Carefully remove the old blade.   
					Note: The spring on the upper wheel allows the wheel to be   
					pulled down for easier removal of the blade.   
					8mm HEX NUT   
					WHEEL   
					BLADE GUIDE   
					ASSEMBLY   
					■ Wearing gloves, carefully uncoil the blade at arms length.   
					If the new blade was oiled to prevent rusting, it may need   
					to be wiped to keep the oil from your workpiece. Carefully   
					wipe in the same direction the teeth are pointing so the   
					rag does not catch on the teeth of the saw blade.   
					Note: The blade may need to be turned inside out if the   
					teeth are pointing in the wrong direction. Hold the blade with   
					both hands and rotate it inward.   
					SAW BLADE   
					LOWER   
					BLADE   
					GUIDES   
					■ With the teeth of the blade toward the front of the saw   
					and facing downward, place the blade through the lower   
					blade guides and around the lower wheel. Pull down on   
					the upper wheel to place the saw blade on the wheel.   
					LOWER   
					WHEEL   
					■ Slowly turn the upper wheel to the right or clockwise by   
					hand to center the blade on the rubber tires.   
					■ Adjust the blade tension; check or adjust the blade   
					tracking. See page 13.   
					Fig. 9   
					■ Adjust both upper and lower blade guides and thrust   
					bearings. See page 14.   
					Page 12   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ADJUSTMENTS   
					ADJUSTING BLADE TENSION   
					BLADE   
					TENSION   
					KNOB   
					See Figures 10 and 11.   
					■ Turn off and unplug the saw. Remove the switch key.   
					WARNING:   
					Failure to turn the saw off, remove the switch key, and   
					unplug the saw could result in accidental starting causing   
					possible serious personal injury.   
					Tracking   
					View   
					Window   
					■ Before using the band saw, turn the blade tension knob   
					on the top of the saw clockwise to engage tension. See   
					Figure 10.   
					BLADE ON   
					WHEEL   
					TRACKING   
					VIEW   
					WINDOW   
					■ To check tension, raise the blade guide assembly all the   
					way up to expose the blade.   
					■ Push the blade to the side with moderate force; the blade   
					should flex approximately 1/8 in. (3 mm).   
					Note: Adjustments of blade tension can be made at any-   
					time.   
					Another method of checking blade tension has to do with the   
					sound the blade makes when plucked like a guitar string.   
					BLADE TRACKING   
					KNOB   
					■ Pluck the back straight edge on the coasting side opposite   
					the blade guides while turning the tension knob. Sound   
					should be a musical note. Sound becomes higher pitched   
					as tension increases.   
					Using either method to check blade tension can be developed   
					with practice.   
					■ Never increase blade tension so tight as to completely   
					compress the spring. When completely compressed, the   
					spring can no longer act as a shock absorber.   
					Fig. 11   
					Note: Adjust blade tension properly before making tracking   
					adjustments. Check that the blade guides are not interfering   
					with the blade.   
					Note: Too much tension may cause the blade to break. Too   
					little tension may cause the blade to slip on the wheels.   
					To Adjust:   
					■ Open the front cover by releasing the upper and lower   
					latches. Watch the blade’s position on the upper tire   
					through the tracking view window as, by hand, you slowly   
					turn the upper wheel clockwise. If the blade moves away   
					from the center of the tire, the tracking must be adjusted.   
					TO DECREASE   
					TO INCREASE   
					TENSION   
					TENSION   
					If the blade has moved left or right of center:   
					■ Turn the blade tracking knob (clockwise if blade has   
					moved left and counterclockwise if blade has moved right)   
					while turning the wheel by hand until the blade moves   
					back and rides in the center of the tire.   
					BLADE TENSION KNOB   
					Fig. 10   
					■ Check the position of the blade on the lower tire. The   
					blade should be completely on the tire. If not, adjust the   
					tracking until the blade is on both tires.   
					TRACKING THE BLADE   
					See Figure 11.   
