OWNER'S OPERATING MANUAL
RECIPROCATING SAW
RJ150V
DOUBLE INSULATED
SPECIFICATIONS:
Length of stroke
1 in. (25.4mm)
0-2300 spm
Strokes per minute
Switch
Adjustable variable speed
120 volts, 60 Hz, AC
6.0 amps
Rating
Input
Net weight
6.5 lbs.
THANK YOU FOR BUYING A RYOBI RECIPROCATING SAW.
Your new saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire owner's manual before using your new saw. Pay close attention to
the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what it is intended, you will
enjoy years of safe, reliable service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL - Read owner's
manual carefully. Learn its applications and limita-
tions as well as the specific potential hazards
related to this tool.
17. MAINTAINTOOLSWITHCARE.Keeptoolssharp
at all times, and clean for best and safest perfor-
mance. Follow instructions for lubricating and
changing accessories.
2. GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. For example: Pipes,
radiators, ranges, refrigerator enclosures.
18. DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades,
bits, cutters, etc., all tools should be disconnected
from power supply.
3. KEEP GUARDS IN PLACE and in working order.
19. REMOVEADJUSTINGKEYSANDWRENCHES.
Form habit of checking to see that keys and
adjusting wrenches are removed from tool before
turning it on.
4. KEEPWORKAREACLEAN. Clutteredareasand
benches invite accidents.
5. AVOIDDANGEROUSENVIRONMENT.Don'tuse
power tool in damp or wet locations or expose to
rain. Keep work area well lit.
20. AVOID ACCIDENTAL STARTING. Don't carry
plugged-in tools with finger on switch. Be sure
switch is off when plugging in.
6. KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a
safe distance from work area. Do not let visitors
contact tool or extension cord.
21. MAKE SURE YOUR EXTENSION CORD IS IN
GOOD CONDITION. When using an extension
cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of
power and overheating. A wire gage size (A.W.G.)
of at least 12 is recommended for an extension
cord 100 feet or less in length. A cord exceeding
100 feet is not recommended. If in doubt, use the
next heavier gage. The smaller the gage number,
the heavier the cord.
7. STORE IDLE TOOLS. When not in use, tools
should be stored in a dry, high or locked-up place
- out of the reach of children.
8. DON'T FORCE TOOL. It will do the job better and
safer at the rate for which it was designed.
9. USE RIGHT TOOL. Don't force small tool or at-
tachment to do the job of a heavy duty tool. Don't
use tool for purpose not intended - for example -
Don't use a circular saw for cutting tree limbs or
logs.
22. OUTDOOR USE EXTENSION CORDS. When
tool is used outdoors, use only extension cords
intended for use outdoors and so marked.
10. WEAR PROPER APPAREL. No loose clothing or
jewelry to get caught in moving parts. Rubber
gloves and non-skid footwear are recommended
when working outdoors. Also, wear protective hair
coveringtocontainlonghairandkeepitfrombeing
drawn into air vents.
23. KEEP BLADES CLEAN AND SHARP. Sharp
blades minimize stalling and kickback. Also, keep
blades properly tightened at all times.
24. KEEP HANDS AWAY FROM CUTTING AREA.
Keep hands away from blades. Do not reach
underneath work while blade is cutting. Do not
attempt to remove material while blade is cutting.
11. ALWAYS WEAR SAFETY GLASSES. Everyday
eyeglasseshaveonlyimpact-resistantlenses;they
are NOT safety glasses.
25. NEVERUSEINANEXPLOSIVEATMOSPHERE.
Normal sparking of the motor could ignite fumes.
12. PROTECT YOUR LUNGS. Wear a face or dust
26. INSPECT TOOL CORDS PERIODICALLY and if
damaged, have repaired by an authorized service
center. Stay constantly aware of cord location.
mask if operation is dusty.
13. PROTECT YOUR HEARING. Wear hearing pro-
tection during extended periods of operation.
27. INSPECTEXTENSIONCORDSPERIODICALLY
14. DON'T ABUSE CORD. Never carry tool by cord or
yank it to disconnect from receptacle. Keep cord
away from heat, oil and sharp edges.
and replace if damaged.
28. KEEP HANDLES DRY, CLEAN, AND FREE
FROM OIL AND GREASE. Always use a clean
cloth when cleaning. Never use brake fluids, gaso-
line, petroleum-based products or any strong sol-
vents to clean your tool.
15. SECURE WORK. Use clamps or a vise to hold
work. Both hands are needed to operate the tool.
