RIDGID Cordless Saw R854 User Guide

OPERATOR’S MANUAL  
24 VOLT LITHIUM-ION  
RECIPROCATING SAW  
VARIABLE SPEED  
R854  
®
2
4
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NEW BATTERY PACKS MUST BE  
CHARGED BEFORE FIRST USE  
Your reciprocating saw has been engineered and manufactured to our high standards for dependability, ease of operation,  
and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.  
WARNING:  
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.  
Thank you for buying a RIDGID product.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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GENERAL SAFETY RULES  
Use safety equipment. Always wear eye protection.  
Safety equipment such as dust mask, non-skid safety  
shoes, hard hat, or hearing protection used for appropriate  
conditions will reduce personal injuries.  
Avoid accidental starting. Ensure the switch is in the  
off-position before plugging in. Carrying power tools  
with your finger on the switch or plugging in power tools  
that have the switch on invites accidents.  
WARNING!  
Read all instructions. Failure to follow all  
instructions listed below may result in electric  
shock, fire and/or serious injury. The term “power  
tool” in all of the warnings listed below refers  
to your mains-operated (corded) power tool or  
battery-operated (cordless) power tool.  
Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached to  
a rotating part of the power tool may result in personal  
injury.  
SAVE THESE INSTRUCTIONS  
WORK AREA SAFETY  
Keep work area clean and well lit. Cluttered or dark  
Do not overreach. Keep proper footing and balance  
at all times. This enables better control of the power tool  
in unexpected situations.  
Dress properly. Do not wear loose clothing or jewelry.  
Keep your hair, clothing and gloves away from moving  
parts. Loose clothes, jewelry or long hair can be caught  
in moving parts.  
If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of these devices can  
reduce dust-related hazards.  
Do not wear loose clothing or jewelry. Contain long  
hair. Loose clothes, jewelry, or long hair can be drawn  
into air vents.  
areas invite accidents.  
Do not operate power tools in explosive atmospheres,  
such as in the presence of flammable liquids, gases  
or dust. Power tools create sparks which may ignite the  
dust or fumes.  
Keep children and bystanders away while operating a  
power tool. Distractions can cause you to lose control.  
ELECTRICAL SAFETY  
Power tool plugs must match the outlet. Never modify  
the plug in any way. Do not use any adapter plugs with  
earthed (grounded) power tools. Unmodified plugs and  
matching outlets will reduce risk of electric shock.  
Avoid body contact with earthed or grounded surfaces  
such as pipes, radiators, ranges and refrigerators.  
There is an increased risk of electric shock if your  
body is earthed or grounded.  
Do not use on a ladder or unstable support. Stable  
footing on a solid surface enables better control of the  
power tool in unexpected situations.  
Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
POWER TOOL USE AND CARE  
Do not force the power tool. Use the correct power tool  
for your application. The correct power tool will do the job  
better and safer at the rate for which it was designed.  
Do not abuse the cord. Never use the cord for  
carrying, pulling or unplugging the power tool. Keep  
cord away from heat, oil, sharp edges or moving  
parts. Damaged or entangled cords increase the risk  
of electric shock.  
Do not use the power tool if the switch does not turn  
it on and off. Any power tool that cannot be controlled  
with the switch is dangerous and must be repaired.  
Disconnect the plug from the power source and/or  
the battery pack from the power tool before making  
any adjustments, changing accessories, or storing  
power tools. Such preventive safety measures reduce  
the risk of starting the power tool accidentally.  
When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a cord  
suitable for outdoor use reduces the risk of electric  
shock.  
Store idle power tools out of the reach of children and  
do not allow persons unfamiliar with the power tool  
or these instructions to operate the power tool. Power  
tools are dangerous in the hands of untrained users.  
Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tool’s  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
Use battery only with charger listed.  
MODEL  
R854  
BATTERY PACK  
130377001  
CHARGER  
140315001  
(R85009)  
(R85008)  
PERSONAL SAFETY  
Stay alert, watch what you are doing and use common  
sense when operating a power tool. Do not use a  
power tool while you are tired or under the influence of  
drugs, alcohol or medication. A moment of inattention  
while operating power tools may result in serious personal  
injury.  
Keep cutting tools sharp and clean. Properly maintained  
cutting tools with sharp cutting edges are less likely to  
bind and are easier to control.  
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GENERAL SAFETY RULES  
Use the power tool, accessories and tool bits etc., in  
accordance with these instructions and in the manner  
intended for the particular type of power tool, taking  
into account the working conditions and the work  
to be performed. Use of the power tool for operations  
different from those intended could result in a hazardous  
situation.  
connection from one terminal to another. Shorting the  
battery terminals together may cause burns or a fire.  
