Ryobi Pole Saw UT15520C User Guide

OPERATOR’S MANUAL  
Expand-it™  
Pruner Attachment  
UT15520C  
Your Expand-it™ Pruner Attachment has been engineered and manufactured to a high standard for dependability, ease of  
operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before  
using this product.  
Thank you for buying an Expand-it™ product.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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GENERAL SAFETY RULES  
Do not overreach. Keep proper footing and balance at all  
times. Proper footing and balance enables better control  
of the tool in unexpected situations.  
WARNING:  
Read and understand all instructions. Failure to fol-  
low all instructions listed below, may result in electric  
shock, fire, and/or serious personal injury.  
Keep all parts of your body away from any moving part.  
Do not touch areas around the muffler or cylinder of the  
power head. These parts get hot from operation. Failure  
to heed this warning could result in possible serious  
personal injury.  
SAVE THESE INSTRUCTIONS  
Read these instructions and the instructions for the power  
head thoroughly before using pruner.  
Always stop the engine and remove the spark plug wire  
before making any adjustments or repairs except for  
carburetor adjustments.  
Know the tool. Read and understand the operator’s  
manual and observe the warnings and instruction labels  
affixed to the tool.  
Inspect unit before each use for loose fasteners and dam-  
aged or missing parts. Correct before using the pruner  
attachment. Failure to do so can cause serious injury.  
Do not allow children or untrained individuals to use this  
unit.  
Use only original manufacturer’s replacement parts.  
Failure to do so may cause poor performance, possible  
injury, and will void your warranty.  
Wear safety glasses or goggles that are marked to comply  
with ANSI Z87.1 standards and hearing and head protec-  
tion when operating this unit.  
Do not, under any circumstance, use any attachment or  
accessory on this product, which was not provided with  
the product, or identified as appropriate for use with this  
product in the operator’s manual.  
Wear heavy long pants, boots, and gloves. Do not wear  
loose fitting clothing, short pants, jewelry of any kind, or  
go barefoot.  
Secure long hair so it is above shoulder level to prevent  
Avoid dangerous environments. Do not use the attach-  
entanglement in any moving parts.  
ment in damp or wet locations. Do not use in rain.  
Keep all bystanders, children, and pets at least 50 ft.  
Use the right attachment. Do not use attachment for any  
away.  
job except that for which it is intended.  
Stay alert, watch what you are doing, and use common  
sense when operating a power tool. Do not use tool while  
tired or under the influence of drugs, alcohol, or medica-  
tion. A moment of inattention while operating power tools  
may result in serious personal injury.  
Keep hands away from cutting area. Keep hands away  
from blades. Do not reach underneath work or around  
or over the blade while blade is rotating. Do not attempt  
to remove cut material when blade is moving.  
Blade coasts after being turned off.  
Do not operate in poor lighting.  
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SPECIFIC SAFETY RULES  
Do not force tool. Use the correct tool for your applica-  
tion. The correct tool will do the job better and safer at  
the rate for which it is designed.  
Kickback is a dangerous reaction that can lead to serious  
injury. Kickback may occur when the moving chain con-  
tacts an object at the upper portion of the tip of the guide  
bar or when the wood closes in and pinches the chain  
in the cut. Contact at the upper portion of the tip of the  
guide bar can cause the chain to dig into the object and  
stop the chain for an instant. The result is a lightning fast,  
reverse reaction which kicks the guide bar up and back  
toward the operator. If the chain is pinched along the top  
of the guide bar, the guide bar can be driven rapidly back  
toward the operator. Either of these reactions can cause  
loss of tool control which can result in serious injury. Do  
not rely exclusively upon the safety devices built into the  
Do not use on a ladder or unstable support. Stable foot-  
ing on a solid surface enables better control of the tool  
in unexpected situations.  
Never let anyone use the tool who has not received  
adequate instructions in its proper use. This applies to  
rentals as well as private owned units and also to the  
power head it is attached to.  
To protect yourself from electrocution, do not operate  
within 50 ft. of overhead electrical lines.  
tool. As a pruner user, you should take several steps to To protect yourself from falling branches, do not stand  
keep your cutting jobs free from accident or injury.  
directly under the branch or limb being cut. This unit  
should not be held at an angle over 60° from ground  
level.  
With a basic understanding of kickback, you can reduce  
or eliminate the element of surprise. Sudden surprise  
contributes to accidents.  
Keep the handles dry, clean, and free of oil or fuel mix-  
ture.  
