OPERATOR’S MANUAL
CORDLESS DRILL-DRIVER
MODEL NO. HP1201M
8
6
4
2
THANK YOU FOR BUYING A RYOBI CORDLESS DRILL-DRIVER.
Your new cordless drill-driver has been engineered and manufactured to Ryobi’s high standard for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new cordless drill-driver.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your cordless drill-driver properly
and only for what it is intended, you will enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident
prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock, and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself
or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal
injury.
NOTE:
Advises you of information or instructions vital to the operation or maintenance of the equipment.
READ ALL INSTRUCTIONS
KNOW YOUR CORDLESS TOOL
Safe operation of this cordless tool requires that you read
and understand this Operator's Manual and all labels affixed
to the tool. Learn its applications and limitations as well as
the potential hazards related to a cordless tool. Keep this
manual readily available for future reference.
■ KEEPTHEWORKAREACLEAN. Clutteredwork
areas and work benches invite injuries.
■ CONSIDERWORKAREAENVIRONMENT.Keep
work area well lit. Do not use tool in presence of
flammable liquids or gases.
IMPORTANT
■ GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. For example: Pipes,
radiators, ranges, refrigerator enclosures.
Servicing of a tool requires extreme care and knowledge of
the system and should be performed only by a qualified
service technician. For service we suggest you return the
tool to your nearest Ryobi Authorized Service Center for
repair. When servicing, use only identical Ryobi replacement
parts.
■ KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a
safe distance from work area. Do not let visitors
contact tool or extension cord.
WARNING:
■ STORE IDLE TOOLS. When not in use tools
should be stored in a dry and high or locked-up
place - out of the reach of children.
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manual and review it frequently for continuing safe
operation, and instructing others who may use this tool.
■ DON'T FORCE TOOL. It will do the job better and
safer at the rate for which it was designed.
■ USE RIGHT TOOL. Don't force small tool or
attachment to do the job of a heavy duty tool. Don't
use tool for purpose not intended - for example - A
circular saw should never be used for cutting tree
limbs or logs.
WARNING:
When using power tools, basic safety precautions should
always be followed to reduce the risk of fire, electric shock,
and personal injury, including the following precautions.
■ WEAR PROPER APPAREL. Do not wear loose
clothing or jewelry that can get caught in tool's
moving parts and cause personal injury. Rubber
gloves and nonskid footwear are recommended
Page 3
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RULES FOR SAFE OPERATION (Continued)
when working outdoors. Wear protective hair
coveringtocontainlonghairandkeepitfrombeing
drawn into nearby air vents.
PRECAUTIONS ON USING YOUR
CORDLESS TOOL
This product contains Nickel-Cadmium batteries which
must be disposed of properly.
■ ALWAYS WEAR SAFETY GLASSES. Everyday
eyeglasseshaveonlyimpact-resistantlenses;they
are NOT safety glasses.
■ Be aware that this tool is always in an operating
condition, because it does not have to be plugged
into an electrical outlet.
■ PROTECT YOUR LUNGS. Wear a face mask or
dust mask if operation is dusty.
■ First, charge the battery.
■ PROTECT YOUR HEARING. Wear hearing
■ Be sure the battery is snapped in place.
■ When not in use, lock the switch.
protection during extended periods of operation.
■ SECURE WORK. Use clamps or a vise to hold
work. It's safer than using your hand and it frees
both hands to operate tool.
■ When operating at a high place, be aware of things
below you.
■ DON'T OVERREACH. Keep proper footing and
balance at all times. Do not use on a ladder or
unstable support.
■ Before drilling into walls, ceilings, or floors, make
sure that there is no concealed electrical wiring
inside.
■ MAINTAINTOOLSWITHCARE.Keeptoolssharp
at all times, and clean for best and safest
performance. Follow instructions for lubricating
and changing accessories.
WARNING:
Drilling into electrical wiring can cause drill bit
and chuck to become electrically live. Do not
touch the chuck or metal housing when drilling
into a wall; grasp only the insulated handle(s)
provided on the tool.
■ REMOVEADJUSTING KEYSANDWRENCHES.
Form habit of checking to see that keys and
adjusting wrenches are removed from tool before
turning it on.
■ AVOID UNINTENTIONAL STARTING. Do not
carry the tool with your finger on the switch. Be
sure switch is off when installing battery pack.