Under abusive conditions, liquid may be ejected from  
the battery, avoid contact. If contact accidentally  
occurs, flush with water. If liquid contacts eyes,  
additionally seek medical help. Liquid ejected from the  
battery may cause irritation or burns.  
BATTERY TOOL USE AND CARE  
Ensure the switch is in the off position before inserting  
battery pack. Inserting the battery pack into power tools  
that have the switch on invites accidents.  
SERVICE  
Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This will  
ensure that the safety of the power tool is maintained.  
Recharge only with the charger specified by the  
manufacturer. A charger that is suitable for one type  
of battery pack may create a risk of fire when used with  
another battery pack.  
WARNING!  
To reduce the risk of injury, user must read  
instruction manual.  
Use power tools only with specifically designated  
battery packs. Use of any other battery packs may create  
a risk of injury and fire.  
When servicing a power tool, use only identical  
replacement parts. Follow instructions in the  
Maintenancesectionofthismanual.Useofunauthorized  
parts or failure to follow Maintenance instructions may  
create a risk of shock or injury.  
When battery pack is not in use, keep it away from  
other metal objects like paper clips, coins, keys, nails,  
screws, or other small metal objects that can make a  
SPECIFIC SAFETY RULES  
Do not crush, drop or damage battery pack. Do not  
use a battery pack or charger that has been dropped  
or received a sharp blow. A damaged battery is subject  
to explosion. Properly dispose of a dropped or damaged  
battery immediately.  
Batteries vent hydrogen gas and can explode in the  
presence of a source of ignition, such as a pilot light.  
To reduce the risk of serious personal injury, never use  
any cordless product in the presence of open flame. An  
exploded battery can propel debris and chemicals. If  
exposed, flush with water immediately.  
Do not charge battery tool in a damp or wet location.  
Following this rule will reduce the risk of electric shock.  
For best results, your battery tool should be charged  
in a location where the temperature is more than  
50°F but less than 100°F. Do not store outside or in  
vehicles.  
Under extreme usage or temperature conditions,  
battery leakage may occur. If liquid comes in contact  
with your skin, wash immediately with soap and water,  
then neutralize with lemon juice or vinegar. If liquid  
gets into your eyes, flush them with clean water for  
at least 10 minutes, then seek immediate medical  
attention. Following this rule will reduce the risk of serious  
personal injury.  
Hold power tools by insulated gripping surfaces when  
performing an operation where the cutting tool may  
contact hidden wiring or its own cord. Contact with a  
“live” wire will also make exposed metal parts of the tool  
“live” and shock the operator.  
Use clamps or another practical way to secure and  
support the workpiece to a stable platform. Holding  
the work by hand or against your body leaves it unstable  
and may lead to loss of control.  
Know your power tool. Read operator’s manual  
carefully. Learn its applications and limitations, as well  
as the specific potential hazards related to this tool.  
Following this rule will reduce the risk of electric shock,  
fire, or serious injury.  
Always wear safety glasses with side shields. Everyday  
glasses have only impact resistant lenses. They are NOT  
safety glasses. Following this rule will reduce the risk of  
eye injury.  
Protect your lungs. Wear a face or dust mask if the  
operation is dusty. Following this rule will reduce the risk  
of serious personal injury.  
Protect your hearing. Wear hearing protection during  
extended periods of operation. Following this rule will  
reduce the risk of serious personal injury.  
Battery tools do not have to be plugged into an  
electrical outlet; therefore, they are always in  
operating condition. Be aware of possible hazards  
when not using your battery tool or when changing  
accessories. Following this rule will reduce the risk of  
electric shock, fire, or serious personal injury.  
Do not place battery tools or their batteries near fire  
or heat. This will reduce the risk of explosion and possibly  
injury.  
Save these instructions. Refer to them frequently and  
use them to instruct others who may use this tool. If you  
loan someone this tool, loan them these instructions  
also.  
Ifthepowersupplycordisdamaged,itmustbereplaced  
only by the manufacturer or by an authorized service  
center to avoid risk.  
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SAFETY RULES FOR CHARGER  
An extension cord should not be used unless  
absolutely necessary. Use of improper extension  
cord could result in a risk of fire and electric shock. If  
extension cord must be used, make sure:  
WARNING!  
READ AND UNDERSTAND ALL INSTRUCTIONS.  
