Rackmount Solutions Power Supply VA 1000 User Guide

Active and E-Series  
Uninterruptible Power Supply  
Operating Manual  
700 VA Rackmount  
700 VA  
1000 VA Rackmount  
2000 VA Rackmount  
3000 VA Rackmount  
1000 VA  
2000 VA  
3000 VA  
6000 VA  
10000 VA  
20000 VA  
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Registering your Chloride Active UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
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Chapter 1 Chloride Introduction  
Thank you for selecting this uninterruptible power supply (UPS). Chloride’s Active UPS offers the most  
reliable protection from the harmful effects of electrical line disturbances for your computing and  
communications equipment.  
1.1 Registering your Chloride Active UPS  
To ensure that your Active model and serial number are registered, complete and mail the enclosed postage-  
paid warranty card.  
1.2 Technical Support and Service (Active)  
Chloride offers 24-hour technical support. To contact Chloride Technical Services:  
• Phone: (800) 879-5011  
• email: [email protected].  
NOTE: All calls received before 7 a.m. or after 7p.m. Central Standard Time are forwarded to a cell phone.  
A Chloride Technical Service Representative will return your call within one half hour between 5 p.m. and  
10 p.m. Central Standard Time. Except for emergencies, calls received between 10 p.m. and 7 a.m. will be  
returned during normal business hours.  
Please check with Chloride Technical Services before attempting to repair or return any Chloride product.  
If a Chloride unit needs repair or replacement, Chloride Technical Services issues a Return Material  
Authorization (RMA) number along with instructions on how to return the unit.  
1.3 Safety Notes  
WARNING: Read the following information carefully! Disregard of these safety notes may endanger  
your life and health as well as the functioning of your equipment and the safety of your data.  
WARNING: This equipment services power from more than one source. The output receptacles may  
have voltage even when the unit is unplugged.  
UPSs present a different safety issue than most electrical equipment because unplugging the UPS puts it into backup mode.  
Unplugging the UPS does not remove the electrical charge. To ensure that the UPS is off, push BYPASS (for a minimum of  
1 second) before unplugging the UPS from the mains.  
CAUTION: Operating this equipment without proper grounding may present a risk of electrical shock.  
Do not use AC adaptors with only two conductors to connect the input line cord to the wall socket as this will not connect  
the earth ground to the equipment.  
WARNING: Dangerous voltages are present within this unit! There are no user-serviceable parts  
inside. Any repairs or modifications by the user may result in out-of-warranty repair charges, unsafe  
electrical conditions, or violation of electrical code.  
This device complies with the relevant safety regulations for uninterruptible power supplies for use in a  
controlled office environment. If you have any questions, please contact Chloride Technical Service at  
1- 800-879-5011.  
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• Transport the unit only in suitable packaging (protect against jolts and shocks).  
• If the equipment is moved indoors from a cold environment, condensation may occur. Before you place  
the equipment in service it must be absolutely dry. An acclimatization period of at least two hours is  
required.  
• This equipment must be installed in an indoor, temperature controlled environment that is free of  
for specific environmental limits.  
• The Active equipment has a safety-tested power cable and may only be connected to a properly  
grounded receptacle.  
• The switch  
the device (UPS) from the mains. To isolate completely from the mains, the main switch must be  
switched off and the power plug disconnected.  
CAUTION: Removing mains power may not remove power from the device (UPS) output. See instructions above to  
properly remove power from output.  
• In case of interruption of the mains voltage, the integrated battery maintains the power supply to the  
connected equipment.  
• Lay all cables so that nobody can stand on them or trip over them. When connecting the device to the  
power supply, follow the instructions in the chapter on “Active Installation and Commissioning” on  
• No data transmission lines should be connected or disconnected during a thunderstorm.  
• Make sure that no objects (e.g. pins, necklaces, paper clips, etc.) get inside the device.  
• In emergencies (e.g. damaged case, controls or power cables, penetration of liquids or foreign matter)  
put the device into BYPASS, disconnect the power plug and contact Chloride Technical Services at  
1-800-879-5011.  
• Do not connect equipment that will overload the UPS (e.g. laser printers or vacuum cleaners) or  
demand DC-current (e.g. half-wave rectifiers or hair dryers).  
• When cleaning the unit, follow the instructions in chapter 7, “Maintenance (Active)” on page 19.  
• The sum of the leakage currents (protective conductor current) of the UPS and the connected devices  
must not exceed 3.5 mA for the types Active 700, 1000, 2000 and 3000.  
Chloride Active UPS is UL listed under UL1778 for North American units.  
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Chapter 2 Display and Operation Elements (Active)  
The Uninterruptible Power System (UPS) is connected between AC power and the load. It protects the load  
against mains disturbances, especially power failures.  
Its operation is based on the on-line principle. The connected load is supplied power through the UPS’s  
inverter. Power disturbances from the mains are suppressed which increases the loads’ operational security  
(PC, network server, multi-user systems etc.)  
In the event of a mains failure, maintenance-free batteries provide an uninterrupted supply of energy. In  
practice, mains failures are of relatively short duration, dependent on the mains quality. Therefore, the UPS’  
energy is in most cases sufficient to ensure continuous operation of the connected systems, until the mains  
is reestablished. In the event of a longer lasting mains failure it allows for controlled shutdown of connected  
systems.  
The UPS indicates by acoustical (buzzer) and optical (LED) alarms that a mains failure has occurred and is  
still persistent. Battery runtimes vary depending upon load, number of batteries and environmental  
conditions.  
The following chart shows the approximate values of the emergency runtime (assuming fully charged  
battery at the onset of the mains failure.)  
Load in % A700  
>105  
95-105 6 min  
A1000  
A2000  
A3000  
OVERLOAD  
LOAD  
7 min 10 min  
8 min 11 min  
6 min  
7 min  
75-95  
7 min  
55-75 10 min 11 min 16 min  
35-55 15 min 17 min 24 min  
10 min  
15 min  
28 min  
1-35  
28 min 33 min 37 min  
• The actual battery capacity can be read from the LED-”battery” chain (see table below).  
Battery Capacity  
Battery  
1 - 35%  
35 - 55%  
55 - 75%  
75 - 95%  
95 - 100%  
The most reliable method for determining actual battery runtime is the application of Chloride MopUPS®  
software. With this software, the prospective remaining battery capacity is indicated before and during an  
AC power failure. Furthermore, shutdown procedures can be automated. Depending on the application  
program, operating system and computer hardware, it can be ensured that in the event of a power failure the  
application programs are automatically closed, the subscribers logged in at the server are logged out, the  
data is stored and the operating systems are shut down. For further information please refer to our  
publication about the Chloride ManageUPS™NET SNMP Adapter.  
After return of the mains voltage, the UPS automatically initiates a restart. The connected systems are  
restarted according to their specifications.  
In the event of overload or internal failure, the load is supplied from the mains via an automatic bypass. As  
soon as the normal status is reestablished, automatic switchover to inverter operation is performed.  
This operation manual contains all relevant information to install and operate the UPS.  
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2.1 Front  
The OVERLOAD indicator is on when the UPS is overloaded.  
The LED-chain LOAD indicates the load state of the UPS.  
The BYPASS indicator is on when the UPS supplies a voltage via  
the bypass.  
The INVERTER indicator is on when the inverter is in operation.  
The LED-chain BATTERY indicates the battery’s charge state  
(normal operation) or the % of battery time remaining when  
mains fail.  
The LINE indicator is on when there is mains voltage at the UPS  
input.  
The ALARM indicator is on when the UPS is faulty. Simulta-  
neously, an acoustical signal is given, which can be reset by  
pressing the BYPASS switch.  
The switch  
switches the inverter off and the bypass on. The  
UPS still has output voltage.  
Operating the switch | activates the inverter. After a delay of  
approximately 5 seconds the BYPASS indicator extinguishes and  
the INVERTER indicator illuminates.  
NOTE: To switch from BYPASS to INVERTER, press the | switch for at least 1 second. (A tone sounds  
confirming the switch).  
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2.2 Rear  
2.2.1 Active 700 and 1000  
Selector switch  
Interface COM A  
Interface COM B (optional)  
Selector switch - for output voltage.  
The selection of the output voltage  
must be made with the UPS switched  
off and unplugged.*  
Fan  
Input fuse - the fuse may only be  
changed when the device is switched  
off and unplugged.  
Input fuse  
Mains connection  
Output receptacles  
Fig. 1: Active 700 Rear View  
Selector switch  
Selector switch - for output voltage.  
The selection of the output voltage must  
be made with the UPS switched off and  
unplugged.*  
Interface COM A  
Interface COM B (optional)  
Connection for additional bat-  
teries  
Fan  
Input fuse - the fuse may only be  
changed when the device is switched off  
and unplugged.  
Input fuse  
Mains (input) connection  
Output receptacles  
Fig. 2: Active 1000 Rear View  
* Call Chloride Technical Services for information on setting output voltages (1-800-879-5011).  