Make sure that the area in which you are cutting is free  
from obstructions. Do not let the nose of the guide bar Before you start the engine, make sure the chain is not  
contact a log, branch, fence, or any other obstruction  
while you are operating the unit.  
contacting any object.  
Shut off the engine and make sure the cutting attachment  
Always cut with the engine running at full speed. Fully  
squeeze the throttle trigger and maintain a steady cutting  
speed.  
has stopped before setting the unit down.  
To prevent electrical shock or serious personal injury, do  
not use this product with any AC power head.  
Follow the sharpening and maintenance instructions for  
Save these instructions. Refer to them frequently and  
use them to instruct others who may use this tool. If  
you loan someone this tool, loan them these instruc-  
tions also to prevent misuse of the product and  
possible injury.  
the chain.  
Use only the replacement guide bars and low kickback  
chains specified for this unit.  
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SYMBOLS  
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta-  
tion of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
EXPLANATION  
Safety Alert Symbol  
Precautions that involve your safety.  
Toreducetheriskofinjury, usermustreadandunderstandoperator’s  
manual before using this product.  
Read The Operator’s Manual  
Eye, Hearing, and Head  
Protection  
Wear eye, hearing, and head protection when operating this  
equipment.  
Keep Bystanders Away  
Gloves  
Wear non-slip safety footwear when using this equipment.  
Wear non-slip, heavy-duty protective gloves when handling the pole  
pruner attachment and the saw chain.  
Moving Parts  
Keep hands away from moving parts.  
Keep all bystanders at least 50 ft. (15 m) away.  
DANGER! Beware of kickback.  
Keep Bystanders Away  
Kickback  
Indicates HOT SURFACES. Keep all body parts away from all hot  
surfaces.  
Hot Surfaces  
Risk of Electrocution  
DANGER! Risk of electrocution!  
5
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SYMBOLS  
The following signal words and meanings are intended to explain the levels of risk associated with this product.  
SYMBOL  
SIGNAL  
MEANING  
Indicates an imminently hazardous situation, which, if not avoided, will result  
in death or serious injury.  
DANGER:  
Indicates a potentially hazardous situation, which, if not avoided, could result  
in death or serious injury.  
WARNING:  
CAUTION:  
CAUTION:  
Indicates a potentially hazardous situation, which, if not avoided, may result in  
minor or moderate injury.  
(Without Safety Alert Symbol) Indicates a situation that may result in property  
damage.  
SERVICE  
Servicing requires extreme care and knowledge and should  
be performed only by a qualified service technician. For  
service we suggest you return the product to your nearest  
AUTHORIZED SERVICE CENTER for repair. When servic-  
ing, use only identical replacement parts.  
WARNING:  
To avoid serious personal injury, do not attempt to use  
this product until you read thoroughly and understand  
completely the operator’s manual. If you do not under-  
stand the warnings and instructions in the operator’s  
manual, do not use this product. Call Expand-it customer  
service for assistance.  
WARNING:  
The operation of any power tool can result in foreign objects being thrown into your eyes, which can  
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or  
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision  
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye  
protection which is marked to comply with ANSI Z87.1.  
SAVE THESE INSTRUCTIONS  
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FEATURES  
PRODUCT SPECIFICATIONS  
Bar length........................................................................................................................................................................10 in.  
Weight ...................................................................................................................................................................... 5-1/2 lbs.  
STRAP  
HANGER  
CHAIN OILER  
TANK CAP  
PRUNER ATTACHMENT SHAFT  
BAR  
CHAIN  
END CAP  
SHOULDER  
STRAP  
GEAR CASE  
EXTENSION SHAFT  
COMBINATION  
WRENCH  
SCABBARD  
HANGER CAP  
Fig. 1  
KNOW YOUR PRUNER ATTACHMENT  
See Figure 1.  
The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well  
as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features  
and safety rules.  
ASSEMBLY  
UNPACKING  
WARNING:  
This product has been shipped completely assembled.  
Carefully remove the items from the box. Make sure that  
all items listed in the packing list are included.  
Inspect the product carefully to make sure no breakage  
or damage occurred during shipping.  
If any parts are damaged or missing, do not operate  
this tool until the parts are replaced. Failure to heed this  
warning could result in serious personal injury.  
Do not discard the packing material until you have care-  
fully inspected and satisfactorily operated the tool.  
If any parts are damaged or missing, please call  
1-800-242-4672 for assistance.  
