15. WARRANTY
Royal Sovereign International warrants the equipment sold is free from defects in
material and workmanship for a period of One (1) year for Parts and Labor from the date
of installation, excluding lamination rollers which are warranted for Six (6) months. This
warranty is extended only to the original purchaser. This warranty is the only warranty
made by Royal Sovereign International and cannot be modified or amended. Royal
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such
defective part or product. These remedies are only available if Royal Sovereign’s
examination of the product discloses to Royal Sovereign’s satisfaction that such defects
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.
OWNER'S MANUAL
All warranty claims must be filed through the authorized Royal Sovereign dealer or
reseller through which the equipment was originally purchased. Model, serial number
and date of delivery are required for all claims.
RSL-2702 Laminator
The warranty made herein is in lieu of all other warranties, expressed or implied,
including any warranty or merchantability or fitness for a particular purpose. Royal
Sovereign will not be liable for personal damage or personal injury (unless primarily
caused by its negligence), loss of profit, or other incidental or consequential damages
arising out of the use or inability to use this equipment.
LIMITED WARRANTY
This warranty specifically does not cover damage to laminating rollers caused by knives,
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or
damage caused by lifting, tilting or improper use of the machine. Warranty repair or
replacement by Royal Sovereign or its authorized Reseller(s) does not extend the
warranty beyond the initial one year period from the date of installation. Unauthorized
customer alterations will void this warranty.
CORPORATE HEADQUARTERS
Royal Sovereign International Inc.
2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.
TEL : +1) 800-397-1025
FAX : +1) 201-750-1022
E-mail : [email protected]
Royal Sovereign Inc. <Oversea Sales Office>
1001, World Meridian II, 426-5, Gasan-dong,
Geumcheon-gu, Seoul, 153-759, KOREA
TEL : +82)2-2025-8800 FAX : +82)2-2025-8830
E-mail : [email protected]
RS Holland B.V.
Planetenweg 75 2132HM Hoofddorp, The Netherlands.
TEL : +31) 23-5626620, +31) 23-5654451
FAX : +31) 23-5654565
Read all instructions carefully before use.
For any Customer Support needs please choose the
E-mail : [email protected]
RS International Australia PTY. LTD.
30 Prime Drive, Seven Hills, NSW 2147, Australia
TEL : +61) 2-9674-2127
FAX : +61) 2-9674-2027
E-mail : [email protected]
RS Canada Inc.
164 Oakdale Road, Toronto, Ontario M3N 2S5
CANADA
Royal Sovereign International Inc.
TEL : +1
)
416-741-8400 FAX : +1 416-741-8185
)
E-mail : [email protected]
19
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RSL-2702
5. LOADING FILM
3. INCLUDED WITH LAMINATOR
PART NAME
EA
REMARK
PART NAME
EA
REMARK
FUSE(65TS)
FUSE(65TS)
(AC250V 10A)
(AC250V 20A)
Power supply:
220V~240V
Power supply:
100V~120V
1
1
Picture 1
Picture 2
4. PRODUCT IDENTIFICATION
Picture 3
Picture 4
1. As shown in picture 1, insert auto grips onto the upper/lower film shaft.
2. As shown in picture 2, using the special tool, fix the auto grips on the
film shaft with set-screws.
NO
1
PART NAME
UPPER FILM
NO
7
PART NAME
LOWER FILM
2
TAKE-UP BOBBIN
IDLE BAR
8
GUIDE-DOCUMENT
HANDLE-TENSION
PRESSURE LEVER
CONTROL PANEL
KNOB-TENSION
3. Set the glossy side of the upper and lower film towards the heat rollers.
( Glossy side is PET film and matte side is thermal polymer laminating
adhesive)
3
9
4
HOT ROLLER
SAFETY COVER
FRONT-TABLE
10
11
12
5
4. Center film as shown in picture 3 and 4.
6
3
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RSL-2702
6. THREADING FILM
8. Carefully pull up the laminate from the lower roll up
towards the first idle bar and then around the back
side of the second Idler (Caution: lower roller may
be hot).(Picture 3)
6.1. HOT FILM
9. Tack the lower film to the upper film that is resting
on the main roller (Picture 4).
