Use & Care Manual
!
Warning: This water heater is not
With Installation Instructions for the Installer
suitable for use in manufactured (mobile) homes!
Gas
Water Heaters
75 Gallon
The purpose of this manual is twofold: one, to provide the installer with the basic directions and
recommendations for the proper installation and adjustment of the water heater; and two, for the
owner–operator, to explain the features, operation, safety precautions, maintenance and troubleshooting
of the water heater. This manual also includes a parts list.
It is imperative that all persons who are expected to install, operate or adjust this water heater read the
instructions carefully so they may understand how to perform these operations. If you do not understand
these instructions or any terms within it, seek professional advice.
Any questions regarding the operation, maintenance, service or warranty of this water heater should be
directed to the seller from whom it was purchased. If additional information is required, refer to the
section on “If you need service.”
Do not destroy this manual. Please read carefully and keep in a safe place for future reference.
Recognize this symbol as an indication of Important Safety Information!
!
California Proposition 65 Warning: This product contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
!
WARNING: If the information in these instructions is not followed exactly,
a fire or explosion may result causing property damage, personal injury or death.
!
!
FOR YOUR SAFETY!
● If you cannot reach your gas supplier, call
— Do not store or use gasoline or other
flammable vapors or liquids or other
combustible materials in the vicinity of this or
any other appliance. To do so may result in an
explosion or fire.
the fire department.
● Do not return to your home until authorized
by the gas supplier or fire department.
— Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, personal injury, or death . Refer to
this manual. Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
— WHAT TO DO IF YOU SMELL GAS
● Do not try to light any appliance.
● Do not touch any electrical switch; do not
use any phone in your building.
● Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
S
I
G
N
D
CERTIFIED
R
T
I
R
®
AP13370-2 (08/06)
Printed in USA
Download from Www.Somanuals.com. All Manuals Search And Download.
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate
this water heater. It may save you time and money. Pay particular attention to the Safety Instructions.
Failure to follow these warnings could result in serious bodily injury or death. Should you have
problems understanding the instructions in this manual, or have any questions, STOP, and get help
from a qualified service technician, or the local gas utility.
DANGER!
INSTALL THE VENTING SYSTEM AND PROPERLY VENT
THE WATER HEATER…
Failure to install the venting system and properly vent the water heater to the outdoors as
outlined in the Venting Section of the Installation Instructions in this manual can result in
unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation
from carbon monoxide, never operate this water heater unless it is properly vented and
has an adequate air supply for proper operation. Be sure to inspect the vent system for
proper installation at initial start-up; and at least annually thereafter. Refer to the Care
and Cleaning section of this manual for more information regarding vent system
inspection.
WARNING!
Gasoline, as well as other flammable materials and liquids (adhesives, solvents, paint
thinners etc.), and the vapors they produce are extremely dangerous. DO NOT handle,
use or store gasoline or other flammable or combustible materials anywhere near or in the
vicinity of a water heater or any other appliance. Be sure to read and follow warning label
pictured below and other labels on the water heater, as well as the warnings printed in
this manual. Failure to do so can result in property damage, bodily injury or death.
!
D A N G E R
FLAMMABLES
FlammableVapors
!
Vapors from flammable
Water heater has a main
burner and pilot flame.
The pilot flame:
1. which can come on at
any time and
2. will ignite flammable
vapors.
Vapors:
1. cannot be seen,
2. are heavier than air,
3. go a long way on the
floor and
4. can be carried from
other rooms to the pilot
flame by air currents.
liquids will explode and
catch fire causing death or
severe burns.
Do not use or store flammable
products such as gasoline,
solvents or adhesives in the
same room or area near the
water heater.
Keep flammable products:
1. far away from heater,
2. in approved containers,
3. tightly closed and
4. out of children's reach.
Installation:
are at least 18" above the
floor.This will reduce, but not
eliminate, the risk of vapors
being ignited by the main
burner or pilot flame.
Do not install water heater
where flammable products will
be stored or used unless the
main burner and pilot flames
Read and follow water heater warnings and instructions. If owners
manual is missing, contact the retailer or manufacturer.
3
Download from Www.Somanuals.com. All Manuals Search And Download.
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
!
DANGER!
WATER TEMPERATURE SETTING
Safety and energy conservation are factors to be considered when selecting the water
temperature setting of a water heater’s gas control. Water temperatures above 125°F (52°C)
can cause severe burns or death from scalding. Be sure to read and follow the warnings
outlined on the label pictured below. This label is also located on the water heater.
Time/Temperature Relationship in Scalds
!
D A N G E R
Water Temperature
Time To Produce a Serious Burn
120°F (49°C)
125°F (52°C)
130°F (54°C)
135°F (57°C)
140°F (60°C)
145°F (63°C)
150°F (66°C)
More than 5 minutes
11/2 to 2 minutes
About 30 seconds
About 10 seconds
Less than 5 seconds
Less than 3 seconds
About 11/2 seconds
About 1 second
HOT
155°F (68°C)
Table courtesy of Shriners Burn Institute
BURN
The chart shown above may be used as a guide
in determining the proper water temperature for your
home.
Water temperature over 125°F can
cause severe burns instantly or
death from scalds.
!
DANGER: Households with small children, disabled,
Children, disabled and elderly are
at highest risk of being scalded.
or elderly persons may require a 120°F (49°C) or lower gas
control (thermostat) setting to prevent contact with “HOT”
water.
See instruction manual before
setting temperature at water
heater.
Maximum water temperatures occur just after the
burner has shut off. To find water temperature being
delivered, turn on a hot water faucet and place a
thermometer in the water stream and read the
thermometer.(See page 21 and 22 for more details.)
Feel water before bathing or
showering.
Temperature limiting valves are
available, see manual.
Notice: Mixing valves are available for reducing point of
use water temperature by mixing hot and cold water in
branch water lines. Contact a licensed plumber or the
local plumbing authority for further information.
The temperature of the water in the heater can be
regulated by setting the temperature dial on the front
of the gas control (thermostat). To comply with
safety regulations the gas control(thermostat) was
set at its lowest setting before the water heater was
shipped from the factory.
120°F (49°C)
125°F (52°C)
115°F (46°C)
The illustration at the left
details the approximate
water temperature
for each mark on the Gas
Control (Thermostat)
Temperature Dial.
110°F
(43°C)
130°F (54°C)
105°F
(41°C)
135°F (57°C)
140°F (60°C)
145°F (63°C)
150°F (66°C)
155°F (68°C)
100°F
(38°C)
95°F
(35°C)
!
DANGER: Hotter
water increases the
68°F (20°C)
potential for Hot Water
(Vacation Setting)
SCALDS.
160°F (71°C)
4
Temperatures are approximate
Download from Www.Somanuals.com. All Manuals Search And Download.
DANGER!
LIQUEFIED PETROLEUM (LP PROPANE OR BUTANE)
AND NATURAL GAS MODELS
LP and Natural gas have an odorant added to aid in detecting a gas leak. Some people
may not physically be able to smell or recognize this odorant. If you are unsure or
unfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions, such
as “odorant fade”, which causes the odorant to diminish in intensity, can also hide or
camouflage a gas leak.
● Water heaters utilizing LP gas are
!
DANGER: If a gas leak is present or
different from natural gas models. A
natural gas water heater will not function
safely on LP gas and vice versa.
suspected:
● Do not attempt to find the cause yourself.
● Do not try to light any appliance.
● Do not touch any electrical switch.
● Do not use any phone in your building.
● No attempt should ever be made to
convert the water heater from natural
gas to LP gas. To avoid possible
equipment damage, personal injury or
fire, do not connect the water heater to a
fuel type not in accordance with the unit
data plate. LP for LP units. Natural gas
for natural gas units. These units are not
certified for any other fuel type.
● Leave the house immediately and make
sure your family and pets leave also.
● Leave the doors open for ventilation and
contact the gas supplier, a qualified
service agency or the fire department.
● LP appliances should not be installed
below grade (for example, in a basement)
if such installation is prohibited by
federal, state and/or local laws, rules,
regulations or customs.
● Stay away from the house (or building)
until the service call has been made, the
leak is corrected and a qualified agency
has determined the area to be safe.
● LP gas must be used with great caution.
It is heavier than air and will collect first
in lower areas making it hard to detect at
nose level.
