OPERATOR'S MANUAL
ELECTRONIC PLUNGE ROUTER
RE180PL1
VARIABLE SPEED – DOUBLE INSULATED
Your new router has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Download from Www.Somanuals.com. All Manuals Search And Download.
GENERAL SAFETY RULES
■
Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, cloth-
ing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in mov-
ing parts or drawn into air vents.
SAVE THESE INSTRUCTIONS
WARNING:
Read and understand all instructions. Failure to fol-
low all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
■
■
■
■
Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger
on the switch or plugging in tools that have the switch
on, invites accidents.
WORK AREA
■
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Remove adjusting keys or wrenches before turn-
ing the tool on. A wrench or a key that is left at-
tached to a rotating part of the tool may result in
personal injury.
■
Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases, or dust. Power tools may create
sparks which may ignite the dust or fumes.
Do not overreach. Keep proper footing and bal-
ance at all times. Proper footing and balance en-
ables better control of the tool in unexpected situa-
tions. Do not use on a ladder or unstable support.
■
Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Use safety equipment. Always wear eye protec-
tion. Dust mask, nonskid safety shoes, hard hat, or
hearing protection must be used for appropriate con-
ditions.
ELECTRICAL SAFETY
■
Double insulated tools are equipped with a po-
larized plug (one blade is wider than the other).
This plug will fit in a polarized outlet only one
way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insu-
TOOL USE AND CARE
■
Use clamps or other practical way to secure and
support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is un-
stable and may lead to loss of control.
lation
eliminates the need for the three-wire
■
■
■
Do not force tool. Use the correct tool for your
application. The correct tool will do the job better
and safer at the rate for which it is designed.
grounded power cord and grounded power supply
system.
■
Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges, and refrigera-
tors. There is an increased risk of electric shock if
your body is grounded.
Do not use tool if switch does not turn it on or
off. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
Disconnect the plug from power source before
making any adjustments, changing accessories,
or storing the tool. Such preventive safety mea-
sures reduce the risk of starting the tool acciden-
tally.
■
■
Don’t expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord to
carry the tools or pull the plug from an outlet.
Keep cord away from heat, oil, sharp edges, or
moving parts. Replace damaged cords immedi-
ately. Damaged cords increase the risk of electric
shock.
■
■
Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp
and clean. Properly maintained tools with sharp
cutting edges are less likely to bind and are easier
to control.
■
When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce
the risk of electric shock.
■
■
Check for misalignment or binding of moving
parts, breakage of parts, and any other condi-
tion that may affect the tool’s operation. If dam-
aged, have the tool serviced before using. Many
accidents are caused by poorly maintained tools.
PERSONAL SAFETY
■
Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in
serious personal injury.
Use only accessories that are recommended by
the manufacturer for your model. Accessories that
may be suitable for one tool, may become hazard-
ous when used on another tool.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
GENERAL SAFETY RULES
■
When servicing a tool, use only identical replace-
SERVICE
ment parts. Follow instructions in the Mainte-
nance section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions
may create a risk of electric shock or injury.
■
Tool service must be performed only by quali-
fied repair personnel. Service or maintenance per-
formed by unqualified personnel could result in a risk
of injury.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact
hidden wiring or its cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
■
Make sure your extension cord is in good condi-
tion. When using an extension cord, be sure to
use one heavy enough to carry the current your
product will draw. A wire gage size (A.W.G.) of at
least 16 is recommended for an extension cord
100 feet or less in length. A cord exceeding 100
feet is not recommended. If in doubt, use the next
heavier gage. The smaller the gage number, the
heavier the cord. An undersized cord will cause a
drop in line voltage resulting in loss of power and
overheating.
ADDITIONAL SAFETY RULES
■
Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations,
as well as the specific potential hazards related
to this tool. Following this rule will reduce the risk
of electric shock, fire, or serious injury.
■
Always wear safety glasses. Everyday eye-
glasses have only impact-resistant lenses; they
are NOT safety glasses. Following this rule will re-
duce the risk of serious personal injury.
■
■
Protect your lungs. Wear a face or dust mask if
the operation is dusty. Following this rule will re-
duce the risk of serious personal injury.
■
■
Inspect for and remove all nails from lumber be-
fore routing. Following this rule will reduce the risk
of serious personal injury.
Protect your hearing. Wear hearing protection
during extended periods of operation. Following
this rule will reduce the risk of serious personal in-
jury.
Drugs, alcohol, medication. Do not operate tool
while under the influence of drugs, alcohol, or
any medication. Following this rule will reduce the
risk of electric shock, fire, or serious personal injury.
■
■
Inspect tool cords periodically and, if damaged,
have repaired at your nearest Factory Service
Center or otherAuthorized Service Organization.
Constantly stay aware of cord location. Follow-
ing this rule will reduce the risk of electric shock or
fire.
■
Save these instructions. Refer to them frequently
and use them to instruct others who may use
this tool. If you loan someone this tool, loan them
these instructions also.
WARNING:
Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should
be carefully checked to determine that it will
operate properly and perform its intended func-
tion. Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts, mount-
ing, and any other conditions that may affect its
operation. A guard or other part that is damaged
should be properly repaired or replaced by an
authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities con-
tains chemicals known to cause cancer, birth de-
fects or other reproductive harm. Some examples of
these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from chemically-
treated lumber.
■
Do not abuse cord. Never carry the tool by the
cord or yank it to disconnect it from the recep-
tacle. Keep cord away from heat, oil, and sharp
edges. Following this rule will reduce the risk of elec-
tric shock or fire.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
4
Download from Www.Somanuals.com. All Manuals Search And Download.
SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
A
Hz
W
Amperes
Hertz
Current
Frequency (cycles per second)
Watt
Power
min
Minutes
Time
Alternating Current
Type or a characteristic of current
n
No Load Speed
Rotational speed, at no load
0
Class II Construction
Designates double-insulated
construction tools
.../min
Revolutions or Reciprocation Per Minute
Safety Alert
Revolutions, strokes, surface speed,
orbits etc. per minute
Indicates danger, warning or caution.
It means attention!!! Your safety is
involved.
Wet Conditions Alert
Do not expose to rain or use in damp
locations.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident
prevention measures.