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2.2.2 Active 2000 and 3000  
Selector switch  
Interface COM A  
Interface COM B (optional)  
Selector switch - for output voltage.  
The selection of the output voltage must  
be made with the UPS switched off and  
unplugged.*  
Connection for additional  
batteries  
Fans  
Output Receptacle  
Output Receptacle Fuses  
Input circuit breaker  
Linecord  
Output receptacles  
Fig. 3: Active 2000 Rear View  
Selector switch  
Selector Swith - for output voltage  
The selection of the output voltage must  
be made with the UPS switched off and  
unplugged.*  
Interface COM A  
Interface COM B (optional)  
Connection for additional bat-  
teries  
Fans  
Output Receptacle  
Input circuit breaker  
Linecord  
Fig. 4: Active 3000 Rear View  
* Call Chloride Technical Services for information on setting output voltages  
(1-800-879-5011)  
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Chapter 3 Active Rackmount Series  
The technical data of the Active Rackmount UPS corresponds to the standard unit series Active, except for  
the details which are explained below. The Active Rackmount consists of the following types:  
• Active700-19, with 700 VA nominal rating  
• Active1000-19, with 1000 VA nominal rating  
• Active2000-19, with 2000 VA nominal rating  
• Active3000-19, with 3000 VA nominal rating,  
• BPActive1000-19  
• BPActive3000-19  
The above listed units with a mounting height of 2 U (2 U = 3.50 inches) are designed for installation in a  
standard 19-inch industrial rack.  
3.1 Safety  
3.1.1 Intended use  
This system, called “unit” in the following text, serves as an uninterruptible power supply of connected  
loads in a 19-inch rack. In certain configurations battery packs are part of the unit. These battery packs may  
only be connected electrically with the corresponding base unit.  
3.1.2 Further safety notes  
• When mounting the unit into a rack, it has to be attached on both sides and the front plate of the unit  
has to be fixed to the rack by screws.  
• There may be connected:  
- up to 2 battery packs to the Active1000-19.  
- up to 5 battery packs to the Active2000-19 or Active3000-19.  
• The vents for air intake and outlet at the front and rear side must not be obstructed.  
3.2 Installation and operating notes  
3.2.1 Selection of the mounting location  
The Active Rackmount units are designed to be mounted in a 19-inch rack. When installing the UPS, please  
consider the heavy weight of some components. Preferably, they should be installed in the lower section of  
the rack. UPS systems consisting of several components must be installed so that the battery packs are  
mounted in the lower section with the UPS mounted directly above them.  
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3.2.2 Mechanical Attachment  
The units must be attached in the rack on both sides. When using the attached mounting rails, the single unit  
can easily be inserted into a 2 U mounting space or removed from it. In order to attach the unit in the  
horizontal position, the front-plate has to be attached to the 19-inch rack at the indicated points on both sides  
of the unit.  
Do not attach the unit only at the front-plate. This may damage the unit and/or other mounted units.  
Fig. 5: Mounting the rails at the body of the UPS or Battery-Pack.  
The following table shows the maximum configuration.  
Table 1. Battery Cabinets  
UPS  
Type of Battery Packs  
Maximum Number of Packs  
Active700-19  
Active1000-19  
Active2000-19  
Active3000-19  
None  
None  
2 units  
5 units  
5 units  
BPActive1000-19  
BPActive3000-19  
BPActive3000-19  
3.2.3 Connection of a battery pack  
NOTE: Before connecting a battery pack to the UPS, the miniature circuit breaker of the battery pack must  
be switched to “OFF.” After electrical connection with the UPS, this breaker has to be switched “ON.”  
NOTE: The Active2000-19 and Active3000-19 have no internal batteries.  
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3.3 Unit Rear View and Connections  
3.3.1 Active 700-19 and Active 1000-19  
The following figures show the Active700-19, Active1000-19, Active2000-19 and Active 3000-19 with  
battery extensions.  
NOTE: No battery extension can be connected to the 700 VA unit.  
Fig. 6: Active700-19  
Fig. 7: Active1000-19  
Fig. 8: Battery Pack - BPActive1000-19  
To connect the battery pack to the unit, use the separate cable supplied.  
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3.3.2 Active 2000-19 and Active 3000-19  
NOTE: Each battery cabinet BPActive3000-19 contains two battery connections. The first battery pack is  
connected to the battery cables of the UPS, each further extension is connected by means of the two cables.  
Each cable is non-interchangeable, because the sockets are coded.  
Fig. 9: Active2000-19  
Fig. 10: Battery Pack - BPActive3000-19  
3.3.3 Active3000-19  
Fig. 11: Active3000-19  
Fig. 12: BPActive3000-19  
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Chapter 4 Active Installation and Commissioning  
Upon receipt of your UPS, carefully examine the packing containers for any sign of physical damage. Notify  
the carrier immediately if damage is present. Carefully unpack the UPS. Retain the packaging for reuse or  
disposal.  
NOTE: If damages are detected, please inform the shipping agent immediately.  
UPS includes:  
• UPS device  
• Connection cable for the UPS input  
• Output receptacles are on the UPS  
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4.1 Commissioning of an External Battery Cabinet  
The following table shows the designations of the battery cabinets which are available for the UPS devices.  
Table 2. External Battery Packs  
Model  
Cabinet  
Batteries  
Active 700  
Active 1000  
Active 2000  
Active 3000  
NA  
NA  
BPActive1000-19  
BPActive3000-19  
BPActive3000-19  
2x (3 x 7. 2 Ah)  
2x (8 x 7. 2 Ah)  
2x (8 x 7. 2 Ah)  
Disconnect the UPS from the mains and the loads from the UPS.  
CAUTION: Make sure that the circuit breaker on the external battery cabinet is in the OFF position.  
CAUTION: Battery cabinets are not interchangeable. Use ONLY the battery cabinet indicated above.  
Connect the battery cabinet types BP1000, BP3000 to the UPS using the supplied cable. The connection  
scheme is shown in the figures below. Switch the circuit breaker on the battery cabinet to the ON position.  
The UPS is now ready for operation.  
NOTE: Battery charging times may be longer when using an external battery cabinet.  
WARNING:  
Battery Plug 1  
Circuit Breaker  
Battery Plug 2  
Fig. 13: Connection of Battery Extensions for devices Active 1000  
WARNING: The connection of the external battery cabinet may only be done by qualified personnel  
in accordance with the applicable safety regulations.  
CAUTION: For the electrical installation, the maximum load capacity of the connection cable has to be taken into  
account.  
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Chapter 5 Operational Characteristics (Active)  
5.1 Ready for Operation Check  
To check the emergency supply feature of the UPS, it must be disconnected from the mains.  
When correctly functioning with charged batteries, an acoustical signal in intervals of 4 seconds will be  
heard. The LED “LINE” (line voltage) indicator disappears. When the interval between the acoustical  
signals is reduced to 1 second, the UPS will supply energy for a maximum of 3 more minutes before it is  
automatically switched off.  
The load will be supplied from the batteries during the specified emergency supply period. If this is not so,  
then please check in chapter 8 “Troubleshooting (Active)” on page 20.  
Reconnect the UPS with the mains.  
The UPS is now again ready for normal operation. Please note, that the batteries have to be recharged before  
the complete emergency supply period is again available.  
5.2 Self Test  
The self test is a LED test.  
With the UPS connected to the AC power, switch | has to be operated for at least 1 second.  
• Acknowledgment of the input is given by a single acoustical signal.  
• The elements of the LED “BATTERY” chain are illuminated according to the battery’s load status. The  
“LINE” and “BYPASS” indicators are illuminated.  
• Initially all elements of the LED “LOAD” chain are illuminated. Beginning with the top indicator, all  
elements of this chain will extinguish one after the other. Thereafter the elements are on according to the  
UPS load status.  
• The “BYPASS” indicator turns off after approximately 5 seconds and the “Inverter” indicator  
illuminates. The load is supplied through the inverter, the energy is taken from the mains.  
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5.3 Modes of Operation  
There are three modes of operation, when the UPS is switched on.  
5.3.1 Normal Operation, Inverter On (Mains Available)  
Lights Illuminated  
Fig. 14: Front Display Panel During Normal Operations (Mains Available)  
The loads are supplied through the inverter, the energy is taken from the mains.  
5.3.2 Battery Operation, Inverter On (Mains Failure)  
Lights Illuminated  
During Power Failure  
Fig. 15: Front Display Panel During Battery Operation (Mains Failure)  
In the event of a mains failure, the inverter continues to supply the loads without interruption, the energy is  
taken from the battery.  
In this operation mode, an acoustical signal is given in intervals of approximately 4 seconds. When reaching  
the battery’s energy minimum, this signal is given at one second intervals.  