● Before attempting to light the water
heater, make sure to look and smell for
gas leaks. Use a soapy solution to check
all gas fittings and connections. Bubbling
at a connection indicates a leak that must
be corrected. When smelling to detect a
gas leak, be sure to sniff near the floor
also.
● Gas detectors are recommended in LP &
natural gas applications and their
installation should be in accordance with
the detector manufacturer’s
recommendations and/or local laws,
rules, regulations or customs.
● It is recommended that more than one
method, such as soapy solution, gas
detectors, etc., be used to detect leaks in
gas applications.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
!
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of
life.
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA
California Law requires that residential water heaters must be braced, anchored or
strapped to resist falling or horizontal displacement due to earthquake motions. For
residential water heaters up to 52-gallon capacity, a brochure with generic earthquake
bracing instructions can be obtained from: Office of the State Architect, 1102 Q Street,
Suite 5100, Sacramento, CA 95814 or you may call 916-445-8100 or ask a water heater
dealer.
However, applicable local codes shall govern installation. For residential water heaters
of a capacity greater than 52 gallons, consult the local building jurisdiction for acceptable
bracing procedures.
SAFETY PRECAUTIONS
Have the installer show you the location of the gas shut-off valve and how to shut it off if
necessary. Turn off the manual shut-off valve if the water heater has been subjected to
overheating, fire, flood, physical damage or if the gas supply fails to shut off.
● Read this manual entirely before installing
● Do not attempt to repair or replace any part
of your water heater unless it is specifically
recommended in this manual. All other
servicing should be referred to a qualified
technician.
or operating the water heater.
● Use this appliance only for its intended
purpose as described in this Use and Care
Manual.
● Be sure your appliance is properly installed
in accordance with local codes and the
provided installation instructions.
READ AND FOLLOW THIS SAFETY INFORMATION
CAREFULLY.
SAVE THESE INSTRUCTIONS
6
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing the water heater.
This water heater must be installed in accordance with these instructions, local codes, utility company
requirements, and/or in the absence of local codes, use the latest edition of the American National
Standard/National Fuel Gas Code. A copy can be purchased from either the American Gas Association, 400
N. Capitol Street NW, Washington, DC 20001 as ANSI standard Z223.1 or National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269 as booklet NFPA 54. Or in Canada, CAN/CSA B149 -
Natural Gas and Propane Installation Code. A copy can be purchased from the Canadian Standards
Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
Location
The water heater should not be located
in an area where leakage from the tank
or connections will result in damage to
the area adjacent to the heater or to
lower floors of the structure.
● The water heater should be installed as
close as practical to the gas vent or
chimney.
Max.
2”
(5cm)
● Long hot water lines should be insulated
to conserve water and energy.
When such areas cannot be avoided it is
recommended that a suitable catch pan,
adequately drained, must be installed
under the water heater.
● The water heater and water lines should
be protected from exposure to freezing
temperatures.
Diameter of
water heater
plus 2”
● Do not install the water heater in
bathrooms, bedrooms, any occupied
rooms normally kept closed, or in
unprotected outdoor areas.
The pan must not restrict the lower air
inlet box located around the lower
perimeter of the water heater.
(5cm) min.
The auxiliary catch pan
installation MUST conform
to local codes.
Catch pan kits are available from the store
where the water heater was purchased, or
any water heater distributor.
● Minimum clearance from combustible
construction is 0” (0cm) sides, 0” (0cm)
rear; and 3” (7.6cm) from the front of
the control. If the clearances stated on
the Instruction/Warning Label, located
on the front of the heater differ, install
the water heater according to the
A gas fired water heater or any other
appliance should not be installed
in a space where liquids which give off
flammable vapors are to be used or stored.
Such liquids include gasoline, LP gas
(butane or propane), paint or adhesives
and their thinners, solvents or removers.
clearances stated on the label.
!
WARNING: Combustible
● The water heater may be installed on
combustible floors, but not directly on
carpeting. If the water heater must be
installed on carpeting, place a metal or
wood panel beneath the water heater,
extending beyond its full width and
depth at least 3” (7.6cm) in all
directions.
construction refers to
adjacent walls and ceilings
and should not be confused
with combustible or
Because of natural air movement in a
room or other enclosed space, flammable
vapors can be carried some distance from
where liquids which give off flammable
vapors are to be used or stored. The open
flame of the water heater’s pilot or main
burner can ignite these vapors.
flammable products and
materials. Combustible
and/or flammable products
and materials should never
be stored in the vicinity of
this or any gas appliance.
● If the water heater is installed in an
alcove or closet, the entire floor must
be covered by a wood or metal panel.
A minimum of 24” (61cm) clearance
from the front and top should be
available for adequate inspection and
servicing.
The water heater must be located so it is
not subject to physical damage, for example,
by moving vehicles, area flooding, etc.
For these reasons installation of a gas fired
water heater in a garage is not desirable.
Make certain the floor underneath the
water heater is strong enough to
sufficiently support the weight of the
water heater once it is filled with water.
If local codes require the use of a stand kit
to raise the water heater 18” (46cm) above
the floor, please contact the store where the
water heater was purchased, or any water
heater distributor. These kits must comply
with local codes.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing the water heater.
Inspect Shipment
Inspect the water heater for possible damage. Check the markings on the rating plate of
the water heater to be certain the type of gas supplied corresponds to the water heater
requirements.
Combustion and Ventilation Air
Proper operation of the water heater
requires air for combustion and
Buildings of unusually tight construction
shall have the combustion and ventilation
air supplied from outdoors, or a freely
ventilated attic or crawl space.
CAUTION: For
COMMERCIAL models
ONLY - Large exhaust
fans can lower the air
pressure inside a building
or room and interfere
with proper venting and
operation. Commercial
kitchens or other
ventilation. Provisions for combustion
and ventilation air must comply with
referenced codes and standards.
If air is supplied from outdoors, directly or
through vertical ducts, there must be two
openings located as specified above and
each must have a minimum net free area
of not less than one square inch
NOTICE: If the water heater is installed in
an unconfined space within a building of
conventional frame, masonry or metal
construction, infiltration air is normally
adequate for proper combustion and
ventilation. If the water heater is installed in
a confined space, provisions for combustion
and ventilation air must be made.
locations that must
(6.5sq. cm) per 1000 Btuh of the total
input rating of all the appliances in the
enclosure.
maintain a high flow of
exhaust air should have
the water heater installed
in a separate room with
combustion and
If horizontal ducts are used to
A confined space is one having a volume
of less than 50 cubic feet (1.4 cubic
metres) per 1000 Btuh of the aggregate
input of all appliances within that space.
communicate with the outdoors, each
opening must have a minimum net free
area of not less than one square inch
(6.5sq. cm) per 2000 Btuh of the total
input rating of all the appliances in the
enclosure. If ducts are used, the minimum
dimensions of rectangular air ducts shall
not be less than 3” (7.62cm).
ventilation air supplied
directly from outside as
described to the right.
The air must be supplied through two
permanent openings of equal area. One is
to be located within 12” (30.5cm) above
the floor and the other is to be located
within 12” (30.5cm) from the ceiling.
NOTICE: If the duct openings which supply
combustion and ventilation air are to be
covered with a protective screen or grill, the
net free area (openings in the material) of
the covering material must be used in
determining the size of the openings.
Protective screening for the openings MUST
NOT be smaller than 1/4” (0.64cm) mesh to
prevent clogging by lint or other debris.
The minimum net free area of each opening
must not be less than one square inch
(6.5sq. cm) per 1000 Btuh of the total
input rating of all the appliances in the
enclosure (but not less than 100 square
inches (650sq cm)), if each opening
communicates with other unconfined areas
inside the building.
NOTICE: The water heater
should not be installed near
an air supply containing
halogenated hydrocarbons.
Corrosive Atmospheres
The air in beauty shops, dry cleaning
establishments, photo processing labs,
and storage areas for liquid and powdered
bleaches or swimming pool chemicals
often contain such halogenated
hydrocarbons.
Propellants from common spray cans or
gas leaks from A/C and refrigeration
equipment are highly corrosive after
passing through a flame.
The water heater warranty is voided when
failure of the heater is due to operation in
a corrosive atmosphere.