					■ Rotate the upper wheel by hand in a clockwise direction   
					for a few more turns. Make sure the blade stays in the   
					same location on the tires. Readjust, if necessary, until   
					blade is tracking properly.   
					WARNING:   
					Failure to turn the saw off, remove the switch key, and   
					unplug the saw could result in accidental starting causing   
					possible serious personal injury.   
					■ Close front cover and relatch.   
					Note: The 1/8 in. (3 mm) blade may not track properly in the   
					center of the wheel. It may be better to track this blade on   
					the back half of the upper wheel.   
					Page 13   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ADJUSTMENTS   
					ADJUSTING THRUST BEARINGS, BLADE   
					GUIDE SUPPORT, AND BLADE GUIDES   
					See Figures 13, 14, and 15.   
					The upper and lower blade guides and thrust bearings   
					support the band saw blade during cutting operations. The   
					adjustment of the guides and bearings should be checked   
					whenever a different blade is installed.   
					9”   
					BA   
					ND   
					SA   
					W 
					BLADE GUIDE   
					ASSEMBLY   
					3 
					M 
					A 
					X 
					C 
					U 
					P 
					A 
					IM   
					U 
					T 
					C 
					C 
					A 
					T 
					M 
					IN   
					G 
					IT   
					Y 
					WARNING:   
					Failure to turn the saw off, remove the switch key, and   
					unplug the saw could result in accidental starting causing   
					possible serious personal injury.   
					ZERO STOP   
					SET SCREW   
					O 
					N 
					RE   
					TO   
					MO   
					VE   
					LO   
					CK   
					O 
					SAW   
					BLADE   
					To Adjust Thrust Bearings:   
					The thrust bearings support the back edge of the blade during   
					cutting. The blade should not contact the thrust bearings when   
					you stop cutting. It is important that both upper and lower   
					thrust bearings be adjusted equally.   
					SMALL   
					COMBINATION   
					SQUARE   
					Note: The thrust bearing screw is the upper cap screw located   
					on the right side of the blade guide assembly. It is the lower   
					cap screw on the right side of the saw housing below the   
					saw table for the lower bearing. See Figures 13 and 14.   
					Fig. 12   
					■ Remove the blade guard by loosening the two set screws   
					SQUARING THE SAW TABLE TO THE BLADE   
					See Figure 12.   
					with the 4 mm hex key.   
					■ Turn the lock lever counterclockwise to unlock the blade   
					guide assembly. Turning the blade guide knob (clockwise   
					raises the blade guide assembly, counterclockwise lowers   
					it), position the blade guide assembly about halfway   
					between the saw table and saw housing. Retighten the   
					lock lever.   
					WARNING:   
					Failure to turn the saw off, remove the switch key, and   
					unplug the saw could result in accidental starting causing   
					possible serious personal injury.   
					■ Remove the blade guard by loosening the two set screws   
					with the 4 mm hex key.   
					BLADE   
					GUIDE   
					ASSEMBLY   
					■ Turn the lock lever counterclockwise to unlock the blade   
					guide assembly. Turning the blade guide knob clockwise,   
					raise the blade guide assembly as far as it will go.   
					Retighten the blade guide knob.   
					■ Place a small combination square on the saw table beside   
					THRUST   
					BEARING   
					UPPER BLADE   
					GUIDE SUPPORT   
					the blade.   
					■ Loosen the table lock handle and rotate the angle   
					adjustment knob to tilt the saw table up or down to align   
					table 90° to blade (0° position). Retighten the table lock   
					handle.   
					THRUST BEARING   
					SCREW   
					■ Using an adjustable wrench, adjust the zero stop set   
					screw until the set screw just touches the saw housing.   
					BLADE GUIDE   
					SUPPORT SCREW   
					■ Check squareness of the saw table to the blade. Make   
					BLADE GUIDE   
					SCREWS   
					readjustments if necessary.   
					■ Loosen screw on scale indicator with a phillips screwdriver   
					and align scale indicator to zero.   
					■ Tighten all screws securely.   
