Ryobi Router RE601 User Guide

OWNER'S OPERATING MANUAL  
Electronic Plunge Router  
Heavy Duty Model RE601  
Variable Speed / Double Insulated  
1
2
3
1
in cm  
3
9
SPECIFICATIONS:  
Depth Of Plunge Cut  
0 - 2-3/8 in. (0 - 60.3 mm)  
2-3/8 in. (60.3 mm)  
Maximum Cutter Diameter  
Collet  
1/2 in. (13 mm)  
1/4 in. (6.4 mm)  
Bit Adapter Included With Packaging  
Amperes / Horsepower  
Rating  
15 Amperes / 3 Hp  
120 Volts, 60 Hz, AC Only  
10,000 - 22,000 RPM  
10 ft. (3 m)  
No Load Speed  
Power Cord  
Net Weight  
15.5 lbs. (7.05 kg.)  
THANK YOU FOR BUYING A RYOBI ROUTER.  
Your new router has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and  
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire owner's manual before using your new router.  
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your router properly and only for what  
it is intended, you will enjoy years of safe, reliable service.  
Please fill out and return the Warranty Service Registration Card so we can be of future service to you.  
Thank you again for buying Ryobi tools.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
RULES FOR SAFE OPERATION  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the  
explanations with them, deserve your careful attention and understanding. The safety warnings do not by  
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident  
prevention measures.  
SYMBOL MEANING  
SAFETY ALERT SYMBOL:  
Indicates caution or warning. May be used in conjunction with other symbols or pictographs.  
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself  
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal  
injury.  
NOTE:  
Advises you of information or instructions vital to the operation or maintenance of the equipment.  
DOUBLE INSULATION  
IMPORTANT  
Double insulation is a concept in safety, in electric power Servicing of a tool with double insulation requires extreme  
tools, which eliminates the need for the usual three-wire care and knowledge of the system and should be performed  
grounded power cord. All exposed metal parts are isolated only by a qualified service technician. For service we suggest  
from the internal metal motor components with protecting you return the tool to your nearest RYOBI FACTORY or  
insulation.Doubleinsulatedtoolsdonotneedtobegrounded. AUTHORIZED SERVICE CENTER for repair. When  
servicing use only identical Ryobi replacement parts.  
WARNING:  
The double insulated system is intended to protect the  
user from shock resulting from a break in the tool's  
internal wiring. Observe all normal safety precautions  
related to avoiding electrical shock.  
WARNING:  
Do not attempt to operate this tool until you have read  
thoroughly and understand completely all instructions,  
safety rules, etc. contained in this manual. Failure to  
comply can result in accidents involving fire, electric  
shock, or serious personal injury. Save owner's manual  
and review frequently for continuing safe operation, and  
instructing others who may use this tool.  
WARNING:  
The operation of any router can result in foreign objects being thrown into your eyes,  
which can result in severe eye damage. Before beginning power tool operation, always  
wear safety goggles or safety glasses with side shields and a full face shield when  
needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard  
safety glasses with side shields.  
Page 3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
RULES FOR SAFE OPERATION  
13. PROTECT YOUR HEARING. Wear hearing  
READ ALL INSTRUCTIONS  
protection during extended periods of operation.  
1. KNOW YOUR POWER TOOL. Read owner's  
manual carefully. Safe operation of this power  
tool requires that you read and understand this  
owner's manual and all labels affixed to the tool.  
Learn its applications and limitations as well as  
the specific potential hazards related to this tool.  
14. DON'T ABUSE CORD. Never carry tool by cord  
or yank it to disconnect from receptacle. Keep  
cord from heat, oil and sharp edges.  
15. SECURE WORK. Use clamps or a vise to hold  
work. It's safer than using your hand and it frees  
both hands to operate tool.  
2. GUARD AGAINST ELECTRICAL SHOCK by  
preventing body contact with grounded surfaces.  
For example: Pipes, radiators, ranges,  
refrigerator enclosures.  
16. DON'T OVERREACH. Keep proper footing and  
balance at all times. Do not use on a ladder or  
unstable support.  
3. KEEP GUARDS IN PLACE and in working order.  
17. MAINTAIN TOOLS WITH CARE. Keep tools  
sharp at all times, and clean for best and safest  
performance. Follow instructions for lubricating  
and changing accessories.  
4. KEEP WORK AREA CLEAN. Cluttered areas  
and benches invite accidents.  
5. AVOID DANGEROUS ENVIRONMENT. Don't  
use power tool in damp or wet locations or expose  
to rain. Keep work area well lit.  
18. DISCONNECT TOOLS. When not in use, before  
servicing, or when changing attachments, blades,  
bits, cutters, etc., all tools should be disconnected  
from power supply.  
6. KEEP CHILDREN AND VISITORS AWAY. All  
visitors should wear safety glasses and be kept  
a safe distance from work area. Do not let  
visitors contact tool or extension cord.  
19. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking to see  
that keys and adjusting wrenches are removed  
from tool before turning it on.  
7. STORE IDLE TOOLS. When not in use tools  
should be stored in a dry and high or locked-up  
place - out of the reach of children.  
20. AVOID ACCIDENTAL STARTING. Don't carry  
plugged-in tools with finger on switch. Be sure  
switch is off when plugging in.  
8. DON'T FORCE TOOL. It will do the job better  
and safer at the rate for which it was designed.  
21. MAKE SURE YOUR EXTENSION CORD IS IN  
GOOD CONDITION. When using an extension  
cord, be sure to use one heavy enough to carry  
the current your product will draw. An undersized  
cord will cause a drop in line voltage resulting in  
loss of power and overheating. A wire gage size  
(A.W.G.) of at least 14 is recommended for an  
extension cord 25 feet or less in length. A cord  
exceeding 50 feet is not recommended. If in  
doubt, use the next heavier gage. The smaller the  
gage number, the heavier the cord.  
9. USE RIGHT TOOL. Don't force small tool or  
attachment to do the job of a heavy duty tool.  
Don't use tool for purpose not intended - for  
example - A circular saw should never be used  
for cutting tree limbs or logs.  
10. WEAR PROPER APPAREL. Do not wear loose  
clothing or jewelry that can get caught in tool's  
moving parts and cause personal injury. Rubber  
gloves and nonskid footwear are recommended  
when working outdoors. Wear protective hair  
covering to contain long hair and keep it from  
being drawn into nearby air vents.  
22. OUTDOOR USE EXTENSION CORDS. When  
tool is used outdoors, use only extension cords  
suitable for use outdoors. Outdoor approved  
cords are marked with the suffix W-A, for example  
- SJTW-A or SJOW-A.  
11. ALWAYS WEAR SAFETY GLASSES. Everyday  
eyeglasses have only impact-resistant lenses;  
they are NOT safety glasses.  
23. KEEP CUTTERS CLEAN AND SHARP. Sharp  
12. PROTECT YOUR LUNGS. Wear a face or dust  
cutters minimize stalling and kickback.  
mask if operation is dusty.  
Page 4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
RULES FOR SAFE OPERATION  
24. KEEP HANDS AWAY FROM CUTTING AREA.  
31. DO NOT USE TOOL IF SWITCH DOES NOT  
TURN IT ON AND OFF. Have switches replaced  
by an authorized service center.  
Keep hands away from cutters. Do not reach  
underneath work while cutter is rotating. Do not  
attempt to remove material while cutter is rotating.  
32. INSPECT FOR and remove all nails from lumber  
25. NEVER USE IN AN EXPLOSIVE ATMO-  
SPHERE. Normal sparking of the motor could  
ignite fumes.  
before routing.  