WARNING:  
Do not attempt to modify this tool or create accesso-  
ries not recommended for use with this tool. Any such  
alteration or modification is misuse and could result in a  
hazardous condition leading to possible serious personal  
injury.  
PACKING LIST  
Expand-itPruner Attachment  
Bar and Chain Oil  
Extension Shaft  
Scabbard  
Combination Wrench  
Operator’s Manual  
WARNING:  
Shoulder Strap  
Do not remove the scabbard until the pruner is fully  
assembled and ready to use. Failure to comply could  
result in possible serious personal injury.  
Strap Hanger  
Hanger Cap  
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ASSEMBLY  
CONNECTING POWER HEAD TO EXTENSION  
SHAFT AND PRUNER ATTACHMENT  
See Figure 2.  
POWER HEAD  
SHAFT  
COUPLER  
GUIDE  
RECESS  
The pruner attachment connects to the power head or, for  
extra reach, to an extension shaft by means of a coupler  
device.  
BUTTON  
WARNING:  
Never attach or adjust any attachment while power head  
is running. Failure to stop the engine may cause serious  
personal injury.  
To install the attachment:  
POSITIONING  
HOLE  
Loosen the knob on the coupler of the power head shaft  
KNOB  
and remove the end cap from the attachment.  
Push in the button located on the shaft of the pruner  
EXTENSION SHAFT  
attachment.  
Fig. 2  
Align the button with the guide recess on the extension  
shaft coupler and slide the two shafts together. Rotate  
extension shaft until button locks into the positioning  
hole.  
SHOULDER  
STRAP CLIP  
NOTE: The attachment should only be operated with the  
blade in a vertical position. If the button does not release  
completely in the positioning hole, the shaft is not locked  
into place. Slightly rotate from side to side until the button  
is locked into place.  
AP  
HANGER  
Tighten the knob securely.  
LOCK  
NUT  
Repeat previous steps to attach extension shaft to power  
head.  
BOLT  
Fig. 3  
WARNING:  
Be certain the knob is fully tightened before operating  
equipment; check it periodically for tightness during use  
to avoid serious injury.  
To remove:  
Loosen the knob.  
Push in the button and twist the shafts to remove and  
separate ends.  
INSTALLING THE SHOULDER STRAP AND  
STRAP HANGER  
See Figures 3 - 4.  
SLIDE CLIP UP OR  
DOWN TO ADJUST  
SHOULDER STRAP  
When operating this unit, you must wear a shoulder strap to  
support the unit. If your unit does not have a strap hanger  
installed on the power head shaft, use the following instruc-  
tions to install the hanger.  
Fig. 4  
Place shoulder strap over your left shoulder and attach  
shoulder strap clip to strap hanger. Adjust by sliding the  
front clip up or down.  
Pull strap hanger apart and place over power head end  
of shaft; position near the upper knob.  
NOTE: When properly adjusted, the power head should  
Install bolt and lock nut. Tighten nut securely.  
be supported by the shoulder strap about hip level.  
NOTE: Check for tightness before each use to avoid  
serious injury or product damage.  
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OPERATION  
SECOND CUT  
WARNING:  
Do not allow familiarity with tools to make you careless.  
Remember that a careless fraction of a second is  
sufficient to inflict serious injury.  
LOAD  
FIRST CUT  
1/4 DIAMETER  
WARNING:  
Always wear safety goggles or safety glasses with side  
shields when operating power tools. Failure to do so  
could result in objects being thrown into your eyes  
resulting in possible serious injury.  
FINAL CUT  
Fig. 5  
WARNING:  
Do not use any attachments or accessories not  
recommended by the manufacturer of this tool. The use  
of attachments or accessories not recommended can  
result in serious personal injury.  
CUTTING GUIDE  
Fig. 6  
APPLICATIONS  
Make a shallow first cut (1/4 of limb diameter) on the  
You may use this tool for the purposes listed below:  
underside of the limb close to the main limb or trunk.  
Limbing  
Make a second cut from the top side of the limb outboard  
Pruning  
from the first cut.  
PREPARATION FOR CUTTING  
Make a final cut close to trunk.  
Wear non-slip gloves for maximum grip and protection.  
NOTE: For second and final cuts (from top of limb or  
branch), hold front cutting guide against the limb being  
cut. This will help steady the limb and make it easier to  
cut. Allow chain to cut for you; exert only light downward  
pressure. If you force the cut, damage to the bar, chain,  
or engine can result.  
