Ryobi Sander RB101 User Guide

OPERATOR'S MANUAL  
10 in. (254 mm)  
BUFFER/POLISHER  
MODEL RB101  
Your new buffer/polisher has been engineered and manufactured to Ryobi's high standard for dependability, ease of  
operation, and operator safety. When properly cared for, the buffer/polisher will give you years of rugged, trouble-free  
performance.  
WARNING:  
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.  
Thank you for buying a Ryobi product.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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GENERAL SAFETY RULES  
Dress properly. Do not wear loose clothing or  
WARNING:  
Read and understand all instructions. Failure to  
follow all instructions listed below, may result in elec-  
tric shock, fire and/or serious personal injury.  
jewelry. Contain long hair. Keep your hair,  
clothing, and gloves away from moving parts.  
Loose clothes, jewelry, or long hair can be caught in  
moving parts or drawn into air vents.  
Avoid accidental starting. Be sure switch is off  
before plugging in. Carrying tools with your finger  
on the switch or plugging in tools that have the  
switch on, invites accidents.  
SAVE THESE INSTRUCTIONS  
WORK AREA  
Remove adjusting keys or wrenches before  
turning the tool on. A wrench or a key that is left  
attached to a rotating part of the tool may result in  
personal injury.  
Keep your work area clean and well lit. Cluttered  
benches and dark areas invite accidents.  
Do not operate power tools in explosive atmo-  
spheres, such as in the presence of flammable  
liquids, gases, or dust. Power tools may create  
sparks which may ignite the dust or fumes.  
Do not overreach. Keep proper footing and  
balance at all times. Proper footing and balance  
enables better control of the tool in unexpected  
situations. Do not use on a ladder or unstable  
support.  
Keep bystanders, children, and visitors away  
while operating a power tool. Distractions can  
cause you to lose control.  
Use safety equipment. Always wear eye protec-  
tion. Dust mask, nonskid safety shoes, hard hat, or  
hearing protection must be used for appropriate  
conditions.  
ELECTRICAL SAFETY  
Double insulated tools are equipped with a  
polarized plug (one blade is wider than the  
other). This plug will fit in a polarized outlet only  
one way. If the plug does not fit fully in the  
outlet, reverse the plug. If it still does not fit,  
contact a qualified electrician to install a polar-  
ized outlet. Do not change the plug in any way.  
TOOL USE AND CARE  
Use clamps or other practical way to secure and  
support the workpiece to a stable platform.  
Holding the work by hand or against your body is  
unstable and may lead to loss of control.  
Double insulation  
eliminates the need for the  
Do not force tool. Use the correct tool for your  
application. The correct tool will do the job better  
and safer at the rate for which it is designed.  
three-wire grounded power cord and grounded  
power supply system.  
Avoid body contact with grounded surfaces,  
such as pipes, radiators, ranges, and refrigera-  
tors. There is an increased risk of electric shock if  
your body is grounded.  
Do not use tool if switch does not turn it on or  
off. Any tool that cannot be controlled with the switch  
is dangerous and must be repaired.  
Disconnect the plug from power source before  
making any adjustments, changing accessories,  
or storing the tool. Such preventive safety mea-  
sures reduce the risk of starting the tool accidentally.  
Don’t expose power tools to rain or wet condi-  
tions. Water entering a power tool will increase the  
risk of electric shock.  
Do not abuse the cord. Never use the cord to  
carry the tools or pull the plug from an outlet.  
Keep cord away from heat, oil, sharp edges, or  
moving parts. Replace damaged cords immedi-  
ately. Damaged cords increase the risk of electric  
shock.  
Store idle tools out of the reach of children and  
other untrained persons. Tools are dangerous in  
the hands of untrained users.  
Maintain tools with care. Keep cutting tools  
sharp and clean. Properly maintained tools with  
sharp cutting edges are less likely to bind and are  
easier to control.  