An air supply containing halogenated
hydrocarbons may be safe to breathe,
but when it passes through a gas flame
corrosive elements are released that
will shorten the life of any gas burning
appliance.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
The water heater must be installed with the factory supplied blower assembly.
Venting
DANGER: Failure to
install the venting system
The water heater must be vented to the
pipe from floor joists or other structural
and properly vent the
water heater to the
outdoors as described in these instructions.
members to help prevent the transmission of
noise and vibration.
outdoors as outlined in the
Venting section of this
manual will result in unsafe
operation of the water
heater causing bodily
DO NOT connect this water heater to an
existing vent or chimney – it must be vented Do not support, pin or otherwise secure the
separately from all other appliances.
venting system in a way that restricts the
normal thermal expansion and contraction of
the chosen venting material.
Note: This unit can be vented using only the
following recommended pipe material.
injury, explosion, fire or
death. To avoid the risk of
fire, explosion, or
PVC (Schedule 40, ASTM D-1785)
If the water heater is being installed as a
replacement for an existing power vented
water heater, a thorough inspection of the
existing venting system must be performed
prior to any installation work.
asphyxiation from carbon
monoxide, NEVER operate
the water heater unless it is
properly vented and has
adequate air supply for
proper operation as
Coex Cellular Core PVC (Schedule 40,
ASTM F-891)
CPVC (Schedule 40, ASTM F-441)
ABS (Schedule 40, ASTM D-2661)
Verify that the correct materials as detailed
above have been used, and that the
minimum or maximum vent length and
terminal locations as detailed in this manual
have been met.
outlined in the Venting
section of this manual.
ABS (Schedule 40 DWV, Cellular Core,
ASTM -F628) Not applicable for
installations in Canada.
The fittings, other than the TERMINATION,
should be equivalent to the following:
Carefully inspect the entire venting system
for any signs of cracks or fractures,
particularly at the joints between elbows or
other fittings and the straight runs of vent
pipe.
PVC (Schedule 40 DWV, ASTM D-2665)
CPVC (Schedule 40 DWV, ASTM F-438)
ABS (Schedule 40 DWV, ASTM D-2661)
Check the system for signs of sagging or
other stresses in the joints as a result of
misalignment of any components in the
system.
The use of 2” vent material is not permitted
in the installation of this water heater. All
vent material MUST be 3” or 4”.
If any of these conditions are found, they
must be corrected in accordance with the
venting instructions in this manual before
completing the installation and putting the
water heater into service.
The unit may be vented horizontally through
a wall or vertically through the roof.
Pipe runs must be adequately supported
along both vertical and horizontal runs.
Maximum unsupported span is
recommended to be no more than 6 feet
(1.8 metres).
It is imperative that the first hanger be
located on the horizontal run immediately
adjacent to the first 90-degree elbow from
the vertical rise.
Support method used should isolate the vent
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing the Water Heater:
Blower Assembly Installation
Connect blower assembly with Molex connector.
Attach Blower Assembly to top pan using the five
screws (see diagram to the left).
Install rubber coupling (supplied in the box with
water heater) on blower housing and secure it.
Horizontal Vent Terminal Location
The location of the vent terminal depends on the
following minimum clearances and considerations (see
illustration):
Soffit Vents
Twelve (12) inches (30.5cm) above grade level and
above normal snow levels.
4'
4'
(1,20m)
(1,20m)
Four (4) feet (1.2m)2 below, or four (4) feet (1.2m)
horizontally from any door, operable window, soffit,
under eave vent or gravity air inlet to the building or
other appliances, or from gas or electric meters. Do
not locate vent above walkways, doors, windows, air
inlets, gas or electric meters or other equipment.
Inside
4'
Corner
Electric
Meter
(1,20m)
18”
Fresh
Air
(45 cm)
4' (1,20m)
Intake
18” (45 cm)
Window or Vent
Three (3) feet (0.9m) above any forced air inlet lo-
cated within 10 feet (3,05m)³ of any fresh or make-
up air inlet such as for a dryer or furnace area is
considered to be a forced air inlet.
3' above if within 10'
12" (30.5cm) (Above grade/snow level)
4'
(1,20m)
Eighteen (18) inches (45cm) from an inside corner
formed by two exterior walls, overhang, or
obstruction.
NOTICE: Canadian vent termination/location must
follow CSA B149 requirements and may vary from above.
Additional Considerations
Do Not install vent terminal under any patio or deck.
Caulk
To help prevent moisture from freezing on walls and
under eaves, do not locate vent terminal on the side of
a building with prevailing winter winds.
Rising moisture will
collect under eaves
If soffit vent is too
6'
Do Not terminate vent pipe directly on brick or
masonry surfaces. It is recommended to use a rust-
resistant sheet metal backing plate 2 x 2 feet
(60cm x 60cm) behind vent. (See illustration.)
close,block off and
(1,83m)
install new vent at
another location
Inside
corner
6' (1,83m)
caulk
Caulk
zone or
to edge of
6' (1,83m)
Do Not locate vent terminal too close to shrubbery, as
flue gasses may damage them.
Caulk
caulk
zone
window etc.,starting
within 6' (1,83m)
Caulk all cracks, seams and joints within six (6) feet
(1,80m) of vent terminal.
RTV silicone caulk
4'
(1,20m)
Recommended
2 ft.sq. (60 cm sq)
sheet metal plate
All painted surfaces should be primed to lessen the
chance of physical damage. Painted surfaces will
require maintenance.
WARNING: Moisture in the flue gas will condense as it
leaves the vent terminal. In cold weather this condensate can
freeze on the exterior wall, under the eaves and on surrounding
objects. Some discoloration to the exterior of the building is to
be expected. However, improper location or installation can
result in severe damage to the structure or exterior finish of the
building.
Insulate vent pipe exposed to cold conditions (attics,
crawl spaces, etc.) with inflammable material to help
prevent moisture from accumulating in vent pipe.
Do Not extend exposed vent pipe outside of building.
2
For installations in Canada one (1) foot (0,30 m) is allowed.
For installations in Canada 6 feet (1.8m)
10
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Minimum and Maximum Vent Length
Sea Level (0-2000 ft): 3" Vent*
Sea Level to High Altitude (0-7700 ft): 4" Vent*
Number of 90° Elbows Number of Minimum Pipe Maximum Pipe
Number of 90° Elbows
with Vent Terminal
One (1)
Number of
Minimum Pipe Maximum Pipe
with Vent Terminal
One (1)
45° Elbows Length req. (ft)
Length (ft)
40 (12.19m)
37.5 (11.43m)
35 (10.67m)
32.5 (9.91m)
30 (9.14m)
45° Elbows Length req. (ft)
Length (ft)
55 (17.76m)
52.5 (16m)
50 (15.24m)
47.5 (14.48m)
45 (13.72m)
42.5 (12.95m)
None
One (1)
None
-
None
One (1)
None
-
One (1)
Two (2)
5 (1.5m)
One (1)
Two (2)
Two (2)
Three (3)
5 (1.5m)
-
-
-
-
-
-
-
Two (2)
Three (3)
One (1)
None
One (1)
None
Three (3)
One (1)
High Altitude (2000-7700 ft): 3" Vent*
Number of 90° Elbows Number of Minimum Pipe Maximum Pipe
* For the 3” and 4” vent, one 90° elbow is
approximately equal to 5 feet (1,5m) of pipe.
One 45° elbow is approximately equal to 2.5
feet (76,2cm) of pipe.
with Vent Terminal
One (1)
45° Elbows Length req. (ft)
Length (ft)
35 (10.67m)
32.5 (9.91m)
30 (9.14m)
None
One (1)
None
-
One (1)
Two (2)
5 (1.5m)
-
-
-
-
Two (2)
Three (3)
Three (3)
One (1)
None
One (1)
27.5 (8.38m)
25 (7.62m)
22.5 (6.86m)
Joining Pipes and Fittings
CAUTION: Before
proceeding, make sure you
understand the procedure
and cautions covered in the
sections “Joining Pipes
and Fittings” and
All pipe, fittings, solvent cement, primers and procedures must conform to American
National Standard Institute and American Society for Testing and Materials
(ANSI/ASTM) or CSA standards.
“Cementing Joints”.
