OPERATOR'S MANUAL
1/4 SHEET SANDER – S605D8
DOUBLE INSULATED
SPECIFICATIONS:
Size of Paper
1/4 Sheet
Orbital Action
Motion
Rating
120 volts, 60 Hz, AC
2.0 Amperes
Input
No Load Speed
Orbit Diameter
14,000 OPM
1/16 in. (1.6 mm)
THANK YOU FOR BUYING A RYOBI SANDER.
Your new sander has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new sander. Pay close attention to
the Rules for Safe Operation, Warnings, and Cautions. If you use your sander properly and only for what it is intended, you
will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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RULES FOR SAFE OPERATION (Continued)
19. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are removed
from tool before turning it on.
20. AVOIDACCIDENTALSTARTING. Don'tcarry
plugged-in tools with finger on switch. Be sure
switch is off when plugging in.
21. MAKESUREYOUREXTENSIONCORDISIN
GOOD CONDITION. When using an extension
cord, be sure to use one heavy enough to carry
the current your product will draw. An under-
sized cord will cause a drop in line voltage
resulting in loss of power and overheating. A
wire gage size (A.W.G.) of at least 16 is recom-
mended for an extension cord 100 feet or less
in length. A cord exceeding 100 feet is not
recommended. If in doubt, use the next heavier
gage.Thesmallerthegagenumber,theheavier
the cord.
22 OUTDOORUSEEXTENSIONCORDS. When
tool is used outdoors, use only extension cords
suitable for use outdoors. Outdoor approved
cords are marked with the suffix W-A, for ex-
ample - SJTW-A or SJOW-A.
may affect its operation. A guard or other part
that is damaged should be properly repaired or
replaced by an authorized service center.
31. DO NOT USE TOOL IF SWITCH DOES NOT
TURNITONANDOFF.Havedefectiveswitches
replaced by an authorized service center.
32. Inspect for and remove all nails from lumber
before sanding.
33. DRUGS, ALCOHOL, MEDICATION. Do not
operate tool while under the influence of drugs,
alcohol, or any medication.
34. When servicing use only identical Ryobi
replacement parts.
35. POLARIZED PLUGS. To reduce the risk of
electric shock, this equipment has a polarized
plug (one blade is wider than the other). This
plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified
electrician to install the proper outlet. Do not
change the plug in any way.
36. SAVETHESEINSTRUCTIONS. Refertothem
frequently and use them to instruct others who
may use this tool. If you loan someone this tool,
loan them these instructions also.
23. NEVERUSETHISORANYPOWERSANDER
FOR WET SANDING OR LIQUID POLISH-
ING. Failure to comply can result in electrical
shock causing serious injury or worse.
24. KEEPHANDSAWAYFROMSANDINGAREA.
25. NEVER USE IN AN EXPLOSIVE ATMO-
SPHERE. Normal sparking of the motor could
ignite fumes.
26. INSPECTTOOLCORDSPERIODICALLYand
if damaged, have repaired by an authorized
service center. Stay constantly aware of cord
location.
WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some ex-
amples of these chemicals are:
27. INSPECT EXTENSION CORDS PERIODI-
• lead from lead-based paints,
CALLY and replace if damaged.
28. KEEP HANDLES DRY, CLEAN, AND FREE
FROMOILANDGREASE. Alwaysuseaclean
cloth when cleaning. Never use brake fluids,
gasoline,petroleum-basedproductsorsolvents
to clean your tool.
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depend-
ing on how often you do this type of work. To re-
duce your exposure to these chemicals: work in
a well ventilated area, and work with approved
safety equipment, such as those dust masks that
are specially designed to filter out microscopic
particles.
29. STAY ALERT. Watch what you are doing and
use common sense. Do not operate tool when
you are tired. Do not rush.
30. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to deter-
mine that it will operate properly and perform its
intended function. Check for alignment of mov-
ing parts, binding of moving parts, breakage of
parts, mounting, and any other conditions that
Page 3
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FEATURES
Your sander is suitable for sanding with coarse, medium, and fine grit sandpaper. It will produce a fine scratch free finish when
used to sand with the grain on wood surfaces. It has been designed so that flush corner sanding on three sides of the sander
is possible.