33. DRUGS, ALCOHOL, MEDICATION. Do not  
operate tool while under the influence of drugs,  
alcohol, or any medication.  
26. INSPECT TOOL CORDS PERIODICALLY and  
if damaged, have repaired at your nearest  
RYOBI FACTORY or AUTHORIZED SERVICE  
CENTER. Stay constantly aware of cord  
location.  
34. WHEN SERVICING, USE ONLY IDENTICAL  
RYOBI REPLACEMENT PARTS.  
35. POLARIZED PLUGS. To reduce the risk of  
electric shock, this tool has a polarized plug (one  
blade is wider than the other). This plug will fit in  
a polarized outlet only one way. If the plug does  
not fit fully in the outlet, reverse the plug. If it still  
does not fit, contact a qualified electrician to  
install the proper outlet. Do not change the plug  
in any way.  
27. INSPECT EXTENSION CORDS PERIODI-  
CALLY and replace if damaged.  
28. KEEP HANDLES DRY, CLEAN, AND FREE  
FROM OIL AND GREASE. Always use a clean  
cloth when cleaning. Never use brake fluids,  
gasoline, petroleum-based products or any strong  
solvents to clean your tool.  
36. DO NOT USE TOOL UNDER "BROWNOUT"  
OR OTHER LOW VOLTAGE CONDITIONS.  
Also, do not use with any device that could cause  
the power supply voltage to change.  
29. STAY ALERT. Watch what you are doing and  
use common sense. Do not operate tool when  
you are tired. Do not rush.  
30. CHECK DAMAGED PARTS. Before further use  
of the tool, a guard or other part that is damaged  
should be carefully checked to determine that it  
will operate properly and perform its intended  
function. Check for alignment of moving parts,  
binding of moving parts, breakage of parts,  
mounting, and any other conditions that may  
affect its operation. A guard or other part that is  
damaged should be properly repaired or replaced  
by an authorized service center unless indicated  
elsewhere in this instruction manual.  
37. WHEN USING THIS ROUTER WITH A ROUTER  
TABLE, HELP PREVENT POSSIBLE SERIOUS  
INJURY BY KEEPING THE CUTTER  
GUARDED AT ALL TIMES. Use only UL listed  
router tables, with guards, that have been  
designed for use on routers that are of this type,  
size, and weight.  
38. SAVE THESE INSTRUCTIONS. Review them  
frequently and use them to instruct others who  
may use this tool. If you loan someone this tool,  
loan them these instructions also.  
Look for this symbol to point out important safety precautions.  
It means attention!!! Your safety is involved.  
SAVE THESE INSTRUCTIONS  
Page 5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
UNPACKING  
YourRE601routerhasbeenshippedcompletelyassembled  
and ready for use. After removing it from the box, inspect it  
carefully to make sure no breakage or damage has occurred  
duringshipping.Ifanypartsaredamagedormissing,contact  
yournearestRyobidealertoobtainreplacementpartsbefore  
attempting to operate router. A 1/4 in. (6.4 mm) bit adapter,  
a 24 mm wrench, phillips flat head 8 mm screws (quantity 4),  
owner's operating manual, and warranty registration are the  
only loose parts included in the box.  
WARNING:  
If any parts are missing, do not operate your router until  
the missing parts are replaced. Failure to do so could  
result in possible serious personal injury.  
FEATURES  
the front of your router for protection against flying dust and  
chips.Theshieldfitsthefrontopeningoftherouterbase. See  
Figure 1. If necessary to remove chip shield, loosen the knob  
screw and remove. For your protection, do not use router  
without chip shield properly in place with knob screw  
tightened securely.  
HEAVY DUTY MOTOR  
Your router has a powerful 15 amp motor with sufficient  
power to handle tough routing jobs. It delivers 3 horsepower  
for heavy duty performance. The motor also has externally  
accessible brushes for ease of servicing.  
SWITCH  
SPINDLE LOCK  
To turn your router ON, depress the switch trigger. Release  
the switch trigger to turn your router OFF.  
A spindle lock secures the spindle so that only one wrench  
is needed to loosen the collet nut and change cutters.  
HANDLES  
The handles on your router have been designed so that they  
provide for easy handling and maintaining proper control  
when routing.  
SOFT START  
ThesoftstartfeaturebuildsmotorRPMgraduallytominimize  
start-up torque.  
LOCK-ON FEATURE  
The handles have also been designed so that they are  
comfortable and easy to grasp when operating in different  
positions.  
Your router is equipped with a lock-on feature that is  
convenient when continuous operation for extended periods  
of time is required. To lock on, depress the trigger, push in  
the lock-on button located on the side of the handle, then  
while holding the lock-on button pushed in, release the  
trigger. To release the lock, depress the trigger and release  
it. See Figure 2.  
ELECTRONIC VARIABLE CONTROL  
Your router has advanced electronic features, designed to  
assist you in getting the maximum use from your router. By  
makingproperspeedselections, yourroutercanbeadjusted  
to specific routing needs. This eliminates much of the guess  
work previously needed to perform a given job. Both the  
experiencedandinexperiencedrouterusersbenefit,obtaining  
professional like results with fewer job errors.  
DEPTH CONTROL KNOB  
A large depth control knob makes precise depth of cut  
changes possible. It is also very helpful when making depth  
of cut changes with your router mounted upside down on a  
router table.  
VARIABLE SPEED  
DEPTH STOP  
The variable speed control feature allows the router to  
develop a no load speed that can be adjusted from 10,000 to  
22,000 RPM. The variable speed control selector is  
conveniently located on the side of the motor housing near  
the operator's hand.  
The depth stop located on the base of your router provides  
three adjustable stops for quick, repetitive depth of cut  
changes.Adepthadjustmentscalemakesquickadjustments  
to depth of cut changes possible. The spring loaded  
adjustment knob quick releases stop bar by depressing the  
center of knob.  
Speed can be set according to the approximate cutter  
diameteryouwillbeusingandtothehardnessofthematerial  
being cut. See the chart in figure 13, on page 13. The best  
cuts are made when the cutter is fed through material at the  
proper rate of feed.  
1/4 in. (6.4 mm) AND 1/2 in. (13 mm) SHANK  
CAPACITY  
Yourrouterhasa1/2in. (13mm)diametercolletthataccepts  
cutters with 1/2 in. (13 mm) shanks. A 1/4 in. (6.4 mm) bit  
adapter has been provided so that cutters with 1/4 in. (6.4  
mm) shank bits can also be used.  
ELECTRONIC FEEDBACK  
Theelectronicfeedbackfeatureofyourrouterintroducesthe  
flexibility of adjusting the motor speed to required job  
conditions. An electronic speed control module senses the  
load applied to the motor, and increases or decreases motor  
voltage to compensate for and maintain desired RPM.  
CHIP SHIELD  
A clear plastic see-through chip shield has been provided on  
Page 6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FEATURES  
KNOW YOUR ROUTER  
Before attempting to use your router, familiarize yourself  
with all operating features and safety requirements. See  
Figures 1 and 2.  
CAUTION:  
Use router bits for cutters only.  
Alsomakesureallrouterbitsandrecommendedaccessories  
are in accordance with listed specifications for this tool. For  
example, do not use router bits that are rated at less than  
25,000 RPM.  
Your router is a versatile woodworking tool which will give  
you years of trouble-free performance. It is engineered with  
the professional in mind, but its ease of operation allows the  
amateur to produce work which is beautiful and precise.  