SYMBOL MEANING
DANGER:Failuretoobeyasafetywarningwillresultinseriousinjurytoyourselfortoothers. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
SAVE THESE INSTRUCTIONS
5
Download from Www.Somanuals.com. All Manuals Search And Download.
SPECIFICATIONS
Plunge Depth
Collet
0 - 2 in. (0 - 5.08 cm)
1/2 in. (12.7 mm)
1/4 in. (6.35 mm)
2
Adaptor
Peak Horsepower
Input
120 Volts, 60 Hz, AC Only, 10.0 Amperes
15,000 - 23,000 RPM
10 ft. (3 m)
No Load Speed
Power Cord
Net Weight
8.5 lbs. (3.86 kg.)
UNPACKING
INSTRUCTIONS
Your router has been shipped completely assembled.
PACKING LIST
Plunge Router
■ Carefully remove the tool and accessories from the
box. Make sure that all items listed in the packing
list are included.
Collet
Adaptor
15/16 in. (23.8 mm) Wrench
5/16-18 UNC-2A Flathead Screws (2)
Operator’s Manual
■ Inspect the tool carefully to make sure no breakage
or damage occurred during shipping.
■ Do not discard the packing material until you have
carefully inspected and satisfactorily operated the
tool.
NOTE: The screws and the optional depth control knob
must be used when mounting your router to a router
table. They are the only screws that will secure your
router to a router table properly.
■ If any parts are damaged or missing, please call
1-800-525-2579 for assistance.
WARNING:
If any parts are missing do not operate your tool until
the missing parts are replaced. Failure to do so
could result in possible serious personal injury.
APPLICATIONS
Use your router only for the purposes listed below:
■ Routing grooves, shaping edges, freehand designs, etc. in wood.
■ Chamfering, rabbeting, dadoing, and dovetailing in wood.
■ Routing edges on laminates.
6
Download from Www.Somanuals.com. All Manuals Search And Download.
FEATURES
Yourplungerouterisaversatilewoodworkingtoolthatwillgiveyouyearsoftrouble-freeperformance.Itisengineered
with the professional in mind, but its ease of operation allows the amateur to produce work that is beautiful and
precise. As the name implies your plunge router can be used for making plunge cuts in workpieces, routing grooves,
edge routing, routing circles, and freehand routing. When used with recommended accessories, such as a UL listed
router table, depth adjusment knob, and straight guide; it becomes even more versatile. Various types of cutters, both
with and without roller bearings as guides, also add to the versatility of this tool.
Speed can be set according to the approximate cutter
HEAVY DUTY MOTOR
diameter you will be using and to the hardness of the
Your router has a powerful 10 amp motor with sufficient
power to handle tough routing jobs. It delivers 2
material being cut. The best cuts are made when the
cutter is fed through material at the proper rate of feed.
horsepowerforheavydutyperformance. Themotoralso
has externally accessible brushes for ease of servicing.
PLUNGE LOCK LEVER
Your router has a plunge lock lever that allows for free
SWITCH
plunging. This feature is very useful for table mounted
To turn the router ON, toggle the switch to the I position.
operations on UL listed router tables when used with the
To turn the router OFF, toggle the switch to the O
optional depth control knob. Unlocking the plunge lock
position.
lever allows for a smooth, precise plunging action. Once
you reach the desired depth of cut, simply lock the
DEPTH STOP SYSTEM
plunge lock lever. The cutter will then be secured at the
The Accu-Stop™ Micro-Adjustable depth stop located
on the base of your router provides precise stops for
desired depth of cut.
repetitive depth of cut changes. A depth adjustment
scale makes quick adjustments to depth of cut changes
The design of this tool provides for easy handling. It is
possible.
ERGONOMIC DESIGN
designed for comfort and ease of grasp when operating
in different positions and at different angles.
CHIP SHIELD
A plastic chip shield has been provided on the base of
ELECTRICAL CONNECTION
your router for protection against flying dust and chips.
Yourrouterhasaprecisionbuiltelectricmotor. Itshould
It is designed to fit the front opening of the router base.
be connected to a power supply that is 120 volts, 60
Hz, AC only (normal household current). Do not
SPINDLE LOCK
operate this tool on direct current (DC). A voltage drop of
A spindle lock secures the spindle so that only one
more than 10 percent will cause a loss of power and
wrench is needed to loosen collet nut and change
overheating. If your tool does not operate when plugged
cutters. NOTE: Do not run router with spindle lock
into an outlet, double-check the power supply.
engaged.
DOUBLE INSULATION
VARIABLE SPEED
Double insulation is a concept in safety in electric power
Your router has advanced electronic features, designed
tools, which eliminates the need for the usual three-wire
to assist you in getting the maximum use from your
grounded power cord. All exposed metal parts are
router. By making proper speed selections, your router
isolated from the internal metal motor components with
canbeadjustedtospecficroutingneeds.Thiseliminates
protecting insulation. Double insulated tools do not need
much of the guess work previously needed to perform
to be grounded.
operations on UL listed router tables when used with the
optional depth control knob.
WARNING:
The variable speed control allows the router to develop
The double insulated system is intended to protect
the user from shock resulting from a break in the
tool's internal wiring. Observe all normal safety pre-
cautions to avoid electrical shock.
a no load speed that can be adjusted from 15,000 to
23,000 RPM. The variable speed control selector is
conveniently located on the front of the router.
The electronic feature of your router introduces the
flexibility of adjusting the motor speed to required job
conditions. An electronic speed control module senses
theloadappliedtothemotor,andincreasesordecreases
motor voltage to compensate for and maintain desired
RPM.
Important: Servicing of a tool with double insulation
requires extreme care and knowledge of the system and
should be performed only by a qualified service
technician. For service, we suggest you return the tool to
your nearest authorized service center for repair.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
FEATURES
FRONT VIEW OF ROUTER
SPEED SELECTION
SIGHT WINDOW
VARIABLE SPEED
CONTROL SELECTOR
SCALE
ZERO RESET
INDICATOR
HANDLE
LOCK KNOB
SPINDLE LOCK
STOP BAR
ACCU-STOPTM
MICRO-ADJUSTABLE
DEPTH STOP
CHIP SHIELD
EACH 90O ROTATION
EACH COMPLETE
OF DEPTH STOP KNOB
EQUALS 1/64 in.