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5.3.3 Bypass Operation, Inverter OFF (Overload > 140%)  
Lights Illuminated in  
BYPASS Operation  
Fig. 16: Front Display Panel During Bypass Operation (Overload > 140%)  
In the event of large overload (> 140%) switch-over to bypass is initiated and the inverter is blocked. The  
energy is taken from the mains.  
This is not a normal operating status. In the event of mains failure the loads will no longer be supplied (no  
UPS operation).  
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Chapter 6 Description of the Interface (Active)  
The Active UPS has a standard interface COM A and an optional interface COM B. Protocol data transfer  
signal exchange is through COM A RS232 interface or the optional interface (COM B).  
These interfaces can be used for:  
• Direct communication between UPS and a computer.  
• Integration of the UPS as client into a network with centralized monitoring.  
• Transfer of operational states to external alarm systems.  
The necessary communication software packages and interface cables are available as accessories.  
6.1 Standard Interface COM A  
The 9-pin SUB-D connector (pin contacts) contains the RS 232 signals, 5 output signals and 1 input signal.  
The RS232 signal RXD can also be used as input signal, when the sequential interface is not used.  
The 5 alarm outputs are open-collector outputs.  
Fig. 17: COM A signal Definition and Connection  
The interface COM A is galvanically separated from all other circuits.  
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Table 3. Interface COM A  
Pin Number  
Condition  
SGN at pin 5  
This connection point serves as a reference for all signals.  
In conforms standard RS232 configuration.  
RXD at pin 2 and TXD at pin 3  
This input (pin 2: High signal +5V...+12V, tŠ 1 second, pin 5: 0V)  
enables the control processor to switch off the UPS in the event of a  
mains failure. After the mains has been reestablished, the UPS  
starts again independent of this signal status.  
INV SHUTDOWN at pin 2  
BATTERY LOW at pin 1  
This output goes low, when the battery can supply current for  
approximately 3 more minutes at nominal load.  
Pin 9 goes low and pin 6 goes high for mains voltage failure at the  
UPS input for a minimum of 10 seconds or when the mains voltage  
moves beyond the tolerance band. The signal is reset 850 ms after  
the mains have been reestablished.  
AC FAIL at pin 9 and  
AC FAIL at pin 6  
This signal goes low after switching over to bypass, blocking the  
inverter and the energy being supplied by the mains  
BYPASS ACTIVE at pin 7  
SUM ALARM at pin 8  
This output is low, when one of the alarms “BATTERY LOW”, “AC  
FAIL” or “BYPASS ACTIVE” is given.  
6.2 Optional Interface COM B  
The optional interface COM can be equipped with various interface cards. The designation beside the plug  
then depends on the type of interface card.  
In Figure 18, the function of the interface signals for version COM B is described. The optional interface  
COM B provides potential-free signalling contacts and a shutdown input and an insulated auxiliary supply.  
Fig. 18: Simplified Schematic of Interface Connections  
Troubleshooting Optional Interface COM  
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INV SHUTDOWN  
This input (pin 3) is enabled with a high signal (+5 V to +12 V with respect to pin 4 (0 V)) and when enabled,  
switches off the UPS after a mains failure has occurred. After the mains has been reestablished, the UPS  
starts again independent of this signal status. This input must be high for one (1) second before shut off will  
occur.  
AC FAIL  
This output provides an N/O (Normally Open) contact between pins 9 and 5, and an N/C (Normally Closed)  
contact between pins 8 and 5. the 9-5 contact closes when the mains voltage fails at the UPS input or when  
the mains voltage falls below the lower limit for a minimum of 10 seconds. This contact opens  
approximately 850 ms after the mains have been reestablished. The 8-5 contact provides a mirror function,  
opening when the mains voltage fails and closing when mains power returns.  
LOW BATT  
This output provides a N/O contact between pins 6 and 5 and an N/C contact between pins 7 and 5. The 6-  
5 contact closes when the battery has been depleted to the point that it can only supply current for  
approximately three (3) more minutes at nominal load. The 7-5 contact provides a mirror function opening  
when the battery is low.  
BYPASS ACTIVE  
This output provides an N/O contact between pins 1 and 5. The 1-5 contact closes after switching to the  
bypass mode. In the bypass mode, energy to the output of the UPS is being supplied by the mains power and  
not through the inverter.  
SUM ALARM  
This output provides an N/O contact between pins 2 and 5. The 2-5 contact closes when one of the alarms  
“AC FAIL,” “LOW BATT” or “BYPASS ACTIVE” is active or when the indication “ALARM” at the front-  
panel is on.  
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Chapter 7 Maintenance (Active)  
The UPS does not require maintenance by the user. When the battery expires, the UPS or the battery must  
be replaced by qualified electrical personnel.  
The typical battery’s lifetime is 4 years at an ambient temperature of 25 °C. This may vary greatly depending  
upon load conditions, number of outages, and environmental factors.  
NOTE: Check periodically (6 to 12 months), to see whether the emergency supply time of the UPS is still  
sufficient for its application (See “Ready for Operation Check” on page 13.).  
7.1 Storage  
For extended storage in moderate climates, the batteries should be charged for 8 hours every three months.  
Repeat it every two months in high temperature locations.  
1. Connect the UPS to a grounded receptacle.  
2. Pull out the mains plug after 8 hours.  
3. Note the date of charging on the packing.  
7.2 Cleaning  
CAUTION: Press the  
switch on the front panel and pull the plug out of the mains receptacle.  
Do not use scouring powder or plastic-dissolving solutions to clean the UPS.  
Do not allow liquid to get inside the UPS.  
Make sure that the air vents on the UPS are not obstructed.  
Clean the outside of the UPS housing by wiping with a dry or a slightly damp cloth.  
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Chapter 8 Troubleshooting (Active)  
If a problem occurs in spite of the high reliability of the device, please review the following checks before  
calling Chloride Technical Services.  
• Is the UPS plugged into a correctly working grounded receptacle  
• Has the fuse blown or have circuit breakers tripped?  
Please note the following information when you call for service:  
• Information about the device (model number, serial number from serial plate)  
Full description of problem (connected loads, does the problem occur regularly or sporadically, display  
indicators/alarm etc.)  
Table 4. Troubleshooting  
Problem  
Possible Cause  
Action to Take  
Switch on main switch.  
Main switch is OFF.  
No mains voltage  
available.  
Have mains checked by qualified  
electrical personnel.  
Replace fuse by identical type or  
switch on circuit breaker. If the  
problem persists, then call Technical  
Services.  
No indication.  
No alarm.  
Input fuse has blown or  
input circuit breaker has  
tripped.  
External batteries are not  
Unit will not run without batteries.  
connected when powered. Confirm proper battery connection.  
LINE Indicator is not on,  
acoustical alarm is given in  
intervals.  
Normal UPS operation (see also  
Mains failure.  
LINE Indicator is not on,  
although mains voltage is  
available, acoustical alarm is  
given in intervals.  
Input fuse has blown  
or  
input circuit breaker has  
tripped.  
Replace fuse with identical type or  
switch on circuit breaker. If the  
problem persists, then call Technical  
Services.  
Press BYPASS switch, then ON  
switch. If normal operation does not  
occur, call Technical Services.  
UPS failure.  
ALARM Indicator is on,  
continuous acoustical alarm.  
Over temperature.  
Reduce ambient temperature.  
Batteries are not  
completely charged.  
Charge batteries (“Active Installation  
test emergency supply time. If problem  
persists, then call Technical Services.  
Emergency supply time is  
shorter than specified.  
Batteries are defective or  
reached the end of its  
useful life.  
Charging device is faulty.  
Overload at the UPS  
output.  
OVERLOAD LED indicator is on.  
Reduce load to the permissible value.  
20  
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Chapter 9 Technical Support for your Active UPS  
9.1 Chloride Technical Support  
Chloride offers 24-hour technical support. To contact Chloride Technical Services:  
• Phone: (800) 879-5011  
• email: [email protected]  
NOTE: All calls received before 7 a.m. or after 7p.m. Central Standard Time are forwarded to a cell phone.  
A Chloride Technical Support Representative will return your call within one half hour between 5 p.m. and  
10 p.m. Central Standard Time. Except for emergencies, calls received between 10 p.m. and 7 a.m. will be  
returned during normal business hours.  
Please check with Chloride Technical Services before attempting to repair or return any Chloride product.  
If a Chloride unit needs repair or replacement, Chloride Technical Services issues a Return Material  
Authorization (RMA) number along with instructions on how to return the unit.  
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Chapter 10 Active Tower and Rackmount Specifications  
Table 5. Chloride Active UPS North America  
UPS Model  
Electrical Data  
Active 700  
Active 1000 Active 2000 Active 3000  
Rating  
700 VA  
1 kVA  
2 kVA  
3 kVA  
Input  
Voltage  
120 VAC single-phase  
80 - 138 VAC  
50/60Hz ± 0.5%  
>0.95  
Voltage range A  
Frequency  
Power factor (lambda)  
Battery  
Integrated battery type  
Battery voltage (V)  
Lead-calcium, maintenance-free  
24  
36  
96  
96  
Runtimes (min.)  