					BLADE GUARD REMOVED   
					FOR CLARIFICATION ONLY   
					■ Replace the blade guard once the saw table has been   
					squared.   
					Fig. 13   
					Page 14   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				ADJUSTMENTS   
					■ Adjust the thrust bearings first. Using the 4 mm hex key,   
					BLADE GUIDE   
					ASSEMBLY   
					loosen the thrust bearing screw.   
					■ Move the thrust bearing to within 1/64 in. (0.4 mm) of the   
					blade. Tighten the thrust bearing screw securely. Repeat   
					this procedure on the lower thrust bearing located below   
					the saw table.   
					UPPER BLADE   
					GUIDE SUPPORT   
					■ Replace the blade guard if no additional adjustments are   
					THRUST   
					BEARING   
					to be made.   
					To Adjust Blade Guide Support:   
					■ Remove the blade guard by loosening the two set screws   
					THRUST   
					BEARING   
					SCREW   
					with the 4 mm hex key.   
					■ Adjust the position of the blade guide assembly. Loosen   
					the bottom screw on the right side of the blade guide   
					assembly using the 4 mm hex key.   
					BLADE GUIDES   
					BLADE GUIDE   
					■ Slide the upper blade guide support on the shaft until the   
					front edge of the blade guides are about 1/64 in. (0.4   
					mm) behind the gullet of the blade. Tighten the screw   
					securely. Repeat this procedure for the lower blade guide   
					support.   
					SUPPORT SCREW   
					BLADE GUARD REMOVED   
					FOR CLARIFICATION ONLY   
					Fig. 15   
					To Adjust Blade Guides:   
					■ Replace the blade guard if no additional adjustments are   
					to be made.   
					The blade guides help keep the blade from twisting and   
					binding. The blade will be ruined if the blade teeth hit the   
					blade guides while using the band saw. The set of teeth and   
					the sharpened edge of teeth will be damaged by hitting the   
					blade guides. Proper adjustment of the upper and lower blade   
					guides will prevent this from happening.   
					Note: The lower blade guide support screw is the top screw   
					located on the right of the saw housing under the table. See   
					Figure 14.   
					WARNING:   
					■ Remove the blade guard by loosening the two screws   
					Never operate saw without blade guard secured in place.   
					To do so could result in possible serious personal injury.   
					set with the 4 mm hex key.   
					■ Loosen the two blade guide support screws that lock the   
					upper blade guides. Slide the two guides to within 1/32 in.   
					(0.8 mm) of the blade. Do not pinch the blade. Make sure   
					one guide is not further away from the blade than the   
					other. Retighten the two blade guide support screws   
					securely.   
					BLADE GUIDE   
					SUPPORT SCREW   
					■ Replace the blade guard if no additional adjustments are   
					to be made.   
					THRUST   
					BEARING   
					SCREW   
					■ Repeat this procedure on the lower blade guides located   
					under the saw table. See Figure 14.   
					LOWER BLADE   
					GUIDE SUPPORT   
					BLADE GUIDE   
					SCREWS   
					THRUST BEARING   
					Fig. 14   
					Page 15   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				OPERATION   
					■ Open front cover and turn the upper wheel by hand while   
					WARNING:   
					backing up the workpiece.   
					To avoid blade contact, adjust the blade guide assembly   
					to just clear the workpiece. Failure to do so could result   
					in serious personal injury.   
					RELIEF CUTS   
					Relief cuts are made when an intricate curve (too small a   
					radius for the blade) is to be cut. Cut through a scrap   
					section of the workpiece to curve in pattern line then   
					carefully back the blade out. Several relief cuts should be   
					made for intricate curves before following the pattern line   
					as sections are cutoff of curve “relieving” blade pressure.   
					BASIC OPERATION OF THE BAND SAW   
					A band saw is basically a “curve cutting” machine that   
					can also be used for straight-line cutting operations like   
					cross cutting, ripping, mitering, beveling, compound   
					cutting, and resawing. It is not capable of making inside   
					or non-through cuts.   