Cementing Joints
WARNING: DANGER
OF FIRE OR BODILY
INJURY - Solvent cement
and primers are highly
flammable. Provide
All joints in the vent piping must be
properly sealed and we recommend using
the following material:
Hold the pipe fitting for 30 seconds to
prevent the tapered socket from pushing
the pipe out of the fitting.
Wipe all excess cement from the joint
with a rag. Allow 15 minutes before
handling. Cure time will vary according
to fit, temperature and humidity.
adequate ventilation and do
not assemble near heat
source or open flame. Do
not smoke. Avoid skin or
eye contact. Observe all
cautions and warning on
material containers.
PVC materials should use ASTM D-2564
grade cement.
CPVC materials should use ASTM F-493
grade cement.
NOTICE: Stir the solvent cement
frequently while using. Use a natural
bristle brush or the dauber supplied with
the can. The proper brush size is one inch.
ABS materials should use ASTM D-2235
grade cement.
Cleaner-Primer and Medium Body
Solvent Cement
CAUTION: FOR PROPER
INSTALLATION:
Cut pipe end square, remove jagged
edges and burrs. Chamfer end of pipe,
then clean fitting socket and pipe joint
area of all dirt, grease or moisture.
● DO NOT use solvent cement that has
become curdled, lumpy or thickened.
After checking pipe and socket for
proper fit, wipe socket and pipe with
cleaner-primer. Apply a liberal coat of
primer to inside surface of socket and
outside of pipe. Do not allow primer to
dry before applying cement.
● DO NOT thin solvent cement.
Observe shelf precautions printed on
the containers.
● For applications below 32° F (0°C)
use only low temperature type
solvent cement.
Apply a thin coat of cement evenly in
the socket. Quickly apply a heavy coat
of cement to the pipe end and insert
pipe into fitting with a slight twisting
motion until it bottoms out.
● Appropriate solvent and cleaner must
be used for the type of vent pipe used
(PVC, CPVC or ABS).
NOTICE: Cement must be fluid; if not,
recoat.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing the water heater.
Vertical Vent Termination
Insert 1/2" Mesh Protective Screen Inside
Terminal Elbow
Minimum twelve (12) inches (30,5 cm)5 above roof.
Minimum twelve (12) inches (30,5 cm)6 above
anticipated snow level.
Short Piece of Vent Pipe
Maximum twenty-four (24) inches (61cm)above
roof level without additional support for vent.
Four (4) feet (1.2m) from any gable, dormer or other
roof structure with building interior access (i.e., vent,
window, etc.).
Ten (10) feet (3,05m)7 from any forced air inlet to the
building. Any fresh or make-up air inlet such as a
dryer or furnace area is considered to be a forced air
inlet.
Min. 12" (30,5cm)5
Vent Pipe
Above Roof
Through Roof
Min. 12" (30,5cm) Above
Anticipated Snow Level4
Elbows
Max. 24" (61cm) Above
Roof (Without Additional
Support)
5
For installations in Canada 18” (45,7 cm).
6
Not applicable for installations in Canada.
7
For installations in Canada 6´ (1,8 m).
4
Not applicable for Canada Installations.
NOTICE: Canadian vent termination/location must follow CSA B149 requirements and may vary from above.
Horizontal Vent Installation
Once the vent terminal location has been determined,
Recommended 2' x 2'
make a hole through the exterior wall to
Sheet Metal Shield
Mortar or
accommodate the 3” or 4” vent pipe. Vent pipe must
exit exterior wall only.
on Brick or Masonry Walls
Silicone Caulk
Vent Terminal with
1
Insert a small length of 3” or 4” vent pipe through the
wall and connect the coupling as shown.
Vent Pipe
/
2" Mesh Protective
Screen Inside
From
Water Heater
Place the ½” mesh metal screen inside the terminal
fitting and connect it as shown to the vent pipe on the
exterior of the building.
Seal any opening around the vent pipe or fittings with
mortar or silicone caulk as shown.
12” min
(30,5 cm)
above
Pipe Coupling
Outside of
Building
Wall
Complete the rest of the vent pipe installation to the
water heater’s vent connector fitting on the blower
outlet. If necessary support horizontal run as
previously mentioned.
grade
Use silicone sealant at the point the vent connector
joins the blower assembly.
Draining the Condensate
In certain conditions, installations in
unconditioned space or having long
Condensate is known to be acidic; refer to
local, state (provincial) or federal codes
horizontal or vertical runs may accumulate for proper handling methods.
condensate.
In order to prevent condensate from
draining back into the blower, we
recommend a condensate tee and drain to
be installed in a horizontal vent section as
close as practical to the blower vent
connection.
12
Download from Www.Somanuals.com. All Manuals Search And Download.
Thermal Expansion
Determine if a check valve exists in the inlet water line. Check with your local
water utility company. It may have been installed in the cold water line as a separate
back flow preventer, or it may be part of a pressure reducing valve, water meter or water
softener. A check valve located in the cold water inlet line can cause what is referred to
as a “closed water system”. A cold water inlet line with no check valve or back flow
prevention device is referred to as an “open” water system.
As water is heated, it expands in volume and creates an increase in the pressure within
the water system. This action is referred to as “thermal expansion”. In an “open”
water system, expanding water which exceeds the capacity of the water heater flows
back into the city main where the pressure is easily dissipated.
A “closed water system”, however, prevents the expanding water from flowing back
into the main supply line, and the result of “thermal expansion” can create a rapid and
dangerous pressure increase in the water heater and system piping. This rapid pressure
increase can quickly reach the safety setting of the relief valve, causing it to operate
during each heating cycle. Thermal expansion, and the resulting rapid, and repeated
expansion and contraction of components in the water heater and piping system can
cause premature failure of the relief valve, and possibly the heater itself. Replacing the
relief valve will not correct the problem!
The suggested method of controlling thermal expansion is to install an expansion tank in
the cold water line between the water heater and the check valve. The expansion tank is
designed with an air cushion built in that compresses as the system pressure increases,
thereby relieving the over pressure condition and eliminating the repeated operation of
the relief valve. Other methods of controlling thermal expansion are also available.
Contact your installing contractor, water supplier or plumbing inspector for additional
information regarding this subject.
NOTICE: Do not apply
heat to the HOT or COLD
water connections. If sweat
connections are used, sweat
tubing to adapter before
fitting adapter to the water
connections on heater. Any
heat applied to the water
supply fittings will
Water Supply Connections
Refer to the illustration on page 17 for suggested typical installation. The installation of
unions or flexible copper connectors is recommended on the hot and cold water
connections so that the water heater may be easily disconnected for servicing if
necessary. The HOT and COLD water connections are clearly marked and are 3/4” NPT
on all models. Install a shut-off valve in the cold water line near the water heater.
permanently damage the
dip tube and/or heat traps.
A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves
and Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22, is supplied and must
remain in the opening provided and marked for the purpose on the water heater. No valve of any type
should be installed between the relief valve and the tank. Local codes shall govern the installation of
relief valves.
Relief Valve
The pressure rating of the relief valve
must not exceed 150 PSI (1034 kPa), the
maximum working pressure of the water
heater as marked on the rating plate.
The discharge line must be no smaller
than the outlet of the valve and must pitch
downward from the valve to allow
complete drainage (by gravity) of the
relief valve and discharge line.
The Btuh rating of the relief valve must
equal or exceed the Btuh input of the
water heater as marked on its rating plate.
The end of the discharge line should not
be threaded or concealed and should be
protected from freezing. No valve of any
type, restriction, or reducer coupling
should be installed in the discharge line.
Position the outlet of the relief valve
above a suitable open drain to eliminate
potential water damage. Piping used
should be of a type approved for hot water
distribution.
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing the water heater.
To Fill the Water Heater
WARNING: The tank
must be full of water before
heater is turned on. The
water heater warranty does
not cover damage or failure
resulting from operation
with an empty or partially
empty tank.
Make certain that the drain valve is
closed, then open the shut-off valve in the
cold water supply line.
A steady flow of water from the hot water
faucet(s) indicates a full water heater.
Open each hot water faucet slowly to
allow the air to vent from the water
heater and piping.
Condensation
Condensation can form on the tank
when it is first filled with water.
Condensation might also occur with a
heavy water draw and very cold inlet
water temperatures.
If, however, the condensation continues,
examine the piping and fittings for
possible leaks.