(half load/full load)  
10/5  
15/6  
18/7  
10/5  
Runtimes (min.),1 battery cabinet  
(half load/full load)  
NA  
NA  
70/30  
100/30  
200/80  
60/30  
Runtimes (min.), 2 battery cabinets  
(half load/full load)  
130/60  
120/50  
Output  
Voltage  
100/110/120 VAC, single-phase  
± 3%  
Voltage tolerance  
Frequency with mains control  
Frequency with internal control  
Distortion factor (linear/non-linear load)  
Permissible crest factor  
see input frequency  
50/60 Hz, ±0. 5%  
max. 4%/max. 7%  
3
130% for 1.5 sec., 110% for 10 sec.  
output short-circuit proof  
Overload capability  
Common Data  
Electrical safety  
UL1778  
Radio interference level  
FCC Part 15 Class A  
IEC 801-2,level 4 / IEC 801-3,level 3;  
IEC 801-4,level 4 / IEC 801-5,level 2)  
Interference immunity  
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Table 5. Chloride Active UPS North America  
UPS Model  
Active 700  
Active 1000 Active 2000 Active 3000  
Efficiency  
> 83%  
IP 20  
Fan  
Protection class  
Cooling  
Noise level mains operation  
Noise level battery operation  
< 41 dBa  
< 45 dBa  
< 41 dBa  
<45 dBa  
< 50 dBa  
< 50 dBa  
< 50 dBa  
<50 dBa  
+ 50°F to +105°F (10°C to + 40°C)  
recommended +59°F to +89°F (+15°C to + 32°C)  
Operating temperature (ambient)  
Storage temperature  
Relative humidity  
+5°F to +104°F (-15°C to +40°C)  
20% to 90%,non-condensation  
max. 10,000 ft. (3000m),  
above 5,000 ft. (1500m) max ambient temperature = 95°F  
(35 °C)  
Altitude  
Mechanical Data  
UPS  
Weight - lbs. (kg)  
28.6 (13)  
35.3 (16)  
75 (34)  
75 (34)  
8.9 x 5.7 x 16 (225 x 145 x  
405)  
13.8 x 7.9 x 18.5 (350 x 200  
x 470)  
Dimensions - HxWxD in. (mm)  
Battery extension  
Type  
BPActive  
BPActive  
3000  
BPActive  
3000  
None  
1000  
Weight lbs (kg)  
None  
42 (19)  
106 (48)  
106 (48)  
8.9 x 5.7 x  
16  
(225x145x4  
05)  
13.8 x 7.9 x 18.5  
(350 x 200 x 470)  
Dimensions - HxWxD in. (mm)  
None  
Signals  
Visual  
LED-indication at the front side  
Acoustical alarm  
Audible  
RS232 interface  
Alarm contacts +5V...+12 V  
Signal input +5V...+12 V  
Ethernet (optional)  
Communications  
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Table 5. Chloride Active UPS North America  
UPS Model  
Active 700  
Active 1000 Active 2000 Active 3000  
Connections  
Mains connections  
Type  
5-15P  
10 A  
5-15P  
15 A  
L5-20P  
20 A  
L5-30P  
30 A  
Fusing mains / CB  
Load connection  
Quantity  
3
3
3/1  
3/1  
5-15R/L5-  
20R  
5-15R/L5-  
30R  
Type  
5-15R  
5.8 A  
5-15R  
8.3 A  
Maximum current (at 120 VAC, pf = 0.7)  
Interfaces COM A  
16.7  
25 A  
9-pin SUB-D (pin contact)  
Optional contact or ethernet card  
keyed plug, 3-pole  
Interfaces COM B (optional)  
External battery cabinet  
none  
24  
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Table 6. Active Rackmount Technical Data for North American Models  
Type  
Dimensions  
Active700-19  
Active1000-19 Active2000-19 Active3000-19  
Unit dimensions - WxHxD - in.  
(mm)  
19 x 3.5 x 17.6  
19 x 3.5 x 17.6  
19 x 3.5 x 18.8  
19 x 3.5 x 18.8  
Body dimensions - WxHxD -  
in. (mm)  
16.1 x 3.5 x  
16.1  
16.1 x 3.5 x  
16.1  
16.1 x 3.5 x  
17.3  
16.1 x 3.5 x  
17.3  
Weight - lbs  
33 (15)  
40 (18)  
27 (12)  
30 (13.5)  
Operating Data  
+50°F to 104°F (+10°C to +40°C)  
5000 ft to 10000 ft: 50°F to 95°F (1500 m to 3000 m: +10°C to +35°C)  
Ambient temperature  
Storage temperature  
Relative Humidity  
Type of cooling  
Safety class  
+5°F to +104°F (-15°C to +40°C)  
20% to 90%, non-condensing  
Fan  
UL1778  
RFI class  
FCC part 15 Class A  
Efficiency  
> 83%  
> 83%  
> 83%  
> 83%  
Noise level  
42 dBa  
42 dBa  
50 dBa  
50 dBa  
Installation  
Mains connections  
Electrical load (output)  
5-15P  
5-15P  
L5-20P  
L5-30P  
(3) 5-15R  
(3) 5-15R  
(2) 5-20R  
(1) L5-30R  
Minimum fuse protecting of  
mains  
10 A  
15 A  
20 A  
30 A  
BPActive1000-  
19  
BPActive3000-  
19  
BPActive3000-  
19  
Battery pack - external  
Battery voltage  
Net weight (kg)  
Dimensions  
36 V  
96 V  
96 V  
47.5 (21.5)  
59.5 (27)  
59.5 (27)  
same as UPS  
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10.1 Battery Lifetime  
10  
1
0,1  
10  
50  
20  
68  
30  
86  
40  
104  
50 C  
122  
F
Ambient Temperature  
Fig. 19: Typical lifetime of the batteries  
Figure 19 shows the typical lifetime of the batteries which are used in the UPS devices, depending on the  
devices’ ambient temperature.  
26  
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Chapter 11 Chloride Introduction  
Thank you for selecting this uninterruptible power supply (UPS). Chloride’s E-Series UPS offer the most  
reliable protection from the harmful effects of electrical line disturbances for your computing and  
communications equipment.  
11.1 Registering your Chloride E-Series UPS  
To ensure that your E-Series model and serial number are registered, complete and mail the enclosed  
postage-paid warranty card.  
11.2 Technical Support and Service (E-Series)  
Chloride offers 24-hour technical support. To contact Chloride Technical Services:  
• Phone: (800) 388-4234 or (847)-990-3229  
• email: [email protected].  
Please check with Chloride Technical Services before attempting to repair or return any Chloride product.  
If a Chloride unit needs repair or replacement, Chloride Technical Services issues a Return Material  
Authorization (RMA) number along with instructions on how to return the unit.  
11.3 Safety Notes  
WARNING: Read the following information carefully! Disregard of these safety notes may endanger  
your life and health as well as the functioning of your equipment and the safety of your data.  
WARNING: This equipment services power from more than one source. The output receptacles may  
have voltage even when the unit is unplugged.  
UPSs present a different safety issue than most electrical equipment because unplugging the UPS puts it into backup mode.  
Unplugging the UPS does not remove the electrical charge. To ensure that the UPS is off, push BYPASS (for a minimum of  
1 second) before unplugging the UPS from the mains.  
CAUTION: Operating this equipment without proper grounding may present a risk of electrical shock.  
Do not use AC adaptors with only two conductors to connect the input line cord to the wall socket as this will not connect  
the earth ground to the equipment.  
WARNING: Dangerous voltages are present within this unit! There are no user-serviceable parts  
inside. Any repairs or modifications by the user may result in out-of-warranty repair charges, unsafe  
electrical conditions, or violation of electrical code.  
This device complies with the relevant safety regulations for uninterruptible power supplies for use in a  
controlled office environment. If you have any questions, please contact Chloride Technical Service at  
(800) 388-4234 or (847) 990-3229.  
• Transport the unit only in suitable packaging (protect against jolts and shocks).  
• If the equipment is moved indoors from a cold environment, condensation may occur. Before you place  
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the equipment in service it must be absolutely dry. An acclimatization period of at least two hours is  
required.  
• This equipment must be installed in an indoor, temperature controlled environment that is free of  
conductive contaminants. See chapter 19, “E-Series Specifications” on page 50 for specific  
environmental limits.  
• The special conditions for installing the hard-wired devices E61, E101 and E203 in chapter 13, “E-  
• The switch  
isolate the device (UPS) from the mains. To isolate completely from the mains, the main switch must  
be switched off and the power plug disconnected.  
CAUTION: Removing mains power may not remove power from the device (UPS) output. See instructions above to  
properly remove power from output.  
• In case of interruption of the mains voltage, the integrated battery maintains the power supply to the  
connected equipment.  