Maintain a proper grip on the unit whenever the engine is  
running. Use your right hand to firmly grip the rear handle  
while your left hand has a firm grip on the front handle.  
Hold unit firmly with both hands. Always keep your left  
hand on the front handle and your right hand on the rear  
handle, so your body is to the left of the chain line. Never  
use a left-handed (cross-handed) grip, or any stance that  
places your body or arm across the chain line.  
Release the trigger as soon as the cut is completed, allow-  
ing the engine to idle. If you run the pruner at full throttle  
without a cutting load, unnecessary wear or damage can  
occur to the chain, bar, and engine.  
Never stand directly under the limb you are cutting.  
Failure to follow proper cutting procedures will result in the  
bar and chain binding and becoming pinched or trapped in  
the limb. If this should happen:  
Always wear shoulder strap for increased safety and to  
support the pruner.  
Be certain the knob is fully tightened before operating  
equipment; check it periodically for tightness during use  
to avoid serious injury.  
Stop the engine.  
Loosen the knob on the coupler.  
Depress the button on the shaft; twist and pull the shafts  
BASIC CUTTING PROCEDURE  
to separate the pruner from the power head.  
See Figures 5 - 6.  
If the limb can be reached from the ground, lift the limb  
while holding the attachment. This should release the  
“pinch” and free the pruner.  
Follow these steps to prevent damage to tree or shrub bark.  
Do not use a back-and-forth sawing motion.  
Accelerate the engine to full throttle just before entering  
the cut by squeezing the throttle trigger. Keep the engine  
at full throttle the entire time you are cutting.  
If the pruner is still trapped, call a professional for assis-  
tance.  
Check the chain tension frequently when operating the  
unit. Refer to Chain Tension in the Maintenance section  
of this manual.  
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OPERATION  
LIMBING AND PRUNING  
See Figures 7 - 8.  
This unit is designed for trimming small branches and limbs  
up to 6 in. in diameter. For best results, observe the follow-  
ing precautions:  
Plan the cut carefully. Be aware of the direction in which  
the branch will fall.  
Branches may fall in unexpected directions. Do not stand  
directly under the branch being cut.  
The most typical cutting application is to position the unit  
at an angle of 60° or less, depending on the specific situa-  
tion. As the angle of the pruner shaft to ground increases,  
the difficulty of making the first cut (from the underside  
of limb) increases.  
Fig. 7  
Remove long branches in several stages.  
Cut lower branches first to allow the top branches more  
room to fall.  
Work slowly, keeping both hands on the tool with a firm  
grip. Maintain secure footing and balance.  
Keep the tree between you and the chain while limbing.  
Cut from side of tree opposite branch you are cutting.  
Do not cut from a ladder; this is extremely dangerous.  
Leave this operation for professionals.  
Do not make the flush cut next to the main limb or trunk  
until you have cut off the limb further out to reduce the  
weight. Following proper cutting procedures will prevent  
stripping the bark from the main member.  
Minimum  
50 ft.  
Fig. 8  
Do not use the pruner for felling or bucking.  
To prevent electrocution, do not operate within 50 ft. of  
overhead electrical lines.  
Keep bystanders at least 50 ft. away.  
POSITION FOR STARTING  
See Figure 9.  
Lay the pruner on the ground and ensure that no objects or  
obstructions are in the immediate vicinity. Make sure noth-  
ing can come in contact with the bar and chain, including  
dirt on the ground.  
Fig. 9  
10  
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MAINTENANCE  
WARNING:  
DRIVECASE  
COVER  
BAR NUT  
CHAIN  
BAR  
When servicing, use only identical replacement parts.  
Use of any other parts may create a hazard or cause  
product damage.  
WARNING:  
Fig. 10  
Always wear safety goggles or safety glasses with side  
shields during power tool operation or when blowing  
dust. If operation is dusty, also wear a dust mask.  
DRIVECASE  
COVER  
WARNING:  
Before inspecting, cleaning, or servicing the unit (except  
for carburetor adjustments), shut off engine, wait for all  
moving parts to stop, and disconnect spark plug wire  
and move it away from spark plug. Failure to follow  
these instructions can result in serious personal injury or  
property damage.  
CHAIN  
TENSIONING PIN  
BAR NUT  
Fig. 11  
SPROCKET  
GENERAL MAINTENANCE  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use. Use  
clean cloths to remove dirt, dust, oil, grease, etc.  