When operating a power tool outside, use an  
outdoor extension cord marked “W-A” or “W”.  
These cords are rated for outdoor use and reduce  
the risk of electric shock.  
Check for misalignment or binding of moving  
parts, breakage of parts, and any other condition  
that may affect the tool’s operation. If damaged,  
have the tool serviced before using. Many acci-  
dents are caused by poorly maintained tools.  
PERSONAL SAFETY  
Stay alert, watch what you are doing and use  
common sense when operating a power tool. Do  
not use tool while tired or under the influence of  
drugs, alcohol, or medication. A moment of  
inattention while operating power tools may result in  
serious personal injury.  
Use only accessories that are recommended by  
the manufacturer for your model. Accessories that  
may be suitable for one tool, may become hazard-  
ous when used on another tool.  
Page 3  
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GENERAL SAFETY RULES  
When servicing a tool, use only identical re-  
SERVICE  
placement parts. Follow instructions in the  
Maintenance section of this manual. Use of  
unauthorized parts or failure to follow Maintenance  
Instructions may create a risk of electric shock or  
injury.  
Tool service must be performed only by qualified  
repair personnel. Service or maintenance per-  
formed by unqualified personnel could result in a risk  
of injury.  
SPECIFIC SAFETY RULES  
Hold tool by insulated gripping surfaces when performing an operation where the buffer/polisher may con-  
tact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and  
shock the operator.  
Keep hands away from work surface. Following this  
rule will reduce the risk of serious personal injury.  
ADDITIONAL SAFETY RULES  
Know your power tool. Read operator’s manual  
Use both hands to operate buffer/polisher. Follow-  
ing this rule will reduce the risk of serious personal  
injury.  
carefully. Learn its applications and limitations, as  
well as the specific potential hazards related to this  
tool. Following this rule will reduce the risk of electric  
shock, fire, or serious injury.  
Do not use this buffer/polisher as a component of  
other products.Following this rule will reduce the risk  
of serious personal injury.  
Always wear safety glasses. Everyday eyeglasses  
have only impact-resistant lenses; they are NOT  
safety glasses. Following this rule will reduce the risk  
of serious personal injury.  
Inspect for rough surfaces, protrusions and snags  
on work surface before using the buffer/polisher.  
Following this rule will reduce the risk of serious per-  
sonal injury.  
Protect your lungs. Wear a face or dust mask if  
the operation is dusty. Following this rule will reduce  
the risk of serious personal injury.  
Drugs, alcohol, medication. Do not operate tool  
while under the influence of drugs, alcohol, or any  
medication. Following this rule will reduce the risk of  
electric shock, fire, or serious personal injury.  
Protect your hearing. Wear hearing protection dur-  
ing extended periods of operation. Following this  
rule will reduce the risk of serious personal injury.  
Save these instructions. Refer to them frequently  
and use them to instruct others who may use this  
tool. If you loan someone this tool, loan them these  
instructions also.  
Inspect tool cords periodically and, if damaged,  
have repaired at your nearest Authorized Service  
Center. Constantly stay aware of cord location. Fol-  
lowing this rule will reduce the risk of electric shock or  
fire.  
WARNING:  
Check damaged parts. Before further use of the  
tool, a guard or other part that is damaged should  
be carefully checked to determine that it will oper-  
ate properly and perform its intended function.  
Check for alignment of moving parts, binding of  
moving parts, breakage of parts, mounting, and  
any other conditions that may affect its operation.  
A guard or other part that is damaged should be  
properly repaired or replaced by an authorized  
service center. Following this rule will reduce the risk  
of shock, fire, or serious injury.  
Some dust created by power sanding, sawing, grind-  
ing, drilling, and other construction activities contains  
chemicals known to cause cancer, birth defects or  
other reproductive harm. Some examples of these  
chemicals are:  
• lead from lead-based paints,  
• crystalline silica from bricks and cement  
and other masonry products, and  
• arsenic and chromium from chemically-  
treated lumber.  