IMPORTANT SAFETY INSTRUCTIONS FOR
CHARGER/CHARGING ASSEMBLY
■ SAVE THESE INSTRUCTIONS. This manual
containsimportantsafetyandoperatinginstructions
for charging the battery with the following
components:
■ STAY ALERT. Watch what you are doing and use
common sense. Do not operate tool when you are
tired. Do not rush.
■ CHECKDAMAGEDPARTS. Beforefurtheruseof
the tool, a guard or other part that is damaged
shouldbecarefullycheckedtodeterminethatitwill
operateproperlyandperformitsintendedfunction.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced by an authorized
service center unless indicated elsewhere in this
instruction manual.
MODEL
HP1201M 1400670
1400652
BATTERY CHARGER CHARGINGASSEMBLY
N/A
981351-002
■ Before using battery charger/charging assembly,
readallinstructionsandcautionarymarkingson(1)
batterycharger,(2)battery,(3)chargingassembly,
and (4) products using battery.
WARNING:
To reduce risk of injury, charge only nickel-
cadmiumtyperechargeablebatteries.Othertypes
ofbatteriescanburstcausingpersonalinjuryand
damage.
■ DO NOT USE TOOL IF SWITCH DOES NOT
TURN IT ON AND OFF. Have defective switches
replaced by an authorized Ryobi Service Center.
■ DRUGS, ALCOHOL, MEDICATION. Do not
operate tool while under the influence of drugs,
alcohol, or any medication.
■ Do not expose charger/charging assembly to rain
or snow.
■ Use of an attachment not recommended or sold by
thebatterycharger/chargingassemblymanufacturer
may result in a risk of fire, electric shock, or injury to
persons.
■ INSPECT FOR and remove all nails from lumber
before drilling.
■ DO NOT CHARGE BATTERY TOOL IN A DAMP
OR WET LOCATION.
Page 4
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RULES FOR SAFE OPERATION (Continued)
■ To reduce risk of damage to electric plug and cord,
pull by the body rather than the cord when
disconnecting charger/charging assembly.
Do not attempt to use it on any other voltage.
■ Consecutive charging may cause overheating. If
you need to recharge batteries consecutively,
waitforabout15minutestoallowcharger/charging
assembly to cool.
■ Make sure cord is located so that it will not be
stepped on, tripped over, or otherwise subjected
to damage or stress.
■ Do not insert foreign matter into the hole for the
■ An extension cord should not be used unless
absolutely necessary. Use of improper extension
cordcouldresultinariskoffireandelectricshock.
If extension cord must be used, make sure:
battery in charging assembly.
■ Do not charge by means of an engine generator
or DC power source.
■ Do not disassemble the battery.
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger/charging assembly.
■ Do not store the tool and battery in locations
wherethetemperaturemayreachorexceed104°
F(40° C),suchasoutsideshedsormetalbuildings
in summer.
b. That extension cord is properly wired and in
good electrical condition; and
■ Do not incinerate the battery, even if it is severely
damaged or completely worn out. The battery
may explode in fire.
c. That wire size is large enough for AC ampere
rating of charger/charging assembly as
specified below:
■ Battery leakage may occur under conditions of
extreme usage or temperature. If liquid comes in
contact with skin, wash quickly with soap and
water, then with lemon juice or vinegar. If liquid
gets in your eyes, wash with water for at least 10
minutes and seek medical attention immediately.
Cord Length (Feet) 25 ft. 50 ft. 100 ft.
Cord Size (AWG) 16
16
16
Note: AWG = American Wire Gage
■ Do not operate charger/charging assembly with
damaged cord or plug. Replace immediately.
■ Do not short-circuit the battery.
■ Do not operate charger/charging assembly if it
has received a sharp blow, been dropped, or
otherwisedamagedinanyway;takeittoaRYOBI
AUTHORIZED SERVICE CENTER.
WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, andotherconstructionactivities
contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some
examples of these chemicals are:
■ Do not disassemble charger/charging assembly;
take it to a RYOBI AUTHORIZED SERVICE
CENTER when service or repair is required.
Incorrectreassemblymayresultinariskofelectric
shock or fire.
• lead from lead-based paints,
■ To reduce risk of electric shock, unplug charger/
charging assembly from outlet before attempting
anymaintenanceorcleaning. Turningoffcontrols
will not reduce this risk.