Failure to follow all instructions listed below, may  
result in electric shock, fire and/or serious personal  
injury.  
a. That pins on plug of extension cord are the  
same number, size and shape as those of  
plug on charger.  
b. That extension cord is properly wired and in  
good electrical condition; and  
Before using battery charger, read all instructions and  
cautionary markings in this manual, on battery charger,  
battery, and product using battery to prevent misuse of  
the products and possible injury or damage.  
c. That wire size is large enough for AC ampere  
rating of charger as specified below:  
Cord Length (Feet)  
Cord Size (AWG)  
25'  
16  
50'  
16  
100'  
16  
CAUTION:  
To reduce the risk of electric shock or damage to  
the charger and battery, charge only lithium-ion  
rechargeable batteries as specifically designated  
on your charger. Other types of batteries may  
burst, causing personal injury or damage.  
NOTE: AWG = American Wire Gauge  
Do not operate charger with a damaged cord or  
plug, which could cause shorting and electric shock. If  
damaged, have the charger replaced by an authorized  
serviceman.  
Do not operate charger if it has received a sharp blow,  
been dropped, or otherwise damaged in any way. Take  
it to an authorized serviceman for electrical check to  
determine if the charger is in good working order.  
Do not use charger outdoors or expose to wet or damp  
conditions. Water entering charger will increase the risk  
of electric shock.  
Use of an attachment not recommended or sold by the  
battery charger manufacturer may result in a risk of  
fire, electric shock, or injury to persons. Following this  
rule will reduce the risk of electric shock, fire, or serious  
personal injury.  
Do not disassemble charger. Take it to an authorized  
serviceman when service or repair is required. Incorrect  
reassembly may result in a risk of electric shock or fire.  
Unplug charger from outlet before attempting  
any maintenance or cleaning to reduce the risk of  
electric shock.  
Do not abuse cord or charger. Never use the cord to  
carry the charger. Do not pull the charger cord rather than  
the plug when disconnecting from receptacle. Damage  
to the cord or charger could occur and create an electric  
shock hazard. Replace damaged cords immediately.  
Disconnect charger from the power supply when  
not in use. This will reduce the risk of electric shock or  
damage to the charger if metal items should fall into the  
opening. It also will help prevent damage to the charger  
during a power surge.  
Make sure cord is located so that it will not be stepped  
on, tripped over, come in contact with sharp edges  
or moving parts or otherwise subjected to damage or  
stress. This will reduce the risk of accidental falls, which  
Risk of electric shock. Do not touch uninsulated portion  
of output connector or uninsulated battery terminal.  
could cause injury, and damage to the cord, which could Save these instructions. Refer to them frequently and  
result in electric shock.  
use them to instruct others who may use this tool. If you  
loan someone this tool, loan them these instructions also  
to prevent misuse of the product and possible injury.  
Keep cord and charger from heat to prevent damage  
to housing or internal parts.  
Do not let gasoline, oils, petroleum-based products,  
etc. come in contact with plastic parts. They con-  
tain chemicals that can damage, weaken, or destroy  
plastic.  
IMPORTANT SAFETY INSTRUCTIONS  
1. SAVE THESE INSTRUCTIONS  
This manual contains important safety and operating instructions for battery charger 140315001.  
2. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and product  
using battery.  
3. CAUTION: To reduce the risk of injury, charge only lithium-ion rechargeable batteries. Other types of batteries may  
burst, causing personal injury or damage.  
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SYMBOLS  
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation  
of these symbols will allow you to operate the tool better and safer.  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
V
Volts  
Voltage  
Current  
A
Hz  
W
Amperes  
Hertz  
Frequency (cycles per second)  
Power  
Watt  
min  
Minutes  
Time  
Alternating Current  
Direct Current  
Type of current  
Type or a characteristic of current  
Rotational speed, at no load  
Double-insulated construction  
Revolutions, strokes, surface speed, orbits etc., per minute  
n
o
No Load Speed  
Class II Construction  
Per Minute  
.../min  
Wet Conditions Alert  
Do not expose to rain or use in damp locations.  
To reduce the risk of injury, user must read and understand  
operator’s manual before using this product.  
Read The Operator’s Manual  
Always wear safety goggles or safety glasses with side shields and,  
as necessary, a full face shield when operating this product.  
Eye Protection  
Safety Alert  
Precautions that involve your safety.  
Failure to keep your hands away from the blade will result in serious  
personal injury.  
No Hands Symbol  
Failure to keep your hands away from the blade will result in serious  
personal injury.  