Yoursanderhasacomfortablepalmgriphandlethatprovidesmaximumone-handcontrolandcomfort,plusitreducesoperator
fatique during continuous sanding operations.
Your sander has quick action paper clamps. This makes changing or replacing sandpaper fast and easy.
Your sander also has a built in dust collection that collects dust through punched holes in the sandpaper and cushion. See
Figure 1.
Before attempting to use your sander, familiarize yourself with all operating features and safety requirements.
SWITCH
This tool is equipped with a simple switch control. To turn your sander "ON", depress the switch button as shown in Figure 1.
Depress the switch button in the opposite direction to turn your sander "OFF".
ELECTRICAL CONNECTION
Your sander has a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only
(normalhouseholdcurrent). Donotoperatethistoolondirectcurrent(DC). Avoltagedropofmorethan10percentwillcause
a loss of power and overheating. If your tool does not operate when plugged into an outlet, double-check the power supply.
WARNING: IF ANY PARTS ARE MISSING DO NOT OPERATE YOUR SANDER UNTIL THE MISSING
PARTS ARE REPLACED. FAILURE TO DO SO COULD RESULT IN POSSIBLE SERIOUS PERSONAL
INJURY.
SWITCH
OFF
ON
SWITCH
PAPER CLAMP
DUST BAG
CUSHION
PLATEN
PAPER PUNCH
LEVER
TAB
Fig. 1
WARNING: DO NOT ALLOW FAMILIARITY WITH YOUR SANDER TO MAKE YOU CARELESS. REMEMBER
THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY.
WARNING:
Theoperationofanysandercanresultinforeignobjectsbeingthrownintoyoureyes, which
canresultinsevereeyedamage. Beforebeginningpowertooloperation,alwayswearsafety
goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
Page 4
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OPERATION
WARNING: YOUR SANDER SHOULD NEVER BE CONNECTED TO POWER SUPPLY WHEN YOU ARE
ASSEMBLING PARTS, MAKING ADJUSTMENTS, ASSEMBLING OR REPLACING SANDPAPER, CLEANING,
OR WHEN NOT IN USE. DISCONNECTING SANDER WILL PREVENT ACCIDENTAL STARTING THAT
COULD CAUSE SERIOUS PERSONAL INJURY.
INSTALLING NON-ADHESIVE SANDPAPER
See Figure 2.
Inspect sandpaper before installing. DO NOT use if broken
or defective.
1. Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
NON-ADHESIVE
SANDPAPER
2. Ifreplacingsandpaper,removeoldsandpaper. Toremove
paper, release paper clamp by lifting up on lever and
disengaging it from the tab on the platen.
CUSHION
3. Insert end of new 1/4 sheet sandpaper approximately 1/2
PLATEN
in. (13 mm) under the paper clamp. Note: 1/2 in. (13 mm)
clampingofsandpaperisnecessaryformulti-sheetstacking
of paper.
PAPER CLAMP
PAPER CLAMP
IN UNLOCKED
POSITION
TAB
4. Lift up on lever and lock into place. Apply downward
pressure to conform sandpaper to platen.
5. Wrap sandpaper around cushion. Lift lever on opposite
end of sander and insert loose end of sandpaper under
paper clamp. Fit sandpaper tight against cushion.
6. Lift up on lever and lock into place.
ADHESIVE
SANDPAPER
7. Multiple sheets of sandpaper can be installed at one time
for convenience.
Fig. 2
INSTALLING ADHESIVE SANDPAPER
See Figure 2.
Inspectsandpaperbeforeinstalling. DONOTusebrokenor
defective sandpaper.
1. Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
2. If replacing sandpaper, remove old sandpaper by peeling
it off cushion. If removing regular sandpaper, release
paper clamp by lifting up on lever and disengaging it from
the tab on the platen.
PAPER PUNCH
3. Remove non-adhesive sandpaper, then lift up on paper
clamp lever and lock it into place.
4. Carefully peel adhesive backing from new 1/4 sheet
sandpaper.
ORIENT PAPER
PUNCH AS SHOWN
5. Position sandpaper, making sure front edge of sandpaper
is aligned with front edge of the cushion, then carefully
press sticky side of sandpaper on cushion. Note:
Sandpaper must be aligned with the front edge of the
cushionforproperfunctioningoftheflushsandingfeature.
See Figure 2.
