R
CB1200-I PELLET INSERT
Owner’s Manual
Installation and Operation
Portland
Oregon USA
Tested and
Listed by
O-T
L
C
US
OMNI-Test Laboratories, Inc.
Model:
CB1200MI-MBK
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
WARNING
WARNING
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
•
•
•
•
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
Alert children and adults to hazards of high
temperatures.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
•
High temperatures may ignite clothing or other
flammable materials.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
•
Keep clothing, furniture, draperies and other flammable
materials away.
CAUTION
Check building codes prior to installation.
CAUTION
•
Installation MUSTcomply with local, regional, state and national
codes and regulations.
Consult local building, fire officials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
•
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CB1200-I Pellet Insert
Safety Alert Key:
•
•
•
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the fireplace or to property.
TABLE OF CONTENTS
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications............................4
D. Electrical Rating..................................4
E. BTU & Efficiency Specifications..........4
Section 6: Mobile Home..................................17
Section 7: Appliance Set-Up
A. Rear Shroud Installation.....................18-19
B. Outside Air Kit.....................................20
C. Adjustable Hopper Option...................20
D. Grille Installation .................................20
E. Adjustable Hearth Support..................21
F. Panel & Trim .......................................22-23
G. Brick Set Installation ...........................24
H. Brick Clip Installation...........................24
I. Log Set Placement..............................25
J. Thermostat Installation........................25
Section 2: Getting Started
A. Design, Installation & Location
Considerations....................................5
B. Locating Your Appliance & Chimney..6
C. Thermostat Location...........................6
D. Draft....................................................6
E. Negative Pressure ..............................6
B. Fire Safety ..........................................7
C. Tools & Supplies Needed...................7
D. Inspect Appliance, Components
Section 8: Operating Instructions
A. Fuel Size, Material & Storage .............26
B. General Operation Information...........27
C. Before Your First Fire .........................27
D. Starting Your First Fire........................27
E. Fire Characteristics.............................28
F. Feed Rate Adjustment .......................28
G. Ignition Cycles ....................................28
H. Frequently Asked Questions...............29
and Pre-Check List .............................7
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................9
C. Clearances to Combustibles,
Masonry & Zero Clearance.................10
D. Minimum Opening for Factory
Section 9: Troubleshooting ............................31-32
Built Fireplace .....................................10
E. Masonry Minimum Opening................10
F. Floor Protection ..................................10
G. Calculating Alternate Floor
Protection Material..............................11
H. Prefabricated Metal Chimney .............11
I. Removing Floor of Factory Built
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedure...............33
B. Quick Reference Maintanence Chart..33
C. General Maintenance & Cleaning.......33-36
D. High Ash Content Maintenance ..........37
E. Glass Replacement.............................38
F. Igniter Replacement............................39
G. Baffle Removal....................................39
Fireplace .............................................12
J. Altering Factory-Built Fireplace...........12
Section 12: Reference Material
Section 4: Vent Information
A. Component Functions.........................40-41
B. Component Locations.........................42
C. Exploded Drawings.............................43
D. Service Parts & Accessories...............44-48
E. Service & Maintenance Log................49
E. Warranty Policy...................................50-51
F. Contact Information ............................52
A. Chimney & Exhaust Connections........13
B. Venting Termination Requirements....13
C. Equivalent Feet of Pipe.......................14
D. Pipe Selection Chart...........................14
Section 5: Venting Systems
A. Full Reline with Outside Air-Horizontal15
B. Full Reline with Outside Air-Vertical....16
Page 3
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CB1200-I Pellet Insert
Listing and Code Approvals
1
A. Appliance Certification
E. BTU & Efficiency Specifications
Emissions Rating:
*BTU Output:
.9 grams/hr
MODEL:
1200-I Pellet Insert
14,000 - 40,000 / hr
LABORATORY: OMNI Test Laboratories, Inc
Heating Capacity:
up to 2,500 sq. ft. depending
on climate zone
REPORT NO.
061-S-13-2
TYPE:
Solid Fuel Room Heater/Pellet Fuel
Burning Type Insert
Hopper Capacity:
Fuel:
60-75 lbs
STANDARD:
ASTM E1509-95, ULC S628-93, ULC
S610-M87, ULC S628-M93 and ULC/
ORD-C1482-M1990 Room Heater Pellet
Fuel Burning Type and (UM) 84-HUD,
Mobile Home Approved
Wood Pellets or Shelled Corn
243 lbs
Shipping Weight:
*BTU output will vary, depending on the brand of fuel you
use in your appliance. Consult your Quadra-Fire dealer
for best results.
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with the ASTM
E1509-95, ULC S628-93, ULC S610-M87, ULC/ORD-C-
1482-M1990, (UM) 84-HUD.
WARNING! Risk of Fire! Hearth & Home Technologies dis-
claims any responsibility for, and the warranty and agency
listing will be voided by the above actions.
DO NOT:
B. Mobile Home Approved
• Install or operate damaged appliance
• Modify appliance
• Install other than as instructed by Hearth & Home
Technologies
• Operate the appliance without fully assembling all
components
• Overfire
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of the
mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only listed pellet vent, Class “L”
or “PL” connector pipe. A Quadra-Fire Outside Air Kit must
be installed in a mobile home installation.
• Install any component not approved by Hearth &
Home Technologies
Note: This appliance is also approved for installation
into a shop.
• Install parts or components not Listed or approved.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
C. Glass Specifications
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
NOTE: Some generator or battery back-up systems
may not be compatable with the micro-processor elec-
tronics on this appliance. Please consult the power
supply manufacturer for compatable systems.
Quadra-Fire is a registered trademark
of Hearth & Home Technologies.
Page 4
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CB1200-I Pellet Insert
Getting Started
2
Since pellet exhaust can contain ash, soot or sparks, you
must consider the location of:
A.
Design, Installation & Location Consider-
ations
• Windows
1. Appliance Location
• Air Intakes
• Air Conditioner
NOTICE: Check building codes prior to installation.
•
Installation MUST comply with local, regional, state and
national codes and regulations.
• Overhang, soffits, porch roofs, adjacent walls
• Landscaping, vegetation
•
Consult insurance carrier, local building inspector, fire
officials or authorities having jurisdiction over restrictions,
installation inspection and permits.
When locating vent and venting termination, vent above roof
line when possible.
Warning! Risk of Fire Damaged parts could impair safe
operation. Do NOT install damaged, incomplete or substitute
components.
It is a good idea to plan your installation on paper, using
exact measurements for clearances and floor protection,
before actually beginning the installation
Consideration must be given to:
CAUTION! If burning shelled field corn, you must use ap-
proved venting specifically designed for corn to prevent corro-
sion or degradation. Follow the instructions from the venting
manufacturer.
• Safety, convenience, traffic flow
• Placement of the chimney and chimney connector.
• If you are not using an existing chimney, place the appli-
ance where there will be a clear passage for a factory-
built listed chimney through the ceiling and roof.
NOTICE: Locating the appliance in a location of
considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near:
• Installing an optional outside air kit would affect the loca-
•
•
Frequently open doors
tion of the vent termination.
Central heat outlets or returns
Recommended Location:
• Above peak
• Inside heated space
Recommended Location:
• Above peak
Marginal Location:
Wind loading possible
•
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Recommended:
• Insulated exterior chase
in cooler climates
Windward
Leeward
Multi-level Roofs
Recommended:
Outside Air Intake
on windward side
NOT recommended:
Outside Air Intake
on leeward side
Figure 5.1
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CB1200-I Pellet Insert
B. Locating Your Appliance & Chimney
E. Negative Pressure
Location of the appliance and chimney will affect
performance.
WARNING! Risk of Asphyxiation! Negative pressure can
cause spillage of combustion fumes and soot.
•
Install through the warm airspace enclosed by the building
envelope. This helps to produce more draft, especially
during lighting and die-down of the fire.
Negative pressure results from the imbalance of air avail-
able for the appliance to operate properly. It can be stron-
gest in lower levels of the house.
•
•
Penetrate the highest part of the roof. This minimizes the
effects of wind loading.
Causes include:
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
•
•
•
Exhaust fans (kitchen, bath, etc.)
Range hoods
•
•
Minimize the use of chimney offsets.
Combustion air requirements for furnaces, water heaters
and other combustion appliances
Consider the appliance location relative to floor and ceiling
and attic joists.
•
•
•
•
Clothes dryers
•
Take into consideration the termination requirements on
Page 11.
Location of return-air vents to furnace or air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
CAUTION
- Attic hatch
•
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVICING ANOTHER APPLIANCE.
- Duct leaks
•
DO NOT CONNECT TO ANY AIR DISTRIBUTON DUCT
OR SYSTEM.
To minimize the effects of negative air pressure:
•
•
•
•
Install the outside air kit with the intake facing prevailing
winds during the heating season
C. Thermostat Location
Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or
small isolated spaces
•
•
•
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and seams
taped or sealed
D. Draft
Draft is the pressure difference needed to vent appliances
successfully. When an appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
WARNING
Considerations for successful draft include:
Fire Hazard.
•
•
Preventing negative pressure
Location of appliance and chimney
•
Do not operate appliance before reading
and understanding operating instructions.
Failure to operate appliance properly may
cause a house fire.
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the chimney
system caused by:
•
•
•
•
Inadequate draft due to environmental conditions
Downdrafts
Tight sealing construction of the structure
Mechanical exhausting devices
Page 6
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CB1200-I Pellet Insert
G. Tools And Supplies Needed
F. Fire Safety
To provide reasonable fire safety, the following should be
given serious consideration:
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
• Install at least one smoke detector on each floor of your
home.
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Reciprocating Saw
Channel Locks
Hammer
Phillips Screwdriver
Tape Meausre
Plumb Line
• Locate smoke detector away from the heating appliance
and close to the sleeping areas.
• Follow the smoke detector manufacturer’s placement and
installation instructions and maintain regularly.
May also need:
Vent Support Straps
Venting Paint
• Conveniently locate a Class A fire extinguisher to contend
with small fires.
Level
Framing Material
Hi-temp Caulking Material
Gloves
•
In the event of a hopper fire:
• Evacute the house immediately.
• Notify fire department.