As the name implies your router can be used for making  
plunge cuts in workpieces, routing grooves, edge routing,  
routing circles, and freehand routing. When used with  
recommended accessories, such as a UL listed router table  
or straight guide; it becomes even more versatile. Various  
types of cutters, both with and without roller bearings as  
guides also add to the versatility of this tool.  
WARNING:  
Do not allow familiarity with your router to make you  
careless. Remember that a careless fraction of a second  
is sufficient to inflict severe injury.  
POWER CORD  
DEPTH  
CONTROL KNOB  
HANDLE  
24 mm  
VARIABLE SPEED  
WRENCH  
CONTROL SELECTOR  
POWER  
HANDLE  
INDICATOR  
POINT  
SPEED  
1
2
3
SELECTION  
1
CHART  
in cm  
2 4  
LOCK  
KNOB  
ADJUSTMENT KNOB  
(DEPRESSING CENTER OF KNOB  
QUICK RELEASES STOP BAR)  
3
9
CHIP SHIELD  
STOP  
STOP BAR  
SCREW  
KNOB  
(WITH INCH AND METRIC SCALE)  
SCREW(S)  
HEX  
NUT  
DEPTH STOP  
(TURRET)  
SUBBASE  
1/4 in. (6.4 mm)  
BIT ADAPTER  
DEPTH STOP ROTATES FOR  
DEPTH OF CUT CHANGES  
FRONT VIEW OF ROUTER  
Fig. 1  
Page 7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FEATURES  
ELECTRICAL CONNECTION  
APPLICATIONS  
(Use only for the purposes listed below)  
Your router has a precision built electric motor. It should be  
connected to a power supply that is 120 volts, 60 Hz, AC  
only (normal household current). Do not operate this tool  
on direct current (DC). A substantial voltage drop will cause  
a loss of power and the motor will overheat. If your tool does  
not operate when plugged into an outlet, double-check the  
power supply.  
I Routing grooves, shaping edges, freehand designs, etc.  
in wood.  
I Chamfering, rabbeting, dadoing, and dovetailing in wood  
are additional applications.  
I Routing edges on laminates.  
DEPTH  
CONTROL KNOB  
POWER CORD  
HANDLE  
LOCK-ON  
BUTTON  
POWER  
HANDLE  
MOTOR  
HOUSING  
SWITCH  
TRIGGER  
E
D
F
A
VARIABLE SPEED  
CONTROL SELECTOR  
SPINDLE  
LOCK BUTTON  
KNOB  
SCREW  
ROUTER  
BASE  
PLUNGE LOCK AND  
RELEASE LEVER  
8 mm  
SCREW HOLES  
SUBBASE  
COLLET NUT  
REAR VIEW OF ROUTER  
Fig. 2  
PLUNGE LOCK AND RELEASE FEATURE  
See Figure 2.  
Your router has a plunge lock and release lever that allows free plunging. Releasing the lever allows smooth, precise plunging  
action. Locking the lever secures the cutter once the desired depth of cut has been determined.  
Page 8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTMENTS  
WARNING:  
TO TIGHTEN  
COLLET NUT  
DEPRESS  
TO LOCK  
SPINDLE  
Your router should never be connected to power supply  
when you are assembling parts, making adjustments,  
installing or removing cutters, or when not in use.  
Disconnecting your router will prevent accidental starting  
that could cause serious injury.  
24 mm  
WRENCH  
TO LOOSEN  
COLLET NUT  
SPINDLE  
LOCK BUTTON  
CUTTER  
INSTALLING/REMOVING CUTTERS  
See Figure 3.  
COLLET  
NUT  
I Unplug your router.  
2 4  
WARNING:  
Failure to unplug your router could result in accidental  
starting causing serious injury.  
WARNING:  
A
To prevent damage to the spindle or spindle lock, always  
allow motor to come to a complete stop before engaging  
spindle lock.  
B
C
D
E
F
I Lay your router on its side with the collet facing away  
from you and the spindle lock button facing up. See  
Figure 3.  
Fig. 3  
I To activate spindle lock, depress spindle lock button  
and turn collet nut with wrench until lock mechanism  
interlocks.  
WARNING:  
If collet nut is not tightened securely, cutter may come out  
during use causing serious personal injury.  
NOTE: Once spindle lock button engages, continue to  
depress spindle lock button.  
I Release spindle lock button.  
WARNING:  
If you are changing a cutter immediately after use, be  
careful not to touch the cutter or collet with your hands or  
fingers. They will get burned because of the heat buildup  
from cutting. Always use the wrench provided.  
WARNING:  
Do not use cutters with undersized shanks. Undersized  
shanks will not tighten properly and could be thrown from  
tool causing injury.  
I Remove cutters by turning collet nut counterclockwise  
enough to allow cutter to slip easily from collet. See  
Figure 3.  
I If installing cutter for the first time, it can be installed  
once collet nut is loose. If changing cutters, cutter will  
easily slip from collet after loosening collet nut.  
I The 1/2 in. (13 mm) collet is machined to precision  
tolerances to fit cutters with 1/2 in. (13 mm) diameter  
shanks.  
I Insert shank of cutter into collet until shank bottoms out,  
then pull it out 1/16 in. (1.6 mm) to allow for expansion  
when the bit gets hot.  
I Tighten the collet nut securely by turning clockwise with  
the wrench provided. See Figure 3.  
Page 9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTMENTS  
INSTALLING/REMOVING CUTTERS WITH  
A 1/4 in. (6.4 mm) DIAMETER SHANK  
CUTTER WITH 1/4 in. (6.4 mm)  
SHANK DIAMETER  
As mentioned previously, a 1/4 in. (6.4 mm) bit adapter has  
also been provided with your router so that cutters with 1/4  
in. (6.4 mm) shank bits can be used. See Figure 4.  
1/4 IN. (6.4 mm)  
BIT ADAPTER  
1/2 IN. (13 mm)  
COLLET NUT  
CUTTER  
I If using a cutter with a 1/4 in. (6.4 mm) diameter shank,  
follow the instructions on the previous page to loosen  
the collet nut and remove any 1/2 in. (13 mm) diameter  
shank cutters from the collet.  
I Place the 1/4 in. (6.4 mm) bit adapter provided in the  
Fig. 4  
collet. See Figure 4.  
I Insert shank of cutter into collet until shank bottoms out,  
then pull it out 1/16 in. (1.6 mm) to allow for expansion  
when the bit gets hot.  
E
D
C
B
A
TO  
LOCK  
I Tighten the collet nut securely by turning clockwise with  
the wrench provided. See Figure 3.  
PLUNGE  
LOCK AND  
WARNING:  
If collet nut is not tightened securely, cutter may come out  
during use causing serious personal injury.  
RELEASE LEVER  
TO  
UNLOCK  
Fig. 5  
TO SET DEPTH OF CUT  
I Unplug your router.  
1
2
3
WARNING:  
1
in mm  
Failure to unplug your router could result in accidental  
starting causing serious injury.  
3
9
I Raise the cutter by releasing the plunge lock and re-  
lease lever. See Figure 5.  
I Adjust depth control knob until cutter is inside router  
CUTTER  
INSIDE SUBBASE  
subbase. See Figure 6.  
SUBBASE  
Fig. 6  
I Place your router on a flat surface.  
I Lower router until tip of cutter barely touches the  
DEPTH  
CONTROL KNOB  
workpiece. See Figure 7.  
I Tighten the plunge lock and release lever to lock cutter  
at "zero" depth of cut. NOTE: If desired, adjust the depth  
control knob until it seats against the router housing.  
This will provide a positive stop at "zero" depth of cut.  