(0.4 mm) CHANGE IN
DEPTH OF CUT
ROTATION (360O) OF
DEPTH STOP KNOB
EQUALS 1/16 in. (1.6 mm)
CHANGE IN DEPTH OF
CUT
Fig. 1
8
Download from Www.Somanuals.com. All Manuals Search And Download.
FEATURES
REAR VIEW OF ROUTER
POWER
CORD
PLUNGE LOCK
LEVER
HEX NUT(S)
COLLET NUT
SUBBASE
ROUTER BASE
5
1 6
1
1/4 in. (6.35 mm)
ADAPTOR
15/16 in. (23.8 mm) WRENCH
Fig. 2
WARNING:
Donotattempttomodifythistoolorcreateaccessoriesnotrecommendedforusewiththistool. Anysuchalteration
or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
9
Download from Www.Somanuals.com. All Manuals Search And Download.
ADJUSTMENTS
SPINDLE LOCK
WARNING:
Your router should never be connected to power
supply when you are assembling parts, making ad-
justments, installing or removing cutters, or when
not in use. Disconnecting your router will prevent
accidental starting that could cause serious injury.
TO LOOSEN
COLLET NUT
CUTTER INSTALLATION
See Figures 3 and 4.
■ UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router could result in acciden-
tal starting causing serious injury.
COLLET
NUT
TO TIGHTEN
COLLET NUT
CAUTION:
To prevent damage to the spindle or spindle lock,
always allow motor to come to a complete stop
before engaging spindle lock.
15/16 in. (23.8 mm)
WRENCH
CUTTER
Fig. 3
COLLET
NUT
■ Remove chip shield from router base.
■ Depress spindle lock. See Figure 3.
■ Lay router down on workbench in order to gain easy
access to collet nut. See Figure 3.
COLLET
NUT
■ Place the wrench provided through front of router
base onto collet nut and turn counterclockwise to
loosen. See Figure 3.
COLLET
WARNING:
If you are changing a cutter immediately after use,
be careful not to touch the cutter or collet with your
hands or fingers. They will get burned because of
the heat buildup from cutting. Always use the wrench
provided.
1/4 in. (6.35 mm)
ADAPTOR
CUTTER WITH 1/4 in. (6.35 mm)
SHANK DIAMETER
Fig. 4
■ Install cutter once collet nut is loose. If changing
cutters, cutter will easily slip from collet after
loosening collet nut. NOTE: The collet is machined
to precision tolerances to fit cutters with 1/2 in.
(12.7 mm) diameter shanks. To use cutters with
1/4 in. (6.35 mm) diameter shanks, insert the 1/4 in.
(6.35 mm) adaptor into the 1/2 in. (12.7 mm) collet.
WARNING:
If the collet nut is not securely tightened, the cutter
may detach during use causing serious personal
injury.
■ Insert shank of cutter until shank bottoms out, then
pull it out 1/16 in. (1.6 mm) to allow for expansion
when the bit gets hot.
■ Tighten the collet nut securely by turning clockwise
with the wrench provided.
■ Release spindle lock.
■ Replace chip shield.
10
Download from Www.Somanuals.com. All Manuals Search And Download.
ADJUSTMENTS
WARNING:
Do not use cutters with undersized shanks. Under-
sized shanks will not tighten properly and could be
thrown from the tool causing injury.
HEX NUTS
TO
UNLOCK
TO
LOCK
WARNING:
Do not use cutters that are larger in diameter than
the opening in router base. Use of such cutters will
come in contact with the router base and damage
both the cutter and router base. This situation could
also cause possible loss of control or create other
hazardous conditions that could cause possible seri-
ous personal injury.
PLUNGE
LOCK LEVER
CUTTER INSIDE SUBBASE
SCALE
Fig. 5
DEPTH OF CUT
See Figures 5, 6 and 7.
When routing a groove that is too deep to safely cut in
one pass, it is best to make the cut in several passes. We
recommend that cuts be made at a depth not exceeding
1/8 in. (3.2 mm) and that several passes be made to
reach deeper cuts.
ZERO RESET
INDICATOR
WITH RED LINE
Proper depth of cut depends on several factors:
horsepower of router motor, type of cutter being used,
and type of wood being routed. A lightweight, low
horsepower router is designed for making shallow cuts.
A router with high horsepower rating can safely cut
deeper. Small bits, such as veining bits with 1/16 in. (1.6
mm) cutting diameters, are designed to remove only
small amounts of wood. Large bits, such as straight-flute
bits, are made to remove larger amounts of wood in a
single pass. Cuts can be made deeper in soft woods,
such as white pine, than in tough hardwoods, like oak or
maple. Based upon these considerations, choose a
depth of cut that will not place excessive strain on router
motor. If you find that extra force is needed or that the
motor speed slows down considerably, turn off router
and reduce the depth of cut. Then, make the cut in two
or more passes.
LOCK KNOB
STOP BAR
TIP OF CUTTER TOUCHING
WORKPIECE = ZERO DEPTH OF CUT
Fig. 6
TO ADJUST DEPTH OF CUT
■ UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router could result in acciden-
tal starting causing serious injury.
■ Raise cutter by unlocking plunge lock lever. See
Figure 5.
■ Adjust hex nuts on threaded post until cutter is
inside router subbase.
■ Place router on a flat surface.
■ Lower router until tip of cutter barely touches flat
surface. See Figure 6.
CUTTER EXTENDED BELOW SUBBASE
Fig. 7
11
Download from Www.Somanuals.com. All Manuals Search And Download.
ADJUSTMENTS
TO INSTALL OPTIONAL DEPTH CONTROL KNOB
See Figure 8.
■ Lock plunge lock lever to position cutter at "zero"
depth of cut.
■ UNPLUG YOUR ROUTER.
■ Adjust hex nuts until they come in contact with stop
flange. This will provide a position stop at “zero”
depth of cut.
WARNING:
Failure to unplug your router could result in acciden-
tal starting casuing serious injury.
■ Make sure the hex nuts are securely tightened against
each other.
■ Rotate depth stop to desired position, loosen lock
knob and adjust stop bar until it touches depth stop.