BAR STUD SLOT  
BAR  
WARNING:  
Do not at any time let brake fluids, gasoline, petroleum-  
based products, penetrating oils, etc., come in contact  
with plastic parts. Chemicals can damage, weaken, or  
destroy plastic, which may result in serious personal  
injury.  
BAR STUD  
CHAIN TENSIONING  
PIN HOLE  
Fig. 12  
Only the parts shown on the parts list are intended to be  
repaired or replaced by the customer. All other parts should  
be replaced at an authorized service center.  
CHAIN ROTATION  
CHAIN  
SPROCKET  
WARNING:  
To avoid possible serious injury, never touch or adjust  
the chain while the motor is running. The chain is very  
sharp; always wear protective gloves when performing  
maintenance to the chain.  
BAR NUT  
REPLACING THE BAR AND CHAIN  
See Figures 10 - 15.  
Replacement Bar Part Number: 678375001  
Replacement Chain Part Number: 690583003  
Fig. 13  
Remove the bar nut and drivecase cover.  
WARNING:  
The bar contains a bar stud slot that fits over the bar  
To avoid possible serious injury, stop engine before  
replacing the bar, chain, or performing any maintenance  
operation.  
stud.  
The bar also contains a chain tensioning pin hole which  
fits over the chain tensioning pin.  
11  
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MAINTENANCE  
Place the bar onto the bar stud so that the chain tension-  
ing pin fits into the chain tensioning pin hole.  
Fit the chain over the sprocket and into the bar groove.  
The cutters on the top of the bar should face toward the  
bar tip, in the direction of the chain rotation.  
Replace the drive case cover and reinstall the bar nut.  
Tighten the bar nut finger tight only; the bar must be free  
to move for tension adjustment.  
CHAIN TENSIONING  
SCREW  
Remove all slack from chain by turning the chain tension-  
ing screw clockwise, assuring that the chain seats into  
the bar groove during tensioning.  
Lift the tip of the bar up to check for sag. Release the tip  
of the bar, and turn the chain tensioning screw 1/2 turn  
clockwise. Repeat this process until sag does not exist.  
Fig. 14  
Hold the tip of the bar up and tighten the bar nut  
securely.  
BAR NUT  
Chain is correctly tensioned when there is no slack on  
the underside of the bar and the chain is snug, but can  
be turned by hand without binding.  
NOTE: If chain is too tight, it will not rotate. Loosen the  
bar nut slightly and turn adjusting screw 1/4 turn coun-  
terclockwise. Lift the tip of the bar up and retighten bar  
nut.  
Fig. 15  
WARNING:  
IDLE SPEED SCREW  
Check the chain tension frequently when operating the  
unit. Never touch or adjust the chain while the engine is  
running. The chain is very sharp; always wear protective  
gloves when performing maintenance to the chain.  
TRIMMER ENGINE IDLE SPEED  
ADJUSTMENT  
See Figure 16.  
Fig. 16  
If the chain turns at idle, the idle speed screw needs adjust-  
ing on your trimmer engine. Turn the idle speed screw  
counterclockwise to reduce the idle RPM and stop the chain  
movement. If the chain still moves at idle speed, contact a  
service dealer for adjustment and discontinue use until the  
repair is made.  
WARNING:  
The chain should never turn at idle. Turn the idle speed  
screw “T” counterclockwise to reduce the idle RPM and  
stop the chain, or contact a service dealer for adjustment  
and discontinue use until the repair is made. Serious per-  
sonal injury may result from the chain turning at idle.  
12  
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MAINTENANCE  
CHAIN TENSION  
See Figures 17 - 18.  
Stop the engine before setting the chain tension. Make  
sure the guide bar nut is loose to finger tight, turn the  
chain tensioning screw clockwise to tension the chain.  
Refer to Replacing the Bar and Chain for additional  
information.  
FLATS  
A cold chain is correctly tensioned when there is no slack  
on the underside of the guide bar and the chain is snug,  
but can be turned by hand without binding.  
Fig. 17  
The chain must be re-tensioned whenever the flats on  
the drive links hang out of the bar groove.  
During normal operation, the temperature of the chain will  
increase. The drive links of a correctly tensioned warm  
chain will hang approximately .050 in. (1.25 mm) out of  
the bar groove.  
NOTE: New chains tend to stretch; check chain tension  
frequently and tension as required.  