I Rotate depth stop to desired position, loosen lock knob,  
then turn adjustment knob until stop bar touches stop  
screw on depth stop. See Figure 8.  
1
2
3
1
in  
0
1
2
3
4
m
m
I Pick a reference point on the scale.  
I Next, turn adjustment knob in the opposite direction,  
lifting stop bar to obtain desired depth of cut. See  
Figure 8. For example, if setting 1/16 in. (1.6 mm)  
depth of cut, the scale will move 1/16 in. (1.6 mm)  
from the reference point.  
3
9
CUTTER AT  
I Tighten lock knob securely.  
ZERO DEPTH OF CUT  
I Position your router so that the cutter can extend below  
Fig. 7  
the subbase for desired depth setting. See Figure 9.  
Page 10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTMENTS  
I Release the plunge lock and release lever.  
SCALE  
I Grasp the handles and lower router until stop bar con-  
tacts stop screw. Tighten the plunge lock and release  
lever to lock the cutter at the desired depth of cut.  
1
2
3
1
2
DEPTH STOP SYSTEM  
See Figure 10.  
in cm  
2
STOP BAR  
in cm  
3
3
4
1
2
1
The depth stop is located on the base of your router and  
makes it possible to make deep or heavy cuts in successive  
passes by use of preset depth of cut changes. Adjustable  
stops are provided, making depth of cut changes quick and  
easy. The depth stop, also known as a revolving turret,  
rotates on a ball detent design in the router base.  
3
64  
LOCK  
KNOB  
8
9
3
8
9
A preset cutting depth is achieved by plunging router until stop  
bar comes in contact with the stop screw on depth stop.  
3
ADJUSTMENT  
KNOB  
The adjustable stops have screws that may be adjusted  
approximately 1/2 in. (13 mm).  
ADJUSTABLE  
STOP  
HEX NUT  
STOP  
SCREW  
TO SET DEPTH STOP SETTINGS  
I Unplug your router.  
DEPTH  
STOP  
(TURRET)  
Fig. 8  
WARNING:  
Failure to unplug your router could result in accidental  
starting causing serious injury.  
I Loosen lock knob and turn adjustment knob clockwise,  
raising stop bar to it's highest position.  
I Determine which adjustable stops will be used to reach  
desired depth of cut.  
I The stop screw on each stop can be adjusted to the  
desired height by loosening the hex nut with a 3/8 in.  
(10 mm) open end wrench and turning it in or out with  
your fingers. Secure stop screw in position by retight-  
ening hex nut with wrench. Do not overtighten hex  
nut. Set stops to desired heights, spreading the entire  
depth of cut over the number of stops used.  
1
2
3
1
in  
m
m
3
9
I Rotate depth stop until the highest depth stop is aligned  
with the stop bar.  
I Raise cutter by releasing plunge lock and release lever.  
I Place router on a flat surface, and lower router until tip  
of cutter barely touches flat surface.  
I Tighten plunge lock and release lever to lock cutter at  
Fig. 9  
CUTTER EXTENDED BELOW SUBBASE  
"zero" depth of cut.  
I Turn adjustment knob counterclockwise to lower stop  
bar against stop, then tighten lock knob securely. The  
highest stop now becomes "zero" depth of cut setting.  
I Release plunge lock and release lever and raise router.  
Rotate depth stop so that next highest depth stop aligns  
with stop bar. This locates cutter for the initial pass.  
DEPTH STOP  
(TURRET)  
I Tighten plunge lock and release lever, locking cutter at  
desired depth of cut.  
I Rotate depth stop after each pass. Make as many suc-  
cessive passes as needed to obtain desired depth of  
cut, progressively lowering router to next depth of cut  
setting with each pass.  
DEPTH STOP ROTATES FOR  
DEPTH OF CUT CHANGES  
Fig. 10  
ROUTER BASE  
Page 11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTMENTS  
DEPTH OF CUT ADJUSTMENTS  
DEPTH  
CONTROL KNOB  
TO  
When routing a groove or dado that is too deep to safely cut  
in one pass, it is best to make the cut in several passes. The  
proper depth of cut depends on several factors: the horse-  
power of the router motor, the type of cutter being used, and  
the type of wood being routed. A lightweight router with low  
horsepower is designed for making shallow cuts. A router  
with a high horsepower rating can safely cut much deeper.  
A small router bit, such as a 1/4 in. (6.4 mm) shank veining  
bit with a 1/16 in. (1.6 mm) cutting diameter, is designed to  
remove only small amounts of wood. Large bits, such as a 1/  
2 in. (13 mm) shank straight-flute bit are made to remove a  
large amount of wood in a single pass. Router cuts can be  
made deeper in soft woods, such as white pine, than in tough  
hardwoods like oak or maple.  
RAISE  
TO  
LOWER  
1
2
3
1
in mm  
Based upon these considerations, choose a depth of cut that  
will not place excessive strain on the router motor. If you find  
that extra force is needed to make the pass or that the motor  
speed slows down considerably, turn off the router and  
reduce the depth of cut. Then, make the cut in two or more  
passes. The depth of each pass can be preset by using the  
three positions on the depth stop. Set the depth of cut, using  
the lowest stop. Then, rotate the depth stop so that the  
highest stop screw is under the scale. Rotate the depth stop  
assembly after each pass. The screws on the stops can be  
adjustedtothedesiredheightbyfirstlooseningthelocknuts,  
then turning the screws in or out with a phillips head screw-  
driver. Retighten the lock nut to secure the depth stop screw  
in position. See Figure 10.  
3
9
Fig. 11  
I Release plunge lock and release lever and allow router  
to return to it's uppermost position against hex nut.  
I Plunge router until cutter reaches approximate desired  
depth of cut. Then tighten plunge lock and release lever,  
temporarily locking cutter at desired depth of cut.  
DEPTH CONTROL KNOB  
See Figure 11.  
I Turn depth control knob clockwise until it seats against  
Fine adjustments can be made to the depth of cut by use of  
the depth control knob. Another primary use of the depth  
control knob is setting depth of cut when router is mounted  
upside down on a router table. NOTE: The weight of the  
router plus the position it is in when mounted to a router  
table make it necessary to use the depth control knob.  
motor housing of your router. Do not overtighten.  
I Release plunge lock and release lever and turn depth  
control knob until cutter reaches desired depth of cut.  
Turn depth control knob clockwise to lower the router  
and counterclockwise to raise the router. Always make  
sure plunge lock is released and router is free be-  
fore setting depth of cut with depth control knob.  
TO SET DEPTH OF CUT WITH DEPTH  
CONTROL KNOB  
I Unplug your router.  
I Tighten plunge lock and release lever, locking cutter at  
desired depth of cut.  
I Turn adjustment knob and adjust stop bar until it touches  
the desired stop screw.  
WARNING:  
I Tighten lock knob securely.  
Failure to unplug your router could result in accidental  
starting causing serious injury.  
Depth control knob is spring loaded against hex nut. If you  
adjust it too far and it pops off threaded rod, refer to DEPTH  
CONTROL KNOB ADJUSTMENTS in maintenance sec-  
tion for proper assembly.  
I Loosen lock knob and turn adjustment knob so that stop  
bar is not touching stop screws.  
Page 12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTMENTS  
SCALE  
See Figure 12.  
1
2
3
Your router has a dual inch and metric scale provided on  
the stop bar. Each mark on the inch scale makes 1/16 in.  
depth of cut changes possible. Each mark on the centimeter  
scale makes 1 mm depth of cut changes possible. The  
indicator point located on the housing provides a reference  
point for the scale.  