• Lay all cables so that nobody can stand on them or trip over them. When connecting the device to the  
• No data transmission lines should be connected or disconnected during a thunderstorm.  
• Make sure that no objects (e.g. pins, necklaces, paper clips, etc.) get inside the device.  
• In emergencies (e.g. damaged case, controls or power cables, penetration of liquids or foreign matter)  
put the device into BYPASS, disconnect the power plug and contact Chloride Technical Services at  
1-800-388-4234 or 1-847-990-3229. The special conditions for installing the hardwired devices, E61,  
• Do not connect equipment that will overload the UPS (e.g. laser printers or vacuum cleaners) or  
demand DC-current (e.g. half-wave rectifiers or hair dryers).  
• When cleaning the unit, follow the instructions in chapter 16, “Maintenance (E-Series)” on page 47.  
• The sum of the leakage currents (protective conductor current) of the UPS and the connected devices  
must not exceed 3.5 mA for the types Active 700, 1000, 2000 and 3000.  
Chloride Active and E-Series UPSs are UL listed under UL1778 for North American units.  
11.4 Warning for E-Series E61, E101 and E203  
This product may only be sold to users with qualified personnel. In order to avoid RF, restrictions for  
installation or additional precautions may apply.  
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Chapter 12 Display and Operation Elements (E-Series)  
The Uninterruptible Power System (UPS) is connected between AC power and the load. It protects the load  
against mains disturbances, especially power failures.  
Its operation is based on the on-line principle. The connected load is supplied power through the UPS’s  
inverter. Power disturbances from the mains are suppressed which increases the loads’ operational security  
(PC, network server, multi-user systems etc.)  
In the event of a mains failure, maintenance-free batteries provide an uninterrupted supply of energy. In  
practice, mains failures are of relatively short duration, dependent on the mains quality. Therefore, the UPS’  
energy is in most cases sufficient to ensure continuous operation of the connected systems, until the mains  
is reestablished. In the event of a longer lasting mains failure it allows for controlled shutdown of connected  
systems.  
The UPS indicates by acoustical (buzzer) and optical (LED) alarms that a mains failure has occurred and is  
still persistent. Battery runtimes vary depending upon load, number of batteries and environmental  
conditions.  
The following chart shows the approximate values of the emergency runtime (assuming fully charged  
battery at the onset of the mains failure.)  
Load in % E61  
>105  
95-105 9 min  
75-95 10 min 10 min 20 min  
55-75 13 min 13 min 25 min  
35-55 21 min 21 min 45 min  
E101  
E203  
w/BPE101  
OVERLOAD  
LOAD  
9 min 15 min  
1-35  
40 min 40 min 90 min  
NOTE: *E-Series Model E203 does not contain internal batteries.  
• The actual battery capacity can be read from the LED-”battery” chain (see table below).  
Battery Capacity  
Battery  
1 - 35%  
35 - 55%  
55 - 75%  
75 - 95%  
95 - 100%  
The most reliable method for determining actual battery runtime is the application of Chloride MopUPS®  
software. With this software, the prospective remaining battery capacity is indicated before and during an  
AC power failure. Furthermore, shutdown procedures can be automated. Depending on the application  
program, operating system and computer hardware, it can be ensured that in the event of a power failure the  
application programs are automatically closed, the subscribers logged in at the server are logged out, the  
data is stored and the operating systems are shut down. For further information please refer to our  
publication about the Chloride ManageUPS™NET SNMP Adapter.  
After return of the mains voltage, the UPS automatically initiates a restart. The connected systems are  
restarted according to their specifications.  
In the event of overload or internal failure, the load is supplied from the mains via an automatic bypass. As  
soon as the normal status is reestablished, automatic switchover to inverter operation is performed.  
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This operation manual contains all relevant information to install and operate the UPS.  
12.1 Front  
The OVERLOAD indicator is on when the UPS is overloaded.  
The LED-chain LOAD indicates the load state of the UPS.  
The BYPASS indicator is on when the UPS supplies a voltage via  
the bypass.  
The INVERTER indicator is on when the inverter is in operation.  
The LED-chain BATTERY indicates the battery’s charge state  
(normal operation) or the % of battery time remaining when  
mains fail.  
The LINE indicator is on when there is mains voltage at the UPS  
input.  
The ALARM indicator is on when the UPS is faulty. Simulta-  
neously, an acoustical  
signal is given, which can be reset by pressing the BYPASS  
switch.  
The switch  
switches the inverter off and the bypass on. The  
UPS still has output voltage.  
Operating the switch | activates the inverter. After a delay of  
approximately 5 seconds the BYPASS indicator extinguishes and  
the INVERTER indicator illuminates.  
NOTE: To switch from BYPASS to INVERTER, press the | switch for at least 1 second. (A tone sounds  
confirming the switch).  
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12.2 Rear  
12.2.1 E-Series E61 and E101  
Selector switch  
Interface COM A  
Interface COM B (optional)  
Selector switch - for output voltage  
The selection of the output voltage  
must be made with the UPS switched  
off.*  
Fans  
Output circuit breaker  
(E61 with optional PDU shown)  
External battery connector  
Input circuit breaker  
Optional PDU  
Fig. 20: E41 or E61  
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Selector switch  
Interface COM A  
Interface COM B (optional)  
Selector switch - for output voltage  
The selection of the output voltage  
must be made with the UPS switched  
off.*  
Fans  
(E101 with optional PDU shown)  
Output circuit breaker  
Input circuit breaker  
Mains fuse and  
Battery switch  
Optional PDU  
Fig. 21: E81 or E101  
* Call Chloride Technical Services for information on setting output voltages  
((800) 388-4234 or (847) 990-3228)  
12.2.2 E-Series E203  
Selector switch (must be set to 230  
V)  
Selector switch - for output voltage  
The selection of the output voltage  
must be made with the UPS switched  
off.*  
EPO connection  
Interface COM A  
Interface COM B (optional)  
Fans  
Output circuit breaker  
Input circuit breaker  
Maintenance bypass switch  
Wiring box cover  
(or optional PDU)  
Fig. 22: E203  
* Call Chloride Technical Services for information on setting output voltages  
at (800) 388-4234 or (847) 990-3229  
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Chapter 13 E-Series Installation and Commissioning  
Upon receipt of your UPS, carefully examine the packing containers for any sign of physical damage. Notify  
the carrier immediately if damage is present. Carefully unpack the UPS. Retain the packaging for reuse or  
dispose. Check the packing for damages.  
NOTE: If damages are detected, please inform the shipping agent immediately.  
UPS includes:  
• UPS device  
• A recharging cable is connected to external battery cabinets BPE61.  
13.1 Installation of the E-Series (Hardwired)  
WARNING: Only qualified electricians should install an Chloride E-Series E61 (E41), E101,  
(E81)or E203 (E153) hardwired UPS. When installing the unit, follow applicable local and national  
regulations (such as the U.S. National Electric Code), good wiring practices and this manual.  
1. Unpack and move E-Series UPS and battery cabinet(s), if supplied, into desired installation location.  
2. Adjust leveling jacks under the UPS and battery cabinet(s) to remove wheels of the units from the floor  
and avoid movement of connections.  
3. Turn off input and output breakers on the back of the UPS and any battery cabinets to be used.  
4. Turn off and isolate the power source to be used for the UPS input using proper lock-out/tag-out  
procedures.  
5. Confirm that the power source to be used for the UPS is 208 V (208/120 3 φ for E203).  
6. Remove the connection plate on the back of the UPS to expose connection terminals.  
7. Wire input of the UPS by first connecting ground (earth) wire to GND (ground) terminal. Next, connect  
the input power leads to L1/N and L2 (for E61 and E101) or L1, L2, and L3 (for E203). See Table 10,  
“Minimum Requirements for E-Series UPS Installation,” on page 40 for minimum wire gauge, wire  
temperature and screw torque requirements.  
NOTE: Always use grounding conductor that is equal to or larger in size than the current carrying  
conductors.  
8. If the UPS does not have an attached Power Distribution Unit (PDU), wire the output of the UPS to  
appropriate load as follows:  
Wire 208 V load between terminals marked 120A (x1) and 88B (x3).  
Wire 120 V loads between terminals marked 0 (x2) and 120A (x1) or 0 (x2) and 120B (x4).  
CAUTION: The load connected to 120A and 120B must each be no more than 1/2 the nameplate rated 120 V current.  
User must properly fuse these outputs to this rating.  
9. Connect the UPS to the battery cabinet(s) (if required)  
See Table 10, “Minimum Requirements for E-Series UPS Installation,” on page 40 for minimum wire  
gage, wire temperature and screw torque requirements.  