No Hands Symbol  
No Hands Symbol  
No Hands Symbol  
Failure to keep your hands away from the blade will result in serious  
personal injury.  
Failure to keep your hands away from the blade will result in serious  
personal injury.  
To reduce the risk of injury or damage, avoid contact with any hot  
surface.  
Hot Surface  
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SYMBOLS  
The following signal words and meanings are intended to explain the levels of risk associated with this product.  
SYMBOL  
SIGNAL  
MEANING  
Indicates an imminently hazardous situation, which, if not avoided, will result  
in death or serious injury.  
DANGER:  
Indicates a potentially hazardous situation, which, if not avoided, could result  
in death or serious injury.  
WARNING:  
CAUTION  
CAUTION  
Indicates a potentially hazardous situation, which, if not avoided, may result in  
minor or moderate injury.  
(Without Safety Alert Symbol) Indicates a situation that may result in property  
damage.  
SERVICE  
WARNING:  
Servicing requires extreme care and knowledge and should  
be performed only by a qualified service technician. For  
service we suggest you return the product to your nearest  
AUTHORIZED SERVICE CENTER for repair. When servic-  
ing, use only identical replacement parts.  
To avoid serious personal injury, do not attempt  
to use this product until you read thoroughly and  
understand completely the operator’s manual.  
If you do not understand the warnings and  
instructions in the operator’s manual, do not use  
this product. Call RIDGID customer service for  
assistance.  
WARNING:  
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result  
in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses  
with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use  
over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked  
to comply with ANSI Z87.1.  
SAVE THESE INSTRUCTIONS  
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FEATURES  
PRODUCT SPECIFICATIONS  
Strokes Per Minute.............................0-2,500 r/min. (RPM)  
Charger Input ................................... 120 V, 60 Hz, AC only  
Charge Rate ..............................................................1 hour  
Length of Stroke...................................................1-3/16 in.  
Motor..................................................................24 Volt DC  
Switch..........................................................Variable Speed  
SWITCH  
TRIGGER  
LOCK-OFF  
BUTTON  
BASE (SHOE)  
ASSEMBLY  
®
SAW  
BLADE  
2
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SHOE  
RELEASE LEVER  
BATTERY  
PACK  
BLADE CLAMP  
LOCK / RELEASE LEVER  
4-1/8 in.  
CHARGER  
Fig. 1  
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FEATURES  
KNOW YOUR RECIPROCATING SAW  
See Figure 1.  
BASE (SHOE) ASSEMBLY  
The shoe assembly can be adjusted forward or backward  
to take advantage of the unused portion of the blade, or for  
special jobs requiring low blade clearance.  
The safe use of this product requires an understanding of  
the information on the tool and in this operator’s manual as  
well as a knowledge of the project you are attempting. Before  
use of this product, familiarize yourself with all operating  
features and safety rules.  
BLADE CLAMP LOCK / RELEASE LEVER  
Your saw has a blade clamp design that does not require  
the use of a tool (blade wrench) when installing or removing  
the blade.  
CHARGER  
The charger has a key-hole hanging feature for convenient,  
space-saving storage. Screws should be installed so that  
the center distance is 4-1/8 in.  
VARIABLE SPEED  
The variable speed switch trigger delivers higher speed  
with increased trigger pressure and lower speed with  
decreased trigger pressure.  
LOCK-OFF BUTTON  
Your saw is equipped with a “lock-off” button which reduces  
the possibility of accidental starting. The lock-off button is  
located on the handle above the switch trigger.  
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ASSEMBLY  
UNPACKING  
This product has been shipped completely assembled.  
WARNING:  
If any parts are damaged or missing, do not  
operate this tool until the parts are replaced.  
Failure to heed this warning could result in serious  
personal injury.  
Carefully remove the tool and any accessories from the  
box. Make sure that all items listed in the packing list are  
included.  
Inspect the tool carefully to make sure no breakage or  
damage occurred during shipping.  
Do not discard the packing material until you have care-  
WARNING:  
fully inspected and satisfactorily operated the tool.  
Do not attempt to modify this tool or create  
accessories not recommended for use with this  
tool. Any such alteration or modification is misuse  
and could result in a hazardous condition leading  
to possible serious personal injury.  
If any parts are damaged or missing, please call  
1-866-539-1710 for assistance.  
PACKING LIST  
24 Volt Reciprocating Saw  
Saw Blades (2)  
Battery  
WARNING:  
Charger  
To prevent accidental starting that could cause  
serious personal injury, always remove the battery  
pack from the tool when assembling parts.  