1
2
INDICATOR  
POINT  
in cm  
2
in cm  
3
3
4
1
2
1
3
64  
I Select either the inch or metric indicator point.  
I Identify the scale mark currently aligned with the indicator  
mark.  
8
9
3
8
9
3
I Loosen lock knob and turn adjustment knob to change  
the scale and stop bar position.  
I Continue to turn adjustment knob until the indicator  
point aligns with the new desired depth of cut mark on  
the scale.  
I Tighten lock knob securely to lock stop bar in new  
position.  
The cutter position will now increase or decrease the exact  
distance the stop bar was adjusted.  
Fig. 12  
If an additional 1/16 in. depth of cut is needed, loosen lock  
knob and turn adjustment knob further until indicator point  
aligns with the next 1/16 in. mark on the scale.  
SPEED SELECTION CHART  
R.P.M. A=10,000 B=11,000 C=13,000 D=16,000 E=19,000 F=23,000  
CONTROL SETTING  
SOFT WOOD HARD WOOD PLASTICS ALUMINUM  
CUTTER DIA  
FROM TO  
1/8''(3mm)  
1/4''(6mm) 5/16''(8mm)  
5/16''(8mm) 3/8''(10mm)  
Tighten lock knob securely to lock stop bar in new position.  
1/4''(6mm)  
F
E
D
D
C
C
C
E
D
C
B
B
B
B
C
C
B
A
A
A
A
C
B
A
A
A
A
A
Repeat the steps above as needed if a deeper depth of cut  
is required.  
3/8''(10mm) 1/2''(12mm)  
1/2''(12mm) 3/4''(20mm)  
Remember: The inch marks on the scale indicate a 1/16  
in. change in depth setting; each mark on the centimeter  
scale side of the stop bar equals a 1 mm change in depth  
setting; the depth control knob can also be used for making  
precise or fine adjustments to depth of cut; and depressing  
3/4''(20mm)  
1''(25mm)  
1''(25mm)  
2''(50mm)  
---CHAMFERING ONLY  
center of depth adjustment knob quick releases stop bar.  
TO INCREASE  
SPEED  
VARIABLE SPEED  
CONTROL SELECTOR  
VARIABLE SPEED CONTROL SELECTOR  
See Figure 13.  
Your router has a variable speed control selector designed  
to allow operator control of speed and torque limits. You  
can make speed selections best suited to the type of cut,  
the material being cut, and the size of bit being used. The  
variable speed control selector allows you to adjust router  
speed from 10,000 to 22,000 rpm. There is a six step scale  
labeled A through F on the variable speed control selector.  
To increase the speed and torque of your router, turn the  
variable speed control selector to a higher setting. Turn to a  
lower setting to decrease speed and torque.  
INDICATOR  
MARK  
F
B
E
C
D
NOTE: If you do not want to use the variable speed control  
selector, turn to the highest possible setting F.  
The speed selection chart shown gives suggested speed  
settings based on the diameter of the cutter and the type of  
material being routed. See Figure 13.  
TO DECREASE  
SPEED  
Fig. 13  
Page 13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
PRACTICE BEFORE ACTUAL USE  
We suggest that you practice with the variable speed feature  
of your router before installing a cutter and making cuts in  
wood. Check the following before connecting your router  
to power supply:  
I Make sure power supply is 120 volts, 60 Hz, AC only.  
I Make sure the trigger is not in the lock-on position.  
I Make sure there is not a cutter in the collet.  
1
2
3
1
in  
m
m
I Make sure the collet does not extend below the subbase.  
I Choose the desired speed from the speed selection chart.  
3
See Figure 13.  
9
I Turn the variable speed control selector to the desired  
setting. Align desired setting on the variable speed control  
selector with indicator mark on the housing.  
I Plug your router into power supply source.  
Fig. 14  
I Grasp your router firmly with both hands and depress  
switch trigger to turn on.  
Remain alert and watch what you are doing. DO NOT  
operaterouterwhenfatiguedorundertheinfluenceofdrugs,  
alcohol, or any medication.  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields when operating your router. Failure to do so could  
result in dust, shavings, chips, loose particles or foreign  
objects being thrown into your eyes, causing possible  
serious injury. If operation is dusty, also wear a face or  
dust mask.  
FEED DIRECTION  
When routing, the cutter rotates clockwise. Therefore, you  
should feed the router into the workpiece from left to right.  
When fed from left to right, the rotation of the cutter pulls the  
router against the workpiece. If fed in the opposite direction,  
the rotation forces of the spinning bit will tend to throw the  
router away from the workpiece. This could cause loss of  
control of your router. See Figure 18.  
WARNING:  
Before connecting your router to power supply, always  
check to be sure switch is not in lock-on position. Failure  
to do so could result in accidental starting of your router  
resulting in possible serious injury.  
RATE OF FEED  
IMPORTANT: The whole "secret" of professional routing  
and edge shaping lies in making a careful setup for the cut  
to be made and in selecting the proper rate of feed.  
The proper rate of feed depends on several factors: the  
hardness and moisture content of the wood, the depth of cut,  
and the cutting diameter of the bit. When cutting shallow  
grooves in soft woods such as pine, a faster rate of feed can  
be used. When making deep cuts in hardwoods such as oak,  
a slower rate of feed will be required.  
ROUTING  
For ease of operation and maintaining proper control, your  
router has two handles, one on each side of the router base.  
When using your router hold it firmly with both hands as  
shown in figure 14.  
The best rate of feed is one that does not slow down the  
router motor more than one-third of its no-load speed. If the  
router is fed too fast, it will take large chips out of the wood  
and leave gouge marks. If the router is fed too slow, it will  
scorch or burn the wood.  
Before starting router, unplug it and make sure cutter is  
securely tightened in collet nut and that depth of cut is  
properly set.  
Plug router into power supply, turn it on, and let motor build  
to its full speed, then gradually plunge or feed cutter into  
workpiece. DO NOT let the cutter contact workpiece before  
turning on router and allowing it to develop full speed.  
Page 14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
PROPER FEEDING  
The right feed is neither too fast nor too slow. It is the rate at  
which the bit is being advanced firmly to produce a continu-  
ous spiral of uniform chips — without hogging into the wood  
tomakelargeindividualchipsor, ontheotherhand, tocreate  
only sawdust. If you are making a small diameter, shallow  
groove in soft, dry wood, the proper feed may be about as  
fast as you can travel your router along your guide line. On  
the other hand, if the bit is a large one, the cut is deep or the  
wood is hard to cut, the proper feed may be a very slow one.  
Then, again, a cross-grain cut may require a slower pace  
than an identical with grain cut in the same workpiece.  
TOO FAST  
There is no fixed rule. You will learn by experience from  
practice and use. The best rate of feed is determined by  
listening to the sound of the router motor and by feeling the  
progress of each cut. Always test a cut on a scrap piece of  
the workpiece wood, beforehand.  
SPEED SELECTION  
In general, if the material being cut is hard, the cutter size is  
large, or the depth of cut is deep, then your router should be  
run at slower speeds. When these situations exist, turn the  
variable speed control selector until the desired speed is  
reached. See Figure 13.  
TOO SLOW  
Fig. 15  
NOTE: Carbide cutters cut at higher speeds than steel  
cuttersandshouldbeusedwhencuttingveryhardmaterials.  
Keep cutters sharp at all times.  
TOO SLOW FEEDING  
FORCE FEEDING  
It is possible to spoil a cut by moving the router forward too  
slowly. When it is advanced into the work too slowly, a  
revolving bit does not dig into new wood fast enough to take  
abite;instead, itsimplyscrapesawaysawdust-likeparticles.  