Note: The cushion on your sander is approximately 1/4 in.
(6.4 mm) smaller than precut adhesive backed sanding
sheets. If desired you may want to trim off the overhang of
sandpaper on the back side of cushion. The cushion has
been made smaller so that multiple sheets of non-adhesive
sandpaper can be installed.
Fig. 3
PAPER PUNCH
See Figure 3.
A paper punch template has been supplied with your sander.
This punch should be used for aligning and punching holes in
the sandpaper. Punched holes must align with the holes in
the cushion.
Punching the holes properly is a necessary step in order for
the dustless feature of your sander to function properly.
Page 5
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OPERATION
WARNING: ALWAYS WEAR SAFETY GOGGLES OR SAFETY GLASSES WITH SIDE SHIELDS WHEN
OPERATING YOUR SANDER. FAILURE TO DO SO COULD RESULT IN FOREIGN OBJECTS BEING
THROWN INTO YOUR EYES, RESULTING IN POSSIBLE SERIOUS INJURY. IF THE SANDING OPERATION
IS DUSTY, ALSO WEAR A FACE OR DUST MASK.
APPLICATIONS
(Use only for the purposes listed below)
1. Sanding on wood surfaces.
2. Removing rust from and sanding steel surfaces.
3. Sanding plastics.
SANDPAPER SELECTION
Selecting the correct size grit and type sandpaper is an
extremely important step in achieving a high quality sanded
finish. Aluminum oxide, silicon carbide, and other synthetic
abrasives are best for power sanding. Natural abrasives,
such as flint and garnet are too soft for economical use in
power sanding.
In general, coarse grit will remove the most material and finer
grit will produce the best finish in all sanding operations. The
conditionofthesurfacetobesandedwilldeterminewhichgrit
will do the job. If the surface is rough, start with a coarse grit
and sand until the surface is uniform. Medium grit may then
be used to remove scratches left by the coarser grit and finer
gritusedforfinishingofthesurface. Alwayscontinuesanding
with each grit until surface is uniform.
Fig. 4
Note: DO NOT use sander without sandpaper. Doing so will
damage the cushion.
PREPARING FOR OPERATION
CAUTION: Be careful not to let your hand completely cover
air vents.
SANDING
Clamporotherwisesecuretheworktopreventitfrommoving
under your sander.
WARNING: UNSECURED WORK COULD BE
THROWN TOWARDS THE OPERATOR CAUSING
INJURY.
Hold your sander in front and away from you, keeping it clear
of the workpiece. Start your sander by pressing the switch
button to "ON" position and letting the motor build to its
maximum speed. Gradually lower your sander on the work
with a slight forward movement. See Figure 4. Move it slowly
Fig. 5
using forward and backward strokes.
Flush sanding can be performed with your sander. See
Figure 5. The front edge of your sander allows flush sanding
in corners. Always remove sander from workpiece before
turning your sander off.
DO NOT FORCE. The weight of the unit supplies adequate
pressure, so let the sandpaper and sander do the work.
Applying additional pressure only slows the motor, rapidly
wears sandpaper and greatly reduces sander speed.
Excessive pressure will overload the motor causing possible
damage from motor overheating and can result in inferior
work. Any finish or resin on wood may soften from the
frictional heat. Do not allow sanding on one spot too long as
the sander's rapid action may remove too much material,
making the surface uneven.
WARNING: DO NOT WEAR LOOSE CLOTHING
OR JEWELRY WHEN OPERATING SANDER.
THEY COULD GET CAUGHT IN MOVING PARTS
CAUSING SERIOUS INJURY. KEEP HEAD AWAY
FROM SANDER AND SANDING AREA. HAIR
COULD BE DRAWN INTO SANDER CAUSING
SERIOUS INJURY.
Page 6
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OPERATION
ORBITAL MOTION
Orbital motion is ideal for fast cutting action when removing
old finishes, smoothing rough wood, cutting stock down to
required dimensions, or for finishing surfaces to be painted.
As shown in figure 6, the sandpaper moves in tiny circles
at a very high speed, allowing the sander to move easily.
DUSTLESS SANDING
The dust bag located on the rear of your sander provides a
dust collection system for your sander. Sanding dust is
drawnupthroughtheholesofthecushionandcollectsinthe
dust bag during sanding operation. For more efficient
operation, empty dust bag when half full.