■ Remove upper hex nut from depth adjustment rod.
NOTE: This is the only time you should remove the
hex nut from the router. Also, if you remove the
optional depth control knob for any reason, you must
reinsall the hex nut before reusing the router.
■ Slide zero-reset indicator up or down the scale on
stop bar until red line on zero-reset indicator aligns
with a desired reference point. For example, align
red line with 1 in. (25.4 mm) mark on the scale.
■ Turn remaining hex nut counterclockwise until 1/4 in.
(6.35 mm) of thread is remaining at the top of the
depth adjustment rod.
■ Lift stop bar to obtain desired depth of cut. For
example, if setting 1/8 in. (3.2 mm) depth of cut, the
zero-reset indicator will move 1/8 in. (3.2 mm) from
the 1 in. (25.4 mm) reference point.
■ Place compression spring on top of hex nut as shown
in Figure 8.
■ Tighten lock knob securely.
■ Place optional depth control knob on top of com-
pression spring and align tabs on depth control knob
with flats on hex nut.
■ Position your router so that the cutter can extend
below the subbase for desired depth setting. See
Figure 7.
■ Compress spring by carefully pushing down on top
of depth control knob.
■ Unlock plunge lock lever.
■ Grasp handles and lower router until stop bar con-
tacts depth stop.
■ Thread depth control knob clockwise onto depth ad-
justment rod.
■ Lock plunge lock lever to position cutter at desired
depth of cut.
WARNING:
OPTIONAL DEPTH CONTROL KNOB
Relacing optional depth control knob without com-
pression spring could result in depth control knob
and hex nut vibrating off depth adjustment rod. This
situation could cause motor to separate from router
base, resulting in possible serious injury.
An optional depth control knob is available and may be
purchased for use with your plunge router. We recom-
mend its use when your routing needs require precise
depth of cut adjustments and when router is mounted
upside down on a UL listed router table. NOTE: The
weightoftherouterplustheawkwardpositionitisinwhen
mountedtoaroutertablemakeitverydifficulttosetdepth
of cut simply by turning the hex nut with a
15/16 in. (23.8 mm) wrench. Therefore, we recommend
that you purchase and use a depth control knob for
situations mentioned above as well as other similar
situations.
OPTIONAL DEPTH
CONTROL KNOB
The optional depth control knob is spring loaded against
hex nut to prevent router motor from accidently sepa-
rating from router base. If depth control knob is turned
too far up depth adjustment rod, the spring will cause
depth control knob to pop off before hex nut. Do not
remove hex nut. It should remain on depth adjust-
ment rod at all times. This is especially important when
using router upside down on a router table.
STOP
FLANGE
Fig. 8
12
Download from Www.Somanuals.com. All Manuals Search And Download.
ADJUSTMENTS
TO ADJUST DEPTH OF CUT USING OPTIONAL
DEPTH CONTROL KNOB
See Figure 9.
OPTIONAL DEPTH
CONTROL KNOB
■ UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router could result in acciden-
tal starting casuing serious injury.
■ Loosen lock knob and raise stop bar.
■ Unlock plunge lock lever and raise cutter to its up-
permost position.
PLUNGE
LOCK
LEVER
■ Plunge router until cutter reaches the approximate
desired depth of cut.
■ Lock plunge lock lever, temporarily locking cutter at
desired depth of cut.
DEPTH
ADJUSTMENT
ROD
COMPRESSION
SPRING
HEX NUT
■ Turn depth control knob clockwise until hex nut seats
against stop flange. Do not overtighten.
Fig. 9
■ Unlock plunge lock lever. Always unlock plunge
lock lever before setting depth of cut with depth
control knob.
DEPTH STOP
KNOB
LOCK
KNOB
■ Turn depth control knob until cuter reaches desired
depth of cut.
■ Lock plunge lever. Always lock cutter in place
before routing.
STOP
BAR
■ Loosen lock knob and adjust stop bar until it touches
depth stop.
■ Tighten lock knob securely.
ACCU-STOPTM
DEPTH STOP
See Figures 10 and 11.
MICRO-ADJUSTABLE
DEPTH STOP
EACH 90° ROTATION OF DEPTH
STOP KNOB EQUALS 1/64 in.
(0.4 mm) CHANGE IN DEPTH OF CUT
The depth stop is located on the base of your router and
makes it possible to make deep or heavy cuts in
successive passes by use of the Accu-Stop™ Micro-
Adjustable Depth Stop System. Alignment marks make
depth of cut changes quick and easy.
Fig. 10
SCALE
A preset cutting depth is achieved by plunging router
until stop bar comes in contact with depth stop. The
micro-adjusting feature provides alignment marks at
each 90° rotation of the depth stop knob. Each 90°
rotation of the knob changes depth of cut setting 1/64 in.
(0.4 mm). See Figure 10.
ZERO RESET INDICATOR
WITH RED LINE
LOCK
KNOB
Acompleterotation(360°)ofthedepthstopknobchanges
the depth of cut setting 1/16 in. (1.6 mm). See Figure 11.
STOP
BAR
The Accu-Stop™ Micro-Adjustable Depth Stop System
provides for depth of cut changes to be made from 0 to
1/2 in. (12.7 mm) from the initial setting of the stop bar.
This initial setting of the stop bar can be "zero" depth of
cut, or it can be any depth of cut setting that you choose
as a starting point for a particular job to be performed.
EACH COMPLETE ROTATION
360° OF DEPTH STOP KNOB
EQUALS 1/16 in. (1.6 mm)
CHANGE IN DEPTH OF CUT
Fig. 11
13
Download from Www.Somanuals.com. All Manuals Search And Download.
ADJUSTMENTS
WARNING:
SPEED SELECTION CHART
CUTTER SIZE
Always wear safetey goggles or safety glasses with
side shields when using your router. Failure to do so
could result in dust, shavings, chips, loose particles,
or foreign objects being thrown in your eyes result-
ing in possible serious injury. If the operation is
dusty, also wear a face or dust mask.
MATERIAL
SOFT
3/8 1/2
E-F D-E A-B
1/4
3/4
A
MEDIUM D-E C-D
HARD
C-D B-C
A
A
A
TO SET DEPTH STOP
A
■ UNPLUG YOUR ROUTER.