Scraping produces heat, which can glaze, burn, or mar the  
cut. In extreme cases, it can even overheat the bit so as to  
destroy its hardness.  
Clean, smooth routing and edge shaping can be done only  
when the bit is revolving at a relatively high speed and is  
taking very small bites to produce tiny, cleanly severed  
chips. If your router is forced to move forward too fast, the  
RPM of the bit becomes slower than normal in relation to its  
forward movement. As a result, the bit must take bigger bites  
as it revolves. “Bigger bites” mean bigger chips, and a  
rougher finish. Bigger chips also require more power, which  
could result in the router motor becoming overloaded.  
In addition, it is more difficult to control a router when the bit  
is scraping instead of cutting. With practically no load on the  
motor the bit will be revolving at close to top RPM, and will  
have a much greater than normal tendency to bounce off the  
sides of the cut (especially, if the wood has a pronounced  
grain with hard and soft areas). As a result, the cut produced  
may have rippled, instead of straight sides. See Figure 15.  
Under extreme force-feeding conditions the relative RPM of  
the bit can become so slow — and the bites it has to take so  
large — that chips will be partially knocked off (rather than  
fully cut off), with resulting splintering and gouging of the  
workpiece. See Figure 15.  
“Too-slow feeding” can also cause your router to take off in  
a wrong direction from the intended line of cut. Always  
grasp and hold your router firmly with both hands when  
routing.  
Your Ryobi router is an extremely high-speed tool (10,000 -  
22,000 RPM no-load speed), and will make clean, smooth  
cuts if allowed to run freely without the overload of a forced  
(too fast) feed. Three things that cause “force feeding” are bit  
size, depth-of-cut, and workpiece characteristics. The larger  
the bit or the deeper the cut, the more slowly the router  
should be advanced. If the wood is very hard, knotty, gummy  
or damp, the operating pace must be slowed still more.  
You can detect “too-slow feeding” by the runaway too-highly  
pitched sound of the motor; or by feeling the “wiggle” of the  
bit in the cut.  
You can always detect “force feeding” by the sound of the  
motor. Its high-pitched whine will sound lower and stronger  
as it loses speed. Also, the strain of holding the tool will be  
noticeably increased.  
Page 15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
DEPTH OF CUT  
As previously mentioned, the depth of cut is important  
because it affects the rate of feed which, in turn, affects the  
quality of a cut (and, also, the possibility of damage to your  
router motor and bit). A deep cut requires a slower feed than  
a shallow one, and a too deep cut will cause you to slow the  
feed so much that the bit is no longer cutting, it is scraping,  
instead .  
DEPTH  
OF CUT  
WIDTH  
OF CUT  
Fig. 16  
Making a deep cut is never advisable. The smaller bits —  
especially those only 1/16 inch (1.6 mm) in diameter — are  
easily broken off when subjected to too much side thrust. A  
large enough bit may not be broken off, but if the cut is too  
deep a rough cut will result — and it may be very difficult to  
guide and control the bit as desired. For these reasons, we  
recommend that several passes be made to reach deeper  
cuts. See Figure 16.  
2ND. PASS  
1ST.  
PASS  
1ST. PASS  
2ND.  
PASS  
To make deeper cuts it is therefore necessary to make as  
many successive passes as required, lowering the bit for  
each new pass. In order to save time, do all the cutting  
necessaryatonedepthsetting, beforeloweringthebitforthe  
next pass. This will also assure a uniform depth when the  
final pass is completed. See Figure 17.  
Fig. 17  
ROUTER FEED  
DIRECTION  
DIRECTION OF FEED AND THRUST  
See Figures 18 and 19.  
Theroutermotorandbitrevolveinaclockwisedirection.This  
gives the tool a slight tendency to twist (in your hands) in a  
counterclockwise direction, especially when the motor is  
starting up.  
BIT  
ROTATION  
Because of the extremely high speed of bit rotation during a  
“proper feeding” operation, there is very little kickback to  
contend with under normal conditions. However, should the  
bit strike a knot, hard grain, foreign object, etc. that would  
affect the normal progress of the cutting action, there will be  
a slight kickback—sufficient to spoil the trueness of your cut  
if you are not prepared. Such a kickback is always in the  
direction opposite to the direction of bit rotation.  
BIT  
ROTATION  
ROUTER FEED  
DIRECTION  
Fig. 18  
GUIDE OUTSIDE  
To guard against such a kickback, plan your setup and  
direction of feed so that you will always be thrusting the  
tool—to hold it against whatever you are using to guide the  
cut—in the same direction that the leading edge of the bit is  
moving.Inshort,thethrustshouldbeinadirectionthatkeeps  
the sharp edges of the bit continuously biting straight into  
new (uncut) wood.  
ROTATION  
THRUST  
FEED  
GUIDE  
ROUTING  
Whenever you are routing a groove, your travel should be in  
a direction that places whatever guide you are using at the  
right-hand side. In short, when the guide is positioned as  
shown in the first part of Figure 19, tool travel should be left  
to right and counterclockwise around curves. When the  
guide is positioned as shown in the second part of Figure 19,  
tool travel should be right to left and clockwise around  
curves. If there is a choice, the first setup is generally the  
easiest to use. In either case, the sideways thrust you use is  
against the guide.  
GUIDE INSIDE  
GUIDE  
ROTATION  
FEED  
THRUST  
Fig. 19  
Page 16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
EDGE ROUTING  
Place your router on workpiece, making sure the router bit  
does not contact workpiece. Turn router on and let motor  
build to its full speed. Begin your cut, gradually feeding cutter  
into workpiece.  
ROUTER  
WARNING:  
Keep a firm grip on router with both hands at all times.  
Failure to do so could result in loss of control leading to  
possible serious injury.  
PILOT  
WORK  
Upon completion of cut, turn motor off and let it come to a  
complete stop before removing router from work surface.  
TOP EDGE SHAPING  
WARNING:  
Never pull router out of work and place upside down on  
work surface before the cutter stops.  
ROUTER  
WORK  
EDGING WITH PILOT BITS  
See Figure 20.  
Rabbets and molded edges can be cut using piloted cutters.  
The pilot extends below the cutter. Some pilots are solid  
extensions of the cutter. Others are ball bearing guides that  
are fastened to the end of the cutter. The pilots allow the  
cutterstoturnwhilethepilotfollowstheedgeoftheworkpiece.  
PILOT  
GUIDE  
WHOLE EDGE SHAPING  
Fig. 20  
Arbor-type bits with pilots are excellent for quick, easy, edge  
shaping. They will follow workpiece edges that are either  
straight or curved. The pilot prevents the bit from making too  
deep a cut; and holding the pilot firmly in contact with the  
workpiece edge throughout prevents the cut from becoming  
too shallow.  
6
5
3
4
Whenevertheworkpiecethicknesstogetherwiththedesired  
depth of cut (as adjusted by router depth setting) are such  
that only the top part of the edge is to be shaped (leaving at  
least a 1/16 inch (1.6 mm) thick uncut portion at bottom), the  
pilot can ride against the uncut portion, which will serve to  
guide it. See Figure 20. However, if the workpiece is too thin  
or the bit set too low so that there will be no uncut edge to ride  
the pilot against, an extra board to act as a guide must be  
placed under the workpiece. This “guide” board must have  
exactly the same contour — straight or curved — as the  
workpieceedge. Ifitispositionedsothatitsedgeisflushwith  
the workpiece edge, the bit will make a full cut (in as far as  
the bit radius). On the other hand, if the guide is positioned  
as shown in Figure 20 (out from the workpiece edge), the bit  
will make less than a full cut — which will alter the shape of  
the finished edge.  