Do not abuse cord. Never carry the tool by the cord  
or yank it to disconnect it from the receptacle. Keep  
cord away from heat, oil, and sharp edges. Follow-  
ing this rule will reduce the risk of electric shock or fire.  
Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your  
exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment,  
such as those dust masks that are specially designed  
to filter out microscopic particles.  
Page 4  
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SYMBOLS  
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.  
Proper interpretation of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
A
Amperes  
Hertz  
Current  
Hz  
Frequency (cycles per second)  
W
Watt  
Power  
Time  
min  
Minutes  
Alternating Current  
No Load Speed  
Type of current  
n
Rotational speed, at no load  
0
Class II Construction  
Per Minute  
Double-insulated construction  
/min  
Revolutions, strokes, surface speed, orbits etc. per minute  
Precautions that involve your safety  
Safety Alert  
Eye Protection  
Always wear safety goggles or safety glasses with side shields  
and a full face shield when operating this product.  
Wet Conditions Alert  
Do not expose to rain or use in damp locations.  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the  
explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves  
eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention  
measures.  
SYMBOL MEANING  
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or  
serious injury.  
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or  
serious injury.  
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or  
moderate injury. It may also be used to alert against unsafe practices that may cause property damage.  
Important: Advises you of important information or instructions vital to the operation or maintenance of  
the equipment.  
Note: Advises you of additional information concerning the operation or maintenance of the equipment.  
Page 5  
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SPECIFICATIONS  
Orbits per minute .............................................................................................................................................. 3200/min.  
Orbit Diameter...........................................................................................................................................1/2 in. (13 mm)  
Motion ......................................................................................................................................................Random Orbital  
Power Cord .............................................................................................................................................. 6 ft. (1.8288 m)  
Input ........................................................................................................................ 120 Volts, 60 Hz, AC only, .75 Amps  
ELECTRICAL  
DOUBLE INSULATION  
EXTENSION CORDS  
Double insulation is a concept in safety in electric power  
tools, which eliminates the need for the usual three-wire  
grounded power cord. All exposed metal parts are isolated  
from the internal metal motor components with protecting  
insulation. Double insulated tools do not need to be  
grounded.  
When using a power tool at a considerable distance from  
a power source, be sure to use an extension cord that has  
the capacity to handle the current the tool will draw. An  
undersized cord will cause a drop in line voltage, resulting  
inoverheatingandlossofpower.Usethecharttodetermine  
the minimum wire size required in an extension cord. Only  
round jacketed cords listed by Underwriter’s Laboratories  
(UL) should be used.  
WARNING:  
When working outdoors with a tool, use an extension cord  
that is designed for outside use. This type of cord is  
designated with "WA" on the cord's jacket.  
The double insulated system is intended to protect the  
user from shock resulting from a break in the tool's  
internal wiring. Observe all normal safety precautions  
to avoid electrical shock.  
Before using any extension cord, inspect it for loose or  
exposed wires and cut or worn insulation.  
**Ampere rating  
Important: Servicing of a tool with double insulation  
requires extreme care and knowledge of the system and  
shouldbeperformedonlybyaqualifiedservicetechnician.  
For service, we suggest you return the tool to your nearest  
authorized service center for repair. Always use original  
factory replacement parts when servicing.  
(on tool faceplate) 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0  
7.1-12.0 12.1-16.0  
Cord Length  
Wire Size (A.W.G.)  
25'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
50'  
ELECTRICAL CONNECTION  
100'  
The buffer/polisher has a precision-built electric motor. It  
should be connected to a power supply that is 120  
volts, 60 Hz, AC only (normal household current). Do  
not operate this tool on direct current (DC). A substantial  
voltage drop will cause a loss of power and the motor will  
overheat. If your tool does not operate when plugged into  
an outlet, double-check the power supply.  
**Used on 12 gauge - 20 amp circuit.  
WARNING:  
Keep the extension cord clear of the working area.  