10. Reinstall the Front Table and close the Safety
Cover.
Picture 3
11. Adjust the nip setting to 1/4'' (6mm).
12. Insert and push the leader boards on each end
until boards reach the front nip point.
13. Adjust the nip setting to "Laminating" mode.
14. Push the Run button.
15. Push the leader boards between the pair of main
rollers (Picture 5).
Picture 4
Picture 5
Picture 6
16. Press the Run button and adjust the supply roll
tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll
films have some resistance (the tension
varies depending on the film thickness; the
thicker the film the more tension is required)
(Picture 6).
1. Turn the power switch on("I" position). Power switch
is located in the rear of the unit on the left side.
2. Complete the "Loading Film" steps as shown on
page 4.
3. Set the temperature and speed according to the
Recommended Temperature and Speed section.
17. Press Stop button when the leader board has
completely exited the rear of the unit.
4. Remove the Front Table.
Picture 1
5. Pull down the upper film over the Safety Cover to
the lower film; align and center the lower film to
upper film (Picture 1).
18. Use the Cross Cutter to cut the leader board from
the web (see page 18).
19. Peel Trim any excess film off of the leader board
edges. The leader board can be reused.
6. Rewind the upper film until the film aligns with the
Safety Cover.
7. Thread the film over the Upper Idle Bar and
underneath the Safety Cover until the film rests on
the upper roller (Picture 2).
20. Set the roller nip setting to the appropriate position
for the lamination or encapsulation application.
Picture 2
5
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6.2. COLD FILM
6.3. MOUNTING
1. Lay the decaled image face down on a flat surface.
Carefully peel back and put a crease along the edge of the
release liner (Approximately 1 inch or 25mm, Figure 1).
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
2. With the image facing up, align the image onto the board.
Press firmly from the center out (Figure 2).
1. Follow the steps in the "Loading Film" procedure by loading the upper shaft with
pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with pressure
sensitive mounting adhesive films or backing paper
3. Adjust the pressure lever to ensure the proper opening
(Figure 3).
(Royal Sovereign White-Mount or Clear-Mount).
2. Pull the upper laminate under the upper idle bar and separate the release liner
from the laminate.
3. Tape the release liner to the Take-Up Paper Core and allow the laminate to hang
over the main rollers.
4. Flip the image over the upper roller and hold on to the
release liner (Figure 4).
4. Pull up the mounting adhesive and tack it to the laminate hanging over the rollers
(do not use the Lower Idle Bar).
5. Reinstall the Front Table, and close the Safety Cover.
6. Adjust the nip setting to 1/4"(6mm).
7. Insert and push the leader board until board reaches the nip point.
8. Press the Run button and adjust the supply roll tension knobs by rotating clockwise or
counterclockwise. Turn it until the supply roll films have some resistance
(the tension varies depending on the thickness of a film; the thicker the film the more
tension is required).
5. Press the foot pedal once, and then let it go while slowly
pulling the release liner as the board enters the main roller
nip (Figure 5).
9. Press Stop button when the leader board has completely exited the rear of the unit.
11. Use the Cross Cutter to cut the leader board from the web (see page18).
12. Set the roller nip setting to the appropriate position for the lamination application.
Press the foot pedal once again when the board has
completely exited from the rear of the unit.
Trim the board if necessary.
7
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RSL-2702
7. CONTROL OF ROLLER PRESSURE
8. CONTROL PANEL
1. UPPER: To change upper roller temperature
by pressing button, then up or down arrow.
(range 32~302°F or 0~150°C)
2. LOWER: To change lower roller temperature
by pressing button, then up or down arrow.
(range 32~302°F or 0~150°C)
3. SPEED: To change speed of the rollers by
pressing button, then up or down arrow.
(range 1 through 9)
4. MEMORY: To recall or change presets.
To recall the settings, press MEMORY
then up or down arrow. To save the settings,
set desired temperatures and speeds then
press the MEMORY button twice.