• crystalline silica from bricks and cement and
other masonry products, and
• arsenicandchromiumfromchemically-treated
PRECAUTIONS REGARDING THE USE OF
CHARGER/CHARGING ASSEMBLY AND
BATTERY
lumber.
Yourriskfromtheseexposuresvaries,depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
■ Do not charge battery when temperature is below
50° F (10° C) or above 95° F (35° C).
■ Never attempt to connect two charger/charging
assemblies together.
■ The charger/charging assembly is designed to
operate on standard household electrical power.
SAVE THESE INSTRUCTIONS
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
Page 5
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SPECIFICATIONS:
Model
HP1201M
Chuck
3/8 in. Keyless
Motor
DC Motor 12.0V
Variable Speed
0 - 550 RPM
Switch
No Load Speed
Clutch
24 Positions
Charger Input
Charge Rate
120V, 60 Hz, AC Only
3-6 Hours
IMPORTANT INFORMATION FOR RECHARGING HOT BATTERIES
When using your drill-driver continuously, the batteries in
occur under normal circumstances. Refer to "Charging
Your Drill-Driver" for normal recharging of batteries. If the
charger/charging assembly does not charge your battery
pack under normal circumstances, return both the battery
pack and charger/charging assembly to your nearest Ryobi
Authorized Service Center for electrical check.
your battery pack become hot. You should let a hot battery
pack cool down for approximately 30 minutes before at-
tempting to recharge.
Note: This situation occurs when continuous use of your
drill-driver causes the batteries to become hot. It does not
DISPOSAL OF THE EXHAUSTED BATTERY
To preserve natural resources, please
recycle or dispose of batteries properly.
BATTERY PACK PREPARATION FOR
RECYCLING
Y
C
C
L
E
E
R B R C
This product contains nickel-cadmium
battery. Local, state, or federal laws may
prohibit disposal of Nickel-Cadmium
batteries in ordinary trash. Consult your
local waste authority for information
regarding available recycling and/or
disposal options.
1
7
.
N i C d
WARNING:
8
83
0
0
8
.
.
8
2
2
Upon removal, cover the battery pack's terminals with
heavy duty adhesive tape. Do not attempt to destroy or
disassemble battery pack or remove any of its
components. Also, never touch both terminals with metal
objects and/or body parts, as short circuit can result.
Keep away from children. Failure to comply with these
warnings could result in fire and/or serious injury.
For more information on battery recycling
call 1-800-8 BATTERY.
WARNING:
Do not attempt to disassemble the battery pack. Fire or
injury can result.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your
eyes, which can result in severe eye damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with side shields and a full face shield
when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or
standard safety glasses with side shields.
Page 6
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OPERATION
KNOW YOUR DRILL-DRIVER
LEVEL
TORQUE
ADJUSTMENT
See Figure 1.
RING
Before attempting to use any tool, familiarize yourself with all
operating features and safety requirements.
8
6
4
BIT
WARNING:
Do not allow familiarity with tools to make you careless.
Remember that a careless fraction of a second is
sufficient to inflict severe injury.
STORAGE
AREA
2
DIRECTION
OF ROTATION
SELECTOR
SWITCH
TRIGGER
CHARGING YOUR DRILL-DRIVER
KEYLESS
CHUCK
The battery pack for this tool has been shipped in a low
charge condition to prevent possible problems. Therefore,
you should charge it at least 6 hours prior to use.
BATTERY
PACK
Note: Batteries will not reach full charge the first time they
are charged. Allow several cycles (drilling followed by re-
charging) for them to fully charge.
MAG TRAY™
(SCREW HOLDER)
Fig. 1
TO CHARGE
■ Charge battery pack only with the charging assembly
BATTERY
PACK
provided.
■ Make sure power supply is normal house voltage,
120 volts, 60 Hz, AC only.
CHARGING
ASSEMBLY
■ Connect charging assembly to power supply.
■ Place battery pack in charging assembly. Align raised
rib on battery pack with groove in charging assembly.
See Figure 2.
■ Press down on battery pack to be sure contacts on
battery pack engage properly with contacts in charging
assembly. When properly connected, red light will turn
on.
CHARGE
INDICATOR
LIGHT (LED)
■ After normal usage, 3 hours of charging time is re-
quired to be fully charged. A minimum charge time of 6
hours is required to recharge a completely discharged
battery.