For model E61 (if using an external battery cabinet), first remove the connection plate from the rear  
of the battery cabinet, then connect the battery cable (supplied with the battery cabinet) from the  
battery connector on the UPS to the terminals on the battery cabinet. Confirm that (+), (-) and GND  
terminals are connected to proper wires. Connect any additional battery cabinets in a “daisy-chain”  
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manner until all GND terminals, (-) terminals and (+) terminals are connected together. See Table 10,  
“Minimum Requirements for E-Series UPS Installation,” on page 40 for minimum wire gage, wire  
temperature and screw torque requirements.  
For models E101 and E203, first remove the connection plate from the rear of the battery cabinet.  
Next, connect the wires from GND terminal on the UPS to GND wire on the battery cabinet, and then  
from (-) terminal on the UPS to the (-) terminal on the battery cabinet. Finally, connect (+) terminal  
on the UPS to the (+) terminal on the battery cabinet. Connect any additional battery cabinets in a  
“daisy-chain” manner until all GND terminals, (-) terminals and (+) terminals are connected together.  
See Table 10, “Minimum Requirements for E-Series UPS Installation,” on page 40 for minimum wire  
gage, wire temperature and screw torque requirements.  
10. Carefully replace the connection plate(s) on the battery cabinet and the UPS, making sure that no wires  
are pinched or damaged.  
11. Confirm that all input and output breakers on the UPS and battery cabinet(s) are in the OFF position.  
12. Restore power source to the UPS.  
WARNING: Make sure that all circuit breakers on the battery cabinet and UPS are in the“OFF”  
postion before removing any covers.  
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Table 7. Minimum Requirements for E-Series UPS Installation  
E61 (E41)  
E101 (E81)  
E203 (E153)  
Min.  
Wire  
Gaug  
e
Min.  
Wire  
Gaug  
e
Min.  
Wire  
Gaug  
e
Min.  
Wire  
Temp  
.
Term  
ID  
Term  
Torqu  
e (in-  
lbs)  
Min.  
Wire  
Temp  
. (°C)*  
Term  
Torqu  
e (in-  
lbs)  
Min.  
Wire  
Temp  
. (°C)*  
Term  
Torqu  
e (in-  
lbs)  
Description  
(awg)  
(awg)  
(awg)  
(°C)*  
Chassis  
Ground  
GND  
**  
40  
75  
**  
45  
75  
**  
45  
90  
L1/N  
L2  
Line 1  
Line 2  
Line 3  
8
8
40  
40  
75  
75  
6
6
45  
45  
75  
75  
4
4
4
45  
45  
45  
90  
90  
90  
L3  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
120 V from  
Neutral  
120A  
0
10  
10  
10  
35  
35  
35  
75  
75  
75  
6
6
6
45  
45  
45  
75  
75  
75  
4
4
4
45  
45  
45  
90  
90  
90  
Neutral  
208 V from  
120A  
88B  
120 V from  
Neutral  
120B  
10  
35  
75  
6
45  
75  
4
45  
90  
Chassis  
Ground  
GND  
opt  
N/A  
N/A  
35  
75  
opt  
4
45  
45  
45  
75  
75  
75  
opt  
4
45  
45  
45  
90  
75  
75  
+
-
+240 VDC to -  
N/A  
N/A  
N/A  
N/A  
Battery  
Common  
4
4
Chassis  
Ground  
GND  
N/A  
N/A  
N/A  
4
45  
75  
4
45  
75  
* Use insulated copper wire rated 75 C minimum.  
** Must be no smaller than wire connected to L1/N and L2 (for E61 and E101) or L1, L2, L3 (for E203).  
X1 X2 X3 X4  
GND L1/N L2 120  
0
88B 120 GND  
208  
120  
120  
LINE  
OUT-  
Fig. 23: Wiring Diagram for the E61  
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X1 X2 X3 X4  
88B 120 GND  
+
-
GND L1/N L2 120  
0
GND  
208  
120  
120  
LINE  
OUT-  
BAT-  
Fig. 24: Wiring Diagram for the E101  
NOTE: 120 A or 120B must be limited to 1/2 nameplate rated current. It is users responsibility to fuse or  
breaker these outputs.  
Fig. 25: Wiring Diagram for the E153 and E203  
Fig. 26: E203 Power System  
NOTE: 120 A (X1-X2) or 120B (x2-x4) must be limited to 1/2 nameplate rated current. It is users  
responsibility to fuse or breaker these outputs.  
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13.2 Commissioning of the E-Series  
When connected to the mains, the batteries automatically begin charging. The UPS may be used  
immediately, however, full run time will not be available until the batteries are fully charged.  
1. Before using the device, charge the batteries for 8 hours.  
2. After charging, connect the loads to the UPS.  
NOTE: Do not connect any devices that overload the UPS or draw DC current from the UPS (e.g. hair  
dryers, vacuum cleaners).  
3. When the signal interface is used, then the connection cable (accessories) is linked between UPS and  
computer system. Please see instructions in the documentation for the accessories.  
4. Switch on the loads.  
5. Switch on the UPS by operating the switch | on the front panel.  
The “LINE” and “BYPASS” indicators and the “LOAD” (output load) indicator are illuminated. After a few  
seconds the “INVERTER” indicator illuminates and the “BYPASS” indicator turns off. The UPS is now in  
ON-LINE operation.  
NOTE: If the “LOAD” indicator is beyond 100%, then too many devices are connected to the UPS. If only  
one device is connected to the UPS, then its energy demand exceeds the nominal rating of the UPS, which  
means that a UPS with a higher power rating has to be used.  
An overload alarm signal (1 signal per second) is heard.  
NOTE: The UPS devices may be commissioned even without being supplied by the grid. The batteries,  
however, should be charged sufficiently (see above).  
13.3 Starting Up the E-Series  
NOTE: IF YOUR UPS WAS PURCHASED WITH A FACTORY START-UP SERVICE CONTACT  
CHLORIDE TECHNICAL SERVICES AT (800) 388-4234 OR (847) 990-3229 BEFORE PROCEEDING  
WITH THE START-UP OF THE UPS FOR THE FIRST TIME.  
NOTE: Confirm mains voltage is 208 VAC 1φ for E61 and E101 and 208/120 VAC 3φ for E203  
1. Switch on the input circuit breaker on the back of the UPS.  
WARNING: As soon as the UPS is connected to the AC mains, the output receptacles are energized,  
even if the UPS is not yet switched on with the front-panel switch.  
The “LINE” and “BYPASS” LED indicators are illuminated.  
2. When connected to the mains, the batteries automatically begin charging. The UPS may be used  
immediately, however, full run time will not be available until the batteries are fully charged  
3. Before using the device, charge the batteries for 8 hours.  
4. After battery charging is completed, switch on the output circuit breaker at the rear side of the UPS.  
The loads are now supplied by the UPS.  
NOTE: Do not connect any devices that overload the UPS or draw DC current from the UPS (e.g. hair  
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dryers, vacuum cleaners).  
5. If a signal interface cable is used, connect the cable (accessory) between the UPS and the computer  
system. Please observe further instructions in the documentation for the accessory.  
6. Switch on the loads.  
7. Switch on the UPS by operating the switch | at the front plate.  
NOTE: If unit will not switch on, confirm that the batteries are properly connected to the unit and any  
battery breakers are “ON.”  
The “LINE” and “BYPASS” indicators and the “LOAD” (output load) indicator are illuminated. After a few  
seconds the “INVERTER” indicator illuminates and the “BYPASS” indicator turns off. The UPS is now in  
ON-LINE operation.  
NOTE: If the “LOAD” (output load) indicator is beyond 100%, then too many devices are connected to the  
UPS. If only one device is connected to the UPS, then its energy demand exceeds the nominal rating of the  
UPS, which means that a UPS with a higher power rating has to be used.  
An overload alarm signal (1 signal per second) is heard.  
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13.4 Commissioning of an External Battery Cabinet  
The following table shows the designations of the battery cabinets which are available for the UPS devices.  
Table 8. External Battery Packs  
Model  
Cabinet  
BPE61  
BPE101  
Batteries  
E61 (E41)  
2x (20 x 7. 2 Ah)  
E101 (E81)/  
E203 (E153)  
1x (20 x 38 Ah)  
Disconnect the UPS from the mains and the loads from the UPS.  
CAUTION: Make sure that the circuit breaker on the external battery cabinet is in the OFF position.  
CAUTION: Battery cabinets are not interchangeable. Use ONLY the battery cabinet indicated above.  
Connect the battery cabinet types BP1000, BP3000 and BPE61 to the UPS using the supplied cable. The  
connection scheme is shown in the figures below. With type BPE101, make the hard-wired connection  
between UPS and the battery cabinet (see figures 28 and 29 on page 40).  
Switch the circuit breaker on the battery cabinet to the ON position.  
The UPS is now ready for operation.  
NOTE: Battery charging times may be longer when using an external battery cabinet.  