VERY HARD D-E C-D C-D B-C
WARNING:
Failure to unplug your router could result in acciden-
tal starting causing serious injury.
■ Loosen lock knob and raise stop bar.
■ Rotate depth stop until the highest depth stop is
aligned with the stop bar.
TO
INCREASE
SPEED
TO
DECREASE
SPEED
■ Raise cutter by unlocking plunge lock lever.
■ Place router on flat surface, and lower router until tip
of cutter barely touches flat surface.
■ Lock plunge lock lever to position cutter at "zero"
depth of cut.
■ Lower stop bar against depth stop, then tighten lock
knob securely. The highest stop now becomes the
"zero" depth of cut setting.
VARIABLE SPEED CONTROL SELECTOR
See Figure 12.
SPEED SELECTION
SIGHT WINDOW
VARIABLE SPEED
CONTROL SELECTOR
Yourrouterhasavariablespeedcontrolselectordesigned
to allow operator control of speed and torque limits. You
can make speed selections best suited to the type of cut,
thematerialbeingcut, andthesizeofbitbeingused. The
variable speed control selector allows you to adjust
router speed from 15,000 to 23,000 RPM. There is a six-
stepscale(AtoF)onthevariablespeedcontrolselector.
To increase the speed and torque of your router, turn the
variable speed control selector to a higher setting (F).
Turn to a lower setting to decrease speed and torque.
Fig. 12
ZERO RESET INDICATOR
The zero reset indicator allows you to use the scale
provided on the housing to make quick depth of cut
changes to existing depth of cut settings. Simply choose
a reference point on the scale and slide the zero reset
indicator up or down the scale the distance required for
new depth of cut. Then change stop bar position by
loosening lock knob and adjusting stop bar until red line
on zero reset indicator moves back to reference point.
Tighten lock knob securely to lock stop bar in new
position.Thecutterpositionwillnowincreaseordecrease
the exact distance the stop bar was adjusted.
NOTE: If you do not want to use the variable speed
control selector, turn it to the highest possible setting,
and the feature will not be active.
Thespeedselectionchartshowngivessuggestedspeed
settings based on the diameter of the cutter and the type
of material being routed.
We suggest that you practice with the variable speed
feature of your router before installing a cutter and
making cuts in wood.
NOTE: Each mark on the inch scale indicates 1/16 in.
(1.6 mm).
14
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
SWITCH
See Figure 13.
MOTOR
HOUSING
To turn the router ON, toggle the switch to the I position.
To turn the router OFF, toggle the switch to the O
position.
I = ON
CAUTION:
We suggest that you practice with your router before
installing a cutter and making cuts in wood.
O = OFF
ROUTING
See Figure 14.
For ease of operation and maintaining proper control,
your router has two handles, one on each side of the
router base. When using your router hold it firmly with
both hands.
SWITCH
Fig. 13
Before starting the router, unplug it and make sure the
cutter is securely tightened in collet nut and that depth of
cut is properly set.
Plug router into power supply, turn it on, and let motor
buildtoitsfullspeed, thengraduallyplungeorfeedcutter
into workpiece. Do not let the cutter contact workpiece
before turning on router and allowing it to develop full
speed.
Remain alert and watch what you are doing. Do not
operate router when fatigued or under the influence of
drugs, alcohol, or any medication.
ROUTING GROOVES
See Figure 15.
When routing across the face of boards, set router at
desired depth of cut, place the edge of router base
against workpiece, and turn on the router. Slowly feed
the cutter into the workpiece along desired line of cut.
Fig. 14
WARNING:
If desired depth of cut is greater than can be safely
cut in one pass, make cuts in two or more passes.
Whenroutingstraightcutsacrossstock, clampastraight
edge to the workpiece to use as a guide. Position the
straightedge parallel to the line of cut and offset the
distance between the cutting edge of the cutter and the
edge of the router base. Hold the router base against the
straightedge and rout the groove.
When routing a groove wider than the diameter of the
cutter,clampastraightedgeonbothsidesofthecutlines.
Positionbothguidesparalleltothedesiredlineofcutand
spaced equal distances from the desired edges of the
groove. Rout along one guide; then, reverse direction
and rout along the other guide. Clean out any remaining
waste in the center of the groove freehand.
Fig. 15
15
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
ROUTING BY FREEHAND
See Figure 16.
When used freehand, your plunge router becomes a
flexibleandversatiletool.Thisflexibilitymakesitpossible
to easily rout signs, relief sculptures, etc.
There are two basic techniques for freehand routing:
■ Routing letters, grooves, and patterns into wood.
■ Routing out the background, leaving the letters or
pattern raised above the surface.
When freehand routing, we suggest the following:
■ Draw or layout the pattern on workpiece.
■ Choose the appropriate cutter.
NOTE: A core box or V-groove bit is often used for
routing letters and engraving objects. Straight bits
and ball mills are often used to make relief carvings.
Veining bits are used to carve small, intricate details.
Fig. 16
■ Rout the pattern in two or more passes. Make the
first pass at 25% of the desired depth of cut. This
process will provide better control as well as being a
guide for the next pass.
■ Several cuts that require repositioning of router may
be needed for a particular job. If this situation exists,
unlock plunge lock lever to raise cutter inside router
subbase after each cut, reposition router for next cut,
gradually plunge cutter into workpiece until stop bar
contacts depth stop, lock plunge lock lever and
continue routing.
■ Do not rout deeper than 1/8 in. (3.2 mm) per pass
or cut.
Follow these directions when routing by freehand:
■ Choose the appropriate cutter, set desired depth of
cut, carefully check set-up, and secure workpiece.
■ After all cuts have been made, unlock plunge lock
lever, raise cutter inside router subbase, remove
router from workpiece, turn off the router, and allow
cutter to come to a complete stop.
■ Make a test cut in a scrap piece of wood from the
same workpiece if possible.
■ Unlock plunge lock lever to raise cutter from any
preset depth of cut. This also permits raising cutter
inside router subbase.
ROUTING EDGES
Place router on workpiece, making sure the router bit
does not contact workpiece. Turn router on and let the
motor build to its full speed. Begin your cut, gradually
feeding cutter into workpiece.