Position the cord so that it will not become entangled in  
the rotating foam pad or caught on lumber, tools or  
other obstructions while you are working with a power  
tool. Failure to do so can result in serious personal  
injury.  
WARNING:  
Your buffer/polisher has a precision built electric motor.  
It should only be connected to a power supply that is  
120 volts,60Hz,AConly(normalhouseholdcurrent).  
Do not operate this tool on direct current (DC). A  
substantial voltage drop will cause a loss of power and  
the motor will overheat. If your tool does not operate  
when plugged into an outlet, double check the power  
supply.  
Page 6  
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UNPACKING  
INSTRUCTIONS  
When unpacking the buffer/polisher:  
WARNING:  
If any parts are missing do not operate your tool until  
the missing parts are replaced. Failure to do so could  
result in possible serious personal injury.  
Carefully remove the tool and accessories from the  
box.  
Make sure that all items listed in the packing list are  
included.  
Inspect the tool carefully to make sure no breakage  
or damage occurred during shipping.  
WARNING:  
The buffer/polisher should never be connected to a  
power supply when you are assembling parts, making  
adjustments, cleaning, performing maintenance, or  
when the tool is not in use. Disconnecting the tool will  
prevent accidental starting that could cause serious  
injury.  
Do not discard the packing material until you have  
carefully inspected and satisfactorily operated the  
tool.  
If any parts are damaged or missing, please call  
1-800-525-2579 for assistance.  
PACKING LIST  
10 in.(254 mm) Buffer/Polisher  
1 Application bonnet  
1 Polishing bonnet  
Operator’s Manual  
Warranty Registration Card  
APPLICATIONS  
You may use the buffer/polisher on the surfaces listed below:  
Car  
Boat  
RV  
Personal Aircraft  
Motorcycle  
Hardwood floors  
Large furniture  
Page 7  
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FEATURES  
APPLICATION BONNET  
KNOW YOUR BUFFER/POLISHER  
The reusable application bonnet is made of 100% terry  
cloth.  
See Figure 1.  
Before using the buffer/polisher, familiarize yourself with  
all operating features and safety requirements.  
POLISHING BONNET  
The reusable polishing bonnet is made of synthetic tufted  
material.  
WARNING:  
Do not allow familiarity with your buffer/polisher to make  
you careless. Remember that a careless fraction of a  
second is sufficient to inflict severe injury.  
FOAM PAD  
The foam pad is 10 in. (254 mm) in diameter.  
ON/OFF SWITCH  
The on/off switch is within reach of the operator’s thumb.  
Your new buffer/polisher is equipped with the following  
features.  
MOTOR HOUSING  
STEERING WHEEL HANDLE  
The air vent for the motor is located on top of the motor  
housing.  
The buffer/polisher has a steering wheel-shaped handle.  
CORD  
The buffer/polisher has a 6-foot power cord.  
AIR VENT  
MOTOR  
HOUSING  
ON/OFF  
SWITCH  
HANDLE  
CORD  
FOAM PAD  
Fig. 1  
Page 8  
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OPERATION  
WARNING:  
WARNING:  
Always wear safety goggles or safety glasses with  
side shields when operating this tool. Failure to do so  
could result in dust, or loose particles being thrown  
into your eyes, resulting in possible serious injury.  
The drawstring must be tucked securely inside the  
bonnet before turning the buffer/polisher on. Failure to  
do so could result in the drawstring being caught be-  
tween the motor housing and orbiting foam pad, in-  
creasing the risk of serious personal injury.  
PREPARE THE SURFACE  
For best results, the surface should be clean and dry. Most  
high-gloss surfaces can be cleaned with a mild soap and  
water solution. For removal of stubborn dirt such as road  
tar, grease, and bug stains, you can use a mild ammonia  
solution such as that used in glass cleaners. Before using  
any cleaning product, check the label for recommended  
applications and follow the directions for use.  