16. DON'T OVERREACH. Keep proper footing and
balance at all times. Do not use on a ladder or
unstable support.
Page 3
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RULES FOR SAFE OPERATION (Continued)
29. STAY ALERT. Watch what you are doing and use
common sense. Do not operate tool when you are
tired. Do not rush.
33. Inspect for and remove all nails from timber
before cutting.
34. DRUGS, ALCOHOL, MEDICATION. Do not oper-
atetoolwhileundertheinfluenceofdrugs, alcohol,
or any medication.
30. CHECKDAMAGEDPARTS. Beforefurtheruseof
the tool, a guard or other part that is damaged
shouldbecarefullycheckedtodeterminethatitwill
operate properly and perform its intended func-
tion. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced by an authorized
service center unless indicated elsewhere in this
instruction manual.
35. WHEN SERVICING USE ONLY IDENTICAL
RYOBI REPLACEMENT PARTS.
36. POLARIZEDPLUGS. Toreducetheriskofelectric
shock, this tool has a polarized plug (one blade is
widerthantheother). Thisplugwillfitinapolarized
outlet only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install the proper
outlet. Do not change the plug in any way.
37. WARNING: TO AVOID POSSIBLE SERIOUS IN-
JURY, KEEP HANDS AND FINGERS FROM
BETWEEN THE MOTOR HOUSING AND SAW
BLADE CLAMP.
31. DO NOT USE TOOL IF SWITCH DOES NOT
TURN IT ON AND OFF. Have switches replaced
by an authorized service center.
32. CUTTING INTO ELECTRICAL WIRING IN
WALLS CAN CAUSE BLADE AND METAL
PARTS TO BECOME ELECTRICALLY LIVE.
Grasp only the handle(s) provided on the tool and
be sure that hidden electrical wiring, water pipes,
or any mechanical hazards are not in blade path.
38. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use them to instruct others who
may use this tool. If you loan someone this tool,
loan them these instructions also.
EXTENSION CORDS
CAUTION:
Keep extension cords away from the cutting area and
position the cord so that it will not get caught on lumber,
tools, etc. during cutting operation.
The use of any extension cord will cause some loss of power.
Tokeepthelosstoaminimumandtopreventtooloverheating,
use an extension cord that is heavy enough to carry the
current the tool will draw.
A wire gage size (A.W.G.) of at least 14 is recommended for
an extension cord 50 feet or less in length. A wire gage size
(A.W.G.) of at least 12is recommended for an extension cord
50 - 100 feet in length. When working outdoors, use an
extension cord that is suitable for outdoor use. The cord's
jacket will be marked WA.
WARNING:
Check extension cords before each use. If damaged
replaceimmediately. Neverusetoolwithadamagedcord
since touching the damaged area could cause electrical
shock resulting in serious injury.
SAVE THESE INSTRUCTIONS
WARNING:
WARNING:
If any parts are missing, do not operate your saw until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
Do not allow familiarity with your saw to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict severe injury.
Page 4
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OPERATION
UNPACKING
ELECTRICAL CONNECTION
Your saw has been shipped completely assembled and
ready for use. Inspect it carefully to make sure no breakage
or damage has occurred during shipping. If any parts are
damaged or missing, contact your nearest Ryobi dealer to
obtain replacement parts before attempting to operate saw.
An owner's operating manual and warranty registration are
Your saw has a precision built Ryobi electric motor. It should
beconnectedtoapowersupplythatis120volts,60Hz,AC
only (normal household current). Do not operate this tool
ondirectcurrent(DC).Avoltagedropofmorethan10percent
will cause a loss of power and the motor will overheat. If your
tool does not operate when plugged into an outlet, double-
check the power supply.
also included.
KNOW YOUR RECIPROCATING SAW
Beforeattemptingtouseyoursaw,familiarizeyourselfwithall
operating features and safety requirements. See Figure 1.
VARIABLE SPEED
CONTROL SELECTOR
TO ROTATE BASE
ASSEMBLY DOWN
LOCK-ON
BUTTON
FLAT HEAD SCREW
(FOR FLUSH CUTTING)
BASE
ASSEMBLY
TO ROTATE BASE
ASSEMBLY UP
ALLEN
WRENCH HOLDER
BLADE
ALLEN WRENCH
BLADE
CLAMP
SCREW
BLADE
CLAMP
PIN
TRIGGER
SET SCREW
(SECURES BASE ASSEMBLY) Fig. 1
ALLEN WRENCH HOLDER
convenient for storing allen wrench when not in use. See
Figure 1.