Tool Bag  
Operator’s Manual  
OPERATION  
WARNING:  
Do not allow familiarity with your tool to make you  
careless. Remember that a careless fraction of a  
second is sufficient to inflict severe injury.  
WARNING:  
Do not use any attachments or accessories  
not recommended by the manufacturer of this  
tool. The use of attachments or accessories not  
recommended can result in serious personal injury.  
WARNING:  
APPLICATIONS  
Always wear safety goggles or safety glasses with  
side shields when operating tools. Failure to do so  
could result in objects being thrown into your eyes  
resulting in possible serious injury.  
You may use this tool for the purposes listed below:  
Cutting all types of wood products (lumber, plywood,  
paneling, composition board, and hard wood)  
Cutting masonite and plastic  
Cutting drywall  
Cutting metals such as sheet steel, pipe, steel rods,  
aluminum, brass, and copper  
10  
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OPERATION  
CHARGE  
LEVEL INDICATOR  
CAUTION:  
If at any point during the charging process none  
of the LEDs are lit, remove the battery pack from  
the charger to avoid damaging the product. DO  
NOT insert another battery. Return the charger and  
battery to your nearest service center for service  
or replacement.  
24vXLi  
?
CAUTION:  
Charge in a well ventilated area. Do not block  
charger vents. Keep them clear to allow proper  
ventilation.  
CHARGING THE BATTERY PACK  
NOTE: New 24 Volt lithium-ion battery packs will not  
work without first being charged. Before first time use,  
charge the battery pack to activate it.  
It is not necessary to drain the battery pack completely  
before recharging. Lithium-ion battery packs have no  
“memory” and can be recharged at any time. It is therefore  
possible to charge the battery pack before extended usage  
even if the battery pack is not completely drained of charge.  
Use the charge level indicator to determine the amount of  
charge in the battery pack.  
Fig. 2  
Lithium-ion batteries deliver fade free power for their entire  
run time. 24 Volt lithium-ion tools will not gradually lose  
power due to decreasing battery charge. Instead, power  
from the battery pack will drop from full to zero once the  
full charge has been drained from the battery. Once this  
happens, your tool’s power drops from full to zero, and  
recharging the battery is required.  
CHARGING A HOT BATTERY PACK  
If the battery pack is above normal temperature range, the  
red LED will begin flashing and the green LED will be off.  
When the battery pack cools down to approximately 150°F  
(65°C), the charger will automatically begin fast charge mode.  
TO CHARGE  
NOTE: Refer to CHARGING THE BATTERY PACK for  
normal recharging of batteries. If the charger does not charge  
the battery pack under normal circumstances, return both  
the battery pack and charger to your nearest repair center  
for electrical check. For the location of your nearest repair  
center, please call 1-866-539-1710.  
A fully discharged battery pack with a temperature between  
32°F (0°C) and 150°F (65°C) will charge in about an hour.  
Charge the 24 Volt lithium-ion battery pack only with the  
charger provided.  
Connect the charger to a power supply.  
NOTE:iIf needed, the charger can operate with most  
generators and inverters rated at 300 Watts or higher.  
Attach the battery pack to the charger by aligning the  
raised ribs on the battery pack with the grooves in the  
charger, then slide the battery pack onto the charger. See  
Figure 2.  
CHARGING A COOL BATTERY PACK  
If the battery pack is below normal temperature range, the  
red LED will begin flashing and the green LED will be off.  
When the battery warms to a temperature of more than 14°F  
(-10°C), the charger will automatically begin charging.  
Do not place the charger in an area of extreme heat or  
cold. It will work best at normal room temperature.  
After charging is complete, the continuous green light  
will come on and the charge level indicator lights on the  
battery will go off.  
COLD WEATHER OPERATION  
The lithium-ion battery pack can be used in temperatures  
down to -4°F (-20°C). When the battery pack is very cold, it  
may “buzz” for the first minute of use to warm itself up. Put  
the battery pack on a tool and use the tool in a light duty  
application. After about a minute, the pack will have warmed  
itself up and begin operating normally.  
The charger will keep the battery pack fully charged if left  
on the charger.  
11  
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OPERATION  
LED FUNCTION OF CHARGER  
See Figure 3.  