,'4
(stores up to 9 different settings)
5. C/HOT: To change the mode from hot to cold or cold to hot lamination. In cold mode,
the speed defaults to 2 (speed 1~4 settings) and stand-by function is disabled.
To set, pull the pressure lever outward and turn to one of the following positions.
6. T-CHECK: To check current upper and lower roller temperatures.Display
automatically returns to the previous settings after 5 blinks.
OPEN: For detaching and cleaning rollers.
7. ST/BY: To change to stand-by mode (temperature will automatically reset to 176°F
(80°C). While in this mode, all the buttons on the control panel are disabled. Press
ST/BY mode button to resume normal operation.
6MM: For laminating 6mm[0.24in] thick board.
5MM: For laminating 5mm[0.2in] thick board.
3MM: For laminating 3mm[0.12in] thick board.
NOTE: Auto stand by mode and auto power off mode
1.5MM: For laminating 1.5mm[0.06in] thick board.
LAMINATING: For laminating 25~250micron(1~10mil) thick film and cold film.
-Stand by mode: If no activity is made within 2 hours after each use the machine will
automatically switch into stand by mode.
-Auto power off mode: If the machine is in stand by mode and no activity is made for
60 minutes the machine will automatically power off.
-If any activity is made while in stand by or auto power off mode the machine will
return to it's previous stage.
8. REV: To reverse the rollers. Must press and hold the button to activate.
9. STOP: To stop the rollers from turning.
10. RUN: To start the rollers .
11. FAN: To activate the cooling fans.
9
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RSL-2702
9. LAMINATING STEPS
Useful Information
1. You can preset up to 9 temperature and speed settings in the memory for faster
easier use.
9.1. HOT LAMINATING
1. Turn on the power switch located on the rear of the machine.
2. Set the pressure lever to the "Laminating mode".
2. When laminating continuously "WAIT" may appear on the display, if this occurs
lower the speed by 1 increment, "READY" should appear and you may continue
laminating.
3. Increase the roller temperature. If you already have a setting in the memory that
you want to use press the
select your desired setting.
button and then the
or
buttons to
3. When laminating a document much smaller than the film, place the document in
the center of the film for better lamination results.
4. When the desired temperature is met "READY" will be displayed on the screen and
you will hear a beep.
4. When laminating at high temperatures (> 248°F/120°C) you may want to press
the FAN button to allow the cooling fan to cool the document being laminated.
5. Press the
button. The rollers should begin to turn, if they do not turn make sure
the safety cover is closed or check the troubleshooting section of the manual.
6. Use the upper and lower Tension knobs to properly adjust the tension of the roll film.
Having the tension too tight will slow down or prevent the rollers from turning and if
the tension is set too low this can cause wrinkles in your lamination.
7. For ease and convenience set the document guides in position.
8. Set document on the table. You should allow at least 5mm(1/4") space on each
side for perfect lamination.
Laminating Speed at each level(mm/min)
SPEED
HOT / COLD MODE
1
2
3
4
5
6
7
8
9
300
500
700
900
9. Press the
button when lamination is competed.
1100
1500
1800
2100
2500
10. When lamination is completed your item may be hot and can easily bend. Lay on a
flat surface to properly cool.
11. When you have completed all of your lamination, set the pressure lever to the OPEN
position.
12. Turn the Power switch off.
11
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RSL-2702
10. USING CROSS CUTTER
9.2. COLD LAMINATING
The cross cutter is located on the rear exit table of the machine.
1. Put cold roll film on upper shaft. Load backing paper on the lower shaft as per
illustration 6.2 on page 7.
1. After lamination, move the cutter
approximately to the center of the
completed application at the desired point
of detachment (Figure 1).
2. Pull COLD film and fix it so that the Release Liner can be wound on take-up
mandrel clockwise. (Revolve core to make Release Liner a little tight)
3. Set pressure lever to the proper position according to your laminating condition.
4. After pressing the
set proper speed by using the
button.
button, choose and
and
Figure 1
5. It is
when ready is dispalyed
on the screen and beeps three times.
2. Grasp film with one hand, press the cutter
downward into the application and slide it
first to one end of the application, then to
the other end to complete the cut.