2
1
PROPER CUTTING SEQUENCE  
8
7
1/4 in. TO 1 in.  
Fig. 21  
When routing all the edges of a panel or board, rout the end  
grain first. Any splintering that occurs at the corners will then  
be removed when routing the edge. Start each side 1/4 in.  
(6.4 mm) away from the end. Feed the cutter into the wood  
until the pilot contacts the uncut edge. Then, slowly back the  
router to shape the corner. Next, move the router forward to  
shape the rest of the edge. Be careful to keep the pilot  
pressed against the uncut edge. Repeat this procedure on  
eachsideofthepanel. Figure21showsthepropersequence  
of cuts to make when edge routing four sides of a panel.  
NOTE: If desired any of the piloted bits can be used without  
a pilot for edge shaping with guides, as preceding. Also, the  
size (diameter) of the pilot that is used determines the  
maximum cut width that can be made with the pilot against  
the workpiece edge (the small pilot exposes all of the bit; the  
large one reduces this amount by 1/16 inch (1.6 mm).  
Page 17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
ROUTING GROOVES  
See Figure 22.  
When routing across the face of boards, set router at desired  
depthofcut,placetheedgeofrouterbaseagainstworkpiece,  
and turn on your router. Slowly feed the cutter into the  
workpiece along desired line of cut.  
WARNING:  
If desired depth of cut is greater than can be safely cut in  
one pass, make cuts in two or more passes.  
1
2
3
1
in  
m
m
3
When routing straight cuts across stock, clamp a straight  
edge to the workpiece to use as a guide. Position the  
straightedge parallel to the line of cut and offset the distance  
between the cutting edge of the cutter and the edge of the  
router base. Hold the router base against the straightedge  
and rout the groove.  
9
When routing a groove wider than the diameter of the cutter,  
clamp a straightedge on both sides of the cutting line.  
Position both guides parallel to the desired line of cut and  
spaced equal distances from the desired edges of the  
groove. Rout along one guide; then, reverse direction and  
rout along the other guide. Clean out any remaining waste in  
the center of the groove freehand.  
Fig. 22  
ROUTER TABLES  
ROUTER TABLE USE  
If you mount your RE601 router to a router table or the  
BT3000 accessory table, use only the four 8 mm tapped  
screwholesintherouterbaseandthe8mm(M8x25)phillips  
flat head screws provided with your router.  
WARNING:  
Do not use with router tables that fail to conform to safe  
woodworking practices and offer proper guarding for the  
cutter. Failure to comply can result in an accident causing  
possible serious injury.  
NOTE: Router subbase must be removed in order to gain  
access to the four 8 mm tapped holes.  
WARNING:  
The use of Ryobi routers in router tables offered by other  
manufacturers has not been investigated by Ryobi for com-  
pliance with applicable safety standards.  
Donotusethefour4mmsubbasescrewsortherespective  
4 mm tapped subbase screw holes for mounting router to  
a router table. These screws and screw holes will not  
secure router to router table properly and could result in  
an accident causing possible serious injury.  
Page 18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
WARNING:  
Do not use large router bits for freehand routing. Use of  
large router bits when freehand routing could cause loss  
of control or create other hazardous conditions that could  
cause possible serious personal injury. When using a UL  
listed router table, large router bits should be used for  
edging only. Do not use router bits that are larger in  
diameter than the opening in router base for any purpose.  
1
2
3
1
in mm  
FREEHAND ROUTING  
See Figure 23.  
When used freehand, your router becomes a flexible and  
versatile tool. This flexibility makes it possible to easily rout  
signs, relief sculptures, etc.  
9
There are two basic techniques for freehand routing:  
I Routing letters, grooves, and patterns into wood. See  
Figure 23.  
I Routing out the background, leaving the letters or pattern  
raised above the surface.  
FREEHAND ROUTING  
Fig. 23  
When freehand routing, we suggest the following:  
I Draw or layout the pattern on workpiece.  
I Place router on workpiece inside pattern to be routed.  
I Choose the appropriate cutter. NOTE: A core box or V-  
groove bit is often used for routing letters and engraving  
objects. Straight bits and ball mills are often used to  
make relief carvings. Veining bits are used to carve  
small, intricate details.  
I Grasp handles securely and depress switch trigger to  
start your router.  
I Let motor build to full speed, then gradually plunge  
cutter into workpiece until stop bar comes into contact  
with stop screw on depth stop.  
I Rout the pattern in two or more passes. Make the first  
pass at 25% of the desired depth of cut. This will provide  
better control as well as being a guide for the next pass.  
I Tighten plunge lock and release lever to secure depth of  
cut setting.  
I Begin routing out the pattern, continuing until a complete  
Freehand routing is an excellent example of how to  
use the plunge routing feature of your router:  
pass at this depth of cut has been made.  
I Several cuts that require repositioning of router may be  
needed for a particular job. If this situation exists, release  
plunge lock and release lever and raise cutter inside  
router subbase after each cut, reposition router for next  
cut, gradually plunge cutter into workpiece until stop bar  
contacts stop screw, tighten plunge lock and release  
lever, and continue routing.  
I Choose the appropriate cutter, set desired depth of cut,  
carefully check setup, and secure workpiece.  
I Make a test cut in a scrap piece of wood from the same  
workpiece if possible.  
I Release plunge lock and release lever and raise cutter  
from any preset depth of cut. This also permits raising  
cutter inside router subbase.  
Page 19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
WARNING:  
When servicing use only identical Ryobi replacement  
parts. Use of any other parts may create a hazard or  
cause product damage.  
DEPTH  
CONTROL KNOB  
WARNING:  
Unplug your router from its power supply before making  
any adjustments or performing any maintenance  
procedure.  
COMPRESSION  
SPRING  
1
2
3
1
in cm  
DEPTH CONTROL KNOB ADJUSTMENTS  
See Figure 24.  
HEX  
NUT  
The depth control knob is spring loaded against hex nut to  
preventroutermotorfromaccidentallyseparatingfromrouter  
base. If depth control knob is turned too far up depth  
adjustment rod, the spring will cause depth control knob to  
pop off before hex nut. Do not remove hex nut. It should  
remainondepthadjustmentrodatalltimes.Thisisespecially  
important when using router upside down on a router table.  
3
9
1/4 in.  
(6.4 mm)  
WASHER  
TO REPLACE DEPTH CONTROL KNOB:  
DEPTH  
ADJUSTMENT ROD  
I Unplug your router.  
Fig. 24  
WARNING:  
Failure to unplug your router could result in accidental  
starting causing serious injury.  
WARNING:  
Replacingdepthcontrolknobwithoutcompressionspring  
could result in depth control knob and hex nut vibrating off  
depth adjustment rod during use. This situation could  
cause motor to separate from router base, resulting in  
possible serious personal injury.  
I Turn hex nut counterclockwise until 1/4 in. (6.4 mm) of  
threads are remaining at the top of depth adjustment  
rod.  
I Place compression spring on top of hex nut as shown in  
figure 24.  
I Place depth control knob on top of compression spring.  
I Carefully compress spring by pushing down on top of  
depth control knob.  
I With spring compressed, align hex shaped recess in  
depth control knob with hex nut.  
I Thread depth control knob clockwise onto depth adjust-  
ment rod.  
I Turn depth control knob until desired depth of cut is  
reached.  
Do not replace depth control knob without compression  
spring.  