H. Inspect Appliance & Components and
Pre-Use Check List
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
1.
Place the appliance in a location near the
final installation area and follow the proce-
dures below:
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
2.
Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for ship-
ping damage. Contact your dealer if any irregu-
larities are noticed.
Report damaged parts to dealer.
3.
All safety warnings have been read and fol-
lowed.
4.
5.
6.
7.
This Owner’s Manual has been read.
Floor protection requirements have been met.
Venting is properly installed.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
The proper clearances from the appliance and
chimney to combustible materials have been
met.
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Operating appliance without fully assembling all
components.
Operating appliance without legs attached (if supplied with
unit).
8.
The masonry chimney is inspected by a profes-
sional and is clean, or the factory built metal
chimney is installed according to the manufac-
turer’s instructions and clearances.
•
•
•
•
9.
The chimney meets the required minimum
height.
10.
11.
All labels have been removed from the glass
door.
Do NOT Overfire
Plated surfaces have been wiped clean, if
applicable.
Or any such action that may cause a fire hazard.
12.
13.
Thermostat or remote has been installed.
A power outlet is available nearby.
Page 7
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CB1200-I Pellet Insert
Dimensions and Clearances
3
A. Appliance Dimensions
B
40 in. (1016mm)
29-1/4 in. (743mm)
22 in. (559mm)
8-3/4 in.
(222mm)
13 in. (330mm)
12 in. (305mm)
10-3/4 in.
(273mm)
A
C
L
28-1/2 in. (724mm)
Figure 8.1 - Top View
Figure 8.2 - Front View
Panel
A
B
Standard
Large
30 inches (762mm)
33 inches (838mm)
40 inches (1016mm)
50 inches (1270mm)
12 in.
(305mm)
13 in.
(330mm)
10-3/4 in.
(273mm)
25-1/2 in.
(648mm)
11"
(279mm)
Figure 8.3 - Side View
Page 8
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CB1200-I Pellet Insert
B. Clearance To Combustibles, UL and ULC
AS A BUILT-IN
Rear Shroud Kit is Required for Built-In Installation
A
C
D
B
B
C
E
0 INCH (0mm) CLEARANCE TO ExPOSED SECTION AND FACE TRIM
Figure 9.1
A
Top of Shroud
Top Vent
3.0
0
76
0
Rear Vent
B
Sides of Inside Shroud
Back of Inside Shroud
Top or Rear Vent
Top Vent
0
0
C
2.5
0
64
0
Rear Vent
D
Vent Pipe to Combustible
Top or Rear Vent
3.0
76
NOTICE:
INSTALLED AS A BUILT-IN UNIT
Shown with Rear Vent and Optional Outside Air
Please note that while the minimum clear-
ance for the termination cap is 6 inches
(152mm) there is the possibly of soot
buildup around the termination area. If this
occurs we suggest to move the termination
further away from the house to prevent it.
Combustible
Mantel
Shown with Hopper Extended
12 in.
(305mm)
WARNING
Fire Risk.
Comply with all minimum clear-
ances to combustibles as specified.
Failure to comply may cause house fire.
6 in.
(152mm)
NOTE:
•
•
•
Illustrations reflect typical installations and
are FOR DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to
scale.
Actual installation may vary due to
individual design preference.
Rear Shroud
Optional Outside
Air
Figure 9.2
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CB1200-I Pellet Insert
C. Minimum Clearances To Combustibles for
Masonry and Zero Clearance Fireplaces
E. Masonry Minimum Opening
MANTEL
Face Trim
B
C
B
A
D
C
A
D
E
Location
Rear Width
Inches
22
Millimeters
558
A
B
C
D
Figure 10.1
Depth
13
330
Height - Top Vent
Front Width
19-1/2
29-1/4
495
Inches Millimeters
743
A
Louvers to combustible
side wall
6
153
B
C
D
E
Insert top to mantel
12
3
305
76
Top to Face Trim
F. Floor Protection
Hearth Extension - Front
Hearth Extension - Sides
6
153
203
1. Zero Clearance Installations*
8
It is necessary to install a floor protection of non-combus-
tible material with a R value of 3.0 (1 inch [25mm] minimum
thickness with a “k” value of 0.58) or a 1 inch (25mm) air
space between insert base and hearth.
D. Minimum Opening for Masonry and Zero
Clearance Fireplaces for Built-In Using
Rear Shroud
2. Non-Zero Clearance Installations*
A non-combustible floor protector is required with a mini-
mum R value of 3.0 (1 inch [25mm] minimum thickness with
a “k” value of 0.58) extending 6 inches (153mm) in front of
the insert and 8 inches (203mm) to each side of the door
opening.
C
B
A
D
* See alternate floor protection worksheet.
NOTE: A Quadra-Fire floor protector (Part 811-0730) is
available through your dealer to be used as a floor protec-
tor for the section under the insert body only. Floor protec-
tion to front and sides of insert unit must be supplied in
addition to this part.
Figure 10.2
Inches
22
Millimeters
558
A
B
Rear Width
Depth
15-1/2
25-1/2
22-1/2
29-1/4
393
Height - Top Vent
Height - Rear Vent
Front Width
647
C*
571
D
743
*The size of your floor protector choice must be added to
this dimension. If using Quadra-Fire floor protector, Part
811-0730, allow 1-1/2 inches (38mm).
Page 10
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CB1200-I Pellet Insert
H. Prefabricated Metal Chimney
G. Calculating Alternate Floor Protection Material
Thermal Conductivity: k value
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
The k value indicates the amount of heat (in BTU’s) that will flow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be accept-
able.
•Must be minimum 6 inch (152mm) inside diameter of
o
high temperature chimney listed to UL 103 HT (2100 F)
or ULC-S628.
•Must use components required by the manufacturer for
installation.
•Must maintain clearances required by the manufacturer
for installation.
(BTU) (inch)
(foot2 (hour) (oF)
•Refer to manufacturers instructions for installation
Thermal Resistance: R value
•This insert is listed to UL 1482 Standard and is approved
for installation into listed factory-built zero clearance fire-
places listed to UL 127 conforming to the following speci-
fications and instructions:
The R value is a measure of a material’s resistance to heat
transfer. R value is convenient when more than one materi-
al is used since you can add the R values together, whereas
you can not do this for k value. The HIGHER the R factor
means less heat is being conducted through the non-com-
bustible material to the combustible material beneath it. The
R value of a material must be equal or larger then the re-
quired R value to be acceptable.
•The original factory-built clearance fireplace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•If the chimney is not listed as meeting HT requirements,
or if the factory built fireplace was tested prior to 1998, a
full height listed chimney liner must be installed from the
appliance flue collar to the chimney top.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inch-
es of the material.
•The liner must be securely attached to the insert flue collar
and the chimney top.
R = 1/k x inches of thickness
Converting R to k:
•The air flow of the factory-built zero-clearance fireplace
system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing
air-cooled chimney system.
Divide the inches of thickness by R.
k = inches of thickness/R
Calculations:
•No dilution air is allowed to enter the chimney.
Example: Floor protection requires k value of 0.84 and 3/4 inch
thick.
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
Alternative material has a k value of 0.6 and is 3/4 inch thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than
0.84 and therefore is acceptable.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
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CB1200-I Pellet Insert
I. Removing Metal Floor of Factory-Built
Firebox
J. Altering the Factory-Built Fireplace
•
The fireplace must not be altered, except for the
exceptions listed below. Do not removal the bricks and
mortar from the existing fireplace.
•
The firebrick (refractory), glass doors, screen rails, screen
mesh and log grates can be removed from a factory-built
firebox in order to gain minimum insert opening require-
ments.
The following modifications are premissible:
• Removal of damper or locked in open position
• Removal of smoke shelf or baffle
• Removal of ember catches
• Removel of fire grate
• Removal of view screen/curtain
• Removal of doors
•
•
Any smoke shelves, shields and baffles may be removed
from a factory-built firebox if attached with mechanical fas-
teners.
The metal floor of the factory-built firebox may be removed
to facilitate the installation of the insert only when a 1 inch
(25mm) airspace is provided between the insert and the
floor of outer wrap.
•
•
External trim pieces which do not affect the operation
of the fireplace may be removed providing they can be
stored on or within the fireplace for reassembly if the insert
is removed.
•
If the floor is made of thin metal, we recommend using a
Quarda-Fire floor protector, Part 811-0730, which is avail-
able through your dealer.
The permanent metal warning label provided must be
attached to the back of the fireplace, with screws or
nails, stating that the fireplace may have been altered to
accommodate the insert, and must be returned to original
condition for use as a conventional fireplace. Figure
12.4.
Starter hole
•
If the hearth extension is lower than the fireplace opening,
the portion of the insert extending onto the hearth must
be supported.
Mark area of
floor to cut
•
•
Manufacturer designed adjustable support kit can be
ordered from your dealer.
Figure 12.1. Measure and mark the metal floor for cutting.
With a drill, make a starter hole in each corner.
Final approval of this installation type is contingent upon
the authority having jurisdiction.
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner. Installation into
fireplaces without a permit will void the listing
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
when installing venting system.
Figure 12.2. Using a saws-all, cut out the floor.
NOTICE: In Canada when using a factory-built chim-
o
ney it must be safety listed, Type UL103 HT (2100 F)
o
Keep sharp edge of
metal floor away from
power cord
[1149 C] CLASS “A” or conforming to CAN/ULC-
o
S629M, STANDARD FOR 650 C FACTORY-BUILT
CHIMNEYS.
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
Figure 12.3. Place the insert into the factory-built firebox.
Ensure that the power cord can not be damaged by the sharp
metal edge. You may need to cut out a notch to accommo-
date the cord.
FIREPLACE.
250-2061
250-2061
Figure 12.4
Page 12
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Vent Information
4
B. Venting Termination Requirements
A. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be vented
vertically or horizontally.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
2. Mobile Home: Approved for all Listed pellet vent. If using
the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3
to 6 inch (76-152mm) Top Vent OffsetAdapter, use Listed
double wall flue connector. A Quadra-Fire Outside Air Kit
must be used with manufactured home installations.