A convenient feature on your saw is an allen wrench holder.
It is located on the bottom portion of your saw's handle. It is
Page 5
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OPERATION
TO
DECREASE
SPEED
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating your reciprocating saw. Failure to
dosocouldresultinforeignobjectsbeingthrownintoyour
eyes resulting in possible serious injury.
VARIABLE SPEED
CONTROL SELECTOR
TO
INCREASE
SPEED
SWITCH
See Figure 2.
LOCK-ON
BUTTON
To turn your reciprocating saw ON, depress switch trigger.
Release switch trigger to turn your saw OFF.
LOCK-ON BUTTON
See Figure 2.
Your saw is equipped with a "lock-on" feature, which is
convenient when continuous cutting for extended periods of
time is required. To lock-on, depress the switch trigger, push
in and hold the "lock-on" button located on the side of the
handle, then release switch trigger. Release "lock-on" button
and your saw will continue running.
Fig. 2
If you desire to lock the switch on at a given speed, depress
the switch trigger, push in and hold the "lock-on" button, then
while holding the "lock-on" button pushed in release the
switch trigger. Next, adjust the variable speed control selec-
tor until the desired speed is reached.
To release the lock, depress the switch trigger and release it.
DO NOT lock the trigger on heavy jobs where your saw may
have to be stopped quickly.
NOTE:IFTHEVARIABLESPEEDCONTROLSELECTOR
IS FULLY TURNED IN THE COUNTERCLOCKWISE
DIRECTION (ZERO SETTING) YOUR SAW MAY NOT
RUN. ADJUST THE VARIABLE SPEED CONTROL
SELECTOR TO MAKE SAW OPERATE.
WARNING:
When using your saw with the switch lock-on, keep your
finger near the trigger and be prepared to disengage the
"lock-on" feature at all times. Failure to do so could result
in loss of control leading to possible serious injury.
IF YOU DESIRE NOT TO USE THE VARIABLE SPEED
CONTROL SELECTOR, TURN IT IN THE FULL
CLOCKWISE DIRECTION. THIS WILL ALLOW THE
SPEED OF YOUR SAW TO BE FULLY CONTROLLED
BY THE AMOUNT OF SWITCH TRIGGER
DEPRESSION.
Ifyouhavethe"lock-on"featureengagedduringuseandyour
saw becomes disconnected from power supply, disengage
the "lock-on" feature immediately.
WARNING:
Avoid running your saw at low speeds for extended periods
of time. Running at low speeds under constant usage may
cause the motor of your saw to become overheated. If this
occurs, cool your saw by running it without a load and at full
speed.
Before connecting your saw to power supply source,
always check to be sure it is not in "Lock-on" position
(depress and release switch trigger). Failure to do so
could result in accidental starting of saw resulting in
possible serious injury. Also, do not lock the trigger on
jobs where your saw may need to be stopped suddenly.
WARNING:
Your saw should never be connected to power supply
when you are assembling parts, making adjustments,
installing or removing blades, when cleaning, or when not
in use. Disconnecting your saw will prevent accidental
starting that could cause serious injury.
VARIABLE SPEED
See Figure 2.
Your reciprocating saw has a variable speed control selector
designed to allow operator control and adjustment of speed
and power limits. The speed and power of your saw can be
increasedordecreasedbyrotatingthevariablespeedcontrol
selector in the direction of the arrows shown in figure 2.
BLADE SELECTION
To obtain the best performance from your saw it is important
to select a specific blade for the particular application and
type of material you wish to cut. By doing this you will get a
smoother faster cut and prolong blade life. Replacement
blades for this saw are available from your nearest Ryobi
dealer.
NOTE: Hold your saw in normal operating position and turn
the variable speed control selector clockwise to increase the
speed and power of your saw. Turn counterclockwise to
decrease the speed and power of your saw.
Page 6
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OPERATION
TO INSTALL BLADES
See Figure 3.
PIN
1. UNPLUG YOUR SAW.
SAW BAR
BLADE
WARNING:
Failure to unplug your saw could result in accidental
starting causing serious injury.
2. Removethe5/32in. allenwrenchprovidedwiththissaw
from allen wrench holder. NOTE: Allen wrench holder is
located in bottom portion of saw handle. See Figure 1.
3. Loosenthebladeclampscrewenoughtopermitthesaw
blade to be inserted between blade clamp and saw bar.