LED  
INDICATOR  
BATTERY  
PACK  
RED  
LED  
GREEN  
LED  
ACTION  
Charging  
Fast charging  
OFF  
Charges in 1 hour  
ON  
Charger pre-charges battery until  
normal voltage is reached, then  
begins fast charge mode. May take  
longer than 1 hour to fully charge  
Charging  
OFF  
Deeply Discharged  
ON  
Maintenance  
charging  
Fast charging is complete  
Charger maintains charge mode  
Full  
OFF  
ON  
When battery pack reaches cooled  
temperature, charger begins fast  
charge mode  
Flashing  
OFF  
Evaluate  
Hot battery pack  
When battery pack reaches warmed  
temperature, charger begins fast  
charge mode  
Evaluate  
Defective  
Cold battery pack  
Defective  
Flashing  
Flashing  
OFF  
Flashing  
Battery pack or charger is defective  
• If defective, try to repeat the conditions a second time by removing and reinstalling the battery  
pack. If the LED status repeats a second time, try charging a different battery.  
• If a different battery charges normally, dispose of the defective pack (see Maintenance section).  
• If a different battery also indicates “Defective,” the charger may be defective.  
FULL  
CAPACITY  
3/4  
CAPACITY  
RED LED  
GREEN LED  
CHARGING  
INDICATOR  
1/2  
CAPACITY  
24vXL  
i
FULL  
INDICATOR  
?
CHARGE  
LEVEL  
INDICATOR  
BUTTON  
EVALUATE  
INDICATOR  
1/4  
CAPACITY  
CHARGE  
LEVEL INDICATOR  
DEFECTIVE  
INDICATOR  
Fig. 4  
CHARGE LEVEL INDICATOR  
See Figure 4.  
The charge level indicator shows that the battery is charged  
at 1/4, 1/2, 3/4, or full capacity. To display the amount of  
charge left in the battery, press and hold the charge level  
indicator button.  
Fig. 3  
NOTE: When the battery pack contains less than 10%  
charge, the 1/4 charge level indicator will flash.  
12  
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OPERATION  
TO INSTALL BATTERY PACK  
See Figure 5.  
Place the battery pack in the saw aligning raised rib on  
battery pack with groove in the saw’s battery port.  
Make sure the latches on each side of the battery pack  
snap into place and the battery pack is secured to saw  
before beginning operation.  
®
TO  
REMOVE  
CAUTION:  
TO  
When placing battery pack in the tool, be sure  
raised rib on battery pack aligns with the grooves  
in the bottom of the saw and latches into place  
properly. Improper installation of the battery pack  
can cause damage to internal components.  
INSTALL  
2
4
v
X
L
i
RAISED RIB  
?
BATTERY PACK  
Fig. 5  
DEPRESS LATCHES TO  
RELEASE BATTERY PACK  
TO REMOVE BATTERY PACK  
See Figure 5.  
Locate the latches on the side of the battery pack and  
depress both sides to release the battery pack from the  
saw.  
SWITCH TRIGGER  
TOP VIEW  
UNLOCK  
Remove the battery pack from the saw.  
SWITCH TRIGGER  
See Figure 6.  
®
To turn the saw ON, slide lock off button to the UNLOCK  
position, and press the switch trigger. To turn it OFF, re-  
lease the switch trigger.  
LOCK  
2
4
v
X
L
i
CAUTION:  
Lock off button should be in the LOCK position  
when saw is not in use or is being transported.  
?
Fig. 6  
BASE  
See Figure 7.  
The base of the reciprocating saw pivots in both directions  
for ease of use.  
CHANGING POSITIONS OF THE SHOE  
ASSEMBLY  
See Figure 7.  
Remove the battery pack.  
Unlock the shoe release lever.  
Reposition the shoe assembly.  
Lock the shoe release lever.  
TO LOCK  
TO UNLOCK  
BASE (SHOE)  
ASSEMBLY  
SHOE  
RELEASE LEVER  
Fig. 7  
13  
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OPERATION  
BLADE CLAMP  
BLADE CLAMP  
LOCK / RELEASE LEVER  
TO INSTALL SAW BLADE  
See Figure 8.  
Remove the battery pack from the saw.  
Lift the toolless blade clamp lever located on the side of  
the saw.  
Insert saw blade fully between the toolless blade clamp  
BLADE  
and saw bar.  
Release the toolless blade clamp.  
GENERAL CUTTING  
See Figure 9.  
Rest the front of the saw shoe on the workpiece and align  
cutting edge of the blade with the line on the workpiece.  
UNLOCK  
Fig. 8  
LOCK  
Startthesawandmoveitforwardontheworksurface. Apply  
downwardpressuretokeepthesawsteadyandonlyenough  
forward pressure to keep the blade cutting.  
CAUTION:  
Do not force the saw. Forcing the saw may  
overheat the motor and break saw blades.  