Additional information on this subject
“Library”, scroll down to the Technical
Service Bulletins 1400 Series Section and
choose Bulletin #1402.
Drops of water falling on the burner can
produce a sizzling or pinging sound.
This condition is not unusual, and will
disappear after the water becomes heated.
WARNING: Do not attempt to convert this water heater for use with a different type of gas other than the type
shown on the rating plate. Such conversion could result in hazardous operating conditions.
Gas Supply
The branch gas supply line to the water
heater should be clean 1/2” black steel
pipe or other approved gas piping
material.
resistant to the action of LP gas. Use
compound sparingly on male threads only.
A sediment trap should be installed at the
bottom of the gas line.
NOTICE- Local codes or
plumbing authority
A ground joint union or ANSI design
certified semi-rigid or flexible gas
Do not use excessive force (over 31.5 ft
lbs.) (42.708 N.m) in tightening the pipe
joint at the gas control (thermostat) inlet,
particularly if teflon pipe compound is
used, as the valve body may be damaged.
requirements may vary
from the instuctions or
diagrams provided and
take precedence over these
instructions.
appliance connector should be installed in
the gas line close to the water heater. The
National Fuel Gas Code (NFGC) and/or
CAN/CSA B149 mandates a manual gas
shut-off valve: See (NFGC or CAN/CSA
B149) for complete instructions.
The inlet gas pressure to the water heater
must not exceed 10.5” w.c. (2.625 kPa) for
natural gas, or 14” w.c. (3.5 kPa) for LP
gas. For purposes of input adjustment, the
minimum inlet gas pressure (with main
burner on) is shown on the water heater
rating plate. If high or low gas pressures
are present, contact your gas supplier for
correction.
If flexible connectors are used, the max.
length shall not exceed 36” (91.4cm).
If lever type gas shut-offs are used,
they shall be T-Handle type.
Compound used on the threaded joints of
the gas piping must be of the type
Leak Testing
WARNING: Never use
an open flame to test for
gas leaks, as property
damage, personal injury, or
death could result.
The water heater and its gas connections
must be leak tested at normal operating
pressures before it is placed in operation.
The factory connections to the gas control
(thermostat) should also be leak tested
after the water heater is placed in
operation.
Turn on the manual gas shut-off
valve near the water heater.
Use a soapy water solution to test for
leaks at all connections and fittings.
Bubbles indicate a gas leak that must
be corrected.
14
Download from Www.Somanuals.com. All Manuals Search And Download.
Pressure Testing the Gas Supply System
The water heater and its manual gas shut- The water heater must be isolated from
off valve must be disconnected from the
gas supply piping system during any
pressure testing of that system at
the gas piping system by closing the
manual gas shut-off valve during any
pressure testing of the gas supply piping
pressures in excess of 3/8 psi (10.5” w.c.) at pressures equal to or less than
(2.6 kPa) for natural gas, or 1/2 psi (14”
w.c.) (3.5 kPa) for LP gas.
3/8 psi (10.5” w.c.)(2.625 kPa) for
natural gas, or 1/2 psi (14” w.c.)
(3.5 kPa) for LP gas.
High Altitude
This water heater is certified for
installations at elevations up to 7,700 feet
(2347m).
WARNING: Failure to
install a water heater
Installations above 7,700 feet (2347m) are
not permitted.
suitable for the altitude at
the location it is intended to
serve, can result in
improper operation of the
appliance resulting in
property damage and/or,
producing carbon monoxide
gas, which could result in
personal injury, or death.
Wiring
CAUTION: Label all
wires prior to disconnection
when servicing controls.
Wiring errors can cause
improper and dangerous
operations.
If local codes permit, the water heater may
be connected to electric service with the
power cord provided (DO NOT use an
extension cord).
The maximum current draw is
approximately 5.0 amps.
The water heater must be electrically
grounded in accordance with local codes, or,
in the absence of local codes, in accordance
with latest edition of the National Electric
Code ANSI/NFPA No. 70; or in Canada, the
latest edition of the Canadian Electric Code
CSA C22.1.
A grounding receptacle is required.
If local codes do not permit the use of cord
connections, a 120 V, 50/60 Hz power
supply, with suitable disconnecting means,
must be connected to the black and white
leads in the heater control enclosure.
VERIFY PROPER
OPERATION AFTER
SERVICING!
NOTICE: It is not recommended that this
unit be installed on a GFCI circuit.
A knock-out hole is provided to permit use
of conduit or metal-clad cable connectors.
15
Connection Diagram
Schematic Diagram
Download from Www.Somanuals.com. All Manuals Search And Download.
Installing the water heater.
Insulation Blankets
Insulation blankets, available to the
general public, for external use on gas
water heaters are not necessary. The
purpose of an insulation blanket is to
reduce the standby heat loss encountered
with storage tank heaters. This water
heater meets or exceeds the National
Appliance Energy Conservation Act and
CSA standards with respect to insulation
and standby loss requirements making an
insulation blanket unnecessary.
attention to the following so as not to
restrict the proper function and
operation of the water heater:
WARNING: If local
codes require external
application of insulation
blanket kits the
● Do not cover the operating or warning
labels attached to the water heater or
attempt to relocate them on the exterior
of insulation blanket.
manufacturer’s instructions
included with the kit must
be carefully followed.
ꢀ Do not apply insulation to the top of the
water heater. This will interfere with the
safe operation of the draft hood.
ꢀ Do not cover the burner access door,
jacket door, gas control (thermostat)/gas
valve or pressure and temperature relief
valve.
The manufacturer’s warranty does not
cover any damage or defect caused by
installation, attachment or use of
any type of energy saving or other
unapproved devices (other than those
authorized by the manufacturer) into, onto
or in conjunction with the water heater.
The use of unauthorized energy saving
devices may shorten the life of the water
heater and may endanger life and property.
ꢀ Do not apply insulation to the bottom of
the water heater or the area where the
combustion air inlet openings are
located. This area must be unobstructed
so as not to restrict combustion air flow
to the burner.
The manufacturer disclaims any
responsibility for such loss or injury
resulting from the use of such
unauthorized devices.
ꢀ Inspect the insulation blanket frequently
making certain it has not sagged and is
restricting the air flow to the combustion
air inlet openings (perforation holes)
located around the lower perimeter of
the water heater jacket. This could result
in an unsafe operating condition.
CAUTION: If local codes require the
application of an external insulation
blanket to this water heater, pay careful
Hot and Cold Pipe Insulation Installation
HO
COL
HO
CO
Typical horizontal piping arrangement
Typical vertical piping arrangement
For increased energy efficiency, some
water heaters have been supplied with
two 24” (61cm) sections of pipe
insulation.
Please install the insulation, according to
the illustrations above, that best meets
your requirements.
Heat Trap
For increased energy efficiency, some
water heaters have been supplied with
factory installed heat traps in the hot
outlet line and cold water inlet line.
NOTICE: Do not apply heat to the
HOT or COLD water connections. If
sweat connections are used, sweat
tubing to adapter before fitting adapter
to the water connections on heater. Any
heat applied to the water supply fittings
will permanently damage the dip tube
and/or heat traps.
16
Download from Www.Somanuals.com. All Manuals Search And Download.
Typical Installation
Flue Pipe (ABS or PVS)
to Outside Vent Terminal
Union
Blower Assembly
Pitch up 1/4"
per foot
Heat Trap
6" (15cm)
Min.
Rubber Coupling
Hot Water
Outlet to
Fixtures
Anode
(located undernea th
Blower Assembly)
Union
Temperature & Pressure
Relief Valve
Heat Trap
Manual Gas
Shut-off
6" (15cm) Min.
To Cold
Water Supply
To Gas
Supply
Shut-off Valve
Ground Join t Union
Thermal Expansion
Tank
Sediment Trap
Cap
(If Required)
Drain Valve
Relief valve discharge
line to suitable open
drain
Thermostatic
Gas Valve
NOTICE: The National
Fuel Gas Code (NFGC) or
CAN/CSA B149,
Jacket Door
AirGap
6" (15cm)
Installation Code,
Auxiliary Catch Pan
Drain Pan Pipe
mandates a manual gas
shut-off valve: See (NFGC)
or (CAN/CSA B149) for
complete instructions.