1. Termination must exhaust above air inlet elevation. It
is recommended that at least 60 inches (1.5m) of verti-
cal pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which
will help prevent the possibility of smoke or odor venting
into the home during a power outage. It will also keep
exhaust from causing a nuisance or hazard by exposing
people or shrubs to high temperatures. The safest and
preferred venting method is to extend the vent vertically
through the roof.
3. Residential: The 3 inch (76mm) vertical Top VentAdapter
Kit and the 3 to 6 inch (76-152mm) Top Vent OffsetAdapter
are tested to use 24 gauge single wall flue connector or
Listed double wall flue connector to Class A Listed metal
chimneys, or masonry chimneys meeting International
Conference of Building Officials (ICBO) standards for solid
fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
2. Distance from doors and opening windows, or gravity or
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
ventilation air inlets into building:
a. Not less than 48 inches (1.2m) below;
b. Not less than 48 inches (1.2m) horizontally from;
c. Not less than 12 inches (305mm) above.
6. DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT.
3. Distance from permanently closed windows:
7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
a. Not less than 12 inches (305mm) below, horizontally
from or above.
NOTE: All pipe must be welded seam pipe whenever pos-
sible. Seal pipe joints with high temperature silicone (500°F
[260°C] minimum rated only). Do not put silicone inside
of pipe.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is con-
ditional upon plants in the area, and nature of grade
surface. The grade surface must be a non-combustible
material (i.e., rock, dirt). The grade surface must not
be lawn. Distance between bottom of termination and
public walkway should be 84 inches (2.1m) minimum.
NOTE: If burning shelled field corn, you must use approved
venting specifically designed for corn. Follow the instruc-
tions from the venting manufacturer.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
WARNING
Fire Hazard.
•
Only LISTED venting components may be
6. Termination Cap Location (Home Electrical Service)
used.
•
•
•
•
Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
•
NO OTHER vent components may be used.
Substitute or damaged vent components may
impair safe operation.
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl soffits.
Clearance of a termination cap above electrical service
will be 12 inches (305mm) minimum.
WARNING
Location of the vent termination must not obstruct or
interfere with access to the electrical service.
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required.
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WARNING
C. Equivalent Feet of Pipe
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appli-
ance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
The table below can help you calculate the equivalent feet of
pipe which is a method used to determine pellet vent size. See
Figure 14.1.
Example of 3 Elbow-Rear Vent Termination Calculation
Pellet Venting
Component
# of
Elbows
Feet of Multiplied Equivalent
Components
Equivalent Feet
2 ft.
Pipe
By
Feet
o
90 Elbow or Tee
3
X
5
15
o
45 Elbow
X
3
Horizontal Pipe
Vertical Pipe
7
X
1
7
1
3 ft.
2
X
0.5
Total Equivalent Feet
23
2 ft.
Note: This is a generic example and is not
intended to represent any specific fuel type.
2 ft.
Figure 14.1
D. Pipe Selection Chart
30
4 in. (102mm) Diameter Pipe Only
The chart will help you in determing proper venting
size according to the equivalent feet of pipe calcuated
above and the altitude above sea level of this installa-
tion. See Figure 14.2.
Example 1
20
Equivalent Pipe
Length In Feet
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the right
horizontally on the chart until you reach your altitude
above sea level.
Example 2
10
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
If you fall below the diagonal line, 3 or 4 inch (76 to
102mm) pipe may be used. If it is anywhere above
the diagonal line, a 4 inch (102mm) diameter pipe is
requried.
0
1
2
3
4
5
6
7
8
9
10
ALTITUDE IN THOUSANDS OF FEET
Figure 14.2
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under positive
pressure as 1 foot of horizontal pipe, and a foot of
horizontal pipe is twice as restrictive as a foot of
vertical pipe.
Example 1: If the equivalent length of pipe is 23 feet (7m)with altitude
of 8,000 feet (2438m) you must use 4 inch (102mm) diameter type “L”
or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet (3.7m) with al-
titude of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm)
diameter type “L” or “PL” vent
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles between firestops.
•
•
ALWAYS maintain specified clearances around venting and firestop systems.
Install firestops as specified.
Failure to keep insulation or other material away from vent pipe may cause fire.
Page 14
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Venting Systems
5
A. Full Reline With Outside Air - Horizontal
WARNING
Fire Risk.
Inspection of Chimney:
CAUTION
• Masonry chimney must be in good condition.
• Meets minimum standard of NFPA 211
Never draw outside combustion air from:
• Factory-built chimney must be a minimum 6 inch
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
(152mm) UL103 HT.
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insu-
lation such as fiberglass, mineral
wool or ceramic.
Do not use high temperature
caulking materials to seal any
edge to prevent furture service-
ability.
Outside Air through Rear
Wall (Horizontal)
Figure 15.1
NOTE:
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
NOTE:
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365.
•
•
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B. Full Reline With Outside Air - Vertical
NOTE: In Canada only a full reline is allowed per ULC
NOTE: Check clearances carefully for this type of instal-
S628, ORD ULC C1482-M1990.
lation to ensure adequate room for outside air venting.
305mm min.
above
305mm min.
below
NOTE; Use metal plate around
exhaust vent pipe and seal all
edges with non-flammable insula-
tion such as fiberglass, mineral
wool or ceramic.
Outside Air
Termination
at
Chimney Top
(Vertical)
Do not use high temperature caulk-
ing materials to seal any edge to
prevent furture serviceability.
Figure 16.1
NOTE: In Canada this fireplace insert must be installed
with a continous chimney liner a 6 inch (152mm) in diam-
eter extending from the fireplace insert to the top of the
chimney. The chimney liner must conform to the Class
3 requirments of CAN/ULC-S635, Standard for Lining
Systems for Extising Masonry or Factory-Built Chimneys
and Vents, or CAN/ULC-S640, Standard for Lining Sys-
tems for New Masonry Chimneys.
CAUTION
Check building codes prior to installation.
•
Installation MUST comply with local, regional, state and
national codes and regulations.
Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection, and
permits.
•
Page 16
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CB1200-I Pellet Insert
Mobile Home
6
A. Mobile Home Installation
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAIN-
TAINED
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
Do NOT cut through:
•
•
Floor joist, wall, studs or ceiling trusses.
Any supporting material that would affect the structural
integrity.
2. The combustion air duct system must be made of metal.
It must permit zero clearance to combustible construc-
tion and prevent material from dropping into the inlet or
into the area beneath the dwelling and contain a rodent
screen.
CAUTION
Never draw outside combustion air from:
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
3. The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts) in two
places. Use the same holes that secured the appliance
to the shipping pallet.
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
Spark Arrestor Cap
5. Refer to Clearances to Combustibles and floor pro-
tection requirements on pages 9 & 10 for listings to
combustibles and appropriate chimney systems.
Storm Collar
Roof Flashing
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
Joist Shield/Firestop
Approved Class “L”
or “PL” Pellet Vent
8. Installation shall be in accordance with the Manufactur-
ers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
Figure 17.1
WARNING
Asphyxiation Risk.
NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
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Appliance Set-Up
7
A. Rear Shroud Installation
1. Top Vent Installations
Parts Required:
REAR SHROUD TOP
VENT PART 811-0650
Part 811-0680, Rear Shroud Kit.
Includes: Six galvanized steel shroud pieces, two cover
plates and fastener package.
Right Corner
Part 811-0650, Rear Shroud Top Vent
Includes: Vent pipe and two 1/4 - 20 x 3/4 inch bolts with
nuts.
Top Vent Opening
Left Corner
Part 811-0660, 3 inch Top Vent Adapter or Part 811-0670,
4 inch Top Vent Adapter
2. Rear vent installations
Parts Required:
Part 811-0680, Rear Shroud Kit.
Part 811-0690, Rear Vent Kit
Includes: Rear Vent Adapter and fastener package.
Figure 18.1
Tools Required:
Electric drill, 1/8 inch drill bit, Phillips screw driver, 3/8 inch
wrench & 7/16 inch wrench, (7/16 inch socket wrench & high
temperature silicone adhesive are also required for rear vent
installations).
Filler Piece
Rear Shroud
Top Vent
Complete the following procedures, based on
your venting installation, prior to installing
the rear shroud kit. (Note: All photos depict top vent
installation).
Figure 18.2
Figure 18.3
Top Vent Installation Preparation
1. Remove the top vent adapter from the vertical exhaust
transition pipe. Figures 18.2 and 18.5.
2. Use 2 screws to attach left corner filler piece of rear
shroud to the insert hopper. Figures 18.1 and 18.2.
Vertical Exhaust
Transition Pipe
3. Use (2) 1/4 - 20 x 3/4 inch bolts with nuts to install rear
shroud top vent to the exhaust transition. See boxed
area in Figure 18.3. (Circled area, top vent adapter,
will be installed later).
Left Corner
Piece
4. Install the left shroud panel corner at 3 points, 2 screws
into back of hopper and 1 down into the filler piece).
Figure 18.4
Top Vent Adapter
Figure 18.5
Figure 18.4
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Rear Vent Installation Preparation:
4. Assemble the right corner and right panel pieces using 4
1. Remove the ENTIRE exhaust blower housing by remov-
ing the 4 nuts using a 7/16 inch socket wrench. Set the
nuts aside for later use.
screws prior to attaching to insert. Figure 19.4.
5. After assembly, attach the right shroud panel/corner piece
assembly to the insert with 3 screws across the bottom and
1 on the side. Figure 19.4.
2. Remove the 4 screws and remove the vertical exhaust
transition pipe exhaust blower housing.
3. Remove any silicone sealant remaining on the blower
housing.
4. Attach the rear vent adapter to the exhaust blower hous-
Knock-Out
Plate
ing with 4 screws. Figure 19.2.
Outside Air
Cover Plate
5. Apply a bead of high temperature silicone adhesive
around the juncture of the blower housing and rear vent
adapter, smoothing it around the joint to ensure that a
good seal is made.
Left Side
Figure 19.3
6. Re-install the exhaust blower housing (now with rear vent
adapter attached) with the 4 nuts previously removed in
Step 1.
Right Corner Piece
7. Use 2 screws to attach left corner filler piece of rear
shroud to the insert hopper. Figures 18.1 & 18.2 on
page 18.