Never apply cleaner directly onto surface to be polished.  
Apply to a clean cloth then use the cloth to clean the  
surface.  
Do not use any type of abrasive cleanser as it may damage  
or scratch the surface.  
Fig. 2  
APPLYPOLISHTOTHEAPPLICATIONBONNET  
WARNING:  
Most polishes are either in paste or liquid form. Before  
using any polish read all directions on appropriate  
applications and proper use.  
Before connecting your buffer/polisher to the power  
source, always check to make sure the switch is not in  
ON position. Failure to do so could result in accidental  
starting of your buffer/polisher resulting in possible  
serious personal injury.  
APPLICATION OF PASTE POLISH  
See Figure 3.  
Use a putty knife or other flat, blunt object to apply  
approximately one rounded teaspoon of paste onto the  
bonnet. Evenly spread the paste over the entire surface of  
the bonnet.  
ATTACH THE APPLICATION BONNET  
See Figure 2.  
Do not apply paste directly to the surface being polished.  
WARNING:  
To avoid injury, always make sure the buffer/polisher is  
unplugged before attaching bonnets.  
Your buffer/polisher comes with two bonnets, one for  
applying the polish to the surface and another for buffing  
thesurface.Botharefittedwithadrawstring.Theapplication  
bonnet is the one made of 100% terry cloth.  
To attach the application bonnet to the pad, loosen the  
drawstring so that the bonnet fits completely over the pad.  
Place the bonnet over the pad so that the outer edge can  
be drawn over the top of the pad. Then carefully tighten the  
drawstring around the pad and secure it with a bow knot.  
Tuck the drawstring inside the bonnet.  
Fig. 3  
Page 9  
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OPERATION  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields during operation.  
APPLICATION OF LIQUID POLISH  
See Figure 4.  
Apply a small circle of liquid (about the size of a half-dollar)  
around the center of the bonnet, followed by two more  
rings, each slightly larger than the previous one. After the  
first application, the bonnet will not absorb as much polish.  
Apply two rings of polish to the bonnet for subsequent  
applications, using half of the initial quantity.  
APPLY POLISH TO SURFACE  
See Figure 5.  
Fig. 4  
While holding the polisher firmly against the surface, slide  
the ON/OFF switch to the ON position with your thumb.  
Always start and stop the polisher on or against the surface  
being polished.  
Begin by polishing larger flat surfaces, such as the hood,  
trunk and roof. Use a broad sweeping motion in a criss-  
cross pattern. Do not press down on the surface with the  
polisher. Let the orbital action of the pad and bonnet do the  
work.  
Once flat surfaces have been covered, polish curved  
surfaces such as car doors and quarter panels. Use small  
circular motions. Grip polisher with your hands at 3 and 9  
o'clock so that the cord hangs free.  
After applying polish to the entire surface, turn polisher off  
by pushing the ON/OFF switch with your thumb. Wait until  
the pad stops rotating before lifting the polisher from the  
surface. Unplug polisher.  
For hard to reach areas, such as the underside of bumpers  
or side mirrors, apply polish by hand.  
Fig. 5  
WARNING:  
Do not wear loose clothing or jewelry and contain long  
hair when operating buffer/polisher. They could get  
caught in moving parts, causing serious injury.  
CHANGE TO BUFFING BONNET  
See Figure 6.  
Removetheapplicationbonnetbylooseningthedrawstring  
and slipping the bonnet off the pad. Replace with buffing  
bonnet,attachingitthesamewayastheapplicationbonnet.  
Buff the surface in the same order as it was polished,  
starting with large flat surfaces and ending with hard-to-  
reach areas. Use the same motion as for polishing, a broad  
sweeping criss-cross pattern on large flat areas and small  
circularmotionsonallotherareas.Remembertoletthetool  
do the work.  
Fig. 6  
Page 10  
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MAINTENANCE  
types of materials. However, if you do work with any of  
these materials, it is extremely important to clean the tool  
using compressed air.  