					SCROLL CUTTING   
					For general type scroll cutting, follow the pattern lines by   
					pushing and turning the workpiece at the same time. Do   
					not try to turn the workpiece while engaged in the blade   
					without pushing it – the workpiece could bind or twist the   
					blade.   
					This band saw is designed to cut wood and wood   
					composition products only.   
					Before starting a cut, watch the saw run. If you experience   
					excessive vibration or unusual noise, stop immediately.   
					Turn the saw off, remove the switch key, and unplug the   
					saw. Do not restart until locating and correcting the   
					problem.   
					REMOVING JAMMED MATERIAL   
					Never remove jammed cutoff pieces until the blade has   
					come to a full and complete stop.   
					■ Place the switch in the OFF position, remove the switch   
					CUTTING PROCEDURES   
					key from the switch assembly.   
					■ Hold the workpiece firmly against the saw table.   
					■ Unplug the saw from the power source before removing   
					■ Use gentle pressure and both hands when feeding the   
					work into the blade. Do not force the work; allow the   
					blade to cut.   
					jammed material.   
					AVOIDING INJURY   
					■ Make sure saw is level and does not rock. Saw should   
					always be on a firm, level surface with plenty of room for   
					handling and properly supporting the workpiece.   
					■ The smallest diameter circle that can be cut is determined   
					by blade width. A 1/4 in. (6 mm) wide blade will cut a   
					minimum diameter of 1-1/2 in. (38 mm); a 1/8 in. (3 mm)   
					wide blade will cut a minimum diameter of 1/2 in. (13 mm).   
					■ Bolt saw to the support surface to prevent slipping,   
					walking or sliding during operations like cutting long,   
					heavy boards.   
					■ Keep your hands away from the blade. Do not hand hold   
					pieces so small your fingers will go under the blade guard.   
					■ Turn saw off, remove switch key, and unplug cord from   
					■ Avoid awkward operations and hand positions where a   
					sudden slip could cause serious injury from contact with   
					the blade. Never place hands in blade path.   
					the power source before moving the saw.   
					■ Do not remove jammed cutoff pieces until blade has come   
					to a full and complete stop.   
					■ Use extra supports (tables, saw horses, blocks, etc.)   
					■ Choose the right size and style blade for the material   
					when cutting large, small or awkward workpieces.   
					and type of cut you plan to do.   
					■ Never use a person as a substitute for a table extension   
					or as additional support for a workpiece that is longer or   
					wider than the basic saw table.   
					■ Make sure that the blade teeth point down toward the   
					saw table, that the blade guides, thrust bearings, and   
					blade tension are properly adjusted, that the blade guide   
					knob is tight, and that no parts have excessive play.   
					■ When cutting irregularly shaped workpieces, plan your   
					work so it will not pinch the blade. For example, a piece   
					of molding must lay flat on the saw table. Workpieces   
					must not twist, rock or slip while being cut.   
					■ To avoid accidental blade contact, minimize blade   
					breakage, and provide maximum blade support, always   
					adjust the blade guide assembly to just clear the   
					workpiece.   
					When backing up the workpiece, the blade may bind in the   
					kerf (cut). This is usually caused by sawdust clogging the   
					kerf or when the blade comes out of the guides. If this   
					happens:   
					■ Use only recommended accessories.   
					■ With the exception of the workpiece and related support   
					devises, clear everything off the saw table before turning   
					the saw on.   
					■ Wait until the saw has come to a full and complete stop.   
					■ Place the switch in the OFF position then remove the   
					switch key from the switch assembly. Store key in a safe   
					place.   
					■ Properly support round materials such as dowel rods or   
					tubing because they have a tendency to roll during a cut   
					causing the blade to “bite”. To avoid this, always use a   
					“V” block or clamp workpiece to a miter gauge   
					■ Unplug the saw from the power source.   
					■ Before removing loose pieces from the saw table, turn   
					■ Wedge the kerf open with a flat screwdriver or wooden   
					saw off and wait for all moving parts to stop.   
					wedge.   