®
PLUNGE CUTTING  
See Figure 10.  
WARNING:  
To avoid loss of control, broken blades, or dam-  
age to the material being cut, always use extreme  
caution when making plunge cuts. It is not rec-  
ommended to plunge cut materials other than  
wood.  
Fig. 9  
Mark the line of cut clearly on the workpiece.  
Tilt the saw forward so that it rests on the front edge  
of the shoe and blade will not come in contact with the  
workpiece when the saw is turned on.  
Make sure the blade is inside the area to be cut.  
®
Using high speed, start the saw and slowly lower the  
blade into the workpiece until the blade cuts through the  
wood.  
Continue lowering the blade into the workpiece until the  
shoe rests flat on the work surface, then move the saw  
forward to complete the opening.  
Use only the 7 teeth per inch blade for this type of cut.  
Fig. 10  
14  
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OPERATION  
METAL CUTTING  
See Figure 11.  
Many kinds of metals can be cut with the saw. Be careful  
not to twist or bend the blades. Do not force. If the blade  
chatters or vibrates excessively, use a finer-tooth metal-  
cutting blade. If blade heats excessively, use lower speed. If  
blade teeth become filled or clogged when cutting soft met-  
als, such as aluminum, use a coarser-tooth blade or lower  
speed.Werecommenduseofoilwhencuttingmetalstokeep  
blades cool, increase cutting action, and prolong blade life.  
Clamp the work firmly and saw close to the clamping point  
to eliminate any vibration of the work being cut.  
®
When cutting conduit, pipe, or angle iron, clamp work in a  
vise if possible and saw close to the vise. To cut thin sheet  
materials, “sandwich” the material between hardboard or  
plywood and clamp the layers to eliminate vibration and  
material tearing. By doing this, the material will be cut  
smoothly. Lay out your pattern or line of cut on top of the  
“sandwich.”  
Fig. 11  
NOTE: When cutting metal, keep exposed portion of saw  
blade clean and free of metal chips by wiping frequently with  
an oily cloth. Use extreme caution in disposing of oily cloth  
after completion of job to prevent potential fire hazard.  
15  
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MAINTENANCE  
GENERAL MAINTENANCE  
WARNING:  
When servicing use only identical RIDGID  
replacement parts. Use of any other parts may  
create a hazard or cause product damage.  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use. Use  
clean cloths to remove dirt, dust, oil, grease, etc.  
WARNING:  
WARNING:  
Do not at any time let brake fluids, gasoline,  
petroleum-based products, penetrating oils, etc.,  
come in contact with plastic parts. Chemicals can  
damage, weaken or destroy plastic which may  
result in serious personal injury.  
Always wear safety goggles or safety glasses with  
side shields during power tool operation or when  
blowing dust. If operation is dusty, also wear a  
dust mask.  
Only the parts shown on the parts list are intended to be  
repaired or replaced by the customer. All other parts should  
be replaced at a RIDGID authorized service center.  
WARNING:  
To avoid serious personal injury, always remove  
the battery pack from the tool when cleaning or  
performing any maintenance.  
BATTERY PACK REMOVAL AND PREPARATION  
BATTERIES  
The battery pack for this tool is equipped with lithium-ion  
rechargeable batteries. Length of service from each charging  
will depend on the type of work you are doing.  
FOR RECYCLING  
To preserve natural resources, please  
recycle or dispose of batteries  
properly.  
The batteries in this tool have been designed to provide  
maximum trouble-free life. However, like all batteries, they  
will eventually wear out. Do not disassemble battery pack  
and attempt to replace the batteries. Handling of these  
batteries, especially when wearing rings and jewelry, could  
result in a serious burn.  
This product contains lithium-ion  
batteries. Local, state or federal laws  
may prohibit disposal of lithium-ion  
Li - Ion  
batteries in ordinary trash.  
Consult your local waste authority for information regarding  
available recycling and/or disposal options.  
To obtain the longest possible battery life, we suggest the  
following:  
Remove the battery pack from the charger once it is fully  
WARNING:  
charged and ready for use.  
Upon removal, cover the battery pack’s terminals  
with heavy-duty adhesive tape. Do not attempt to  
destroy or disassemble battery pack or remove any  
of its components. Lithium-ion batteries must be  
recycled or disposed of properly. Also, never touch  
both terminals with metal objects and/or body  
parts as short circuit may result. Keep away from  
children. Failure to comply with these warnings  
could result in fire and/or serious injury.  