WARNING:  
When servicing use only identical Ryobi replacement  
parts. Use of any other parts may create a hazard or  
cause product damage.  
APPLICATION AND BUFFING BONNETS  
Both the application and buffing bonnets are reusable. For  
maximum life and performance, hand wash after use and  
allow them to air dry. If needed, the bonnets can be  
machine washed in cold water with a small amount of  
detergent, then machine dried using low heat.  
WARNING:  
The buffer/polisher should never be connected to a  
power supply when you are assembling parts, making  
adjustments, cleaning, performing maintenance, or  
when the tool is not in use. Disconnecting the tool will  
prevent accidental starting that could cause serious  
injury.  
FOAM PAD  
It is important that the pad retains its original shape and  
dimensions. Allowittodrycompletelyaftereachuse. Make  
suretoremovethebonnets,washthemandstoreseparately.  
Polisher should be stored with the pad facing up in order to  
extend pad life and retain its shape. Be careful not to use  
too much polish at one time. If the pad becomes saturated,  
it will not last as long.  
GENERAL  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use.  
Use clean cloths to remove dirt, carbon dust, etc.  
MOTOR AND INTERNAL COMPONENTS  
The motor and internal components are designed to be  
maintenancefree.Theexteriorsurfacecanbecleanedwith  
a mild soap and damp sponge.  
WARNING:  
If you suspect a problem with the motor or other internal  
components, do not attempt to remove the motor housing  
or otherwise expose the internal components. Contact  
Ryobi Customer Service at 1-800-525-2579 for the  
authorized service center nearest you.  
Do not at any time let brake fluids, gasoline, petro-  
leum-based products, penetrating oils, etc. come in  
contact with plastic parts. They contain chemicals that  
can damage, weaken, or destroy plastic.  
LUBRICATION  
Electric tools used on fiberglass material, wallboard,  
spacklingcompounds,orplasteraresubjecttoaccelerated  
wearandpossibleprematurefailurebecausethefiberglass  
chips and grindings are highly abrasive to bearings,  
brushes, commutators, etc. Consequently, we do not  
recommend using this tool for extended work on these  
Allofthebearingsinthistoolarelubricatedwithasufficient  
amount of high grade lubricant for the life of the tool under  
normal operating conditions. Therefore, no further  
lubrication is required.  
TROUBLESHOOTING  
Problem  
Possible Cause  
Solution  
Wax does not go on evenly.  
Polishing seems difficult.  
Polisher does not turn on.  
Too much wax on the bonnet.  
Bonnet may be worn.  
Remove a portion of the wax and retry.  
Replace bonnet.  
Bad connection to receptacle.  
Check to make sure plug is properly  
seated in outlet. If using an extension  
cord, check connection and wire gauge.  
Problem with motor.  
Drawstring is loose.  
Call your Ryobi authorized service center.  
Untie drawstring and retighten.  
Bonnet surface is creased or  
wrinkled, resulting in uneven  
application/buffing.  
Pad spins slower than normal or  
not at all.  
Motor needs to be serviced or  
replaced.  
Call your Ryobi authorized service center.  
Page 11  
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OPERATOR'S MANUAL  
10 in. (254 mm)  
BUFFER/POLISHER  
MODEL RB101  
CUSTOMER SERVICE INFORMATION  
For parts or service, contact your nearest Ryobi authorized service center. Be sure to provide all relevant  
information when you call or visit. For the location of the authorized service center nearest you, please call  
The model number of this tool is found on a plate attached to the buffer/polisher. Please record the serial  
number in the space provided below. When ordering repair parts, always give the following information:  
RB101  
Model No.  
Serial No.  
RYOBI TECHNOLOGIES INC.  
1428 Pearman Dairy Road  
Anderson, SC 29625  
Post Office Box 1207  
Anderson, SC 29622  
1-800-525-2579  
983000-243  
8-04  
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