APPROX .050 IN. (1.25 mm)  
Fig. 18  
CAUTION:  
CHAIN OILER TANK  
A chain tensioned while warm may be too tight upon  
cooling. Check the “cold tension” before next use.  
REPLACE  
CAP  
CHAIN OILER  
See Figure 19.  
Use Premium Bar and Chain Oil. It is designed for chains  
and chain oilers and is formulated to perform over a wide  
temperature range with no dilution required.  
REMOVE  
CAP  
Remove the cap and carefully pour approximately 8 oz.  
of the bar and chain oil into the chain oiler tank.  
Replace the cap and tighten securely.  
Fig. 19  
Check and refill the chain oiler tank every time the engine  
is fueled.  
NOTE: Do not use dirty, used, or otherwise contaminated  
oils. Damage may occur to the oil pump, bar, or chain.  
13  
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MAINTENANCE  
CHAIN MAINTENANCE  
See Figure 20.  
DEPTH GAUGE SETTING  
WARNING:  
The chain is very sharp; always wear protective gloves  
when performing maintenance to the chain.  
Fig. 20  
Use only the replacement low kickback chain specified for  
this unit.  
PARTS OF A CUTTER  
CUTTING CORNER  
Forsmoothandfastcutting,thechainneedstobemaintained  
properly.Thechainrequiressharpeningwhenthewoodchips  
are small and powdery, the chain must be forced through the  
wood during cutting, or the chain cuts to one side. During  
maintenance of the chain, consider the following:  
TOP PLATE  
RIVET HOLE  
SIDE PLATE  
DEPTH GAUGE  
Improper filing angle of the side plate can increase the  
risk of a severe kickback.  
HEEL  
Depth gauge (or raker clearance) setting determines the  
height the cutter enters the wood and the size of the wood  
chip that is removed. Too much clearance increases the  
potential for kickback. Too little clearance decreases the  
size of the wood chip thus decreasing the chain’s cutting  
ability.  
TOE  
GULLET  
Fig. 21  
If cutter teeth have hit hard objects such as nails and  
stones, or have been abraded by mud or sand on the  
wood, have service dealer sharpen chain.  
HOW TO SHARPEN THE CUTTERS  
See Figures 21 - 24.  
Fig. 22  
WARNING:  
Improper chain sharpening increases the potential of  
kickback. Failure to replace or repair damaged chain can  
cause serious injury.  
Be careful to file all cutters to the specified angles and to  
the same length, as fast cutting can be obtained only when  
all cutters are uniform.  
Tighten the chain tension enough that the chain does not  
wobble. Do all of your filing at the mid-point of the bar.  
Wear gloves for protection.  
Fig. 23  
Use a 5/32 in. diameter round file and holder.  
Keep the file level with the top plate of the tooth. Do not  
LEFT HAND  
CUTTERS  
let the file dip or rock.  
Using light but firm pressure, stroke towards the front  
corner of the tooth. Lift file away from the steel on each  
return stroke.  
Put a few firm strokes on every tooth. File all left hand  
cutters in one direction. Then move to the other side and  
file the right hand cutters in the opposite direction. Occa-  
sionally remove filings from the file with a wire brush.  
RIGHT HAND  
CUTTERS  
Fig. 24  
14  
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MAINTENANCE  
CAUTION:  
Dull or improperly sharpened chain can cause excessive  
engine speed during cutting, which may result in severe  
engine damage.  
HANGER  
CAP  
HOLE  
ATTACHING THE STORAGE HANGER  
See Figure 25.  
There are two ways to hang the attachment for storage.  
To use the hanger cap, push in the button and place the  
hanger cap over end of the lower end attachment shaft.  
Slightly rotate the cap from side to side until the button  
locks into place.  
SECONDARY  
HOLE  
BUTTON  
The secondary hole in the attachment shaft can be used  
for hanging purposes as well.  
Fig. 25  
STORING THE PRUNER  
Clean the pruner thoroughly and lubricate before  
storing.  
Store the pruner in a dry, well-ventilated place that is  
inaccessible to children.  
Keep away from corrosive agents such as garden chemi-  
cals and de-icing salts.  
Always place the scabbard on the cutting blade before  
storing or when the pruner is not in use.  
TROUBLESHOOTING  
Problem  
Possible Cause  
Solution  
Bar and chain running hot and  
smoking.  
Check chain tension for overtight  
condition.  
Tension chain. Refer to Chain Ten-  
sion earlier in this manual.  
Chain oil tank empty.  
Check oil tank.  