					Page 16   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				OPERATION   
					WARNING:   
					Do not allow familiarity with your saw make you care-   
					less. Remember that a careless fraction of a second is   
					sufficient to inflict severe injury.   
					9”   
					BA   
					ND   
					SA   
					W 
					BEFORE LEAVING THE SAW   
					See Figure 16.   
					O 
					N 
					RE   
					TO   
					MO   
					VE   
					LO   
					3 
					CK   
					0 
					O 
					■ Wait until the saw has come to a full and complete stop.   
					ON   
					75   
					90   
					30   
					75   
					45   
					60   
					■ Place the switch in the OFF position, remove the switch   
					N 
					O 
					OFF   
					key from the switch assembly. Store key in a safe place.   
					■ Unplug the saw from the power source.   
					FF   
					O 
					■ Make workshop childproof.   
					■ Lock the shop.   
					SWITCH   
					KEY   
					REMLOOCVEK   
					T 
					LOCKING THE SWITCH   
					See Figure 16.   
					O 
					■ Wait until the saw has come to a full and complete stop.   
					Fig. 16   
					■ Place the switch in the OFF position, remove the switch   
					key from the switch assembly. Store key in a safe place.   
					SAW   
					TABLE   
					TILTING THE TABLE   
					See Figure 17.   
					■ Loosen the table lock handle slightly.   
					■ Turn the angle adjustment knob, tilting the saw table   
					toward the front of the saw housing until it reaches the   
					desired angle.   
					45   
					15   
					TABLE LOCK   
					HANDLE   
					0 
					■ Using the scale indicator, check angle markings.   
					■ Retighten the table lock handle to hold saw table securely   
					in place.   
					SCALE   
					INDICATOR   
					Fig. 17   
					USING THE MITER GAUGE   
					See Figure 18.   
					The miter gauge can be turned 45° to the right or left.   
					■ Loose the lock knob on the miter gauge.   
					9”   
					BA   
					ND   
					SA   
					■ With the miter gauge in the miter gauge slot, rotate the   
					gauge until the desired angle is reached on the index   
					scale.   
					W 
					LOCK   
					KNOB   
					MITER   
					GAUGE   
					SLOT   
					■ Retighten the lock knob.   
					1 
					2 
					3 
					M 
					A 
					X 
					C 
					IM   
					U 
					U 
					C 
					A 
					TT   
					M 
					IN   
					G 
					IT   
					PA   
					C 
					Y 
					O 
					N 
					RE   
					TO   
					MO   
					VE   
					LO   
					CK   
					30   
					30   
					O 
					5 
					4 
					45   
					6 
					0 
					6 
					0 
					75   
					75   
					90   
					MITER   
					GAUGE   
					Fig. 18   
					Page 17   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				MAINTENANCE   
					MOTOR/ELECTRICAL   
					■ Frequently vacuum or blow out sawdust from the motor.   
					WARNING:   
					To ensure safety and reliability, all repairs should be   
					performed by a Ryobi authorized service center.   
					WARNING:   
					If the power cord is worn, cut or damaged in any way,   
					have it replaced immediately by a qualified service   
					technician. Failure to do so could result in serious   
					personal injury.   
					GENERAL MAINTENANCE   
					Avoid using solvents when cleaning parts. Most plastics are   
					susceptible to damage from various types of commercial   
					solvents and may be damaged by their use. Use clean cloths   
					to remove dirt, carbon dust, etc.   
					WARNING:   
					To avoid fire or electrocution, reassemble electric parts   
					with only identical Ryobi replacement parts. Reassemble   
					exactly as originally assembled.   
					WARNING:   
					Do not, at any time, let brake fluids, gasoline, petroleum-   
					based products, penetrating oils, etc., come in contact   
					with plastic parts. They contain chemicals that can   
					damage, weaken or destroy plastic.   
					BRUSHES   
					See Figure 19.   
					■ Keep your band saw clean.   