Local codes or plumbing
authority requirements
may vary from the
instructions or diagrams
provided and take
precedent over these
instructions.
to suitable drain
Vacuum Relief Valve
(Not Supplied)
If required, install per local codes
and valve manufacturer’s
instructions.
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation Checklist
A. Water Heater Location
❑
❑
Close to area of vent termination.
❑
Provisions made to protect area from water
damage.
Indoors and protected from freezing
temperatures.
❑
❑
Sufficient room to service heater.
❑
Proper clearance from combustible surfaces
observed and water heater not installed on
carpeted floor.
Combustible materials, such as clothing,
cleaning materials, rags, etc. clear of the base
of the heater.
❑
❑
Sufficient fresh air supply for proper
operation of water heater.
❑
Clearances of 1” (2.54cm) from combustion
air inlet openings observed.
Air supply free of corrosive elements and
flammable vapors.
B. Water Supply
❑
❑
Water heater completely filled with water.
Air purged from water heater and piping.
❑
Water connections tight and free of leaks.
C. Gas Supply
❑
Gas line equipped with shut-off valve, union
❑
❑
Soap and water solution used to check all
connections and fittings for possible gas leak.
and sediment trap.
❑
Approved pipe joint compound used.
Gas Company inspected installation (if
required).
D. Relief Valve
❑
Temperature and Pressure Relief Valve
❑
Discharge line protected from freezing.
properly installed and discharge line run to
open drain.
E. Venting
❑
❑
Vent length verified.
❑
❑
❑
❑
Vent termination/screen installed.
Heater vented separately from all other
appliances.
Vent pipe supported at required intervals.
Appropriate minimum clearance observed.
❑
❑
Proper materials and techniques used in vent
assembly.
Precautions taken to prevent moisture
damage around vent termination.
Vent pipe properly secured to blower
housing.
F. Wiring
❑
❑
Correct power supply (120V) 50/60 Hz.
Electrical Connections tight.
❑
Heater properly ground and proper polarity
observed.
18
Download from Www.Somanuals.com. All Manuals Search And Download.
Supplemental instructions for gas water heaters installed
in potable/space heating applications.
Local codes or plumbing authority requirements may vary from the instructions or diagrams provided
in this manual and take precedent over these instructions.
Combination Potable and Space Heating Application
Hot water
supply to
house
Tee fitting must be installed as shown.
DANGER: If this water heater is
This ensures that any air in the water lines
will be purged through the domestic water
faucets and showers.
installed in an application intended to
supply domestic hot water needs and
hot water for space heating purposes,
do not connect the heater to an existing
heating unit or components of a heating
system that have previously been used
with a non drinking water system. Toxic
chemicals such as those used for boiler
treatment may be present and will
contaminate the drinking water supply
causing possible health risks. Never
introduce toxic chemicals, such as those
used for boiler treatment, into this
system.
Hot water
supply to
heating
unit
From HOT
outlet on
DANGER: When this system
requires water for space heating at
elevated temperatures [above 125°F
(52°C.)], a mixing or tempering valve
must be installed in the hot water
supply line to the house in order to
reduce the scald hazard potential.
water heater
Tee fitting for vertical hot
water supply lines.
From HOT
Hot water
supply to
house
outlet on
DANGER: Any piping or components
used in the installation of this water
heater in a combination potable and
space heating application must be
suitable for use with drinking water.
water heater
Hot water supply
to heating unit
Tee fitting for horizontal hot
water supply lines.
Typical Piping Diagram for Combination Potable/Space Heating Installation
Air vent
Spring loaded check valve in heating
unit hot water supply line and cold
water return line (not supplied with
water heater)
NOTE: This check valve is
incorporated in some heating units.
Refer to the installation instructions
supplied with specific heating unit to
determine if it is required.
Domestic hot water supply
Incoming cold
water supply
Thermal Expansion
Tank (if required-not
supplied with water
heater)
Heat Trap
6” (15cm)
Min.
Mixing or
tempering
valve (refer
to warning
above)
HOT
Shut-Off
Isolation valve in hot water supply line
to heating unit
COLD
Valve
(not supplied with water heater)
Isolation valve in cold
water return line from
heating unit (not
supplied with water
heater)
See diagrams above for proper
pipe application for vertical
or horizontal supply lines
Temperature and Pressure
Relief Valve
Gas line to water heater
Cold water
Water Heater Jacket
return line from
heating unit
Temperature and pressure
relief valve discharge line
Hot water
supply line
into heating unit
Heating unit
Drain valve
(not supplied with water
heater)
19
6” (15cm)Air Gap to Drain
Download from Www.Somanuals.com. All Manuals Search And Download.
Lighting the water heater.
Before operating this water heater, be sure to read and follow the instructions on the label pictured
below and all other labels on the water heater, as well as the warnings printed in this manual. Failure
to do so can result in unsafe operation of the water heater resulting in property damage, personal
injury, or death . Should you have any problems reading or following the instructions in this manual,
STOP, and get help from a qualified person.
20
Download from Www.Somanuals.com. All Manuals Search And Download.
Operating the water heater.
CAUTION: Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a
long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such
gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink
before using any electrical appliance connected to the hot water system. If hydrogen is present, there will be an unusual sound
such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the
time it is open.
Safety Precautions
Do turn off manual gas shut-off valve if water heater
has been subjected to over heating, fire, flood,
physical damage or if the gas supply fails
to shut off.
Do Not store or use gasoline or other flammable
vapors and liquids, such as adhesives or paint thinner,
in vicinity of this or any other appliance.
If such flammables must be used, open doors
and windows for ventilation, and all gas burning
appliances in the vicinity should be shut off including
their pilot burners, to avoid vapors lighting.
Do Not turn on water heater unless it is completely
filled with water.
Do Not turn on water heater if cold water supply
shut-off valve is closed.
NOTICE: Flammable vapors can be drawn by air
currents from surrounding areas to the water heater.
Do Not allow combustible materials such as
newspaper, rags or mops to accumulate near
water heater.
If there is any difficulty in understanding or following
the Operating Instructions or the Care and Cleaning
section, it is recommended that a qualified person or
serviceman perform the work.
Adjustments
The gas valve employed on the heater is
To adjust the burner, loosen the air shutter
screw and close the shutter to soften the
flame or open the shutter to sharpen the
flame.
equipped for total regulation of the main
burner and does not require adjustment.
The liquefied petroleum (LP) gas water
heater is equipped with a cast iron burner
that requires a primary air adjustment at
the time of installation.
The proper flame should be soft blue, not
yellow or with a hard blue center.
Final air adjustment should be made after
5 minutes of continuous burning.
An air shutter is located at the air opening
end of the burner.
Water Temperature Setting
The temperature of the water in the water
heater can be regulated by setting the
temperature dial on the front of the gas
control (thermostat).
Water temperatures above 125°F (52°C)
can cause severe burns or death from
scalding. Be sure to read and follow the
warnings outlined in this manual and on
the label located on the water heater near
the gas control thermostat.
!
DANGER: Hotter water
increases the Potential
for Hot Water SCALDS.
Households with small
children, disabled, or elderly
persons may require a 120°F
(49°C) or lower gas control
(thermostat) setting to
prevent contact with HOT
water.
Safety and energy conservation are factors
to be considered when selecting the water
temperature setting of the water heater’s
gas control (thermostat(s)). The lower the
temperature setting, the greater the savings hot and cold water in branch water lines.
in energy and operating costs.
Mixing valves are available for reducing
point of use water temperature by mixing
Contact a licensed plumber or the local
plumbing authority for further
information. (See page 4 for more details.)
To comply with safety regulations, the gas
control (thermostat) was set at its lowest
setting before the water heater was shipped
from the factory. The recommended
The chart below may be used as a guide in
determining the proper water temperature
starting point temperature is 120°F (49°C). for your home.
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Operating the water heater.
Water Temperature Setting…
Maximum water temperatures occur just
after the burner has shut off. To determine
the water temperature, turn on a hot water
faucet and place a thermometer in the
water stream.
Therefore, always remember to test the
water temperature with your hand before
use and remember that hotter water
increases the risk of scald injury.
Also, always supervise young children or
others who are incapacitated.
The wide arrow mark near CAUTION
on the rim of the temperature dial,
represents an approximate water
temperature of 120°F (49°C).
The gas control (thermostat) is constructed
with a built in safety shut-off device
designed to shut off the gas supply to the
burner if the pilot flame is extinguished
for any reason.