Battery Plug for Connection of  
an  
Additional Battery Extension  
Fig. 27: Connection of an External Battery Cabinet to Type E61  
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Hardwire  
Fig. 28: Connection of an External Battery Cabinet to Type E101  
Fig. 29: Connection of an External Battery cabinet to Type E203  
WARNING: The connection of the external battery cabinet may only be done by qualified personnel  
in accordance with the applicable safety regulations.  
CAUTION: For the electrical installation, the maximum load capacity of the connection cable has to be taken into  
account.  
Table 9. Technical data of the connection cable  
E101  
E203  
2
Minimum permissible cable cross section  
Maximum permissible cable cross section  
Nominal operating voltage  
6 mm , 8 AWG  
4 AWG  
4 AWG  
240 VDC  
2
20 mm , 4 AWG  
240 VDC  
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Chapter 14 Operational Characteristics (E-Series)  
14.1 Ready for Operation Check  
To check the emergency supply feature of the UPS, it must be disconnected from the mains.  
When correctly functioning with charged batteries, an acoustical signal in intervals of 4 seconds will be  
heard. The LED “LINE” (line voltage) indicator disappears. When the interval between the acoustical  
signals is reduced to 1 second, the UPS will supply energy for a maximum of 3 more minutes before it is  
automatically switched off.  
The load will be supplied from the batteries during the specified emergency supply period. If this is not so,  
then please check in chapter 17 “Troubleshooting (E-Series)” on page 48.  
Reconnect the UPS with the mains.  
The UPS is now again ready for normal operation. Please note, that the batteries have to be recharged before  
the complete emergency supply period is again available.  
14.2 Self Test  
The self test is a LED test.  
With the UPS connected to the AC power, switch | has to be operated for at least 1 second.  
• Acknowledgment of the input is given by a single acoustical signal.  
• The elements of the LED “BATTERY” chain are illuminated according to the battery’s load status. The  
“LINE” and “BYPASS” indicators are illuminated.  
• Initially all elements of the LED “LOAD” chain are illuminated. Beginning with the top indicator, all  
elements of this chain will extinguish one after the other. Thereafter the elements are on according to the  
UPS load status.  
• The “BYPASS” indicator turns off after approximately 5 seconds and the “Inverter” indicator  
illuminates. The load is supplied through the inverter, the energy is taken from the mains.  
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14.3 Modes of Operation  
There are three modes of operation, when the UPS is switched on.  
14.3.1 Normal Operation, Inverter On (Mains Available)  
Lights Illuminated  
Fig. 30: Front Display Panel During Normal Operations (Mains Available)  
The loads are supplied through the inverter, the energy is taken from the mains.  
14.3.2 Battery Operation, Inverter On (Mains Failure)  
Lights Illuminated  
During Power Failure  
Fig. 31: Front Display Panel During Battery Operation (Mains Failure)  
In the event of a mains failure, the inverter continues to supply the loads uninterruptedly, the energy is taken  
from the battery.  
In this operation mode, an acoustical signal is given in intervals of approximately 4 seconds. When reaching  
the battery’s energy minimum, this signal is given every second.  
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14.3.3 Bypass Operation, Inverter OFF (Overload > 140%)  
Lights Illuminated in  
BYPASS Operation  
Fig. 32: Front Display Panel During Bypass Operation (Overload > 140%)  
In the event of large overload (> 140%) switch-over to bypass is initiated and the inverter is blocked. The  
energy is taken from the mains.  
This is not a normal operating status. In the event of mains failure the loads will no longer be supplied (no  
UPS operation).  
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Chapter 15 Description of the Interface (E-Series)  
The E-Series UPS has a standard interface COM A and an optional interface COM B. Protocol data transfer  
signal exchange is through COM A RS232 interface or the optional interface (COM B).  
These interfaces can be used for:  
• Direct communication between UPS and a computer.  
• Integration of the UPS as client into a network with centralized monitoring.  
• Transfer of operational states to external alarm systems.  
The necessary communication software packages and interface cables are available as accessories.  
15.1 Standard Interface COM A  
The 9-pin SUB-D connector (pin contacts) contains the RS 232 signals, 5 output signals and 1 input signal.  
The RS232 signal RXD can also be used as input signal, when the sequential interface is not used.  
The 5 alarm outputs are open-collector outputs.  
Fig. 33: COM A signal Definition and Connection  
The interface COM A is galvanically separated from all other circuits.  
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Table 10. Interface COM A  
Pin Number  
Condition  
SGN at pin 5  
This connection point serves as a reference for all signals.  
In conforms standard RS232 configuration.  
RXD at pin 2 and TXD at pin 3  
This input (pin 2: High signal +5V...+12V, > 1 second, pin 5: 0V)  
enables the control processor to switch off the UPS in the event of a  
mains failure. After the mains has been reestablished, the UPS  
starts again independent of this signal status.  
INV SHUTDOWN at pin 2  
BATTERY LOW at pin 1  
This output goes low, when the battery can supply current for  
approximately 3 more minutes at nominal load.  
Pin 9 goes low and pin 6 goes high for mains voltage failure at the  
UPS input for a minimum of 10 seconds or when the mains voltage  
moves beyond the tolerance band. The signal is reset 850 ms after  
the mains have been reestablished.  
AC FAIL at pin 9 and  
AC FAIL at pin 6  
This signal goes low after switching over to bypass, blocking the  
inverter and the energy being supplied by the mains  
BYPASS ACTIVE at pin 7  
SUM ALARM at pin 8  
This output is low, when one of the alarms “BATTERY LOW”, “AC  
FAIL” or “BYPASS ACTIVE” is given.  
15.2 Optional Interface COM B  
The optional interface COM can be equipped with various interface cards. The designation beside the plug  
then depends on the type of interface card.  
In the following the function of the interface signals for version COM B is described. The optional interface  
COM B provides potential-free signalling contacts and a shutdown input and an insulated auxiliary supply.  
Fig. 34: Simplified Schematic of Interface Connections  
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Troubleshooting Optional Interface COM  
INV SHUTDOWN  
This input (pin 3) is enabled with a high signal (+5 V to +12 V with respect to pin 4 (0 V)) and when enabled,  
switches off the UPS after a mains failure has occurred. After the mains has been reestablished, the UPS  
starts again independent of this signal status. This input must be high for one (1) second before shut off will  
occur.  
AC FAIL  
This output provides an N/O (Normally Open) contact between pins 9 and 5, and an N/C (Normally Closed)  
contact between pins 8 and 5. the 9-5 contact closes when the mains voltage fails at the UPS input or when  
the mains voltage falls below the lower limit for a minimum of 10 seconds. This contact opens  
approximately 850 ms after the mains have been reestablished. The 8-5 contact provides a mirror function,  
opening when the mains voltage fails and closing when mains power returns.  
LOW BATT  
This output provides a N/O contact between pins 6 and 5 and an N/C contact between pins 7 and 5. The 6-  
5 contact closes when the battery has been depleted to the point that it can only supply current for  
approximately three (3) more minutes at nominal load. The 7-5 contact provides a mirror function opening  
when the battery is low.  
BYPASS ACTIVE  
This output provides an N/O contact between pins 1 and 5. The 1-5 contact closes after switching to the  
bypass mode. In the bypass mode, energy to the output of the UPS is being supplied by the mains power and  
not through the inverter.  
SUM ALARM  
This output provides an N/O contact between pins 2 and 5. The 2-5 contact closes when one of the alarms  
“AC FAIL,” “LOW BATT” or “BYPASS ACTIVE” is active or when the indication “ALARM” at the front-  
panel is on.  
15.3 Emergency Power Off (EPO)  
(E-Series Models E153X and E203X only)  
The external connection to the EPO circuit is located next to the 9-pin SUB-D (interface com A) connector  
in the upper right of the back of the unit. If the circuit between the two EPO connector pins is “opened,” the  
output of the UPS is immediately switched off. To restart the UPS, the procedures outlined in section 13.3  
on page 37 must be followed. The EPO circuit may be extended by connecting normally closed switches in  
series between the EPO connector pins. Activating (opening) any of the series switches will cause the UPS  
to shut off its output.  
46  
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Chapter 16 Maintenance (E-Series)  
The UPS does not require maintenance by the user. When the battery expires, the UPS or the battery must  
be replaced by qualified electrical personnel.  
The typical battery’s lifetime is 4 years at an ambient temperature of 25 °C. This may vary greatly depending  
upon load conditions, number of outages, and environmental factors.  
NOTE: Check periodically (6 to 12 months), to see whether the emergency supply time of the UPS is still  
sufficient for its application (See “Ready for Operation Check” on page 41.).  
16.1 Storage  
For extended storage in moderate climates, the batteries should be charged for 8 hours every three months.  
Repeat it every two months in high temperature locations.  
1. Install the hard-wire connections according to chapter 13 “E-Series Installation and Commissioning”  
on page 33 at an appropriate source. Switch on the input circuit breaker at the rear of the device for hard-  
wired connection.  