					■ Remove sawdust from the inside frequently.   
					WARNING:   
					To prevent accidental starting that could cause possible   
					serious personal injury, turn off the saw, remove the switch   
					key, and unplug the saw before working on the band saw.   
					■ Do not allow pitch to accumulate on the saw table, blade   
					guides, or thrust bearings. Clean them with gum and   
					pitch remover.   
					■ Apply a thin coat of automobile type wax to the saw   
					table’s top so the wood slides easily while cutting.   
					There is a brush located inside the saw housing, next to the   
					lower wheel. It helps protect the tire and wheel by brushing   
					off saw dust. As the brush becomes worn, it will need to be   
					adjusted or replaced.   
					WARNING:   
					To prevent accidental starting that could cause possible   
					serious personal injury, turn off the saw, remove the switch   
					key, and unplug the saw before working on the band saw.   
					■ Remove the screw and washer then pull the brush off.   
					■ Place the new brush in the groove with the plastic tabs   
					under the saw housing.   
					TIRES   
					■ Retighten using the washer and screw.   
					Cleaning tires:   
					■ Pitch and sawdust accumulates on tires and needs to   
					be removed with a fine wire brush or a piece of wood.   
					Do not use a sharp knife or any kind of solvent.   
					TIRE   
					LOWER   
					WHEEL   
					WASHER   
					SCREW   
					BRUSH   
					Replacing tires:   
					■ Open front cover and remove saw blade. See section on   
					Installing and Adjusting the Blade, page 12.   
					■ Pry the worn tire away from the wheel carefully.   
					■ Stretch the new tire around the wheel.   
					■ Replace the saw blade and close the front cover.   
					BLADE GUIDES   
					See Figure 15.   
					■ Blade guides may become rounded and worn during   
					use. Remove the blade guides and file or grind flat.   
					■ Replace blade guides when filing or grinding has worn   
					them down and they can no longer be properly secured   
					in place.   
					Fig. 19   
					Page 18   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				MAINTENANCE   
					DRIVE BELT   
					See Figures 20 and 21.   
					WARNING:   
					To prevent accidental starting that could cause possible   
					serious personal injury, turn off the saw, remove the switch   
					key, and unplug the saw before working on the band saw.   
					Due to wear or breakage, the drive belt may need to be   
					replaced. The drive belt is located behind the lower wheel of   
					the band saw.   
					■ Remove the saw blade and set it aside. See section on   
					Installing and Adjusting the Blade, page 12.   
					4 
					5 
					■ Remove the nut and washer from the middle of the saw   
					1 
					5 
					housing. See Figure 20.   
					0 
					NUT   
					AND   
					WASHER   
					■ Pull the lower wheel away from the saw housing.   
					■ Remove the worn drive belt.   
					■ Place new drive belt on the pulley. As you slide the   
					pulley shaft back into the hole in the saw housing, place   
					the drive belt over the motor pulley.   
					■ Replace the nut and washer on the pulley shaft and   
					retighten.   
					■ Replace saw blade.   
					■ Check thrust bearings and blade guides.   
					Fig. 20   
					LUBRICATION   
					All the bearings in this tool are lubricated with a sufficient   
					amount of high grade lubricant for the life of the unit   
					under normal operating conditions. Therefore no further   
					lubrication is required.   
					PULLEY   
					SHAFT   
					DRIVE BELT   
					MOTOR PULLEY   
					LOWER   
					WHEEL   
					Fig. 21   
					Page 19   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				TROUBLESHOOTING   
					WARNING:   
					To prevent accidental starting that could cause possible serious personal injury, turn off the saw, remove the switch key,   
					and unplug the saw from the power source before working on the band saw.   
					PROBLEM   
					CAUSE   
					SOLUTION   
					Motor will not run.   
					1. Problem with On-Off switch or   
					power cord.   
					1. Have worn parts replaced before   
					using band saw again.   
					2. Motor defective.   
					2. Do not attempt any repair. Have   
					tool repaired by a qualified   
					service technician.   