The reference mark, to the left, represents
an approximate water temperature of
125°F (52°C).
Each reference mark above or below these
points indicates an approximate change of
5°F (3°C).
The gas control (thermostat) is also
equipped with a single use gas shut off
device that will shut off the gas supply to
the burner if the water heater exceeds
normal operating temperatures. Refer to
the (Before You Call For Service) section
of this manual, or contact your dealer.
To adjust the temperature, turn the
temperature dial to an initial setting of
120°F (49°C).
A condition known as “stacking” or
“layering” can occur when a series of
short and frequent hot water draws are
taken.
!
WARNING: Should overheating occur or
the gas supply fail to shut off, turn off the
manual gas control valve to the appliance.
If the water heater has been subjected to
fire, flood or physical damage, turn off the
manual gas control (shut-off) valve, and
do not operate the water heater again until
it has been checked by qualified
personnel.
The hottest temperature water will be at
the top of the tank, closest to the outlet
pipe delivering hot water to the home.
Stacking can cause this top layer of water
to be hotter than the water toward the
bottom of the tank near the gas control
(thermostat).
Time/Temperature Relationship in Scalds
120°F (49°C)
125°F (52°C)
115°F (46°C)
Water Temperature
Time To Produce a Serious Burn
110°F
(43°C)
20°F (49°C)
125°F (52°C)
More than 5 minutes
11/2 to 2 minutes
130°F (54°C)
130°F (54°C)
135°F (57°C)
140°F (60°C)
145°F (63°C)
150°F (66°C)
155°F (68°C)
About 30 seconds
About 10 seconds
Less than 5 seconds
Less than 3 seconds
About 11/2 seconds
About 1 second
105°F
135°F (57°C)
(41°C)
140°F (60°C)
145°F (63°C)
150°F (66°C)
155°F (68°C)
100°F
(38°C)
95°F
(35°C)
Table courtesy of Shriners Burn Institute
68°F (20°C)
(Vacation Setting)
160°F (71°C)
Temperatures are approximate
22
Download from Www.Somanuals.com. All Manuals Search And Download.
Care and cleaning of the water heater.
Draining the Water Heater
In order to drain the water heater, turn off
the cold water supply. Open a hot water
faucet or lift the handle on the relief valve
to admit air to the tank.
!
CAUTION: Shut off gas to the water
heater at the gas control (thermostat) gas
cock or manual shut-off valve before
draining water.
!
Attach a garden hose to the drain
valve on the water heater and direct
the stream of water to a drain. Open
the valve.
DANGER: Before manually operating the
temperature and pressure relief valve, make
certain no one will be exposed to the hot
water released by the valve. The water
drained from the tank may be hot enough to
present a scald hazard and should be
directed to a suitable drain to prevent injury
or damage.
Routine Preventative Maintenance
DANGER: Before
manually operating the
relief valve, make certain
no one will be exposed to
the danger of the hot water
released by the valve. The
water may be hot enough to
create a scald hazard. The
water should be released
into a suitable drain to
prevent injury or property
damage.
Properly maintained, your water heater
will provide years of dependable trouble-
free service.
(thermostat) sensors, causing the sensors to
operate erratically. Because accumulated
solids can prevent the gas control
(thermostat) sensors from accurately
reading the water temperature, the water
at the fixture can be hotter than the gas
control (thermostat) dial setting. It is
suggested that a few quarts of water be
drained from the water heater’s tank every
month to clean the tank of these deposits.
It is recommended that a periodic
inspection of the gas control (thermostat),
burner, relief valve, internal flue-way and
venting system should be made by service
personnel qualified in gas appliance repair.
It is suggested that a routine preventative
maintenance program be established and
followed by the user.
Rapid closing of faucets or solenoid valves
in automatic water using appliances can
cause a banging noise heard in a water
pipe. Strategically located risers in the
water pipe system or water hammer
arresting devices can be used to minimize
the problem.
At least once a year, lift and release the
lever handle on the temperature pressure
relief valve, located near the top of the
water heater, to make certain the valve
operates freely. Allow several gallons to
flush through the discharge line to an open
drain.
!
DANGER: Hotter water
increases the potential for
Hot Water Scalds.
The anode rod should be removed from the
water heater’s tank annually for inspection
and replaced when more than 6” (15.24cm)
of core wire is exposed at either end of the
rod.
NOTICE: If the temperature and
pressure relief valve on the hot water
heater discharges periodically, this may
be due to thermal expansion in a closed
water system. Contact the water
supplier or your plumbing contractor on
how to correct this. DO NOT plug the
relief valve outlet.
DANGER: Failure to
perform the recommended
Routine Preventative
Maintenance can harm the
proper operation of this
water heater, which can
cause carbon monoxide
dangers, excessive
Make sure the cold water supply is turned
off before removing anode rod.
This water heater incorporates a
combustion shut off device that shuts the
operation of the water heater down if
undesirable combustion conditions occur.
Such as the presence of flammable vapors
or blockage of the combustion air inlet
openings. Please contact a Qualified
Service Technician if this occurs.
A water heater’s tank can act as a settling
basin for solids suspended in the water. It
is therefore not uncommon for hard water
deposits to accumulate in the bottom of the
tank. If allowed to accumulate, these
solids can cover the gas control
hot water temperatures and
other potentially hazardous
conditions.
Housekeeping
!
DANGER: Combustible
materials, such as clothing,
cleaning materials, or
DO NOT block or obstruct any of the
combustion air inlet openings located
around the perimeter of the water heater.
A minimum of 1” (2.54cm) is required
between these combustion air inlet openings
and any obstruction.
Vacuum around the base of the water
heater for dust, dirt and lint on a regular
basis. Visually inspect pilot burner and
relight if necessary.
flammable liquids, etc., must
not be placed against or next
to the water heater.
To ensure sufficient ventilation and
combustion air supply, proper clearances
must be maintained.
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Care and cleaning of the water heater.
Venting System Inspection
It is recommended that the water heater’s
internal flue be inspected annually to be
certain it is clean by removing the Blower
Assembly.
Make certain the vent pipes are properly
sealed and securely attached.
If after inspection of the vent system
you found soot or deterioration;
call the local gas utility to correct the
problem and clean the flue, or replace the
flue, flue baffle, and venting system
before resuming operation of the water
heater.
When reinstalling the flue baffle make
certain it is hung securely by its hanger at
the top of the flue way.
Reinstall the Blower Assembly as per
instructions on page 10. Make sure that
the Blower Assembly is tightly screwed to Test for spillage at the Blower Assembly
the top pan of the water heater.
after 5 minutes of burner operation. Use a
flame of a match or candle or smoke.
Inspect the gas vent pipes and the
termination elbow.
Sheet Metal Burner
Cast Iron Burner
Burner Inspection
Visually inspect the pilot burner and main
burners annually.
!
CAUTION: For your safety, cleaning of
the burner must be performed only by
qualified service personnel.
With the jacket and inner doors removed,
inspect the pilot burner flame and the
main burner while firing.
For cleaning, after shutting off the gas and
electrical supplies to the water heater,
remove the burner from the water heater.
A vacuum cleaner can be used on the
burner and floor shield inside the water
heater.The burner can also be cleaned by
scrubbing with mild detergent.
If any unusual burner operation is noted,
the water heater should be shut off until
qualified service assistance can be
obtained.
Proper burner and pilot burner
pattern.
Vacation and Extended Shut-Down
NOTICE: Refer to the
Hydrogen Gas Caution in the
Operating Instructions.
If the water heater is to remain idle for an
extended period of time, the power and
After a long shut-down period, the water
heater’s operation and controls should be
water to the appliance should be turned off checked by qualified service personnel.
to conserve energy and prevent a build-up
of dangerous hydrogen gas.
Make certain the water heater is
completely filled again before placing it
in operation.
The water heater and piping should be
drained if they might be subjected to
freezing temperatures.
Anode Rod
NOTICE: Do not remove
the anode rod from the water
heater’s tank, except for
inspection and/or replacement,
as operation with the anode
rod removed will greatly
shorten the life of the glass
lined tank and will exclude
warranty coverage.
This water heater is equipped with an
anode rod designed to prolong the life of
the glass lined tank. The anode rod is
slowly consumed, thereby eliminating or
minimizing corrosion of the glass lined
tank.