Motor runs, but chain is not  
rotating.  
Chain tension too tight.  
Retension chain, Refer to Chain  
Tension earlier in this manual.  
Check guide bar and chain assembly.  
Refer to Replacing the Bar and  
Chain earlier in this manual.  
Check guide bar and chain for  
damage.  
Inspect guide bar and chain for  
damage.  
15  
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EXPLODED VIEW AND PARTS LIST  
1
2
3
4
8
7
6
5
32  
12  
9
10  
11  
14  
13  
9
17  
34  
15  
16  
18  
33  
35  
36  
19  
20  
21  
31  
30  
22  
23  
29  
28  
37  
24  
25  
27  
38  
26  
16  
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EXPLODED VIEW AND PARTS LIST  
Key  
No.  
Part  
No.  
Description  
Qty.  
1
2
300949002  
660934001  
308512001  
901374001  
660913001  
660911001  
678284001  
660935001  
308532001  
638277001  
308513001  
940657005  
308514001  
308511001  
308010007  
308224001  
308519001  
610617001  
308520001  
660912001  
610618001  
631060001  
678354001  
678356001  
308521001  
678355001  
660936001  
678353001  
638281001  
678375001  
638282001  
518019001  
308523001  
308524001  
690583003  
518405001  
308487001  
631055001  
983000933  
983000933R  
Oil Cap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
* Screw (M5 x 18 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Oil Tank Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Oil Cover Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
* Screw (M5 x 25 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3  
* Screw (M5 x 15 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Lock Washer (5 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
* Screw (M5 x 25 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Gear Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Wavy Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Oil Pickup Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Warning Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Pinion and Bearing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Lower Drive Shaft Assembly (Includes Key No. 12) . . . . . . . . . . . . . . . . . . . . . .1  
Intermediate Boom Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Strap Hanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Output Shaft Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Worm Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Oil Pump Housing w/Cam Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
* Screw (M5 x 13 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2  
Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Cupped Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
E-ring (Ø6 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Guide Bar Adjusting Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Bar Clamp Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
* Hex Nut (M8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Adjustment Screw (M5 x 50 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Retaining Ring (Ø4 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Guide Bar Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Guide Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Bar Pad Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Hanger Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Oil Pump Seal Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Pinion Gear & Plunger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Chain (10 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Scabbard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Shoulder Strap Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Combination Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1  
Operator’s Manual (961034001)  
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
Repair Sheet (961043001)  
* STANDARD HARDWARE ITEM — MAY BE PURCHASED LOCALLY  
17  
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NOTES  
18  
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WARRANTY  
In addition, this warranty does not cover:  
LIMITED WARRANTY STATEMENT  
A. Tune-ups – Spark Plugs, Carburetor, Carburetor  
Adjustments, Ignition, Filters  
Techtronic Industries North America, Inc., warrants to the  
original retail purchaser that this EXPAND-IT brand product  
is free from defect in material and workmanship and agrees  
to repair or replace, at Techtronic Industries North America,  
Inc.’s discretion, any defective product free of charge within  
these time periods from the date of purchase.  
B. Wear items – Bump Knobs, Outer Spools, Cutting Lines,  
Inner Reels, Starter Pulleys, Starter Ropes, Drive Belts,  
Tines,FeltWashers,HitchPins,MulchingBlades,Blower  
Fans, Blower and Vacuum Tubes, Vacuum Bags and  
Straps, Guide Bars, Saw Chains  
One year for the following units: all Yard Broom, Trimlite,  
and Bandit models;  
Techtronic Industries North America, Inc., reserves the right  
to change or improve the design of any EXPAND-IT brand  
product without assuming any obligation to modify any  
product previously manufactured.  