4. Align the hole in the shank of the blade with the pin in the
blade clamp, then seat both into the hole in the saw bar.
5. Tightenbladeclampscrewsecurely.Donotovertighten
screw or use an aid with allen wrench.
BLADE
CLAMP
BLADE
CLAMP SCREW
6. Remove allen wrench and store it in allen wrench
holder.
ALLEN
WRENCH
NOTE: There may be times when the blade clamp sticks to
the saw bar and will not loosen enough to allow blades to be
installed or removed. If this happens, loosen the blade clamp
screw with the allen wrench, then tap lightly on the end of the
allen wrench with a mallet. See Figure 4.
Fig. 3
ALLEN
WRENCH
MALLET
SAW BAR
BASE ASSEMBLY
See Figure 5.
The base assembly of your reciprocating saw pivots up and
downapproximately15°inbothdirections.Italsoisadjustable,
allowingtheuseofthebladeteethatdifferentpositionsonthe
blade.
Three cutting positions are available when making cuts using
regular blades. Three cutting positions are available when
making cuts using flush cutting blades.
BLADE
CLAMP SCREW
TO CHANGE POSITIONS OF THE BASE ASSEMBLY:
BLADE CLAMP
1. UNPLUG YOUR SAW.
Fig. 4
WARNING:
BASE ASSEMBLY
Failure to unplug your saw could result in accidental
starting causing serious injury.
SET SCREW
2. Loosen the set screw in the gear frame with the 5/32 in.
allen wrench mentioned above.
3. Reposition base assembly and align in the desired
notch. NOTE: When changing from cutting with regular
bladestocuttingwithflushcuttingblades,baseassembly
must be turned clockwise 90°. Turn counterclockwise
90° whenchangingfromcuttingwithflushcuttingblades
to cutting with regular blades.
NOTCHES FOR
REGULAR CUTS
4. Retighten set screw securely. Do notovertighten screw
or use an aid with allen wrench.
5. Remove allen wrench and store it in allen wrench holder.
ALLEN
WRENCH
NOTCH
GEAR FRAME
Fig. 5
Page 7
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OPERATION
TO INSTALL FLUSH CUTTING BLADES
PIN
FLAT
HEAD SCREW
BLADE CLAMP IN
FULL REAR POSITION
See Figures 6 and 7.
BLADE
CLAMP
Flush cutting blades should be used when making close or
flush cuts to walls.
1. Plug your reciprocating saw into power supply source.
2. Depress and release the switch trigger of your saw in
quick, shortstartsandstopsuntilbladeclampisinitsfull
rear position. See Figure 6.
3. UNPLUG YOUR SAW.
WARNING:
Failure to unplug your saw could result in accidental
starting causing serious injury.
4. Using the 5/32 in. allen wrench provided with your saw,
loosen the blade clamp screw and remove regular saw
blade.
FLUSH
CUTTING BLADE
Fig. 6
5. Tightenbladeclampscrewsecurely.Donotovertighten
BASE ASSEMBLY IN FLUSH
CUTTING POSITION
screw or use an aid with allen wrench.
6. Loosen set screw and turn base assembly clockwise
90°. See Figure 7.
7. Align in desired notch, then tighten set screw securely.
FLUSH
CUTTING NOTCHES
8. Remove allen wrench and store it in allen wrench
holder.
SET
SCREW
9. Insertflushcuttingbladeontopofbladeclampasshown
in figure 6.
10. Align hole in blade shank with pin on blade clamp.
11. Using the flat head screw provided, secure blade to
blade clamp. See Figure 6.
12. Tighten flat head screw securely.
GENERAL CUTTING
See Figure 8.
BASE ASSEMBLY IN
REGULAR CUTTING POSITION
Hold your saw firmly in front of and clearly away from you.
Make sure saw blade is clear of any foreign material and that
power cord and extension cord are out of the blade path. Be
surematerialtobecutisheldfirmly.Smallworkpiecesshould
be securely clamped in a vise or with clamps to the work
benchortable.Markthelineofcutclearly.Depressthetrigger
switch starting the cutting action, set the base assembly
against the work, then move the blade into the work. DO NOT
FORCE. Use only enough pressure to keep the saw cutting.
Let the blade and saw do the work.
Fig. 7
PLUNGE CUTTING
See Figure 9.