Attach right
corner piece to
side panel first.
Rear Panel
8. Install the left shroud corner with 2 screws into the hopper
Right Side
body and 1 down into filler piece. Figure 19.1.
9. Install cover plate over top vent opening using 4
screws.
Figure 19.4
Attaching Shroud to Hopper Body:
6. Beginning at the right shroud panel drill into hopper body
through the 3 pre-drilled openings and the 2 pre-drilled
openings on the rear shroud panel. Figure 19.5. Continue
around to left shroud corner panel at the 2 pre-drilled
openings. Figure 19.6. Secure with screws to insert.
7. For Top Vent Installation:
Left Corner
Piece
Install 3 inch or 4 inch (76 or 102mm) top vent adapter.
See circled area in Figure 18.3 on page 18. NOTE:
This adapter may be attached to outside venting prior to
latching it on to the top vent pipe.
Figure 19.1
Figure 19.2
Drill Holes
Drill Holes
Installing Rear Shroud
Top Vent Applications: Leave knock-out plate in place.
Figure 19.3
Rear Panel
Rear Vent Applications: Clip corners of knock-out plate,
remove and discard, prior to assembling rear shroud kit.
Figure 19.5
1. Installrearpanelusing4screwsalongbottomand2screws
Drill Holes
into the left shroud corner piece at the top. Figure 19.3.
2. If your installation does not include an outside air kit,
attach cover plate with 4 screws.
3. Attach left shroud panel using seven screws, 3 on top and
bottom and 1 along the side. Figure 19.3.
Figure 19.6
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C. Adjustable Hopper Options
B. Outside Air Kit Instructions
Depending on your installation, the hopper can be vertically
adjusted up to a maximum of 3-1/2 inches (89mm) and will
hold an additional 15 lbs of fuel.
Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose,
1 hose clamp and 1 rodent screen.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
To adjust hopper:
1. Measure distance from floor to air vent opening in appli-
ance and mark location on wall.
1. Using a Phillips head screw drive, remove all the screws
from the top of the hopper securing the top hopper piece
to the bottom hopper piece and insert body.
2. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inches
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch
(76-89mm) opening on outside of house.
2. Adjust upward a maximum of 3-1/2 inches (89mm).
3. Mark location for new holes and drill new holes.
3. Use hose clamp to secure flex pipe to collar assembly.
4. Slide trim ring over flex pipe and run pipe through wall.
4. Secure hopper pieces together using screws removed in
step one.
5. See drawing on page 8, Figure 8.3.
5. Attach hose to outside termination cap with second
hose clamp.
6. Secure termination cap to outside surface.
7. Secure trim ring to interior wall.
D. Grille Installation
1. Remove grille from packaging.
2. Lift top up.
CAUTION
Never draw outside combustion air from:
3. Align the 3 holes in the insert with the holes in the grille.
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
4. Use a Phillips screw driver to secure in place. It will be
necessary to go through the hole in the bag support shelf
to gain access to the screw. Figure 20.3.
5. Lower the top into position.
Bag Support Shelf
Outside air
flex pipe
Attach hose clamp to
intake air collar
Figure 20.3
Figure 20.1
Trim Ring
Flex Hose
Hose Clamp
Collar
Assembly
Hose Clamp
Termination
Cap Assembly
Figure 20.2
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E. Adjustable Hearth Support
ExPLODED VIEW OF SCISSORS
Size: 9”D x 45”W, 2” to 10” Height Adjustment
Included in Kit: (1) trim top, (1) trim front, (2) trim sides,
double-sided tape (already installed)
SCREWS ARE CIRCLED
Tools Needed: Phillips head screw driver, sheet metal
shears, measuring tape, gloves
1. The 10 screws on each set of scissors will already be
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
loose when shipped. Figure 21.1.
Figure 21.1
2. Expand scissors to desired height. Tighten screws to hold
in place using Phillips head screw driver. Figure 21.2.
3. Measure front and side trims to required height to cover
scissors and mark pieces for cutting. Cut excess mate-
rial from top of trim’s edge, not bottom. This edge will
be sharp; wear gloves to prevent injury to your hands.
Figure 21.3.
ExPAND SCISSORS TO DESIRED HEIGH T
4. Using sheet metal shears, cut trim along the marked
edge. The cut edge fits under lip of top trim, so it allows
for some variance in your straight edge.
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
5. The double-sided tape that holds front and side trims to
scissors has a powerful bonding adhesive. Adjustments
are extremely difficult once trim has adhered to tape. Do
a dry run first without removing paper from tape.
Figure 21.2
6. Place cut edge of trim under top lip and into position on
scissors. Place side pieces on first and then front piece.
The front piece overlaps side pieces.
7. Once you are satisfied with the positioning, remove trim
and set aside.
8. Remove the paper from double-sided tape that is to
accept trim side. Align side and then press hard against
tape to secure side piece. Repeat for other side. Install
front trim piece last.
Decorative tile
may be installed
9. There are 3 holes in the back flange of the top to secure
it to the wall if necessary. Use the appropriate fastener
for the type of wall material, i.e., brick, sheetrock, etc.
Figure 21.3
NOTE: 3/8 inch (9.5mm) thick tile or like material can be
cut to size and fit under lip of top trim edge for a decora-
tive touch. Figure 21.3.
WARNING
Sheet metal trim edges will be sharp.
For safety purposes wear gloves.
Injury can occur.
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F. Panel and Trim Set
Standard Size: 30 inches H x 40 inches W (762mm x 1016mm)
Large Size: 33 inches H x 50 inches W (838mm x 1270mm)
Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1
top trim, 2 corner brackets and fastener package.
Tools Needed: Phillips and flat head screw drivers.
1. Unpack and lay out parts face down (flanges up) on a non-
abrasive surface as shown in Figure 22.1. Install (1) 8-32
x 3/8 inch screw into bottom tab of side panel.
Figure 22.3
2. Set the large hole at bottom of side curtain over screw
installed in Figure 22.3.
3. Stand assembly on end and attach and install (1) 8-32 x 3/8
inch screw through tab in side panel and curtain. Figure
22.4. Lay face down as shown in Figure 22.5.
4. Align top panel to side panel setting clearance hole over
screw head in side panel/curtain assembly. Install (2) 8-32
x 3/8 inch screws through holes in side panel into top panel.
Figure 22.6. Complete for both sides.
Corner
Corner
Bracket
Top Trim
Bracket
Top Panel
Right
Trim
Left
Trim
Figure 22.4
Right
Panel
*Right Side
Curtain
Left
Panel
*Left Side
Curtain
Figure 22.1
NOTE: *Right and left side curtains are shipped
with the insert.
Figure 22.5
Figure 22.6
Figure 22.2
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F. Panel and Trim Set (Cont’d)
5. Hold side curtains in open position and lower panel set
over insert setting lower edge of top panel in slot between
hopper lid and panel support as shown in Figure 23.1.
Place existing screw head (installed in Figure 23.2) into
locator hole in floor of insert. Figure 23.2.
6. Lift hopper lid and press down on panel top while installing
(4) 8-32 x 3/8 inch screws into holes in panel support. (If
screws have been factory installed, tighten to secure panel
to panel support.) Return hopper lid to closed position.
7. Install a corner bracket on each side trim piece. Slide
brackets into top trim from each side and secure with
flathead screwdriver. Attach trim assembly to panel set
as follows:
Figure 23.3
a. Ensure that brackets face towards the back.
b. Align trim assembly to panel set sides and slide down
.
View of "L" Bracket
installed
Figure 23.4
Figure 23.1
Panel Locator Hole
Figure 23.5- Completed View
Figure 23.2
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G. Optional Brick Set Installation
WARNING
1. Slide bottom of left rear brick in first; rotate top edge to-
ward rear of appliance and then rotate outer edge toward
rear of appliance, until brick slides into place. Figure
24.1. Repeat for right rear brick.
Risk of Injury.
Brick may have small wires protruding from
the back of brick.
2. Place left side brick along left side of firebox, making sure
chamfered (beveled) back edge fits snugly next to left rear
brick. Figure 24.2. Repeat with right side brick.
H. Brick Clip Installation
3. Complete brick set, correctly installed. Figure 24.4.
1. After the brick set has been installed, 2 brick clips need to
be installed on the outer edge of baffle to keep the brick
set in place. Remove the baffles from the appliance before
installing the brick clips.
2. Using pliers, bend the brick clip slightly past 90° in the
direction shown in Figure 24.4.
1
3. Position the brick clip as shown in Figure 24.4 and use pliers
to crimp around the outside edge of the baffle. Figure 24.5
shows the finished shape of the brick clip after being bent
around the outside edge of the baffle.
4. Slide the baffles back into place making sure that the brick
clip holds the brick out toward the wall of the firebox. Push
back on the sides so they keep the rear bricks in place.
Repeat for the opposite side.
Figure 24.1
Approximately
1 inch
1
3
2
Outside edge
of Baffle
Top outside
Brick Clip
corner of Baffle
Figure 24.2
Figure 24.4
4
3
2
1
Installed Clip
Figure 24.3
Figure 24.5
Page 24
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I. Optional Log Set Placement Instructions
J. Thermostat Installation
1. A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermo-
stat or purchase an optional programmable thermostat
or remote control. The included thermostat is equipped
with an adjustable heat anticipator. The current rating is
.05 amps. The anticipator needs to be adjusted to the
lowest setting available.
CAUTION
Logs are FRAGILE. Use extreme care when handling or
cleaning logs.
1. Place the front log in first as shown in Figure 25.1
charred area surrounding firepot.
2. When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
2. Set the left and right logs onto the front log, placing
the holes in the base of the left and right logs over the
locating pins in the front log. See Figure 25.2. Ensure
that the charred ends are facing the firepot.
NOTE: Thermostat must be mounted level for accu-
rate readings. The thermostat should be mounted on
an inside wall and not in direct line with the appliance
convection air. Remove any packaging from inside
the thermostat before using.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired tem-
perature in your home.
3. Open right side plane to access a 4 screw terminal block
located on the bottom right hand side next to the power
cord inlet. The center 2 screws are for the thermostat
wires. The outer 2 are the mounting screws for the ter-
minal block. Figure 25.3.