■ Placerouteronworkpieceinsidepatterntoberouted.
■ Grasp handles securely and press the switch to start
your router.
■ Let motor build to full speed, then gradually plunge
cutterintoworkpieceuntilstopbarcomesintocontact
with depth stop.
WARNING:
Keep a firm grip on router with both hands at all
times. Failure to do so could result in loss of control
leading to possible serious injury.
■ Lock plunge lock lever to secure depth of cut setting.
■ Begin routing out the pattern, continuing until a
complete pass at this depth of cut has been made.
Upon completion of cut, turn motor off and let it come to
a complete stop before removing router from work
surface.
WARNING:
Do not use large router bits for freehand routing. Use
of large router bits when freehand routing could cause
loss of control or create other hazardous conditions
that could cause possible serious personal injury.
WARNING:
Never pull router out of work and place upside down
on work surface before the cutter stops.
16
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
PILOT BIT EDGING
See Figure 17.
ROUTER
Rabbets and molded edges can be cut using piloted
cutters. The pilot extends below the cutter. Some pilots
aresolidextensionsofthecutter. Othersareballbearing
guides that are fastened to the end of the cutter. The
pilots allow the cutters to turn while the pilot follows the
edge of the workpiece.
PILOT
Arbor-type bits with pilots are excellent for quick, easy,
edge shaping. They will follow workpiece edges that are
either straight or curved. The pilot prevents the bit from
making too deep a cut; and holding the pilot firmly in
contact with the workpiece edge throughout prevents
the cut from becoming too shallow.
WORK
TOP EDGE SHAPING
ROUTER
Whenever the workpiece thickness together with the
desired depth of cut (as adjusted by router depth setting)
are such that only the top part of the edge is to be shaped
(leaving at least a 1/16 inch (1.6 mm) thick uncut portion
at bottom), the pilot can ride against the uncut portion,
which will serve to guide it. See Figure 17. However, if
theworkpieceistoothinorthebitsettoolowsothatthere
will be no uncut edge to ride the pilot against, an extra
board to act as a guide must be placed under the
workpiece. This “guide” board must have exactly the
same contour — straight or curve — as the workpiece
edge. If it is positioned so that its edge is flush with the
workpiece edge, the bit will make a full cut (in as far as
thebitradius).Ontheotherhand,iftheguideispositioned
asshowninFigure17(outfromtheworkpieceedge), the
bit will make less than a full cut — which will alter the
shape of the finished edge. NOTE: When edge shaping
with guides, any of the piloted bits can be used without
a pilot. Also, the size (diameter) of the pilot that is used
determines the maximum cut width that can be made
with the pilot against the workpiece edge (the small pilot
exposes all of the bit; the large one reduces this amount
by 1/16 inch (1.6 mm).
WORK
PILOT
GUIDE
WHOLE EDGE SHAPING
Fig. 17
5
6
3
4
2
1
PROPER CUTTING SEQUENCE
When routing all the edges of a panel or board, rout the
end grain first. Any splintering that occurs at the corners
will then be removed when routing the edge. Start each
side1/4in. (6.35mm)awayfromtheend. Feedthecutter
into the wood until the pilot contacts the uncut edge.
Then, slowly back the router to shape the corner. Next,
movetherouterforwardtoshapetherestoftheedge. Be
careful to keep the pilot pressed against the uncut edge.
Repeat this procedure on each side of the panel. Figure
18 shows the proper sequence of cuts to make when
edge routing four sides of a panel.
8
7
1/4 in. to 1 in.
(6.35 mm to 25.4 mm)
Fig. 18
17
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
PROPER FEEDING
ROUTER FEED
DIRECTION
The right feed is neither too fast nor too slow. It is the rate
at which the bit is being advanced firmly and surely to
produce a continuous spiral of uniform chips. A feed to
fast produces large, individual chips and a feed to slow
creates sawdust. If you are making a small diameter,
shallow groove in soft, dry wood, the proper feed may be
as fast as you can travel your router along your guide
line. On the other hand, if the bit is large, the cut is deep,
or the wood is hard, the proper feed may be a very slow
one. Additionally, a cross-grain cut may require a slower
pace than an identical with-grain cut in the same
workpiece.
BIT
ROTATION
ROUTER FEED
DIRECTION
There is no fixed rule. You will learn by experience from
practice and use. The best rate of feed is determined by
listening to the sound of the router motor and by feeling
the progress of each cut. Always test a cut on a scrap
piece of the workpiece wood.
Fig. 19
GUIDE OUTSIDE
DIRECTION (EXTERNAL)
See Figure 19.
BIT ROTATION
THRUST
When routing, the cutter rotates clockwise. Therefore,
you should feed the router into the workpiece from left to
right. When fed from left to right, the rotation of the cutter
pulls the router against the workpiece. If fed in the
opposite direction, the rotation forces of the spinning bit
will tend to throw the router away from the workpiece.
This action could cause you to lose control of the router.
GUIDE
FEED
GUIDE INSIDE
The router motor and bit revolve in a clockwise direction.
This gives the tool a slight tendency to twist (in your
hands) in a counterclockwise direction, especially when
the motor revs up.
THRUST
GUIDE
Because of the extremely high speed of bit rotation
during a “proper feeding” operation, there is very little
kickback to contend with under normal conditions.
However, should the bit strike a knot, hard grain, foreign
object, etc. that would affect the normal progress of the
cutting action, there will be a slight kickback—sufficient
to spoil the trueness of your cut if you are not prepared.
Such a kickback is always in the direction opposite to the
direction of bit rotation.
BIT ROTATION
FEED
Fig. 20
second part of Figure 20, tool travel should be right to left
andclockwisearoundcurves. Ifthereisachoice, thefirst
setup is generally the easiest to use. In either case, the
sideways thrust you use is against the guide.
To guard against such a kickback, plan your setup and
direction of feed so that you will always be thrusting the
tool—to hold it against whatever you are using to guide
the cut—in the same direction that the leading edge of
the bit is moving. In short, the thrust should be in a
directionthatkeepsthesharpedgesofthebitcontinuously
biting straight into new (uncut) wood.
SPEED CONTROL
Ingeneral, ifthematerialbeingcutishard, thecuttersize
is large, or the depth of cut is deep - maximum 1/8 in. (3.2
mm), then your router should be run at slower speeds.