Mark the line of cut clearly. Choose a convenient starting
pointinsidetheareatobecutoutandplacethetipoftheblade
overthatpoint.Restfrontedgeofbaseassemblyonworkand
hold firmly in position. NOTE: Make sure blade does not
touch work until motor reaches full speed, since this could
cause loss of control resulting in serious injury. With saw
blade at full cutting speed, slowly tilt saw downward until tip
of blade starts cutting work. After blade penetrates work, tilt
saw until blade is perpendicular to the work.
Fig. 8
Page 8
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OPERATION
FLUSH CUTTING
See Figure 10.
Your saw has been designed with a flush cutting feature
which permits cutting close to floors or walls. To fit your
cutting requirements, cuts may be made in either direction by
reversing the position of the blade in the blade clamp. See
page 8 for instructions on installing Flush Cutting Blade.
METAL CUTTING
See Figure 11.
Metalssuchassheetsteel,pipe,steelrods,aluminum,brass,
and copper may be cut with your saw. Be careful not to twist
or bend the saw blade. DO NOT FORCE. We recommend
cutting oil when cutting most soft metals and steel. Cutting oil
will also keep blades cool, increase cutting action, and
prolong blade life.
Never use gasoline since normal sparking of motor could
ignite fumes. Clamp the work firmly and cut close to the
clamping point to eliminate any vibration of the work being
cut. When cutting conduit pipe or angle iron, clamp work in a
vise if possible and cut close to the vise. To cut thin sheet
material, "sandwich" the material between hardboard or
plywood and clamp the layers to eliminate vibration and
material tearing.
Fig. 9
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normaloperatingconditions. Therefore, nofurtherlubrication
is required.
Fig. 10
Fig. 11
Page 9
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MAINTENANCE
WARNING: When servicing use only identical Ryobi replacement parts. Use of any other parts may create a
hazard or cause product damage.
GENERAL
Avoidusingsolventswhencleaningplasticparts.Mostplastics
are susceptible to various types of commercial solvents and
may be damaged by their use. Use clean cloths to remove
dirt, carbon dust, etc.
Ithasbeenfoundthatelectrictoolsaresubjecttoaccelerated
wear and possible premature failure when they are used on
fiberglassboats,sportscars,wallboard,spacklingcompounds,
or plaster. The chips and grindings from these materials are
highlyabrasivetoelectrictoolpartssuchasbearings,brushes,
commutators, etc. Consequently, it is not recommended that
thistoolbeusedforextendedworkonanyfiberglassmaterial,
wallboard, spackling compounds, or plaster. During any use
on these materials, it is extremely important that the tool is
cleaned frequently by blowing with an air jet.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. come in contact
with plastic parts. They contain chemicals that can
damage, weaken, or destroy plastic.
WARNING:
Always wear safety goggles or safety glasses with side
shieldsduringpowertooloperationorwhenblowingdust.
If operation is dusty, also wear a dust mask.
ACCESSORIES
Standard universal 1/2 inch shank reciprocating saw blades
available at your local supplier may be used with your Ryobi
reciprocating saw.
Page 10
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NOTES
Page 11
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OWNER'S OPERATING MANUAL
RECIPROCATING SAW
RJ150V
DOUBLE INSULATED
EXTENSION CORD CAUTION
**Ampere rating
(on tool faceplate) 0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
When using a power tool at a considerable distance from a power
source, be sure to use an extension cord that has the capacity to
handle the current the tool will draw. An undersized cord will cause
a drop in line voltage, resulting in overheating and loss of power.
Use the chart to determine the minimum wire size required in an
extension cord. Only round jacketed cords should be used.
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100'
When working with a tool outdoors, use an extension cord that is
designed for outside use. This is indicated by the letters "WA" on
the cord's jacket.
CAUTION: Keep the extension cord clear of the working
area. Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a power
tool.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
**Used on 12 gauge - 20 amp circuit.
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please refer to the insert or call 1-800-
525-2579 in the United States or 1-800-265-6778 in Canada for your nearest Factory
or Authorized Service Center.
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the model number and serial number in the space provided below.
• HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS,
ALWAYS GIVE THE FOLLOWING INFORMATION:
RJ150V
• MODEL NUMBER
• SERIAL NUMBER
RYOBI AMERICA CORP.
RYOBI CANADA INC.
5201 Pearman Dairy Road
Anderson, SC 29625-8950
Post Office Box 910
Cambridge, Ontario N1R 6K2
Phone 1-800-265-6778
Post Office Box 1207
Anderson, SC 29622-1207
Phone 1-800-525-2579
972000-245
10-95
PrintedInU.S.A.
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