LOCATING PINS
CAUTION
hock hazard.
Do NOT remove grounding prong from plug.
Plug directly into properly grounded 3 prong
receptacle.
Figure 25.1
•
•
Route cord away from appliance.
Do NOT route cord under or in front of appli-
ance.
Charred Areas in the Back
Top Log
Right
Top Log, Left
Terminal Block
Center 2 Screws for
Thermostat Wires
Front Log
Figure 25.2
NOTE:
Power Outlet
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement vari-
ation other than shown here can cause excessive heat
and shall void the appliance warranty.
Figure 25.3
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Operating Instructions
8
A. Fuel Size, Material and Storage
1. Wood Pellets
2. Shelled Field Corn (Cont’d)
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also
have higher ash content. Minerals and other noncombustible
materials such as sand will turn into a hard, glass-like substance
called a clinker when heated to the extreme temperatures our
firepot reaches. This is what forms clinkers in the bottom of the
firepot. Trees from different areas will vary in mineral content.
That is why some fuels produce more clinkers than others.
Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm)
diameter and should be no more than 1-1/2 inches (38mm)
in length. Pellet lengths may even vary by lot from the same
manufacturer which is why the feed rate may need to be adjusted
occasionally. If you burn pellets longer than 1-1/2 inches
(38mm) you may have an inconsistent fuel feed rate and/or
missed ignitions.
corn used. In cases where it is acceptable for the appliance
to run full time, 100% corn will work after the fire has been
started using wood pellets.
When purchasing corn to burn in your appliance, read the
ingredient label very carefully. Do NOT purchase fuel
that contains any additives such as oils (i.e. soybean oil)
and meals as it will result in poor unit performance. If you
are buying corn the only ingredient that should be listed
is corn.
Shelled field corn must be 15% or less moisture content.
The corn must be clean and free from debris. Never burn
corn straight from the field. Stalk parts, excessive fines and
cob remnants, etc. will clog the auger mechanism. Corn
with excessive grain dust must be screened by sifting with
3/16 (4.76mm) inch mesh screening.
Do not burn treated seed corn in your appliance. Seed corn
is treated with chemical pesticides that are harmful or fatal
if swallowed; therefore, seed corn is dangerous to have in
the house, expecially where children can reach it. Burning
treated seed corn in your appliane will void your warranty
and will destroy the exhaust system on the unit.
Pellet fuel quality can greatly fluctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag
and possibly exceed 1%. High ash fuel, or lack of maintenance,
can cause the firepot to fill up and thus create a potential for
smoking, sooting and possible hopper fires.
When changing to a different fuel, be sure to empty the
hopper of the previous fuel and vacuum the hopper before
you fill it with the new fuel.
Always burn dry fuel. Burning fuel with high moisture content
takes heat from the fuel and tends to cool the appliance,
robbing heat from your home. Damp pellet fuel can clog the
feed system.
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
WARNING
Risk of Chemical Poisoning.
•
Do Not burn treated seed corn
• Chemical pesticides are harmful or fatal if
swallowed
WARNING
• Burning treated seed corn will void your
warranty
Fire Risk.
•
•
High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
3. Storage
Failure to do so could result in smoking,
sooting and possible hopper fires.
Wood pellets should be left in their original sealed bag until
using. This will prevent moisture absorption.
2. Shelled Field Corn
Shelled corn should be stored in a tight container where it
will not absorb moisture from damp or wet floors. This will
also prevent rodents from becoming a problem.
Extensive factory and field testing has demonstrated shelled
field corn to be an efficient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
Do not store any pellet fuel within the clearance
requirements or in an area that would hinder routine cleaning
and maintenance.
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C. Before Your First Fire
B. General Operating Information
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the fire protection, venting and
thermostat installation instructions.
1. Thermostat Calls For Heat
The appliance is like most modern furnaces; when the thermostat
calls for heat, your appliance will automatically light and deliver
heat. When the room is up to temperature and the thermostat
is satisfied, the red call light will shut off and the appliance will
shut down. Figure 27.1.
2. Double check that the ash pan and firebox are empty!
3. Check the position of the thermocouple, located above
the firepot, and make sure that it protrudes approximately
3/4 inch (19mm) into the firepot.
2. Heat Output Controls
This appliance is equipped with a heat output control switch that
has three settings or burn rates; low, medium and high. The
appliance will turn on and off as the thermostat demands. When
the thermostat calls for heat, the appliance will always start up
on High. After burning approximately 4 minutes, the appliance
will then burn at the rate at which it was originally set. If the
appliance is set at one of the lower settings, it will run quieter
but takes longer to heat up an area than if it were set at a higher
burn rate. Regardless of the burn rate, when the area is warm
enough to satisfy the thermostat, the appliance will shut off.
4. Close the front door.
CAUTION
Tip of thermocouple must be in contact with the inside
end of the thermocouple cover.
Missed ignitions can occur.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
Control Box
2. The exhaust blower will stay on for approximately 10
minutes even though the thermostat is not calling for
heat. This is normal.
Heat Output Switch
Blue
Blinking
Light
Reset Button
Red Call Light
3. Locate the heat output control switch on the right side
behind the right side panel. Set to the HIGH setting and
then adjust the thermostat to its highest setting. The
red call light will be on which is located on the right side
behind the right side panel. This indicates the thermostat
is calling for heat. Figure 27.1.
Fuse
Red / Green
Light
Figure 27.1
4. The fuel feed system and the igniter should now be on.
5. For your first fire it will be necessary to press the reset
button approximately 2 minutes after start-up and again
at 4 minutes. This will fill the feed system and allow the
appliance to begin dropping pellets. Continue pushing
the reset button until you detect that pellets are being
delivered into the firepot. The appliance will continue to
run as long as the thermostat is calling for heat.
WARNING
Fire Hazard.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO
START OR “FRESHEN UP” A FIRE IN THIS HEATER.
6. Once the appliance has ignited, let the it burn for
approximately 15 minutes, then set the thermostat to the
desired room temperature. Adjust the heat output control
switch to the desired setting.
•
•
DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS
SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
DO NOT USE CHEMICALS OF FLUIDS TO START THE
FIRE.
CAUTION
Odors and vapors released during initial operation.
•
•
Keep all such liquids well away from the heater while it is in
use.
Combustible materials may ignite.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
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E. Fire Characteristics
A properly adjusted fire with the heat output control switch set
on “HIGH” has a short active flame pattern that extends out
of the firepot approximately 4 to 6 inches (102-105mm). If
the fire has tall flames with black tails and seems somewhat
lazy, the feed rate will need to be reduced. If the fire is not 4
inches to 6 inches (102-105mm) tall, increase the feed rate.
Amedium and low setting will give a shorter flame. The flame
will rise and fall somewhat. This is normal.
WARNING
Fire Risk
Do NOT operate appliance:
•
•
•
With appliance door open.
Firepot floor open.
Cleaning slide plates open.
Do NOT store fuel:
•
Closer than required clearances to com-
bustibles to appliance
F. Feed Rate Adjustment Instructions
•
Within space required for loading or ash
removal.
The feed adjustment control rod is factory set, and should
be adequate for most fuels. The set screw is located at the
bottom of the hopper and set loose at the factory so the fuel
adjustment control rod will slide by only loosening the wing
nut. Do not re-tighten bottom set screw.
However, if the flame height is too high or too low, you will
need to adjust the feed rate. Wait until the appliance has been
burning for 15 minutes before making your adjustments and
allow 15 minutes for feed adjustment to take effect.
1. Open the hopper lid and locate the fuel adjustment control
rod.
Back side of Firepot
2. Loosen the wing nut on the rod.
3. Adjust the fuel adjustment control rod towards the "+"
symbol to increase the feed rate and flame height or
towards the "-" symbol, to decrease the feed rate and
flame height. Make approximately 1/2 inch (13mm)
movements of rod at a time.
Firepot floor left open
Figure 28.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
4. Re-tighten the wing nut.
G. Ignition Cycles
1. During each ignition cycle, it is normal to see some smoke
in the firebox. The smoke will stop once the fire starts.
2. The convection blower will automatically turn on after your
appliance has reached the set temperature. This blower
transfers heat from your appliance into the room, and will
continue to run after the thermostat has stopped calling
for heat until the appliance has cooled down.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will be
on. To restart it, fill the hopper and press the reset button.
When you press the reset button the red call light will go
out. Release the button and the light will come back on.
You should see a fire shortly. If not, follow the instructions
“Starting Your First Fire”.on this page.
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H. Frequently Asked Questions
ISSUES
SOLUTIONS
1. Metallic noise.
1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound pro-
duced by a furnace or heating duct. This noise does not
affect the operation or longevity of your appliance.
2. Ash buildup on glass.
3. Glass has turned dirty.
2. This is normal. Clean the glass.
3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent clean-
ing of the glass is required.
4. Fire has tall flames with black tails and is lazy.
4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger or exhaust blower needs
cleaning.
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch (6mm) at a time until this no longer happens.
6. Large flame at start-up.
6. This is normal. Flame will settle down once the fire is
established.
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
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With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualified service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualified
service technician.
Troubleshooting
9
Possible Cause
Corrective Action
Check circuit breaker at service panel.
Replace fuse.
Symptom
Plug in appliance - No
response.
No current to outlet.
.7 amp fuse defective.
#3 snap disc tripped or defective.
Control box defective.
Reset or replace snap disc.
Replace control box.
Call light on. No fire.
No fuel in firepot.
Out of fuel.
Check hopper. Fill with fuel.
Replace snap disc.
#2 snap disc may be defective.
Vacuum switch not closing, no vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Replace control box.
Control box defective.
Call light on. No fire.
Partially burned fuel in
firepot.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty (missed ignition).
Clean firepot. Make sure there is no clinker
in the firepot.
Clinkers may have to be broken up with
firepot scraper tool or other means.
Call light on. No fire.
Unburned pellets in
firepot.
Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out plate is fully
closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot scraper
tool or other means.
Scrape with solid piece of wire.
Ignition hole blocked.
Igniter not working.
Remove ash pan to see if igniter is glowing
red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Replace control box.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out is fully closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
pushed out of firepot with firepot scraper
tool or other means.