When these situations exist, turn the variable speed
control selector until the desired speed is reached.
DIRECTION (INTERNAL)
NOTE: Carbide cutters cut at higher speeds than steel
cutters and should be used when cutting very hard
materials. Keep cutters sharp at all times.
Whenever you are routing a groove, your travel should
be in a direction that places whatever guide you are
using at the right-hand side. In short, when the guide is
positioned as shown in the first part of Figure 20, tool
travelshouldbelefttorightandcounterclockwisearound
curves. When the guide is positioned as shown in the
18
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
RATE OF FEED
In addition, it is more difficult to control a router when the
bit is scraping instead of cutting. With practically no load
on the motor the bit will be revolving at close to top RPM,
and will have a much greater than normal tendency to
bounceoffthesidesofthecut(especiallyifthewoodhas
a pronounced grain with hard and soft areas). As a
result, the cut produced may have rippled, instead of
straight sides. See Figure 21.
IMPORTANT: The “secret” of professional routing and
edge shaping lies in making a careful set-up for the cut
and in selecting the proper rate of feed.
The proper rate of feed depends on several factors: the
hardness and moisture content of the wood, the depth of
cut, and the cutting diameter of the bit. When cutting
shallow grooves in soft woods such as pine, a faster rate
of feed can be used. When making deep cuts in
hardwoods such as oak, a slower rate of feed should be
used.
“Too-slow feeding” can also cause your router to take off
inawrongdirectionfromtheintendedlineofcut. Always
grasp and hold your router firmly with both hands
when routing.
The best rate of feed is one that does not slow down the
router motor more than one-third of its no-load speed. If
the router is fed too fast, it will take large chips out of the
wood and leave gouge marks. If the router is fed too
slow, it will scorch or burn the wood.
You can detect “too-slow feeding” by the runaway, high-
pitched sound of the motor; or by feeling the “wiggle” of
the bit in the cut.
Feeding Too Fast
Clean, smooth routing and edge shaping can be done
only when the bit is revolving at a relatively high speed
and is taking very small bites to produce tiny, cleanly
severed chips. If your router is forced to move forward
too fast, the RPM of the bit becomes slower than normal
in relation to its forward movement. As a result, the bit
musttakebiggerbitesasitrevolves. “Biggerbites”mean
bigger chips, and a rougher finish. Bigger chips also
require more power, which could result in the router
motor becoming overloaded.
TOO FAST
Under extreme force-feeding conditions the relative
RPMofthebitcanbecomesoslow—andthebitesithas
to take so large — that chips will be partially knocked off
(rather than fully cut off), resulting in splintering and
gouging of the workpiece. See Figure 21.
Your router is an extremely high-speed tool (15,000 -
23,000RPMno-loadspeed),andwillmakeclean,smooth
cuts if allowed to run freely without the overload of a
forced (too fast) feed. Three things that cause “force
feeding” are bit size, depth-of-cut, and workpiece
characteristics. The larger the bit or the deeper the cut,
the more slowly the router should be advanced. If the
woodisveryhard, knotty, gummyordamp, theoperation
must be slowed still more.
TOO SLOW
Fig. 21
You can always detect “force feeding” by the sound of
the motor. Its high-pitched whine will sound lower and
stronger as it loses speed. Also, the strain of holding the
tool will be noticeably increased.
Feeding Too Slow
It is also possible to spoil a cut by moving the router
forward too slowly. When it is advanced into the work too
slowly, a revolving bit does not dig into new wood fast
enough to take a bite; instead, it simply scrapes away
sawdust-like particles. Scraping produces heat, which
canglaze,burn,ormarthecutandinextremecases,can
even overheat the bit so as to destroy its hardness.
19
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
DEPTH OF CUT
As previously mentioned, the depth of cut is important
because it affects the rate of feed that, in turn, affects the
quality of the cut (and, also, the possibility of damage to
your router motor and bit). A deep cut requires a slower
feed than a shallow one, and a too deep cut will cause
you to slow the feed so much that the bit is no longer
cutting, it is scraping, instead.
DEPTH
OF CUT
WIDTH
OF CUT
Making a deep cut is never advisable. The smaller bits
— especially those only 1/16 inch (1.6 mm) in diameter
— are easily broken off when subjected to too much side
thrust. A large enough bit may not be broken, but if the
cutistoodeeparoughcutwillresult—anditmaybevery
difficult to guide and control the bit as desired. For these
reasons, we recommend that you do not exceed 1/8 in.
(3.2 mm) depth of cut in a single pass, regardless of the
bitsizeorthesoftnessorconditionoftheworkpiece. See
Figure 22.
Fig. 22
2ND.
PASS
1ST.
PASS
1ST.
PASS
2ND.
PASS
To make deeper cuts it is therefore necessary to make
as many successive passes as required, lowering the bit
1/8 in. (3.2 mm) for each new pass. In order to save time,
do all the cutting necessary at one depth setting, before
lowering the bit for the next pass. This will also assure a
uniform depth when the final pass is completed. See
Figure 23.
Fig. 23
MAINTENANCE
WARNING:
When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause
product damage.
Electric tools used on fiberglass material, wallboard,
GENERAL
spackling compounds, or plaster are subject to
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
accelerated wear and possible premature failure, as the
fiberglass chips and grindings are highly abrasive to
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.
bearings, brushes, commutators, etc. Consequently, we
do not recommended that this tool be used for extended
work on these types of materials. If, however, you do
workwithanyofthesematerials,itisextremelyimportant
WARNING:
that you clean the tool frequently by blowing it with an air
jet.
Do not at any time let brake fluids, gasoline, petro-
leum-based products, penetrating oils, etc. come in
contact with plastic parts. They contain chemicals
that can damage, weaken, or destroy plastic.
WARNING:
Always wear safety goggles or safety glasses with
side shields during power tool operation or when
blowing dust. If operation is dusty, also wear a dust
mask.
20
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
LUBRICATION
BRUSH
ASSEMBLY
All of the bearings in this tool are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no
further lubrication is required.
BRUSH
ASSEMBLY
CUTTERS
Get faster and more accurate cutting results by keeping
cutters clean and sharp. Remove all accumulated pitch
and gum from cutters after each use.