Two years if the product is used for personal, family or  
household use;  
90daysifusedforanyotherpurpose,suchascommercial  
ALL IMPLIED WARRANTIES ARE LIMITED IN DURATION  
TO THE STATED WARRANTY PERIOD. ACCORDINGLY,  
ANY SUCH IMPLIED WARRANTIES INCLUDING  
MERCHANTABILITY, FITNESS FOR A PARTICULAR  
PURPOSE, OR OTHERWISE, ARE DISCLAIMED IN THEIR  
ENTIRETYAFTERTHEEXPIRATIONOFTHEAPPROPRIATE  
TWO-YEAR, ONE-YEAR, OR NINETY-DAY WARRANTY  
PERIOD. TECHTRONIC INDUSTRIES NORTH AMERICA,  
INC.’S OBLIGATION UNDER THIS WARRANTY IS  
STRICTLYANDEXCLUSIVELYLIMITEDTOTHEREPAIROR  
REPLACEMENTOFDEFECTIVEPARTSANDTECHTRONIC  
INDUSTRIESNORTHAMERICA,INC., DOESNOTASSUME  
OR AUTHORIZE ANYONE TO ASSUME FOR THEM ANY  
OTHER OBLIGATION. SOME STATES DO NOT ALLOW  
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY  
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY  
TO YOU. TECHTRONIC INDUSTRIES NORTH AMERICA,  
INC., ASSUMES NO RESPONSIBILITY FOR INCIDENTAL,  
CONSEQUENTIAL,OROTHERDAMAGESINCLUDING,BUT  
NOTLIMITEDTO,EXPENSEOFRETURNINGTHEPRODUCT  
TO AN EXPAND-IT AUTHORIZED SERVICE CENTER AND  
EXPENSE OF DELIVERING IT BACK TO THE OWNER,  
MECHANIC’S TRAVEL TIME, TELEPHONE OR TELEGRAM  
CHARGES,RENTALOFALIKEPRODUCTDURINGTHETIME  
WARRANTY SERVICE IS BEING PERFORMED, TRAVEL,  
LOSS OR DAMAGE TO PERSONAL PROPERTY, LOSS OF  
REVENUE, LOSS OF USE OF THE PRODUCT, LOSS OF  
TIME,ORINCONVENIENCE.SOMESTATESDONOTALLOW  
THE EXCLUSION OR LIMITATION OF INCIDENTAL OR  
CONSEQUENTIALDAMAGES,SOTHEABOVELIMITATION  
OR EXCLUSION MAY NOT APPLY TO YOU.  
or rental.  
Thiswarrantyextendstotheoriginalretailpurchaseronlyand  
commences on the date of the original retail purchase.  
Any part of the product found in the reasonable judgment  
of Techtronic Industries North America, Inc., to be defective  
in material or workmanship will be repaired or replaced  
withoutchargeforpartsandlaborbyanExpand-itauthorized  
service center.  
The product, including any defective part, must be returned  
toanExpand-itauthorizedservicecenterwithinthewarranty  
period. The expense of delivering the product to the service  
center for warranty work and the expense of returning it  
back to the owner after repair or replacement will be paid  
by the owner. Techtronic Industries North America, Inc.’s  
responsibility in respect to claims is limited to making the  
required repairs or replacements and no claim of breach of  
warranty shall be cause for cancellation or rescission of the  
contract of sale of any EXPAND-IT brand product. Proof of  
purchase will be required by the dealer to substantiate any  
warranty claim. All warranty work must be performed by an  
Expand-it authorized service center.  
This warranty is limited to ninety (90) days from the date of  
original retail purchase for any EXPAND-IT brand product  
that is used for rental or commercial purposes, or any other  
income-producing purpose.  
This warranty does not cover any product that has been  
subject to misuse, neglect, negligence, or accident, or that  
has been operated in any way contrary to the operating  
instructions as specified in this operator’s manual. This  
warranty does not apply to any damage to the product that  
is the result of improper maintenance or to any product that  
has been altered or modified. The warranty does not extend  
to repairs made necessary by normal wear or by the use of  
parts or accessories which are either incompatible with the  
EXPAND-IT brand product or adversely affect its operation,  
performance, or durability.  
This warranty gives you specific legal rights, and you may  
also have other rights which vary from state to state.  
This warranty applies to all EXPAND-IT brand products  
manufactured by or for Techtronic Industries North America,  
Inc., and sold in the United States and Canada.  
To locate your nearest Expand-it authorized service center,  
dial 1-800-242-4672.  
19  
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OPERATOR’S MANUAL  
Expand-it™  
Pruner Attachment  
UT15520C  
SERVICE  
Forpartsorservice, contactyournearestExpand-itauthorizedservicecenter. Besuretoprovideall  
relevant information when you call or visit. For the location of the authorized service center nearest  
REPAIR PARTS  
The model number of this tool is found on a plate or label attached to the housing. Please record  
the serial number in the space provided below.  
UT15520C  
MODEL NUMBER  
SERIAL NUMBER  
TECHTRONIC INDUSTRIES NORTH AMERICA, INC.  
1428 Pearman Dairy Road  
Anderson, SC 29625  
Phone 1-800-242-4672  
983000-933  
2-20-06 (REV:00)  
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