Reduce feed rate using feed rate adjust-
ment control rod located inside hopper.
Excessive amount of fuel at start-up.
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Corrective Action
Troubleshooting (Cont’d)
Symptom
Possible Cause
Slow or smoky start-up Dirty exhaust and/or venting system.
(Cont’d)
Check for ash build up in appliance,
including behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Feed system fails to
start.
Out of fuel.
Check hopper, fill with fuel.
#2 snap disc may be defective.
Replace snap disc. Firebox door must be
closed securely.
Vacuum switch not closing. No vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the vent-
ing system can pressurize the firebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Feed spring not turning with feed motor.
Feed motor defective or not plugged in.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Check connections on feed motor, replace
if defective.
No call light. Appliance Thermostat not set to a high enough tempera-
Adjust thermostat above room tempera-
does not begin start
sequence.
ture.
ture.
Snap Disc #3 tripped.
No power.
Reset snap disc.
Connect to power.
Replace fuse.
Fuse blown.
Connections at thermostat and/or appliance not Check connections at thermostat and
making proper contact.
appliance.
Defective thermostat or thermostat wiring.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the appliance to by-pass thermostat and
wiring.
Control box defective.
Call light on.
Replace control box.
Appliance fails to shut
off.
Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from appliance. If call
light does go out, thermostat or wires are
defective.
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Troubleshooting (Cont’d)
Symptom
Possible Cause
Corrective Action
Convection blower fails to No call light.
start.
Defective control box.
#1 snap disc defective.
Replace snap disc.
Blower not plugged in.
Blower is defective.
Check that blower is plugged into wire har-
ness.
Replace blower.
Control box is defective.
Blower not plugged in.
Replace control box.
Exhaust blower fails to
Check that blower is plugged into wire har-
start or does not shut off.
ness.
Blower is clogged with ash.
Blower is defective.
Clean exhaust system.
Replace blower.
Replace control box.
Control box is defective.
Large, lazy flame, orange Dirty appliance.
color. Black ash on glass. Poor fuel quality, high ash content.
Clean appliance, including firepot, heat
exchangers and venting system. Remove
stainless steel baffle from firebox to clean
ash from on top of baffle. Clean behind rear
brick panels. Change fuel brand to pre-
mium.
Firepot clean-out plate not completely
closed.
Check that firepot clean-out plate is fully
closed.
Excessive amount of fuel.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Nuisance shutdowns.
Low flame.
Increase feed by opening feed rate adjust-
ment control rod located inside hopper.
Sawdust buildup in hopper.
Feed motor is reversing.
Clean hopper, see page 34.
Check for good connections between feed
motor and wire harness.
Defective thermocouple.
Replace thermocouple.
Replace control box.
Defective control box.
Firepot more than 1/2 full
See page 37 for detailed instructions for
“High Ash Fuel Content Maintenance”.
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Thermocouple is defective or not properly
plugged in.
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Defective control box
Replace control box.
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Maintaining & Servicing Your Appliance
10
C. General Maintenance
A. Proper Shutdown Procedure
1. Types of Fuel
Depending on the type of fuel you are burning will dictate how
often you have to clean your firepot.
CAUTION
If the fuel you are burning has a high dirt or ash content or
you are burning shelled field corn, it may be necessary to
clean the firepot more than once a day.
hock and Smoke Hazard
Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
Dirty fuel will cause clinkers to form in the firepot. A clinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000°F (1093°C) and becomes glass-like. See
“D” page 37 in this section for more details on fuels with
high ash content.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
servicing appliance.
Follow the detailed instructions found in this
section for each step listed as referenced in the
chart below.
Clinker
Figure 33.1 - Clinker
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan
Frequency
Daily Weekly Monthly Yearly
Every 5 bags of fuel
OR
X
X
Ash Removal from Firebox
More frequently depending on OR
the fuel type or ash build-up
Beneath Heat Exchanger
Every 1 ton of fuel
OR
X
X
Blower, Combustion (Exhaust)
More frequently depending on OR
the fuel type
X
X
Blower, Convection
More frequently depending on OR
operating environment
Door Latch Inspection
Exhaust Path
Prior to heating season
OR
More frequently depending on OR
X
X
ash build-up
Firebox - Prepare for Non-Burn Season At end of heating season
OR
OR
OR
OR
OR
Firepot - Burning pellets - hardwood
Firepot - Burning pellets - softwood
Firepot - Burning Corn
Every 3 bags
Every 5 bags
Every 1 bag
X
X
X
Glass
When clear view of firepot
becomes obscure
X
Heat Exchanger & Drop Tube
Hopper
Every 1 ton of fuel
OR
OR
X
X
Every 1 ton of fuel or when
changing fuel types
Top Vent Adapter
Venting System
More frequently depending on OR
the fuel type or ash build-up
X
X
More frequently depending on OR
the fuel type
NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of
ash at the recommended interval or you see soot coming from the vent. Not properly
cleaning your appliance on a regular basis will void your warranty.
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2. Cleaning Firepot with Cleaning Rod & Firepot
Clean-Out Tool
4. Cleaning Ash Pan
•
•
Frequency: Weekly or every 5 bags of fuel
By: Homeowner
•
•
Frequency: Daily or more often as needed
By: Homeowner
Locate the ash pan underneath the firepot and using a
slight pull up and out remove the ash pan. Empty into
a non-combustible container and re-install ash pan.
See Disposal of Ashes.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. If you are
just cleaning the firepot, there is no need to unplug the
appliance.
b. Pull firepot cleaning rod OUT and IN a couple of times
to help shake debris loose. If rod is hard to pull, it may
be necessary to use your firepot clean-out tool to chip
away material that has built up on the bottom plate of
the firepot and to push out any clinkers. Larger clinkers
may have to be removed from the top of the firepot.
Corn clinkers can be especially difficult to break up.
5. Disposal of Ashes
•
•
Frequency: As needed
By: Homeowner
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
c. The firepot floor plate must be fully closed when
finished. See Figure 27.1 on page 27.
WARNING
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
Fire Risk.
•
•
NEVER pull firepot cleaning rods or cleaning
slide plates when appliance is operating.
Hot pellets may fall into ashpan and may start a
fire or have mis-starts due to lack of vacuum.
WARNING
3. Ash Removal from Firebox
Disposal of Ashes
•
Frequency: Weekly or more frequently depending on
•
•
Ashes should be placed in metal container
with tight fitting lid.
Ashes should be retained in closed container
until all cinders have thoroughly cooled.
ash build-up.
By: Homeowner
•
a. There must not be any hot ashes in the firebox during
cleaning so allow the appliance to completely cool.
The firebox ash should be removed every time the
firepot is cleaned. Frequent cleaning of the ash in
the firebox will help slow down the build-up of ash in
the exhaust blower and vent system.
6. Cleaning the Hopper
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
b. Plug in your appliance, if unplugged, and turn the
thermostat on and immediatley shut it off to start the
exhaust blower on its cycle time. It will pull fly ash
out the exhaust instead of into the room.
After burning approximately 1 ton of fuel or changing
fuels you will need to clean the hopper to prevent saw-
dust build-up.
c. Open cast hinged face. Directly underneath the
firebox door and to the left and right of the firepot are
2 cleaning slide plates with finger holes. Pull both
slide plates out and then open the glass door. Sweep
the remaining ash from the firebox into the 2 open
holes. A paint brush works well for this. Close slide
plates.
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the firepot. This
can result in nuisance shutdowns and mis-starts.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b
Empty the hopper of any remaining pellets.
d. This ash is deposited in the same ash pan as the
firepot debris. The ash pan should be emptied every
time you clean the firebox. Remember to place
the ash and debris into a metal or noncombustible
container.
c. Vacuum the hopper and feed tube.
e. The 2 cleaning slide plates must be fully closed when
cleaning is complete. See Disposal of Ashes.
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9. Cleaning Exhaust Path
•
Frequency: Yearly or more frequently depending on
ash build-up.
WARNING
•
By: Homeowner
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
Do not pull heat exchanger cleaning rods
while appliance is operating.
b. Open the hinged access door on the left of the
insert.
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
c. Reach in and unlatch the trap door that is connected
to the rear of exhaust blower.
d. Use a small vacuum hose attachment to clean area.
e. Re-latch and close trap door.
7. Cleaning Heat Exchanger Chambers & Drop Tube
•
•
Frequency: Weekly or every 1 ton of fuel
By: Homeowner
NOTE: There are heavy duty vacuum cleaners specifically
designed for solid fuel appliance cleaning.
The amount of ash buildup in the firepot will be a good
guide to determine how often you should clean the heat
exchangers.
10. Cleaning the Glass
•
Frequency: When clear view of the firepot becomes
obscure.
By: Homeowner
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room.
•
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Use a damp paper towel or any nonabrasive glass
cleaner. Wipe off with dry towel.
b. To access the cleaning rods lift the hopper lid. Both
black bent handle pull rods are located close to the
face of the appliance to the left and right side.
c. To clean, pull the rods straight out until it stops,
approximately 20 inches (508mm). Slide the rods
OUT and IN a couple of times.
CAUTION
Handle glass assembly with care.
When cleaning glass:
•
Avoid striking, scratching or slamming
glass.
8. Cleaning Beneath Heat Exchanger
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
•
•
•
•
Do NOT clean glass when it is hot.
Do NOT use abrasive cleaners.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
Use a hard water deposit glass cleaner on white film.
Refer to maintenance instructions.
.
b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
c. The ash will be resting on the back of the baffles. This
will require removing the baffles. Please refer to page
37 for instructions on removing the baffles.
11. Door Latch Inspection
•
•
Frequency: Prior to heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b.To adjust, open the latch and pivot the holding rod out.
Loosen the jam nut on the rod.
c. With a Phillips head screw driver, turn the rod clockwise
to tighten. The latch handle should snap securely in
place when adjusted properly.
d. After adjusting the latch, be sure to tighten the jam nut
on the rod to hold the adjustment.