					Blade does not run in the approxi-   
					mate center of the upper wheel.   
					1. Not tracking properly.   
					1. Adjust tracking, See Adjustments   
					section, Tracking the Blade.   
					Band Saw slows down when   
					cutting.   
					1. Cutting too small a radius.   
					1. Stop feeding and back up the   
					material slightly until the band   
					saw speeds up.   
					2. Dull blade.   
					2. Replace blade.   
					Blade breaking.   
					1. Too much blade tension.   
					1. Adjust tension. See Adjustments   
					section, Adjusting Blade Tension.   
					2. Kink in blade caused by cutting   
					too small radius or turning the   
					material too fast when cutting.   
					2. Use correct cutting technique.   
					See section, Operation.   
					3. Thrust bearings scarred or not   
					rotating.   
					3. Replace the thrust bearings.   
					Saw is noisy when running.   
					1. Too much blade tension.   
					1. Adjust tension. See Adjustments   
					section, Adjusting Blade Tension.   
					2. Blade guides and bearings   
					are in contact with the blade.   
					2. Adjust upper and lower blade   
					guides and bearings. See Adjust-   
					ments sections, Adjusting Thrust   
					Bearings, Blade Guide Support,   
					and Blade Guides.   
					Blade will not cut straight.   
					1. Blade guides and bearings not   
					properly adjusted.   
					1. Adjust upper and lower blade   
					guides and bearings. See Adjust-   
					ments sections, Adjusting Thrust   
					Bearings, Blade Guide Support,   
					and Blade Guides.   
					2. Worn or defective blade.   
					2. Replace blade.   
					Blade guides will not stay in position.   
					1. Blade guide screws have   
					loosened.   
					1. Tighten blade guide screws   
					securely.   
					Page 20   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				NOTES   
					Page 21   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				OPERATOR'S MANUAL   
					9 in. (229 mm) Band Saw   
					Model BS901   
					EXTENSION CORD CAUTION   
					**Ampere rating   
					(on tool data plate) 0-2.0   
					2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0   
					When using a power tool at a considerable distance from a power   
					source, be sure to use an extension cord that has the capacity   
					to handle the current the tool will draw. An undersized cord will   
					cause a drop in line voltage, resulting in overheating and loss of   
					power. Use the chart to determine the minimum wire size re-   
					quired in an extension cord. Only round jacketed cords should   
					be used.   
					Cord Length   
					Wire Size (A.W.G.)   
					25'   
					16   
					16   
					16   
					16   
					16   
					16   
					16   
					16   
					14   
					16   
					14   
					12   
					14   
					14   
					10   
					14   
					12   
					— 
					50'   
					100'   
					When working with a tool outdoors, use an extension cord that   
					is designed for outside use. This is indicated by the letters "WA"   
					on the cord's jacket.   
					CAUTION: Keep the extension cord clear of the working   
					area. Position the cord so that it will not get caught on workpiece,   
					tools, or other obstructions while you are working with a power   
					tool.   
					Before using any extension cord, inspect it for loose or exposed   
					wires and cut or worn insulation.   
					**Used on 12 gauge - 20 amp circuit.   
					• SERVICE   
					Now that you have purchased your tool, should a need ever exist for repair parts or   
					service, simply contact your nearest Ryobi Authorized Service Center. Be sure to   
					provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your   
					nearest Ryobi Authorized Service Center. You can also check our web site at   
					
					• MODEL NO.   
					The model and serial numbers of your tool will be found on a plate attached to the motor   
					housing. Please record the serial number in the space provided below.   
					• 
					• 
					MODEL NUMBER   
					SERIAL NUMBER   
					BS901   
					RYOBI TECHNOLOGIES, INC.   
					1428 Pearman Dairy Road Anderson SC 29625   
					Post Office Box 1207   
					Anderson SC 29622-1207   
					Phone 1-800-525-2579   
					
					972000-883   
					Download from Www.Somanuals.com. All Manuals Search And Download.   
				 |