BRUSH
CAP
When sharpening cutters, sharpen only the inside of the
cutting edge. Never grind the outside diameter. Be sure
whensharpeningtheendofacuttertogrindtheclearance
angle the same as originally ground.
BRUSH
CAP
COLLET
Dust and chips may collect on the collet from time to
time, making it necessary to clean the collet. To do so,
remove the collet assembly and wipe it with a clean dry
rag. Clean the taper in the shaft in the same manner.
Never immerse the collet or end of the shaft in a solvent
or in water. Before replacing the collet assembly, put a
drop of SAE30 motor oil on the inside of the nut, on the
threads of the shaft, and on the taper in the shaft.
Replace the collet assembly onto the shaft by hand only.
Never tighten the collet nut without a bit in the collet. This
action could permanently damage the collet.
Fig. 24
BRUSH ASSEMBLIES
See Figure 24.
Your router has externally accessible brush assemblies
that should periodically be checked for wear.
TO REPLACE BRUSH ASSEMBLIES
■ UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router could result in acciden-
tal starting causing serious injury.
■ Remove brush cap with a screwdriver. Brush
assembly is spring loaded and will pop out when
you remove brush cap.
■ Remove brush assembly (brush and spring).
■ Check for wear. If worn, always replace in pairs.
Do not replace one side without replacing the other.
■ Reassemble using new brush assemblies. Make
sure curvature of brush matches curvature of motor
and that brush moves freely in brush tube.
■ Make sure brush cap is oriented correctly (straight)
and replace.
■ Tighten brush cap securely. Do not over torque.
21
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
PLUNGE LOCK LEVER
See Figures 25, 26, and 27.
PLUNGE LOCK
LEVER
After extended use, the plunge lock may wear. If this
happens, you can easily adjust the lever.
TO ADJUST PLUNGE LOCK LEVER
TO
LOOSEN
■ UNPLUG YOUR ROUTER.
WARNING:
Failure to unplug your router could result in acciden-
tal starting causing serious injury.
SCREW
TO
TIGHTEN
■ Make sure lever is in locked position.
■ Remove the screw supporting the plunge lock lever.
■ Remove the lever.
Fig. 26
■ Place the lever back in the original locked position.
■ Replace the screw.
■ Check for free plunge with lever rotated to unlocked
position. If router does not plunge freely, reposition
lever.
PLUNGE LOCK LEVER SHOWN
IN ORIGINAL LOCKED POSITION
Fig. 27
PLUNGE LOCK LEVER SHOWN
AFTER EXTENDED WEAR
Fig. 25
HELPFUL HINTS
✓ Always clamp workpiece securely before routing.
✓ A safe operator is one who thinks ahead.
✓ Always wear eye protection when routing.
✓ Make setup adjustments carefully. Then double check. Measure twice and cut once.
✓ Keep cutters clean and properly sharpened.
✓ Don’t let familiarity make you careless.
✓ Study all safety rules and do the job safely.
✓ NEVER place your hands in jeopardy.
✓ Make certain clamps can’t loosen while in use.
✓ Test difficult setups on scrap—Don’t waste lumber.
✓ Plan each operation before you begin.
✓ Clean your router frequently. Shake router or blow with an air jet to remove sawdust buildup.
✓ DO NOT ABUSE POWER TOOLS. Abusive practices can damage tool as well as workpiece.
✓ THINK SAFETY BY THINKING AHEAD.
22
Download from Www.Somanuals.com. All Manuals Search And Download.
ACCESSORIES
OPTIONAL STRAIGHT GUIDE
WARNING:
An optional straight guide, part number 6090080, is
availableandmaybepurchasedforusewithyourrouter.
When using a UL listed router table, large router bits
should be used for edging only. Do not use router
bits that are larger in diameter than the opening in
the router base for any purpose. Failure to heed this
warning could result in serious personal injury.
OPTIONAL DEPTH CONTROL KNOB
An optional depth control knob, part number 4830175, is
available, which allows you to easily adjust the depth of
cut when using the router mounted upside down to a
router table.
WARNING:
ROUTER TABLE
Do not use with router tables that are not UL listed
and that fail to conform to safe woodworking prac-
tices and offer proper guarding for the cutter. Failure
to comply can result in an accident causing possible
serious injury.
When mounting your router to a router table, use the two
5/16-18UNC-2Aflatheadscrewssupplied.Thesescrews
will secure your router to the router table properly. Use
of any other type and size screws could result in an
accident causing possible serious injury. Do not use
8 mm screws.
WARNING:
The use of this router in table mounted applications
requires the use of the optional depth control knob.
Failure to use this optional depth control knob could
result in an accident and possible serious personal
injury.
23
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATOR'S MANUAL
ELECTRONIC PLUNGE ROUTER
RE180PL1
VARIABLE SPEED – DOUBLE INSULATED
**Ampere rating
EXTENSION CORD CAUTION
(on tool faceplate)
0-2.0
2.1-3.4
3.5-5.0
5.1-7.0
7.1-12.0 12.1-16.0
When using a power tool at a considerable distance from a
power source, be sure to use an extension cord that has the
capacity to handle the current the tool will draw. An under-
sized cord will cause a drop in line voltage, resulting in over-
heating and loss of power. Use the chart to determine the mini-
mum wire size required in an extension cord. Only round jack-
eted cords should be used.
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100'
When working with a tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the letters
"WA" on the cord's jacket.
CAUTION: Keep the extension cord clear of the working
area. Position the cord so that it will not get caught on
lumber, tools or other obstructions while you are working
with a power tool.
Before using any extension cord, inspect it for loose or ex-
posed wires and cut or worn insulation.
**Used on 12 gauge - 20 amp circuit.
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our Web site at
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
• HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS,
ALWAYS GIVE THE FOLLOWING INFORMATION:
RE180PL1
• MODEL NUMBER
• SERIAL NUMBER
RYOBI TECHNOLOGIES INC.
1428 Pearman Dairy Road
Anderson, SC 29625
Post Office Box 1207
Anderson, SC 29622
Phone 1-800-525-2579
983000-448
6-04
Download from Www.Somanuals.com. All Manuals Search And Download.
|