Page 35
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16. Preparing Firebox for Non-Burn Season
12. Door Gasket Inspection
•
•
Frequency: Yearly
By: Homeowner
•
•
Frequency: Prior to heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
b. To inspect the door rope (gasket), open the door and
see that the door rope extends approximately 1/8 inch
(3mm) to 3/16 inch (9.5mm) from the door rope chan-
nel.
•
Use the Touch-Up paint supplied with the appliance;
or,
•
•
Purchase paint from your local dealer.
c. It should show signs of compaction all the way around
the door where the rope contacts the face of the appli-
ance. Confirm there are no air leaks.
Must use a high-temperature paint made specifi-
cially for heating appliances.
13. Cleaning Exhaust Blower - Requires No Lubrication
•
•
•
Frequency: Yearly or as needed
By: Quality Service Technician/Homeowner
Task:: Contact your local dealer.
14. Cleaning Convection Blower - Requires No
Lubrication
•
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer.
15. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
•
Frequency: Yearly or more frequently depending on
ash build-up.
•
By: Qualified Service Technician/Homeowner
Be sure the appliance is allowed to cool, has been unplugged
and the exhaust blower is off.
The products of combustion will contain small particles of fly
ash. The fly ash will collect in the exhaust venting system
and restrict the flow of the flue gases.
At start-up if there is incomplete combustion, or if there is a
shutdown or incorrect operation of the appliance it will lead
to some soot formation. This will collect in the exhaust vent-
ing system.
The venting system may need to be cleaned at least once a
year or more often depending upon the quality of your fuel
or if there is a lot of horizontal pipe sections. Ash will build
up more quickly in the horizontal sections.
Page 36
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CB1200-I Pellet Insert
D. High Ash Fuel Content Maintenance
•
•
Frequency: When the ash build-up exceeds more
than half way up the firepot.
By: Homeowner
Pellets Back Up
In Feed Tube
Firepot Overfills
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overfill-
ing the firepot with pellets which may result in smoking,
sooting and possible hopper fires. Figure 37.1 shows an
example where the firepot overfills, pellets back up into the
feed tube and ash has accumulated in the firebox.
Ash Build Up in Firebox
Figure 37.1
An inefficient and non-economical method of burning of
fuel caused by poor quality pellet fuel is shown in Figure
37.2.
Incorrect
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 37.3.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
WARNING
Tall, Lazy Flame, Orange in Color
Fire Risk.
• High ash fuels, or lack of maintenance, can
cause the firepot to overfill. Follow proper
shutdown procedure if ash buildup exceeds
half way point in firepot.
Figure 37.2
• Failure to do so could result in smoking,
sooting and possible hopper fires.
Correct
Correct Flame Size, Yellow/White in Color
Figure 37.3
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E. Glass Replacement
Door Latch
WARNING
Top & Bottom Frame
Glass is 5mm thick high temperature heat-
resistant ceramic glass.
DO NOT REPLACE with any other material.
Center Posts
Glass
Alternate material may shatter and cause
injury
Side
Frame
• Remove door from appliance and place face down
on a protected surface to avoid scratching the door.
• Remove all door rope.
1. Replacing Center Glass
NOTE: DO NOT LET Air Wash Spacers fall down from
top frame when removing and replacing center
glass.
Figure 38.1
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
Remove Door Latch First
and then Side Frame
b. Using a nut driver remove the (5) bottom nuts and
remove the bottom glass frame. Figure 38.2.
c. Slightly bend up and out of the way the 2 center posts
and slide the glass out the bottom.
Door Frame
d. Slide new glass in, reposition the 2 center posts and
re-install bottom glass frame.
shown with no
Glass or Glass
Frames
e. Re-rope the door.
2. Replacing Side Glass
NOTE: When removing the side glass with the door
latch, you must remove the door latch first
before removing the side frame. Use a pow-
ered Phillips head screw driver to remove the
4 screws.
Remove 5 nuts from Bottom Frame
Figure 38.2
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Remove side glass frame.
WARNING
Handle glass with care.
c. Loosen the top and bottom frame and slightly bend
up and out of the way.
•
Inspect the gasket to ensure it is
undamaged.
d. Slide glass out the side and slide new glass in.
•
•
Do NOT strike, slam or scratch glass.
Do NOT operate appliance with glass
assembly removed.
e. Re-install the side glass frame and tighten the top
and bottom frames.
•
Do NOT operate with glass cracked, broken or scratched.
f. Re-install the door latch, if applicable, and re-rope
the door.
Page 38
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F. Igniter Replacement
G. Baffle Removal
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Open glass door.
c. Grasp the bottom of the baffles and pull up to dis-
lodge from hook attachment.
d. Use a standard screw driver to unlatch the covers
beneath the baffles of each side.
e. Re-install in reverse order.
Igniter Bracket
Thumb Screw
Igniter
Figure 39.1
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. Remove the
ash pan.
b. The wire leads to the igniter are connected to the wire
harness with 1/4 inch male / female spade connectors.
These wires will pull forward approximately 4 to 5
inches (102mm to 127mm). Disconnect the spade
connections and remove the igniter from the chamber.
Loosen the thumb screw and slide igniter out.
c. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
d. Push excess wire leads to take-up the 4 to 5 inches
(102mm to 107mm) previously pulled out. This will
keep the wires out of the way of the ash pan. Double
check that the igniter wires are clear of any movement,
i.e. ash pan, firepot cleaning rod, etc.
f. Re-install the ash pan and re-connect the power.
Page 39
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Reference Materials
When describing the location of a component
part it is always AS YOU FACE THE FRONT
OF THE APPLIANCE.
11
A. Component Function
E
1. Control Box
a. The control box is located on right side of appliance,
behind the right side panel.
7. Heat Exchangers
The heat exchangers transfer heat from the exhaust system
into convection air. There are 2 clean out rods located under
the heat exchangers.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
reached a temperature of 200 F (93 C) in the firepot.
and will turn red when it reaches 600 F (315 C).
o
°
o
8. Heat Output Switch
°
The heat output switch is located on the right side of firebox,
behind right side panel. The function of the heat output
switch is to regulate the burn rates; low, medium and high
settings.
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
1 blink every 10 seconds for 60 seconds and then will
stop.
9. Hopper Switch
The hopper switch is located in the upper right hand corner
of the hopper. This switch is designed to shut down the feed
motor whenever the hopper lid is opened.
NOTE:
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must first unplug the appliance.
10. Igniter
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
11. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the right front access panel. The junction box and
wiring harness are replaced as one component.
3. Combustion (Exhaust) Blower
12. Power Supply
The combustion blower is mounted on the left side of the
appliance behind the left side panel. It is accessible either
when the insert is pulled out onto the hearth or from both
hinged side openings. The blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
The power outlet is located on the right side of the appliance.
Check the wall receptacle for 120 volt, 60 Hz (standard
current). Make sure the outlet is grounded and has the correct
polarity. A good surge protector is recommended. When
operating with a generator you need at least 600 watts of
power, or with an inverter at least 800 watts of power, available
for the appliance during the start cycle.
4. Feed System
The feed system is located behind the firebox and can be
removed as an entire assembly. The assembly includes
the feed motor, mounting bracket, bearing and feed spring
(auger). The hollow feed spring (auger) pulls pellets up the
feed tube from the hopper area and drops them down the
feed chute into the firepot.
13. Red Call Light
The red call light is on the right side behind the right side
panel. The function of the red call light is to indicate that the
thermostat is calling for heat.
14. Reset Button
5. Firepot
The reset button is located on the right side of firebox
behind right side panel. The function of the reset button is
to momentarily open the thermostat circuit, which restarts
the system.
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance
will not operate properly.
15. Thermocouple
6. Fuse
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
The fuse is located on the right side of the appliance behind
the side panel. The fuse will blow should a short occur and
shut off power to the appliance.
Page 40
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16. Thermostat
just below feed motor and has a reset button. To access
it remove the right side panel. If the fire tries to burn back
into the feed system or push exhaust up the feed tube, this
snap disc will shut the entire system off. This disc must be
manually reset.
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator, if present, should be set on the lowest
setting available.
17. Snap Disc #1 (Convection Blower) 125°F
20. Vacuum Switch
Snap disc #1 is located on the right side of the firebox. There
are 2 purple wires connected to it. This snap disc turns the
convection blower on and off as needed. Power is always
present at snap disc #1.
The vacuum switch is located at the rear of the appliance.
This switch turns the feed system on when vacuum is present
in the firebox. The vacuum switch is a safety device to shut
off the feed motor if the exhaust or the heat exchanger
system is dirty or plugged or if the firebox door is open.
18. Snap Disc #2 (Fuel Delivery Interrupt) 200°F
Snap disc #2 is located on the back side of the feed drop
tube. There is 1 orange wire and 1 black wire connected to
it. This snap disc will turn off the feed system, which will turn
off the appliance if an overfire condition should occur or if the
convection blower should fail to operate. If this occurs the
snap disc with automatically reset itself.
21. Wiring Harness
See Figure 41.1 below
19. Snap Disc #3 (Burn Back Protector) 250°F
Snap disc #3 is mounted on the right side of the auger tube
Heat
Output
Switch
Thermocouple
Thermostat
Block
Feed
Motor
Hopper
Switch
Vacuum
Switch
Capacitor
Blower
Speed
Snap
Disc #2
Yellow
Purple
Red
Orange
White
Blue
Black
Black
Yellow
Red
Convection
Blower
Snap
Disc #1
Purple
Gray
Blue
High Temp
High Temp
Exhaust
Blower
Call Light
Reset
Button
Fuse
Snap
Disc #3
Igniter
Figure 41.1
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B. Component Locations
Terminal Block
Center 2 Screws for
Thermostat Wires
Control Box
Heat Output
Switch
Reset Button
Blue
Blinking
Light
Red Call Light
Fuse
Red/ Green
Light
Power Outlet
Figure 42.1
Exhaust
Transition
Assembly
Exhaust
Blower
Convection
Blower
Figure 42.2
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C. Exploded Drawing
1
29
28
2
3
27
4
5
26
25
6
24
7
8
9
10
13 12
11
14
22
23
21
20
15
19
16
18
7025-013 6-2-09
17
Figure 43.1
February 3, 2010
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D. Service Parts and Accessories
HOW TO ORDER
IMPORTANT: THIS IS DATED INFORMATION
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s)
listed in the indented portion.