2. Switch off the input circuit breaker of the UPS. Then remove the connections of the UPS in an inverted  
sequence to what is described in chapter 13 “E-Series Installation and Commissioning” on page 33.  
3. Note the date of charging on the packing.  
NOTE: Make sure all circuit breakers are turned off.  
16.2 Cleaning  
NOTE: E-Series E61, E101 and E203: Press the  
switch on the front panel, switch off the input circuit  
breaker, isolate the source and secure it against reclosing.  
Do not use scouring powder or plastic-dissolving solutions to clean the UPS.  
Do not allow liquid to get inside the UPS.  
Make sure that the air vents on the UPS are not obstructed.  
Clean the outside of the UPS housing by wiping with a dry or a slightly damp cloth.  
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Chapter 17 Troubleshooting (E-Series)  
If a problem occurs in spite of the high reliability of the device, please review the following checks before  
calling Chloride Technical Services.  
• Is the UPS plugged into a correctly working grounded receptacle (or for hardwired to confirmed 208  
VAC input)?  
• Has the fuse blown or have circuit breakers tripped?  
Please note the following information when you call for service:  
• Information about the device (model number, serial number from serial plate)  
Full description of problem (connected loads, does the problem occur regularly or sporadically, display  
indicators/alarm etc.)  
Table 11. Troubleshooting  
Problem  
Possible Cause  
Action to Take  
Switch on main switch.  
Main switch is OFF.  
No mains voltage  
available.  
Have mains checked by qualified  
electrical personnel.  
Replace fuse by identical type or  
switch on circuit breaker. If the  
problem persists, then call Technical  
Services.  
No indication.  
No alarm.  
Input fuse has blown or  
input circuit breaker has  
tripped.  
External batteries are not  
Unit will not run without batteries.  
connected when powered. Confirm proper battery connection.  
LINE Indicator is not on,  
acoustical alarm is given in  
intervals.  
Normal UPS operation (see also  
Mains failure.  
LINE Indicator is not on,  
although mains voltage is  
available, acoustical alarm is  
given in intervals.  
Input fuse has blown  
or  
input circuit breaker has  
tripped.  
Replace fuse with identical type or  
switch on circuit breaker. If the  
problem persists, then call Technical  
Services.  
Press BYPASS switch, then ON  
switch. If normal operation does not  
occur, call Technical Services.  
UPS failure.  
ALARM Indicator is on,  
continuous acoustical alarm.  
Over temperature.  
Reduce ambient temperature.  
Batteries are not  
completely charged.  
Charge batteries (“E-Series  
page 33) and test emergency supply  
time. If problem persists, then call  
Technical Services.  
Emergency supply time is  
shorter than specified.  
Batteries are defective or  
reached the end of its  
useful life.  
Charging device is faulty.  
Overload at the UPS  
output.  
OVERLOAD LED indicator is on.  
Reduce load to the permissible value.  
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Chapter 18 Technical Support for your E-Series UPS  
18.1 Chloride Technical Support  
Chloride offers 24-hour technical support. To contact Chloride Technical Services:  
• Phone: (800) 388-4234 or (847) 990-3229  
• email: [email protected].  
Please check with Chloride Technical Services before attempting to repair or return any Chloride product.  
If a Chloride unit needs repair or replacement, Chloride Technical Services issues a Return Material  
Authorization (RMA) number along with instructions on how to return the unit.  
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Chapter 19 E-Series Specifications  
Table 12. Chloride E-Series UPS North America  
E61XA  
(E41XA*)  
E101XA  
(E81*)  
E203XA  
(E153XA*)  
UPS Model  
* Models may be upgraded to base kVA of UPS shown.  
Electrical Data  
Rating  
6 kVA  
10 kVA  
20 kVA  
Input  
208/120 three-  
phase  
Voltage  
208 VAC single-phase  
Voltage range  
Frequency  
170 V to 276 V  
176 to 276 V  
177 to 240 V  
50/60Hz ± 5%  
Power factor (lambda)  
Battery  
>0.97  
>0.95  
Integrated battery type  
Battery voltage (V)  
Lead-calcium, maintenance-free  
240  
None  
Runtimes (min.)  
(half load/full load)  
25/8  
30/12  
N/A  
Runtimes (min.),1 battery cabinet  
(half load/full load)  
94/38  
100/40  
40/15  
Output Voltage  
Voltage - North American  
Voltage tolerance  
120, 208, 240 VAC, single-phase  
± 3%  
Frequency with mains control  
Frequency with internal control  
see input frequency  
50/60 Hz, ± 0.5%  
max. 5%/ max.  
8%  
Distortion factor (linear/non-linear load)  
Permissible crest factor  
max. 4%/max. 7%  
3
130% for 2 sec., 110% for 10 sec.  
output short-circuit proof  
Overload capability  
Common Data  
Electrical safety  
UL1778  
Radio interference level  
FCC Part 15 Class A  
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Table 12. Chloride E-Series UPS North America  
E61XA  
(E41XA*)  
E101XA  
(E81*)  
E203XA  
(E153XA*)  
UPS Model  
IEC 801-2,level 4 / IEC 801-3,level 3  
IEC 801-4,level 4 / IEC 801-5,level 2  
Interference immunity  
Efficiency  
Cooling  
> 86%  
>90%  
Fan  
>85%  
Common Data (continued)  
Noise level mains operation  
Noise level battery operation  
< 50 dBa  
< 55 dBa  
< 55 dBa  
<65 dBa  
<65 dBa  
<65 dBa  
+ 50°F to +105°F (+10°C to + 40°C)  
recommended +59°F to +89°F (+15°C to + 32°C)  
Operating temperature  
Storage temperature  
Relative humidity  
+5°F to +104°F (-15°C to +40°C)  
20% to 90%, non-condensing  
max. 10,000 ft. (3,000m),  
Altitude  
above 5,000 ft. (1,500m) max ambient temperature = 95°F  
(35 °C)  
Mechanical Data  
UPS  
Weight - lbs.  
347  
580  
787  
46.5 x 16.5 x 31.5  
(1180 x 420 x  
800)  
27.8 x 10.6 x 22.5  
(705 x 270 x 570) (965 x 340 x 670)  
38 x 13.4 x 25  
Dimensions - HxWxD in. (mm)  
Battery extension  
Type  
BPE61  
337  
BPE101  
894  
Weight lbs  
27.8 x 10.6 x 22.5  
(705 x 270 x 570)  
38 x 15 x 26.4  
(965 x 380 x 670)  
Dimensions - HxWxD in. (mm)  
Signals  
Visual  
LED-indication at the front side  
Acoustical alarm  
Audible  
RS232 interface  
Alarm contacts +5V...+12V  
Signal input +5V...+12V  
ethernet  
Communications  
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Table 12. Chloride E-Series UPS North America  
E61XA  
(E41XA*)  
E101XA  
(E81*)  
E203XA  
(E153XA*)  
UPS Model  
Connections  
hardwired  
hardwired  
min 10 AWG/6  
min 6 AWG/10  
hardwired  
4 AWG/20 mm  
2
2
Mains connections  
mm  
mm  
2
max 6 AWG/16  
max 4 AWG/20  
2
2
mm  
mm  
Fusing of the mains supply  
Load connection  
35 A  
63 A  
60 A x 5 poles  
hardwired  
hardwired  
hardwired  
min 10 AWG/6  
min 6 AWG/10  
2
2
2
mm  
mm  
4 AWG/20 mm  
max 6 AWG/16  
max 4 AWG/20  
2
2
mm  
mm  
Connections (continued)  
Interfaces COM A  
9-pin SUB-D, pin contacts  
9-pin SUB-D, outlet  
Interfaces COM B (optional)  
hardwired  
Min 8 AWG/6  
keyed plug, 3-  
pole  
hardwired  
4 AWG/20 mm  
2
External battery cabinet  
mm  
2
Max 4 AWG/20  
2
mm  
hardwired  
removable  
EPO  
N/A  
N/A  
terminal block  
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19.1 Battery Lifetime  
10  
1
0,1  
10  
50  
20  
68  
30  
86  
40  
104  
50 C  
122  
F
Ambient Temperature  
Fig. 35: Typical lifetime of the batteries  
Figure 19 shows the typical lifetime of the batteries which are used in the UPS devices, depending on the  
devices’ ambient temperature.  
19.2 Optional Power Distribution Units (PDU) available 4 -10 kVA.  
SPDU-2-0  
SPDU-0-2  
SPDU-1-0  
SPDU-2-8  
SPDU-2-4  
SPDU-3-4  
Fig. 36: Optional Power Distribution Units  
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Chloride Power Protection  
28430 N Ballard Drive  
Lake Forest, IL 60045  
United States  
Toll Free:  
Tel:  
Fax:  
(800) 239-2257  
(847) 990-3228  
(800) 833-6829  
© 2003, UP Systems, Inc.  
All other trademarks, product and corporatate names are all property of their respected owners. Specifications  
contained in this document are subject to change without notice.  
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