For battery pack storage longer than 30 days:  
Store the battery pack where the temperature is below  
80°F (27°C ) and away from moisture.  
Store battery packs in a 30%-50% charged condition.  
Every six months of storage, charge the pack as  
normal.  
16  
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WARRANTY  
RIDGID® HAND HELD AND STATIONARY POWER TOOL  
3 YEAR LIMITED SERVICE WARRANTY  
Proof of purchase must be presented when requesting war-  
ranty service.  
WHAT IS NOT COVERED  
This warranty applies only to the original purchaser at retail  
and may not be transferred. This warranty only covers de-  
fects arising under normal usage and does not cover any  
malfunction, failure or defect resulting from misuse, abuse,  
neglect, alteration, modification or repair by other than an  
authorized service center for RIDGID® branded hand held  
and stationary power tools. Consumable accessories pro-  
vided with the tool such as, but not limited to, blades, bits  
and sand paper are not covered.  
Limited to RIDGID® hand held and stationary power tools  
purchased 2/1/04 and after. This product is manufactured  
by One World Technologies, Inc. The trademark is licensed  
from RIDGID, Inc. All warranty communications should be  
directed to One World Technologies, Inc., attn: RIDGID Hand  
Held and Stationary Power Tool Technical Service at (toll  
free) 1-866-539-1710.  
90-DAY SATISFACTION GUARANTEE POLICY  
During the first 90 days after the date of purchase, if you are  
dissatisfied with the performance of this RIDGID® Hand Held  
and Stationary Power Tool for any reason you may return  
the tool to the dealer from which it was purchased for a full  
refund or exchange. To receive a replacement tool you must  
present proof of purchase and return all original equipment  
packaged with the original product. The replacement tool  
will be covered by the limited warranty for the balance of  
the 3 YEAR service warranty period.  
RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC.  
MAKE NO WARRANTIES, REPRESENTATIONS OR  
PROMISES AS TO THE QUALITY OR PERFORMANCE  
OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI-  
CALLY STATED IN THIS WARRANTY.  
ADDITIONAL LIMITATIONS  
To the extent permitted by applicable law, all implied war-  
ranties, including warranties of MERCHANTABILITY or FIT-  
NESS FOR A PARTICULAR PURPOSE, are disclaimed. Any  
implied warranties, including warranties of merchantability  
or fitness for a particular purpose, that cannot be disclaimed  
under state law are limited to three years from the date of  
purchase. One World Technologies, Inc. and RIDGID, Inc.  
are not responsible for direct, indirect, incidental or conse-  
quential damages. Some states do not allow limitations on  
how long an implied warranty lasts and/or do not allow the  
exclusion or limitation of incidental or consequential dam-  
ages, so the above limitations may not apply to you. This  
warranty gives you specific legal rights, and you may also  
have other rights which vary from state to state.  
WHAT IS COVERED UNDER THE 3 YEAR  
LIMITED SERVICE WARRANTY  
This warranty on RIDGID® Hand Held and Stationary Power  
Tools covers all defects in workmanship or materials and nor-  
mal wear items such as brushes, chucks, motors, switches,  
cords, gears and even cordless batteries in this RIDGID®  
tool for three years following the purchase date of the tool.  
Warranties for other RIDGID® products may vary.  
HOW TO OBTAIN SERVICE  
To obtain service for this RIDGID® tool you must return it;  
freight prepaid, or take it in to an authorized service center  
for RIDGID® branded hand held and stationary power tools.  
You may obtain the location of the authorized service center  
nearest you by calling (toll free) 1-866-539-1710 or by log-  
ging on to the RIDGID® website at www.ridgid.com. When  
requesting warranty service, you must present the original  
dated sales receipt. The authorized service center will re-  
pair any faulty workmanship, and either repair or replace  
any part covered under the warranty, at our option, at no  
charge to you.  
One World Technologies, Inc.  
P.O. Box 35, Hwy. 8  
Pickens, SC 29671  
17  
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OPERATOR’S MANUAL  
24 VOLT LITHIUM-ION  
RECIPROCATING SAW  
VARIABLE SPEED  
R854  
Customer Service Information:  
For parts or service, contact your nearest RIDGID authorized service center. Be  
sure to provide all relevant information when you call or visit. For the location of  
the authorized service center nearest you, please call 1-866-539-1710 or visit us  
The model number of this tool is found on a plate attached to the motor housing.  
Please record the serial number in the space provided below. When ordering repair  
parts, always give the following information:  
R854  
Model No.  
Serial No.  
983000-922  
02-22-06 (REV:00)  
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