ORBITAL MOTION
TO EMPTY DUST BAG
■ Unplug your sander.
Fig. 6
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
■ Unzip Dust Bag.
■ Shake dust bag to empty.
■ Zip dust bag up after emptying.
TO REMOVE DUST BAG FOR EMPTYING OR
CLEANING
See Figure 7.
DUST BAG
■ Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
TO REMOVE
DUST BAG
Fig. 7
■ Slide dust bag retainer from sander as shown by the
arrow in figure 7.
Note: Grooves on dust bag retainer align with grooves
on your sander.
DUST BAG
■ Empty dust bag.
TO INSTALL DUST BAG
See Figure 8.
■ Unplug your sander.
WARNING: FAILURE TO UNPLUG YOUR SANDER
COULD RESULT IN ACCIDENTAL STARTING
CAUSING POSSIBLE SERIOUS PERSONAL
INJURY.
DUST BAG
RETAINER GROOVES
■ Realign grooves on dust bag retainer with grooves on
GROOVES
ON SANDER
your sander.
■ Slide dust bag assembly into place as shown by the
Fig. 8
arrow in figure 8.
Page 7
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MAINTENANCE
WARNING: WHEN SERVICING USE ONLY IDENTICAL RYOBI REPLACEMENT PARTS. USE OF ANY
OTHER PARTS MAY CREATE A HAZARD OR CAUSE PRODUCT DAMAGE.
GENERAL
When electric tools are used on fiberglass boats, sports cars,
wallboard, spackling compounds, or plaster, it has been
found that they are subject to accelerated wear and possible
premature failure, as the fiberglass chips and grindings are
highly abrasive to bearings, brushes, commutator, etc.
Consequently it is not recommended that this tool be used for
extendedworkonanyfiberglassmaterial,wallboard,spackling
compounds, or plaster. During any use on these materials, it
is extremely important that the tool is cleaned frequently by
blowing with an air jet.
Avoid using solvents when cleaning plastic parts. Most
plasticsaresusceptibletovarioustypesofcommercialsolvents
and may be damaged by their use. Use clean cloths to
remove dirt, carbon dust, etc.
WARNING: DO NOT AT ANY TIME LET BRAKE
FLUIDS, GASOLINE, PETROLEUM-BASED
PRODUCTS, PENETRATING OILS, ETC. COME IN
CONTACT WITH PLASTIC PARTS. THEY CONTAIN
CHEMICALS THAT CAN DAMAGE, WEAKEN, OR
DESTROY PLASTIC.
WARNING: ALWAYS WEAR SAFETY GOGGLES,
OR SAFETY GLASSES WITH SIDE SHIELDS
DURING POWER TOOL OPERATION OR WHEN
BLOWING DUST. IF OPERATION IS DUSTY ALSO
WEAR A DUST MASK.
EXTENSION CORDS
The use of any extension cord will cause some loss of power. To keep the loss to a minimum and to prevent tool overheating,
use an extension cord that is heavy enough to carry the current the tool will draw. Follow the recommended cord sizes on the
chart provided to determine the minimum wire size required in an extension cord.
Extension Cord Length
0-100 Feet
Wire Gauge Size (A.W.G.)
16
When working with your tool outdoors, use an extension cord suitable for outdoor use and so marked. Outdoor use extension
cords are marked with the letters "WA" on the cord's jacket.
CAUTION: Keep extension cords away from the sanding area and position the cord so that it will not get caught on lumber,
tools, etc., when sanding.
WARNING: CHECK EXTENSION CORDS BEFORE EACH USE. IF DAMAGED REPLACE IMMEDIATELY.
NEVER USE TOOL WITH A DAMAGED CORD SINCE TOUCHING THE DAMAGED AREA COULD CAUSE
ELECTRICAL SHOCK RESULTING IN SERIOUS INJURY.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal
operating conditions. Therefore, no further lubrication is required.
Page 8
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NOTES
Page 9
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OPERATOR'S MANUAL
1/4 SHEET SANDER – S605D8
DOUBLE INSULATED
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
S605D8
• MODEL NUMBER
• SERIAL NUMBER
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road
Anderson, SC 29625
Post Office Box 1207
Anderson, SC 29622-1207
Phone 1-800-525-2579
972000-870
.
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