When requesting service or replacement parts for your
appliance please provide model number and serial
number. All parts listed may be orderd from an authorized
dealer.
Stocked
at Depot
Item
Description
Comments
Part Number
SRV410-7960
812-4220
410-8200
410-7410
410-7560
410-7920
812-3690
229-0520
240-0731
410-0552
410-7172
812-4421
230-2150
SRV7027-024
SRV230-1290
410-7860
510-5330
240-0850
510-5340
240-0840
229-0230
812-3381
240-0812
812-4710
812-4310
410-7290
1
Top
Hinge, Hopper Lid
Mount, Hopper Lid Support, Left
Mount, Hopper Lid Support, Right
Mount, Hopper Lid Support, Top
Cover, Feed Motor, Top
Feed Motor Assembly
Collar, Set, 7/8
2
3
Y
Gasket, Feed Motor
Y
Y
Bearing, Feed System, Nylon
Mount, Feed Motor
Feed Motor
Y
Y
Y
Y
Capacitor, Rep Jumper
Feed Spring Assembly
Snap Disc, Manual Reset
Extension, Heat Shield, Top
Exhaust Adapter Assembly
Gasket, Flue Adapter
4
5
Y
6
Exhaust Transition Assembly
Gasket, Top Vent
Latch, Draw
7
8
Blower, Combustion/Exhaust
Y
Y
Y
Between Housing & Stove
Between Motor & Housing
Gasket, Exhaust Combustion
Blower
9
Curtain, Side, Left
Mount, Door Hinge
10
11
Thermocouple Bracket W/Set Screw
Thermocouple
812-3171
Y
12
812-0210
812-1322
812-4920
812-3351
226-0090
410-8320
414-0290
225-0120
510-0530
Y
Y
Y
Y
Qty: 1
13
Thermocouple Cover
Qty: 10
14
Firepot Assembly
Nut, Lock 1/4-20
Bushing, Firepot
Floor, Firepot
Bolt, Firepot, 1-1/4” Long
Gasket, Firepot
Y
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CB1200-I Pellet Insert
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
HOW TO ORDER
Item
Stocked
at Depot
Description
Comments
Part Number
15
Rod/Linkage Ez Clean
Knob, Ash Dump Control Rod
Spring, Firepot
812-4140
200-0831
200-2050
229-0360
Clip, Hitch Pin, #25
Qty: 1
Qty: 10
Black
Gold
SRV7000-462
SRV7000-462/10
DR-CB12-MBK-B
DR-CB12-GD-B
DR-CB12-NL-B
842-2350
Y
Y
Heating Element Assembly 18”
(Loop Igniter)
16
17
Door Assembly
Nickel
Door Rope, 7/8”, 8 Ft
Gasket, Glass
Qty: 8 Ft, Field Cut to Size
Qty: 10 Ft, Field Cut to Size
13-7/8 in. W x 11 in. H
Y
833-0660
Glass Assembly, Center
Glass Assembly, Side, 1 Pc
Glass Retainer Assembly
Hinge, Female
510-5400
Y
Y
5-1/8 in. W x 11 in. H, Qty: 1
510-5410
510-5460
450-2910
18
19
Bracket, Door Latch
410-4912
LVGRL-CB12-
BK-B
Black
Gold
LVGRL-CB12-
GD-B
Grille, Louver
LVGRL-CB12-
NL-B
Nickel
Grille, Bar, Bottom
Panel, Front Access
Ash Pan
410-8330
20
21
22
23
24
25
26
812-4290
812-4130
Ashcatcher
410-7830
Curtain, Side, Right
Latch, Draw
812-4320
229-0640
Y
Y
Y
Blower, Convection
Wire Harness / Junction Box
Block, Thermostat Term Dv
Capacitor, Rep Jumper
Igniter Extension
Control Board 3 Speed
Vacuum Switch
812-4900
SRV7000-155
230-0690
230-2150
Y
7000-218
27
28
29
SRV7000-205
SRV7000-447
410-7730
Y
Y
Hopper Top
Baffle, Left
812-4200
Y
Y
Baffle, Right
812-4210
Bracket, Magnet Mount
Bumper, Rubber
Call Light Bulb
410-7760
Qty: 12
SRV224-0340/12
812-0760
Y
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CB1200-I Pellet Insert
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
HOW TO ORDER
Stocked
at Depot
Item
Description
Comments
Part Number
812-0750
Call Light Lens Cover
Call Light, Fluorescent
Y
SRV7000-122
812-0730
Qty: 1
Y
Y
Ceramic Nuts, (Igniter)
Qty: 12
812-0730/12
Component Pack (Includes Firepot
Cleanout Tool, Power Cord, Wire
Harness For Thermostat, Owners
Manual, ‘Caution Fireplace Altered”
Label, Paint, Warranty Card, “How
To” Dvd
812-4330
Cleanout Tool
414-1140
7000-441
230-0810
7000-304
812-1180
410-7910
510-5450
844-5070
812-0380
812-0380/10
812-3780
812-3780/10
450-2810
SRV240-0450
Y
Y
Dvd Original Energy Insert
Harness, Thermostat Wire
Paint Touch-Up
Power Cord
Door, Cleanout, Exhaust Plenum
Feed Adjustment Assembly
Thumbscrew, 1/4-20 X 3/4
Qty: 1
Y
Y
Y
Y
Fuse, 7 Amp, Junction Box
Fuse, 8 Amp, Control Box
Qty: 10
Qty: 1
Qty: 10
Hinge, Door, Male
Hose, Vacuum, 5/32 Id
Qty: 3 Ft, Field Cut to Size
Y
Y
Igniter Wire (5Ft) & (4) Ceramic
Nuts
812-4520
Latch, Magnet
229-0631
Snap Disc, 200 Open/40 D, # 2
Snap Disc, # 1, Convection Blower
Snap Disc, Manual Reset
Thermocouple Grounding Kit
SRV230-0900
SRV230-0470
SRV230-1290
812-4980
Y
Y
Y
ACCESSORIES
12 in. X 50 in., 2-10 in. H
Tall Vertical Installs Only
Tall Vertical Installs Only
Black
Adjustable Hearth Support
Damper, 3 Inch
ADJSPT-12
PEL-DAMP3
PEL-DAMP4
DR-CB12-MBK-B
DR-CB12-GD-B
DR-CB12-NL-B
811-0730
Damper, 4 Inch
Door Assembly
Floor Protector
Gold
Nickel
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CB1200-I Pellet Insert
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
HOW TO ORDER
Item
Stocked
at Depot
Description
Comments
Part Number
LVGRL-CB12-
BK-B
Black
Gold
LVGRL-CB12-
GD-B
Grille, Louver
LVGRL-CB12-
NL-B
Nickel
Qty: 3
Log Set
Log, Front
811-0592
7027-219
7027-221
7027-220
811-0700
200-0860
Log, Top Left
Log, Top Right
Outside Air Kit
Hose, Alum Flex, 2 Inch X 3 Ft
Qty: 3 Ft
33 in X 50 in.
Qty: 2
SP-CB12I3350-
GD
Panel Set, Large, W/Gold Trim
Bracket, -L-, Trim
832-0840
200-3180
250-4660
Logo, Quadra-Fire
Trim, Panel Set, Gold
Panel Set, Large, W/Nickel Trim
33 in X 50 in.
Qty: 2
SP-CB12I3350-NL
Bracket, -L-, Trim
832-0840
200-3240
510-5220
Logo, Quadra-Fire
Trim, Panel Set, Ots, Nickel
SP-CB12I3040-
GD
Panel Set, Small, W/Gold Trim
30 in. X 40 in.
Qty: 2
Bracket, -L-, Trim
832-0840
200-3180
811-0710
Logo, Quadra-Fire
Trim, Panel Set, Std, Gold
Panel Set, Small, W/Nickel Trim
30 in. X 40 in.
Qty: 2
SP-CB12I3040-NL
Bracket, -L-, Trim
Logo, Quadra-Fire
Trim, Panel Set, Std, Nickel
Shroud, Rear
832-0840
200-3240
510-5210
811-0680
841-0970
841-0960
812-3760
811-0520
811-0660
811-0670
811-0650
811-0720
811-0690
Smart-Batt Il
Smart-Stat Il
Thermostat, Mechanical
Thermostat, Programmable
Top Vent Adapter, 3”
Top Vent Adapter, 4”
Top Vent Kit, Rear Shroud
Vent Adapter, 3-4”
Vent Kit, Rear
Page 47
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CB1200-I Pellet Insert
To order the entire assembly, order the top line part number only.
To order an individual part from an assembly, order the part(s) listed in
the indented portion.
HOW TO ORDER
Item
Stocked
at Depot
Description
Comments
FASTENERS
Part Number
Avk Rivnut Repair Kit
1/4-20 & 3/8-16 Rivnut Tools
RIVNUT-REPAIR
226-0060/40
Y
Y
Y
Nut, Keps Lock, 8-32
Qty: 40
Qty: 24
Nut, Ser Flange Small 1/4-20
226-0130/24
Screw, Pan Head Philips 8-32 X 3/8 Qty: 40
225-0500/40
21799A/40
12460/40
Y
Y
Y
Screw, Pan Head Philips 10-32 X
3/8
Qty: 40
Screw, Sheet Metal #8 X 1/2 S-Grip Qty: 40
Screw, Machine Screw 1/4-20X5/8
Washer, 1/4 Sae
Qty: 24
Qty: 24
220-0440/24
28758/24
Y
Y
Page 48
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CB1200-I Pellet Insert
E. Service And Maintenance Log
Date of Service
Performed By
Description of Service
Page 49
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CB1200-I Pellet Insert
F. Warranty Policy
Page 50
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CB1200-I Pellet Insert
Page 51
February 3, 2010
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our website at www.quadrafire.com
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
We recommend that you record the following pertinent
information for your CB1200-I PELLET INSERT
Date purchased/installed:
Serial Number:
Location on appliance:
Dealer phone:
Dealership purchased from:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322,
4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708,
5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743,
6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687,
6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261,
6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749,
2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
7014-188B
February 3, 2010
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