Water sometimes contains a high sulfate
and/or mineral content and together with
cathodic protection process can produce a
hydrogen sulfide, or rotten egg odor in the
heated water. Chlorination of the water
supply should minimize the problem.
24
Download from Www.Somanuals.com. All Manuals Search And Download.
Before You Call For Service…
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call for service.
Problem
Possible Causes
What To Do
Condensation
This usually happens when
a new water heater is
filled for the first time.
ꢀ This is normal. After the water in the tank warms
up, the condensation will disappear. If, however, the
condition persists, examine the piping and fittings
for possible leaks.
Moisture from the products
of combustion condensing
on the tank surface.
ꢀ This is normal and will disappear in time. Excessive
condensation can cause pilot burner outage.
An undersized water
heater will cause
condensation.
ꢀ Use a water heater size that meets the requirements
of your needs.
Yellow flame
or soot
Scale on top of the burner.
ꢀ Contact a qualified service technician to remove scale.
Flue or Combustion air inlet
openings are restricted.
ꢀ Remove obstruction or debris from flue or
combustion air inlet openings on water heater jacket.
Not enough combustion or
ventilation air supplied to
the water heater location.
ꢀ Proper operation of the water heater requires air for
combustion and ventilation. See the Combustion and
Ventilation Air information in the “Installing The
Water Heater” section of this manual.
ꢀ Refer to the Adjustment Section in “Operating the Water
Heater”.
Air Shutter Adjustment
(LP models only)
Pilot burner not
lighting
Air in gas line.
ꢀ Contact a qualified service technician to purge the air
from the gas line.
Pilot burner orifice clogged.
ꢀ The pilot burner should be cleaned or replaced by a
qualified service technician.
Pilot burner tube pinched or
clogged.
ꢀ The pilot burner should be cleaned, repaired or
replaced by a qualified service technician.
Temperature dial not
correctly positioned.
ꢀ See the “Lighting The Water Heater” section of this
manual.
Rumbling noise
Scale and sediment
in tank.
ꢀ Clean tank.
Relief valve
producing popping
noise or draining
Pressure build up
caused by thermal
expansion to a
ꢀ This is an unacceptable condition and must be
corrected. Contact the water supplier or plumbing
contractor on how to correct this. Do not plug the
relief valve outlet.
closed system.
Water is too hot
The gas control (thermostat)
is set too high.
● See the “Water Temperature Setting” of The Water
Heater section of this manual.
Gas Control (Thermostat)
Defective.
● Contact a qualified service technician to replace the
gas control (thermostat).
CAUTION: For your safety DO NOT attempt repair of electrical wiring, gas piping, gas control (thermostat), burners, vent
connectors or other safety devices. Refer repairs to qualified service personnel.
CAUTION: Make certain power to water heater is “OFF” before removing protective cover FOR ANY REASON.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring error can cause improper and dangerous
operation. VERIFY PROPER OPERATION AFTER SERVICING.
25
Download from Www.Somanuals.com. All Manuals Search And Download.
Before You Call For Service…
Problem
Possible Causes
What To Do
Not enough or
no hot water
Water usage may have
exceeded the capacity
of the water heater.
ꢀ Wait for the water heater to recover after an
abnormal demand.
Low gas pressure.
ꢀ Check gas supply pressure and manifold pressure.
The pilot burner will not light. ꢀ Check the pilot burner. If necessary, refer to the
instructions in the “Lighting The Water Heater”
section of this manual.
The gas control (thermostat)
may be set too low.
ꢀ See the “Water Temperature Setting” of The Water
Heater section of this manual.
Leaking or open hot
water faucets.
ꢀ Make sure all faucets are closed.
Gas Valve Error Code Table
LED Status
Possible Causes
What To Do
Slow Flash
Normal Operation
ꢀ No problem.
Fast Flash
Normal Operation
Call for heat.
ꢀ Wait until gas control generates a self-reset.
Solid Red LED
2 Flashes
Lockout condition.
ꢀ Replace gas control.
Internal failure detected.
Lockout condition.
Ignition failure.
ꢀ Third failed ignition attempt. Unplug to reset control.
ꢀ Contact local qualified service agent. Make sure manual
gas shut-off valve is open. If pressure is too high the
valve will not operate. Refer to “Installing the water
heater”
ꢀ Clean any scale buildup from burner and pilot assembly
ꢀ The spark ignitor assembly could be damaged or broken.
If so, replace assembly.
ꢀ Bleed air from gas line.
3 Flashes
4 Flashes
Lockout condition.
Switch fails to open.
ꢀ Contact local qualified service agent.
ꢀ Chec for blockage in the vent system.
ꢀ Replace pressure switch.
Lockout condition.
Switch fails to close.
ꢀ Contact local qualified service agent. Inspect vent pipe
and dilution air inlet for blockage. (Refer to “Routine
Preventative Maintenance”)
● Make certain proper ventilation air us supplied. (Refer to
“Combustion and Ventilation Air”)
5 Flashes
6 Flashes
Lockout condition.
● Verify electrical supply outlet polarity.
Neutral polarity failure.
Lockout condition.
ECO failure
● Replace valve.
CAUTION: For your safety DO NOT attempt repair of gas piping, gas control (thermostat), burners, vent connectors or
other safety devices. Refer repairs to qualified service personnel.
CAUTION: Make certain power to water heater is “OFF” before removing protective cover FOR ANY REASON.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring error can cause improper and dangerous
operation. VERIFY PROPER OPERATION AFTER SERVICING.
26
Download from Www.Somanuals.com. All Manuals Search And Download.
Replacement Parts.
For 75 gallon models using natural or LP gas.
Instructions For Placing a Parts Order
Address parts orders to the distributor or
store where the heater was purchased.
Part description (as noted below) and
number of parts desired.
CAUTION: For your safety, DO
NOT attempt repair of gas piping,
gas control (thermostat), burners,
vent connectors or other safety devices.
Refer repairs to qualified service
personnel.
All parts orders should include:
The model and serial number of the
water heater from the rating plate.
Specify type of gas (natural or LP)
as marked on the rating plate.
Rubber Coupling
w/ Clamp
Rubber Coupling
Blower
Assembly
On/Off
Switch
Heat Trap
(Cold)
Pressure
Switch
Dip Tube
Gasket
Heat Trap
(Hot)
Blower Assembly
Dip Tube
Gasket
Anode Rod
(located under
blower)
Temperature & Pressure
Relief Valve
Baffle Hanger
Baffle
Pilot Supply
Tube
Spark Ignition
Assembly
Drain Valve
Burner
Supply
Tube
Burner
LP Burner Assembly
Drain Valve
Shroud
Wiring Cover
Gas Control
(Thermostat)
Burner
Supply
Tube
Drop Tube
(optional)
Burner
Inner Door
Jacket Door
Spark Ignition
Assembly
Pilot Supply
Tube
Natural Gas
Burner Assembly
27
Download from Www.Somanuals.com. All Manuals Search And Download.
IF YOU NEED SERVICE
1. Should you have any questions about your new water heater, or if it requires
adjustment, repair, or routine maintenance, it is suggested that you first contact
your installer, plumbing contractor or previously agreed upon service agency. In
the event the firm has moved, or is unavailable, refer to the telephone directory,
commercial listings or local utility for qualified service assistance.
2. Should your problem not be solved to your complete satisfaction, you should
then contact the Manufacturer’s National Service Department at the following
address:
In the United States:
2600 Gunter Park Drive
Montgomery, Alabama 36109-1413
Phone: 1-800-432-8373.
In Canada:
Rheem Canada Ltd./Ltée.
128 Barton Street West
P.O. Box 2846, Station A
Hamilton, Ontario Canada L8N 3P3
Phone: Customer Service 1-800-432-8373
Warranty 1-800-263-8342
When contacting the manufacturer, the following information will be requested:
a. Model and serial number of the water heater as shown on the rating plate attached
to the jacket of the heater.
b. Address where the water heater is located and physical location.
c. Name and address of installer and any service agency who performed service on
the water heater.
d. Date of original installation and dates any service work was performed.
e. Details of the problems as you can best describe them.
f. List of people, with dates, who have been contacted regarding your problem.
28
Download from Www.Somanuals.com. All Manuals Search And Download.
|