Page 20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
DEPTH  
CONTROL KNOB  
WARNING:  
To ensure safety and reliability, all repairs—with the  
exception of the externally accessible brushes—should  
be performed by a Ryobi Factory or Authorized Service  
COMPRESSION  
SPRING  
BRUSH  
ASSEMBLY  
Center.  
BRUSH  
ASSEMBLY  
BRUSH REPLACEMENT  
See Figure 25.  
Your router has externally accessible brush assemblies that  
should be periodically checked for wear.  
PROCEED AS FOLLOWS WHEN REPLACEMENT IS  
REQUIRED:  
BRUSH  
CAP  
BRUSH  
CAP  
I Unplug your router.  
1
2
3
1
in mm  
WARNING:  
Failure to unplug your router could result in accidental  
starting causing serious injury.  
3
9
I Remove depth control knob and compression spring.  
See DEPTH CONTROL KNOB ADJUSTMENTS for ref-  
erence.  
Fig. 25  
I Remove brush cap with a screwdriver. Brush assembly  
is spring loaded and will pop out when you remove  
brush cap.  
When sharpening cutters, sharpen only the inside of the  
cutting edge. Never grind the outside diameter. Be sure  
when sharpening the end of a cutter to grind the clearance  
angle the same as originally ground.  
I Remove brush assembly.  
I Check for wear. If worn, always replace in pairs. Do not  
PROPER CARE OF COLLET  
replace one side without replacing the other.  
From time to time, it also becomes necessary to clean your  
collet and collet nut. To do so, simply remove collet nut from  
collet and clean the dust and chips that have collected. Then  
return collet nut to its original position. DO NOT tighten collet  
nut on collet without a cutter installed.  
I Reassemble using new brush assemblies. Make sure  
curvature of brush matches curvature of motor and that  
brush moves freely in brush tube.  
I Make sure brush cap is oriented correctly (straight) and  
replace.  
LUBRICATION  
I Tighten brush cap securely. Do not overtighten.  
All of the bearings in this tool are lubricated with a sufficient  
amount of high grade lubricant for the life of the unit under  
normaloperatingconditions. Therefore,nofurtherlubrication  
is required.  
I Reassemble compression spring and depth control knob.  
PROPER CARE OF CUTTERS  
Get faster and more accurate cutting results by keeping  
cutters clean and sharp. Remove all accumulated pitch and  
gum from cutters after each use.  
Page 21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
GENERAL  
Avoidusingsolventswhencleaningplasticparts.Mostplastics  
are susceptible to damage from various types of commercial  
solvents and may be damaged by their use. Use clean cloths  
to remove dirt, carbon dust, etc.  
Whenelectrictoolsareusedonfiberglassboats,sportscars,  
wallboard, spackling compounds, or plaster, it has been  
found that they are subject to accelerated wear and possible  
premature failure, as the fiberglass chips and grindings are  
highly abrasive to bearings, brushes, commutators, etc.  
Consequently, it is not recommended that this tool be used  
for extended work on any fiberglass material, wallboard,  
spackling compounds, or plaster. During any use on these  
materials, it is extremely important that the tool is cleaned  
frequently by blowing with an air jet.  
WARNING:  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc. come in contact  
with plastic parts. They contain chemicals that can  
damage, weaken, or destroy plastic.  
WARNING:  
Always wear safety goggles or safety glasses with side  
shieldsduringpowertooloperationorwhenblowingdust.  
If operation is dusty, also wear a dust mask.  
OPTIONAL ACCESSORIES  
The following recommended accessories are current and were available at the time this manual was printed:  
ITEM NO.  
DESCRIPTION  
6072483  
6072493  
6072503  
6070573  
6150453  
6072213  
* 6072223  
* 6080997  
* 6240863  
Template Guide (Non-adaptable) 1/2 in. (13 mm) O.D.  
Template Guide Adapter - Accepts all Ryobi template guides  
Template Guide Adapter - Accepts Porter-Cable, Rockwell, and Black & Decker template guides  
Straight Guide Holder  
Straight Guide (requires straight guide holder #6070573 above)  
1/2 in. (13 mm) to 3/8 in. (10 mm) Bit Adapter  
1/2 in. (13 mm) to 1/4 in. (6.4 mm) Bit Adapter  
Phillips Flat Head Screws for router table mounting - M8 x 25 - Set of 4  
24 mm Wrench  
* Included with your router as standard accessories  
HELPFUL HINTS  
Always clamp workpiece securely before routing.  
A safe operator is one who thinks ahead.  
Always wear eye protection when routing.  
Make certain clamps can’t loosen while in use.  
Test difficult setups on scrap—Don’t waste lumber.  
Plan each operation before you begin.  
Make setup adjustments carefully. Then double  
Provide for smoother operation by cleaning your  
router frequently. Shake router or blow with an air jet  
to remove sawdust buildup.  
check. Measure twice and cut once.  
Keep cutters clean and properly sharpened.  
Don’t let familiarity make you careless.  
Study all safety rules and do the job safely.  
NEVER place your hands in jeopardy.  
DO NOT ABUSE POWER TOOLS. Abusive prac-  
tices can damage tool as well as workpiece.  
THINK SAFETY BY THINKING AHEAD.  
Page 22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTES  
Page 23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OWNER'S OPERATING MANUAL  
Electronic Plunge Router  
Heavy Duty Model RE601  
Variable Speed / Double Insulated  
**Ampere rating  
(on tool data plate) 0-2.0  
EXTENSION CORD CAUTION  
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0  
When using a power tool at a considerable distance from a power  
source, be sure to use an extension cord that has the capacity to  
handlethecurrentthetoolwilldraw. Anundersizedcordwillcause  
a drop in line voltage, resulting in overheating and loss of power.  
Use the chart to determine the minimum wire size required in an  
extension cord. Only round jacketed cords should be used.  
Cord Length  
Wire Size (A.W.G.)  
25'  
50'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
100'  
When working with a tool outdoors, use an extension cord that is  
designed for outside use. This is indicated by the letters "WA" on  
the cord's jacket.  
CAUTION: Keep the extension cord clear of the working  
area. Position the cord so that it will not get caught on workpiece,  
tools, or other obstructions while you are working with a power  
tool.  
Before using any extension cord, inspect it for loose or exposed  
wires and cut or worn insulation.  
**Used on 12 gauge - 20 amp circuit.  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or service,  
simply contact your nearest Ryobi Factory Service Center. Be sure to provide all pertinent  
facts when you call or visit. Please refer to the Service Center insert or call 1-800-525-2579  
in the United States or 1-800-265-6778 in Canada for your nearest Factory or Authorized  
Service Center.  
• MODEL NO.  
The model number of your tool will be found on a plate attached to the motor housing. Please  
record the model number and serial number in the space provided below.  
MODEL NUMBER RE601  
SERIAL NUMBER  
RYOBI CANADA INC.  
P.O. Box 910  
RYOBI AMERICA CORPORATION  
5201 Pearman Dairy Road Anderson SC 29625-8950  
Cambridge, Ontario N1R 6K2  
Phone 1-800-265-6778  
Post Office Box 1207  
Anderson SC 29622-1207  
Phone 1-800-525-2579  
972000-396  
6-97  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Renesas Network Card M37531T ADS User Guide
Renesas Network Card R8C 15 User Guide
Roberts Radio Portable Radio R9928 User Guide
Roland Electronic Keyboard AT15 User Guide
Roland Musical Instrument Amplifier CUBE 20XL User Guide
Samson Musical Instrument MDR10 User Guide
Samsung Cell Phone DCS User Guide
Samsung Projection Television HL $4676S User Guide
Samsung Speaker Q1233 User Guide
Satco Products Indoor Furnishings S3680 User Guide