(Figure 2 & 3)
6. Turn on the take up device and set
the proper film tension by pressing
the RUN "button. Lower tension
would make better operation.
7. Center the document on the table.
For ease and convenience set the
Figure 2
document guides in position
8. Press the RUN "button and "take up motor" at the same time.The liner and film
will roll at the same time.
9. When lamination is completed, press the
10. Set pressure lever at the "OPEN" mode.
11. Turn off the power switch.
button.
Figure 3
13
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RSL-2702
11. MAINTENANCE
12. TROUBLESHOOTING
Symptom
Cause
Possible Solution
Cleaning the Body of the laminator
a. Power switch is in "0"
a. Put the power switch to
To clean the machine body, dampen a cloth with water only and gently wipe the
machine clean.
Machine will
not turn on:
(Off) position
b. Tripped circuit breaker.
c. Blown main power fuse.
the "I" (On) position
b. Reset the circuit breaker.
c. Replace the fuse.
Removing Adhesive Build Up
1. Remove the film from the laminator.
a. Close the safety cover to
active the safety switch.
b. Paper guide is not installed b. Properly install the paper
a. Safety cover is not closed.
2. Use a damp (water only) cloth and a rubber gum eraser to remove
the adhesive on the Teflon (metal) and silicone rollers.
There is power, but the
rollers are not turning
after the "RUN" button is
pressed:
correctly.
c. Blown motor fuse.
guide so that the micro
switch is activated.
c. Replace the motor fuse.
a. Switch to "HOT" mode.
a. The machine is in "COLD" b. Raise the temperature
NOTE: Rub firmly but do not scrub the rollers vigorously as this may
scratch the surface. Do not use sharp metal objects, steel wool,
or abrasive, as these may also damage the rollers.
mode.
according to the
recommended film
temperature.
The unit is not heating up
b. Set temperature is lower
than the room temperature.
a. Loosen the top roll film
tension.
b. Loosen the bottom roll
film tension.
a. Upward curl.
b. Downward curl.
Curled lamination:
Unclear lamination:
The main roller temperatures Raise the roller
are too low and/or lamination temperatures and/or
speed is too fast.
lower the lamination speed.
15
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RSL-2702
13. Recommended Temperature and Speed Settings.
14. SPECIFICATIONS
Preset
User
Description
Power supply
RSL-2702
AC 100, 200, 220~240V 50/60Hz 120V 60Hz
NO
1
Film thickness
Remark
Temp Speed Func'No Temp Speed
100oC
38 micron
(1.5 mil)
Power consumption
Max. laminating width
Film thickness
1500W
685mm / 27"
25~250 mic / 1~10mil
2.5m/min / 8.2ft/min
10min
5
4
5
4
5
3
4
3
3
1
2
3
4
5
6
7
8
9
(212oF)
75 micron
(3 mil)
105oC
Max. laminating speed
Ready time
2
3
4
5
6
7
8
9
(221oF)
Heating method
Driving motor
Hot roller
80 micron
(3.2 mil)
105oC
DC geared
(221oF)
Max. Temperature contro
°
°
l
150 C / 302 F
9 settings
4 Roller
100 micron
(4 mil)
110oC
Speed control
Transport type
Film core size
Cooling system
Cross cutter
(230oF)
Auto grip (2",3")
2 AC FAN
Yes
125 micron
(5 mil)
120oC
(248oF)
Hot lamination
Cold lamination
Mounting thickness
Take up system
Reverse
Yes
150 micron
(6 mil)
125oC
Yes
(257oF)
6mm / 0.24"
Chain link to main motor
Yes
175 micron
(7 mil)
130oC
(266oF)
Unit dimensions
(w x d x h)
970 540 470 (mm)
38" 21.5" 18.5"
200 micron
(8 mil)
135oC
Unit weight
56kg / 124lbs
(275oF)
Carton dimensions
(w x d x h)
1130
740 600(mm)
44.5" 24" 23.5"
250 micron
(10 mil)
140oC
(284oF)
Gross Weight
71kg / 157lbs
NOTE: Speed and temperature should be adjusted in accordance with
film manufacturer's recommendations.
17
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