■ The battery pack will become slightly warm to the touch
while charging. This is normal and does not indicate a
problem.
Fig. 2
■ DO NOT place charging assembly in an area of ex-
treme heat or cold. It will work best at normal room
temperature.
Page 7
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OPERATION
CENTER POSITION
WARNING:
(LOCK)
REVERSE
DIRECTION
OF ROTATION
SELECTOR
If any parts are missing, do not operate tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
1 0
8
SWITCH
See Figure 3.
2
Your drill starts and stops by depressing and releasing the
switch trigger.
SWITCH
TRIGGER
VARIABLE SPEED
FORWARD
Your drill has a variable speed feature in the switch. The
switch delivers higher speed and torque with increased
trigger pressure. Speed is controlled by the amount of
switch trigger depression.
SWITCH LOCK
See Figure 3.
Fig. 3
The switch trigger can be locked in the OFF position. This
feature helps reduce the possibility of accidental starting
whennotinuse.Tolocktheswitchtrigger,placethedirection
of rotation selector in the center position.
1 0
TO INSTALL BATTERY PACK
8
■ Place the direction of rotation selector in center posi-
tion. See Figure 3.
4
■ Place the battery pack in your drill. Align raised rib on
battery pack with groove in drill's battery port.
See Figure 4.
2
■ Make sure the latches on each side of your battery pack
snap in place and that battery pack is secured in drill
before beginning operation.
TO REMOVE BATTERY PACK
■ Place the direction of rotation selector in center posi-
tion. See Figure 3.
■ Locate latches on side of battery pack and depress both
sides to release battery pack from your drill.
See Figure 4.
BATTERY
PORT
BATTERY
PACK
■ Remove battery pack from your drill.
CAUTION:
LATCHES
When placing battery pack in your drill, be sure raised
rib on battery pack aligns with groove in drill's battery
port and latches snap in place properly. Improper
assembly of battery pack may cause damage to internal
components.
DEPRESS LATCHES
TO RELEASE
BATTERY PACK
Fig. 4
Page 8
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OPERATION
REVERSIBLE
See Figure 3.
RELEASE
(UNLOCK)
CHUCK BODY
CHUCK COLLAR
This tool is reversible. The direction of rotation is controlled
by a selector located above the switch trigger. With the drill
held in normal operating position, the direction of rotation
selector should be positioned to the left of the switch for
drilling. The drilling direction is reversed when the selector is
to the right of the switch. When the selector is in center
position, the switch trigger is locked.
1 0
8
4
GRIP
(TIGHTEN)
CAUTION:
To prevent gear damage, always allow chuck to come to
a complete stop before changing the direction of rotation.
Fig. 5
CHUCK BODY
To stop, release switch trigger and allow the chuck to come
to a complete stop.
DRILL BIT
8
WARNING:
6
Battery tools are always in operating condition. Therefore,
switch should always be locked when not in use or when
carrying at your side.
4
2
CHUCK JAWS
KEYLESS CHUCK
CHUCK COLLAR
See Figure 5.
RIGHT
Fig. 6
A keyless chuck has been provided with your drill to allow for
easy installation and removal of bits. As the name implies,
you can hand tighten or release drill bits in the chuck jaws.
Grasp and hold the collar of the chuck with one hand. Rotate
the chuck body with your other hand. The arrows on the
chuck indicate which direction to rotate the chuck body in
order to GRIP (tighten) or RELEASE (unlock) the drill bit.
8
6
4
2
WARNING:
Do not hold the chuck body with one hand and use the
power of the drill to tighten chuck jaws on drill bits. Chuck
body could slip in your hand or your hand could slip and
come in contact with rotating drill bit. This could cause
an accident resulting in serious personal injury.
WRONG
Fig. 7
INSTALLING BITS
See Figure 5.
■ Place the direction of rotation selector in center position.
Note: Rotate the chuck body in the direction of the arrow
marked GRIP to tighten the chuck jaws. DO NOT use a
wrench to tighten or loosen the chuck jaws.
This will turn off the power to your drill.
■ Open or close the chuck jaws to a point where the
opening is slightly larger than the bit size you intend to
use. Also, raise the front of your drill slightly to keep the
bit from falling out of the chuck jaws.
WARNING:
Do not insert drill bit into chuck jaws and tighten as shown
in figure 7. This could cause drill bit to be thrown from
drill resulting in possible serious personal injury or
damage to the chuck.
■ Insert your drill bit into the chuck the full length of the
jaws. See Figure 6.
■ Tighten the chuck jaws on the drill bit. To tighten, grasp
and hold the collar of the chuck with one hand, while
rotating the chuck body with your other hand.
Page 9
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OPERATION
REMOVING BITS
See Figure 6.
TO DECREASE
TORQUE
■ Place the direction of rotation selector in center position.
This will turn off the power to your drill.
8
6
■ Loosen the chuck jaws from drill bit.
■ To loosen: grasp and hold the collar of the chuck with
4
one hand, while rotating chuck body with your other hand.
2
Note: Rotate chuck body in the direction of the arrow
marked RELEASE to loosen chuck jaws. DO NOT use
a wrench to tighten or loosen the chuck jaws.
TORQUE
ADJUSTMENT
RING
■ Remove drill bit from chuck jaws.
MAG TRAY™
See Figure 8.
TO INCREASE
TORQUE
For convenience, your drill has a Mag Tray™ to place small
parts when doing a variety of tasks.
SCREWDRIVING
TORQUE ADJUSTMENT
(Driving power of your drill-driver)
MAG TRAY™
(SCREW HOLDER)
When using your drill-driver for various driving applications,
it becomes necessary to increase or decrease the torque in
order to help prevent the possibility of damaging screw
heads, threads, workpiece, etc. In general, torque should
correspond to the intensity of the screw diameter. If the
torque is too high or the screws too small, the screws may be
damaged or broken.
Fig. 8
SCREWDRIVER BIT
BIT STORAGE
AREA
Thetorqueisadjustedbyrotatingthetorqueadjustmentring.
See Figure 8. The torque is greater when the torque adjust-
ment ring is set on a higher setting. The torque is less when
the torque adjustment ring is set on a lower setting.
8
6
The proper setting depends on the type of material and the
size of screw you are using.
4
2
TO ADJUST TORQUE
■ Identify the twenty four torque indicator settings located
SCREWDRIVER
BIT
on the front of your drill. See Figure 8.
■ Rotate adjustment ring to the desired setting.
Fig. 9
• 1 - 4
5 - 8
For driving small screws.
•
For driving screws into soft material.
• 9 - 12 For driving screws into soft and hard
materials.
10
4
• 13 - 16 For driving screws in hard wood.
• 17 - 20 For driving large screws.
2
• 21 -
For heavy drilling.
22
20
18
16
BIT STORAGE
See Figure 9.
LEVEL
When not in use, bits provided with your drill can be placed
in the storage area located on the top of your drill.
LEVEL DRILLING
See Figure 10.
A convenient new feature provided with your drill is a level.
It is recessed in the motor housing on top of your drill. It can
be used to keep drill bit level during drilling operations.
Fig. 10
Page 10
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OPERATION
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating tool. Failure to do so could result
in objects being thrown into your eyes, resulting in
possible serious injury.
DRILLING
See Figure 11.
1
6
2
4
When drilling hard, smooth surfaces, use a center punch to
mark the desired hole location. This will prevent the drill bit
from slipping off center as the hole is started. However, the
lower speed feature allows starting holes without center
punching if desired. To accomplish this, simply operate your
drill at lower speed until the hole is started.
The material to be drilled should be secured in a vise or with
clamps to keep it from turning as the drill bit rotates.
Hold tool firmly and place the bit at the point to be drilled.
Depress the switch trigger to start tool.
Move the drill bit into the workpiece, applying only enough
pressure to keep the bit cutting. Do not force or apply side
pressure to elongate a hole.
WARNING:
Fig. 11
Be prepared for binding or breakthrough. When these
situations occur, the drill has a tendency to grab and kick
in the opposite direction, and could cause loss of control
when breaking through material. If you are not prepared,
this loss of control can result in possible serious injury.
WARNING:
Do not force tool. Forcing tool can result in jamming and
loss of balance or footing, which could result in personal
injury.
When drilling metals, use a light oil on the drill bit to keep it
from overheating. The oil will prolong the life of the bit and
increase the drilling action.
If the bit jams in workpiece or if the drill stalls, release switch
trigger immediately. Remove the bit from the workpiece and
determine the reason for jamming.
Page 11
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